Parker FG-K17401-KW, Instruction Manual

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MA-K17510-KW LinerSCAN manual ISSUE P.doc Page 3 of 93
1 Contents
1
Contents .................................................................................................................................................... 3
2 Introduction and Intended Use ................................................................................................................... 4
2.1 LinerSCAN Software ............................................................................................................................. 4
2.2 Units - ppm ............................................................................................................................................ 4
2.3 Alarm .................................................................................................................................................... 4
2.4 Principle of Operation ............................................................................................................................ 5
2.5 Important: Safety Summary ................................................................................................................... 6
2.6 Maintenance ......................................................................................................................................... 7
2.7 Calibration and Service ......................................................................................................................... 7
2.8 Pressure leak testing ............................................................................................................................. 7
3 Installation ................................................................................................................................................. 8
3.1 LinerSCAN - What is Supplied ............................................................................................................... 9
3.2 LinerSCAN - What is not included ........................................................................................................ 11
3.3 Technical Data .................................................................................................................................... 11
3.4 General information ............................................................................................................................. 13
3.5 LinerSCAN System Schematic - Functional ......................................................................................... 15
3.6 LinerSCAN System Schematic - Electrical ........................................................................................... 16
3.7 Installation of LinerSCAN ..................................................................................................................... 18
4 Commissioning ........................................................................................................................................ 33
4.1 Start the sensors ................................................................................................................................. 34
4.2 Start the LinerSCAN Software ............................................................................................................. 34
4.3 Setting Measurement Period ............................................................................................................... 37
4.4 Fault Finding ....................................................................................................................................... 38
5 Operation ................................................................................................................................................ 39
5.1 Important ............................................................................................................................................. 40
5.2 LinerSCAN Software ........................................................................................................................... 40
6 Interpreting Results ................................................................................................................................. 56
6.1 Introduction ......................................................................................................................................... 57
6.2 Normal Wear over lifetime ................................................................................................................... 58
6.3 Part Replacement ................................................................................................................................ 59
6.4 New Liner Feed-rates .......................................................................................................................... 60
6.5 Fuel Quality and catalyst fines ............................................................................................................. 61
6.6 Effect of Maintenance .......................................................................................................................... 64
6.7 Normal running .................................................................................................................................... 66
6.8 Feedrate optimisation .......................................................................................................................... 66
6.9 Scuffing ............................................................................................................................................... 67
6.10 Conclusions .................................................................................................................................... 67
6.11 References ..................................................................................................................................... 67
7 Troubleshooting and Fault Finding ........................................................................................................... 68
7.1 Software Problems .............................................................................................................................. 69
7.2 Electrical Problems .............................................................................................................................. 72
7.3 Sensor Filling and measurement problems .......................................................................................... 73
7.4 Oil Flow Testing .................................................................................................................................. 76
7.5 Blockage Check .................................................................................................................................. 79
7.6 Frequently Asked Questions ................................................................................................................ 80
8 Maintenance and Servicing ...................................................................................................................... 83
8.1 Introduction ......................................................................................................................................... 84
8.2 Connecting to RS232 .......................................................................................................................... 86
8.3 Servicing Solenoid Valves ................................................................................................................... 87
8.4 Cleaning of the sensor ......................................................................................................................... 89
8.5 Changing the fuse ............................................................................................................................... 93