
Workshop Manual, TPD 1350, issue 3
27
11
New 1000 Series
Special torques for setscrews and nuts
Thread
size
Torque
Description
Nm
lbf ft
kgf m
Timing case and drive assembly
Setscrews, timing case to cylinder block
M8
22
16
2,2
Setscrews, timing case to cylinder block
M10
44
33
4,5
Setscrews, hub of idler gear
M10
44
33
4,5
Setscrew, camshaft gear
M12
95
74
9,5
Setscrews, timing case cover to timing case
M8
22
16
2,2
Nuts, timing case cover to timing case
M8
22
16
2,2
Cylinder block
Setscrews, fitted instead of piston cooling jet(s)
3/8 UNF
27
21
2,7
Fuel system
Nuts, high-pressure fuel pipes
M12
22
16
2,2
Bolt banjo, leak-off connection
M8
9
7
0,9
Gland nut, atomiser body
-
40
30
4,1
Setscrews, for the gear of the fuel injection pump
M10
28
20
2,8
Torxscrew, for the gear of the fuel injection pump
M10
22
16
2,2
Setscrews, fuel lift pump
M8
22
16
2,2
Nuts for flange of fuel injection pump
M8
22
16
2,2
Locking screw of Bosch VE fuel injection pump
M10
27
20
2,8
Locking screw of DP 200 fuel injection pump
10 A/F
10
7
1
Lubrication system
Plug, lubricating oil sump
3/4 UNF
34
25
3,5
Setscrews, oil pump to front bearing cap
M8
22
16
2,2
Setscrews, cover for oil pump
M8
28
21
2,9
Fasteners, lubricating oil sump
M8
22
16
2,2
Cooling system
Nut, drive pulley for coolant pump (Engine types AP, AQ,
AS)
M8
22
16
2,2
Setscrews, fan drive housing to timing case
M10
44
33
4,5
Setscrews, fan drive pulley to hub
M8
22
16
2,2
Setscrews, fan drive pulley to hub
M10
44
33
4,5
Setscrews, fan
M8
22
16
2,2
Connector, oil cooler to oil filter head
3/4 UNF
58
42
5,8
Setscrews, coolant pump to body of pump (Engine type AS)
M8
29
21
2,9
Screw, cassette type cooler to oil filter head
3/4 UNF
37
29
3,7
Purchased from www.WorkshopManuals.co.uk
Summary of Contents for New 1000 Series
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Page 160: ...19 160 Workshop Manual TPD 1350 issue 3 New 1000 Series 1 2 3 4 A A0289...
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