Perkins New 1000 Series, Workshop Manual, Page: 225 / 290

Workshop Manual, TPD 1350, issue 3 225
21
New 1000 Series
To fit
Note: The joints are fitted without jointing compound.
1 If the rear body of the pump (A1) was removed from
the cylinder block: Thoroughly clean the joint faces of
the cylinder block and pump rear body. Fit a new joint
(A2) between the rear body of the pump and the
cylinder block.
2 Fit the rear body of the pump and the joint to the
cylinder block. Fit the spacer and adjustment linkage
for the alternator and tighten the M10 setscrews to 44
Nm (33 lbf ft) 4,5 kgf m and the M12 setscrews to 75
Nm (55 lbf ft) 7,6 kgf m.
3 Thoroughly clean the joint faces of the pump rear
body and coolant pump (B2). Fit a new joint (B4) to
the coolant the pump.
4 Fit the coolant pump and joint to the rear pump
body and tighten the four M10 setscrews (B3) to 44
Nm (33 lbf ft) 4,5 kgf m.
5 Fit the key to the keyway and put the pulley onto the
pump shaft. Put the plain washer and the spring
washer in position onto the pulley. Fit the nut and
tighten it to 82 Nm (60 lbf ft) 8,2 kgf m.
Note: It may be necessary to fit two setscrews into
the holes for the fan to enable a lever to be used to
prevent rotation of the coolant pump shaft when the
nut for the pulley is tightened.
6 Connect the hoses to the coolant pump and tighten
the clips.
7 Fit the fan belt, see operation 23-3 .
8 Fit the fan , see operation 21-9 .
9 Fill the coolant system, refer to section 4 of the
User's handbook.
2
1
A
A0308
1
4
3
2
B
A0309
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