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Chapter 7  Troubleshooting 

 

7-3 

7 

Type 

Problem 

Cause 

Corrective action 

Ref. 

page 

LASER 

 

Laser beam is not 
emitted. 

Laser Control setting is 
saved with OFF. 

Save

 the setting of 

Laser 

Control

 with ON. 

4-16 
4-65 

Laser control terminal is 
short-circuited. 

Open the

 laser control 

terminal 

(

LSRA or LSRB

). 

2-2 

Remote interlock is 
open. 

Short circuit the

 remote 

interlock

. 

23 

IL terminal and 
LSRA/LSRB terminal is 
disconnected. 

Check the 

wirings

 of 

terminal 

block

. 

1-16 

2-2 

The export controlled 
sensor head is connected 
to the export 
uncontrolled controller. 

Connect the export 
uncontrolled sensor head to the 
export uncontrolled controller. 

24 

MEAS 

 

There is a 
difference 
between actual 
distance to the 
measurement 
object and 
measurement 
value. 

Calibration is not set 
correctly. 

Set 

Calibration

 correctly. 

4-17 

The measurement object is 
fluctuating or vibrating. 

Stop fluctuation or vibration of 
measurement object. 

1-10 

The measurement object is 
tilted. 

Place the measurement object as 
perpendicularly as possible. 

1-13 

Received light waveform is 
saturated or insufficient. 

Adjust the received light 
intensity using 

Emission 

Adjustment

.

 

4-10 

The refractive index is not 
correct. 

Adjust the reflectance using 

Refractive Index Calculation

.

 

4-24 

MEAS 

 

Measurement 
range is partially 
output. 

Sensor head is not 
installed correctly.

 

Install the head correctly.   
Note that an 

installation 

method

 is different between 

specular reflection

 and 

diffuse 

reflection

. 

1-13 

Installation mode is 
wrong. 

Set the correct installation 
mode (

Specular Reflection

 or 

Diffuse Reflection).

 

4-7 

Is the measuring range 
set appropriately?

 

Set the

 measuring range

 

appropriately.

 

4-16 

MEAS 

 

Correct 
measurement 
value is not 
displayed. 

Measurement object is 
out of the measurement 
range. 

Check the 

measurement range

 

of sensor head used. 

8-22 

Operation coefficient or 
offset is not set 
correctly. 

Set 

Operation coefficient or 

offset

 correctly. 

4-36 
4-37 

Light emitter/receiver is 
dirt. 

Remove the dirt on the 

light 

emitter/receiver

. 

9 

1-7 

 

Summary of Contents for HL-C2 Series

Page 1: ...Ultra High Speed High Accuracy Laser Displacement Sensor HL C2 Series User s Manual ME HLC2 16 2017 5 panasonic net id pidsx global ...

Page 2: ...paging disorder or missing pages in this USER S MANUAL please contact our sales office nearest you 5 We have no responsibility of any results of operations regardless of the above Symbol Indications This USER S MANUAL uses symbols to indicate safety precautions instructions and reference Before reading this USER S MANUAL fully understand the meanings of these indications WARNING indicates the poss...

Page 3: ...ication Please read this manual before an evaluation test for system configuration or programming Please read HL C2 Series USER S MANUAL for functional details of the system HL C2 Series USER S MANUAL USB Communication Control PDF The manual describes API for controlling the system by sequencer or PC using USB communication Please read this manual before an evaluation test for system configuration...

Page 4: ...ntelligent Monitor AiM PDF This manual is included as a PDF file in the Intelligent Monitor AiM which can be downloaded on our Internet website This manual describes installation method operation method functional details and error messages of the software It also describes an evaluation analysis of HL C2 Series or use of buffering function and received light intensity waveform display function wh...

Page 5: ...r Sensor head and Intelligent monitor AiM This chapter explains I O terminal blocks on the controller This chapter explains control method of system by RS 232C USB Ethernet communication This chapter explains corrective actions against abnormal state Read this chapter if failures are suspected This chapter describes the specifications of system components controller and sensor head This chapter de...

Page 6: ...DA Standard 26 Remote Interlock 27 Export Regulations by Japanese Government 28 Compliance with Export Regulations by Japanese Government 28 Specification of Export Uncontrolled Product 29 Functional Restriction 29 1 Prior to Use 1 1 1 1 System Configuration 1 2 1 1 1 System Configuration 1 2 1 1 2 System Components Accessories List 1 3 Controller Accessories 1 3 Sensor Head Accessories 1 4 ND Fil...

Page 7: ...23 Transparent Object 4 25 Refractive Index Calculation 4 27 Refractive Index 4 29 Zero Set 4 31 Timing 4 33 Reset 4 34 Hold 4 35 Analysis Mode 4 36 Filter Operation 4 37 Operation Coefficient 4 39 Offset 4 40 Upper Lower Limit Value of Judgment Output 4 41 Upper Lower Hysteresis of Judgment Output 4 43 Analog Scaling 4 45 Analog Output at Alarm 4 48 Analog Output at Data Unfixed 4 49 Digital Outp...

Page 8: ...5 13 5 1 3 Command List 5 14 5 2 USB Communication Control 5 24 Operating Environment 5 25 Change RS 232C Communication Conditions 5 25 Sample program 5 25 5 3 Ethernet Communication Control 5 26 Specifications of Ethernet Block 5 26 6 Maintenance and Inspection 6 1 6 1 Maintenance 6 2 Maintenance Instructions 6 2 6 2 Inspection 6 2 Major Inspection Items 6 2 7 Troubleshooting 7 1 7 1 Corrective A...

Page 9: ... generation may occur Do not disassemble or remodel the product Electrical shock or smoke generation may occur Connect the electric wire securely with the terminal screws Imperfect connection may cause abnormal heat or smoke generation Do not touch the terminal during energization of the product to prevent electrical shock Cautions for handling CD ROM Store the product away from direct sunlight hi...

Page 10: ...water oil or chemicals splashes Where load is applied to the product Use Environment Ambient Temperature Humidity and Illuminance Ambient temperature Use the product with the temperature specification ranges Chapter 8 Specifications Sensor head 0 to 45 C Controller 0 to 50 C Compact programmable display 0 to 50 C Store the product with the following specification ranges Sensor head 20 to 70 C Cont...

Page 11: ...nput terminal Keep the emitter surface and the receiver surface clean not to attach light refractors such as water oil and fingerprints or light blockers such as dust and dirt When cleaning these parts wipe them off using a soft lint free cloth or lens cleaning paper Install the sensor head at where extraneous light such as sunlight or light which has the same wavelength as laser beam do not enter...

Page 12: ...ning through a conductive material such as grounded electrical conduit For input signal lines and output signal lines run them separately not rolled up with the power line and power supply line Keep them at least 100 mm apart All signal lines should be connected as short as possible Analog output is affected if a large amount of electrical noise arises in the power supply In this case use a noise ...

Page 13: ...ntroller turns off prior to the I O power If the I O power turns off prior to the controller the controller detects the change in level of input signals and this may cause wrong operation Leave an interval for at least 10 seconds between turning off the controller and turning on the power again It takes about 40 to 50 seconds from power on to operating state start up completed depending on the set...

Page 14: ...ound with a ground resistance of 100Ω or less Make the grounding point as close to the controller as possible keeping the ground wire distance short Use an exclusive ground Sharing the ground with other devices may produce an opposite effect The connector housing for the sensor head case and sensor cable is connected electrically to the frame ground F G terminal of the controller terminal through ...

Page 15: ... no potential difference from externally connected devices such as a PC and PLC PC HL C2 RS 232C USB GND PLC RS 232C USB GND GND DC 24V DC 24V FG FG DC 24V DC 24V DC 24V DC 24V If the HL C2 is used in a positive grounding environment power supply 24VDC can become short circuited via the GND terminal of PC or USB thus resulting in a malfunction Do not ground the positive terminal of the HL C2 When ...

Page 16: ...er before connecting or disconnecting the connectors When connecting or disconnecting the connectors be sure to hold the connector area not to apply extra force to the cable Be careful not to touch terminals or to let foreign objects get in the connector after disconnecting connectors Be careful not to apply force to around the connector of sensor head cable and extension cable Do not bend the cab...

Page 17: ... HL C235BE MK HL C235CE MK HL C235CE W MK The laser beam must be terminated at the end of its path by a diffuse reflector or an absorber 3 Laser beam emission can be stopped by using the laser control input terminal 2 1 Functions and Arrangement of I O Terminal Block Use the interlock control input terminal when using as an emergency stop circuit for safety Release the short circuit by short bar t...

Page 18: ...Preface 16 Warning Label 10mm type HL C201A In Japanese English Korean In Chinese E type only Label position 30mm type HL C203B In Japanese English Korean In Chinese E type only Label position ...

Page 19: ...Preface 17 5mm type HL C205B In Japanese English Korean In Chinese E type only Label position 50mm type HL C205C In Japanese English Korean In Chinese E type only Label position ...

Page 20: ...Preface 18 85mm type HL C208B In Japanese English Korean In Chinese E type only Label position 85mm type HL C208C In Japanese English Korean In Chinese E type only Label position ...

Page 21: ...Preface 19 110mm type HL C211B In Japanese English Korean In Chinese E type only Label position 110mm type HL C211C In Japanese English Korean In Chinese E type only Label position ...

Page 22: ...Preface 20 350mm type HL C235BE In Japanese English Korean In Chinese Label position 350mm type HL C235CE In Japanese English Korean In Chinese Label position ...

Page 23: ...n Japanese English Korean In Chinese Label position 8mm type HL C201A SP2 In Japanese English Korean In Chinese E type only 15mm type HL C201A SP3 In Japanese English Korean In Chinese E type only Label position HL C201A SP2 HL C201A SP3 ...

Page 24: ...13 Panasonic Industrial Devices Sales Central Europe AG Rudolf Diesel Ring 2 D 83607 Holzkirchen Germany From July 1 2013 Panasonic Marketing Europe GmbH Panasonic Testing Center Winsbergring 15 22525 Hamburg Germany 30mm or more 70mm or more Confirm the CE mark on the sensor head or programmable display to be connected Rotate the ferrite core one or more times before use Attach a ferrite core ZCA...

Page 25: ...able Use the FDA compliant products as shown below FDA compliant Product HL C201F E HL C201F E MK HL C203F E HL C203F E MK HL C205B E HL C205B E MK HL C205C E HL C205C E MK HL C208B E HL C208B E MK HL C208C E HL C208C E MK HL C211F E HL C211F E MK HL C211F5 E HL C211F5 E MK HL C235CE W HL C235CE WMK Classification FDA compliant products are classified as listed below Model Class HL C201F E HL C201...

Page 26: ...s Aperture Warning label Protective housing label Certification Identification label Label position The figures above show the examples of major model for L C203F E HL C203F E MK As for label positions of other models refer to the Instruction Manual for sensor head included in each product ...

Page 27: ...er of getting laser beam into your eyes during operation Beam attenuator Fix the beam attenuator with the attached screws to cover the light emitting surface When the beam attenuator is not used fix it to either side surface of sensor head with the attached screws Beam attenuator ...

Page 28: ... A N A N A R R N A N A N A R R N A R R R 10 R N A R R R 10 R R 13 Performance specific purpose products Medical 1040 11 a Surveying leveling alignment 1040 11 b Demonstration 1040 11 c S S S S S S S S S S 8 S S S 8 NP S 11 S 8 NP S 11 Labeling all laser products Certification identification 1010 2 3 Protective housings 1040 10 g 6 7 Aperture 1040 10 g 5 Class warning 1040 10 g 1 2 3 R D N A N A R ...

Page 29: ...tatement label 7 CAUTION logotype 8 The method to measure the level of laser radiation to human body is required 9 CAUTION if 2 5mWcm 2 or less DANGER if greater than 2 5mWcm 2 10 Time difference is needed between instruction and emission 11 Exception should be provided for demonstration of laser products or light shows using laser of Class IIIb or IV 12 DANGER logotype 13 Required after August 20...

Page 30: ...ly with the export control in each country HL C2C HL C21C Controller is the export controlled item HL C2 Sensor head is the export controlled item Export uncontrolled products Below products do not fall under the export control which is defined by Foreign Exchange and Foreign Trade Act HL C2CE HL C21CE Controller that does not fall under the control E type controller HL C2 E Sensor head that does ...

Page 31: ...ion coefficient setting the displayed measurement value will not be incremented by 0 25µm Functional Restriction When the export controlled sensor head is connected to the E type controller lasers on both Head A and Head B turn off The output of measurement value for OUT1 and OUT2 become zero In such a state the alarm output is always ON and the system is unusable In case the E type head is connec...

Page 32: ...Preface 30 MEMO ...

Page 33: ... Configuration 1 2 1 1 1 System Configuration 1 2 1 1 2 System Components Accessories List 1 3 1 2 Part Names and Functions 1 7 1 2 1 Controller 1 7 1 2 2 Sensor Head 1 9 1 3 Installation Method 1 10 1 3 1 Controller 1 10 1 3 2 Sensor Head 1 11 1 4 Connection 1 15 1 4 1 Connection Method of Power Supply 1 15 1 4 2 Connection Method of Terminal Block 1 15 1 4 3 Connection of Intelligent Monitor AiM...

Page 34: ...onnect the sensor head to the sensor head A connection HEAD A side If the sensor head is connected to the sensor head B connection HEAD B side the measurement cannot be performed Refer to 1 4 Connection for proper connection of each device Compact programmable display PLC etc PC PLC etc Controller USB cable 2m Ethernet cable Connecting cable 3m RS 232C cable Extension cable for sensor head 2m 5m 1...

Page 35: ... Series USER S MANUAL HL C2 Series USER S MANUAL RS 232C Communication Control HL C2 Series USER S MANUAL USB Communication Control and HL C2 Series USER S MANUAL Ethernet Communication Control the USB driver USB cable 2m Above figure is the main unit of NPN type HL C2C controller NPN type PNP type PNP type NPN type RS 232C protection cap 1 The short bar is already installed with the remote interl...

Page 36: ...ries The accessories of the sensor head are as shown below ND Filter Unit Optional Main unit of sensor head Warning label Instruction manual of sensor head ND Filter Unit Type HL C2F01 Mounting screws In Japanese English Korean In Chinese E type only ...

Page 37: ...Product name Screen Backlight Body color Product no GT12G 4 6 inch STN 320 x 120 dots Green Orange Red Pure black AIG12GQ02D AIG12GQ12D Hairline silver AIG12GQ03D AIG12GQ13D GT12M White Pink Red Pure black AIG12MQ02D AIG12MQ12D Hairline silver AIG12MQ03D AIG12MQ13D Main unit of compact programmable display Compact programmable display brackets Screws Terminal block for compact programmable display...

Page 38: ...itor AiM and HL C2 Series USER S MANUAL Intelligent Monitor AiM can be downloaded on our Internet website http panasonic net id pidsx global Ethernet Communication Setting Tool Ethernet Tool Configurator WD compatible to Ver 1 62 and later can be downloaded on our Internet website http panasonic net id pidsx global Type HL C2GT C3 ...

Page 39: ...icator Abnormal condition indicator for OUT1 Lights up in red during dark status poor light intensity of OUT1 or the sensor head is unconnected status 3 ALM2 Alarm Indicator Abnormal condition indicator for OUT2 Lights up in red during dark status poor light intensity of OUT2 or the sensor head is unconnected status 4 LASER A Indicator Lights up in green during the laser radiation of Head A 5 LASE...

Page 40: ...13 Power Terminal Terminal for power supply to the controller Refer to 1 4 Connection Power Connection 14 Sensor Head A Connection Connector Controller recognizes a sensor head which is connected to this connector as Sensor Head A and starts operation 15 Sensor Head B Connection Connector Controller recognizes a sensor head which is connected to this connector as Sensor Head B and starts operation...

Page 41: ...e measurement Blinks in yellow when the target enters within the measurement range Turns off the light when the target goes out of the measurement range Refer to 8 6 Characteristics Output Characteristics and Measurement Range Indicator 3 Light Emitter Emits the laser light 4 Light Receiver Receives the laser specular light from a measurement target 5 Warning Label Shows the laser emission positio...

Page 42: ...ler can be easily installed uninstalled by using 35mm width DIN rail DIN EN50022 with one touch operation Installation 1 Hook the upper tab on the DIN rail 2 Push the bottom of the controller until it clicks The installation of the controller is completed Removal 1 Insert the flathead screwdriver in the mounting lever 2 Pull down the mounting lever 3 Raise the controller and remove it Installation...

Page 43: ...n Direction of Sensor Head To obtain the greatest precision and the best stability the sensor head should be oriented facing the direction of the measurement targets as shown in the figure below Installation direction for the moving target Measurement of extremely different adjacent colors or materials When measuring a moving target that is extremely different adjacent colors or materials the dire...

Page 44: ...acement Measurement of step detection When measuring a moving target that has difference grooves the direction of the sensor head should be as shown below to minimize interference caused by target edges Measurement of a target in narrow space or slot When measuring a target in narrow space or slot the direction of the sensor head should be as shown below so that the emitted and received light are ...

Page 45: ...wall surface The direction of the sensor head should be as shown so that the receiver does not receive the multiplex reflected beam from the wall If the wall reflectance is high painting the surface matte black is effective Black target Black target Mounting direction of Specular reflection installation Shorten the distance Tilt the sensor head in the direction of specular reflection The light amo...

Page 46: ...ular reflection line tilt of the head is perpendicular to a measuring target as shown in the right For the measurement center distance and measurement range refer to 8 2 Sensor Head Specifications Mounting ND Filter Mount the ND filter option in case the amount of reflected beam is too large on specular reflection installation Securely tighten the two attached M2 6 bind screws 4mm length to two sc...

Page 47: ...f Terminal Block The controller has three terminal blocks Model Number of Terminal Blocks The terminal blocks are detachable from the controller and fixed with screws Use the tools and electric wire in the below list Terminal Block Socket Manufacturer Type PHOENIX CONTACT Ltd MC1 5 16 ST 3 5 Color Black MC1 5 11 ST 3 5 Color Black Tightening Tool Flathead Screwdriver Tightening Torque Blade Width ...

Page 48: ...ontacts the back then secure it by tightening the screw 3 If two or more terminals are connected twist wires before inserting them Be sure to turn off the power supply before wiring or detaching the terminal blocks Never use wires tinned with solder They may break by vibration The length of the wire should be 30m or less 7mm ...

Page 49: ...ssional 32bit 64bit Microsoft Windows 8 1 Pro 32bit 64bit Microsoft Windows 10 Professional 32bit 64bit Japanese English Chinese Korean CPU 1GHz or more processor 1 Hard Disc 50MB or more of available memory Memory 2GB or more 1 Display SXGA 1280 1024 full color or more USB Port USB 2 0 Full Speed USB 1 1 compatible compliant Serial Port RS 232C compliant Communication speed 115 2kbps 1 It depends...

Page 50: ...Chapter 1 Prior to Use 1 18 1 MEMO ...

Page 51: ...l Block This chapter explains I O terminal blocks on the controller 2 1 Functions and Arrangements of I O Terminal Block 2 2 2 2 I O Circuit 2 4 2 3 Interlock Circuit 2 6 2 4 Analog Output Circuit 2 7 2 5 Timing Chart 2 8 ...

Page 52: ... interlock common I O terminal block Terminal Function NPN PNP ZS1 Zero set input for OUT1 ON during short circuit TM1 Timing input for OUT1 ON during short circuit RS1 Reset input for OUT1 ON during short circuit Reserved terminal Reserved terminal Common AL1 Alarm output for OUT1 ST1 Strobe output for OUT1 HI1 Judgment HI output for OUT1 GO1 Judgment GO output for OUT1 LO1 Judgment LO output for...

Page 53: ...Alarm output for OUT2 ST2 Strobe output for OUT2 HI2 Judgment HI output for OUT2 GO2 Judgment GO output for OUT2 LO2 Judgment LO output for OUT2 Reserved Common Common M0 Memory change 16 ways M1 M2 M3 Common Turn off the terminal in case short circuit lasts for more than one second Refer to 1 4 Connection for the connection method of terminal block Do not connect anything to the reserved terminal...

Page 54: ...Chapter 2 I O Terminal Block 2 4 2 2 2 I O Circuit NPN Type The common and the power supply 0V for main unit are internally connected Be sure not to cause the potential difference at operation ...

Page 55: ...Chapter 2 I O Terminal Block 2 5 2 PNP Type The common and the power supply 0V for main unit are internally connected Be sure not to cause the potential difference at operation ...

Page 56: ...t NPN Type Connect IL and Common in case of NPN output type PNP Type Connect IL and IL in case of PNP output type IL is connected to the 24V power supply at the internal circuit Do not connect the voltage input or PNP transistor open collector output to it ...

Page 57: ...Chapter 2 I O Terminal Block 2 7 2 2 4 Analog Output Circuit Either 1 or 2 is entered Do not short circuit analog output terminals or apply voltage to them Use shielded wires for analog outputs ...

Page 58: ...Chapter 2 I O Terminal Block 2 8 2 2 5 Timing Chart Normal measurement Peak bottom measurement The above chart uses peak measurement for explanation Peak to peak measurement ...

Page 59: ...o reference value of measurement Therefore inputting reset during executing zero set makes the reference value of measurement a negative value When digital output at alarm is fixed judgment output is conjunction with the fixed value Processing of zero set timing reset input On timing input Reset input during data unfixed Zero set input ON OFF The input is reflected at the moment of zero set progra...

Page 60: ...or more than 100ms regardless of the setting in Chattering Prevention for Terminal Input Refer to 4 3 3 Common Setting Chattering Prevention for Terminal Input Laser control input Laser Measurement status ON OFF 100 to 120ms 2 Emission Stop 100 to 120ms 2 Data unfixed 1 Normal measurement Normal measurement Remote interlock input Laser Measurement status Short circuit Open 100 to 120ms 2 Emission ...

Page 61: ...st Measurement 3 6 3 3 Screen Transition Diagram 3 10 3 3 1 Display Waveform of Received Light Intensity 3 14 3 3 2 Received Light Intensity at Peak 3 14 The screen data and HL C2 Series User s Manual Programmable Display can be downloaded from our Internet website http panasonic net id pidsx global ...

Page 62: ...y Change Touch the key to change memory Setting Touch the key to display Setting menu Touching respective keys moves the screen to corresponding menu Head A Touch the key to move to Head A Menu screen Head B Touch the key to move to Head B Menu screen OUT1 Touch the key to move to OUT1 Menu screen OUT2 Touch the key to move to OUT2 Menu screen Common Touch the key to move to Common Menu screen Sys...

Page 63: ...les from among Alternatives This section explains how to select the variables from among alternatives Case 1 small number of alternatives The variable changes every time the key is touched Case 2 large number of alternatives The variable changes every time the key is pressed Touch the key to change the variable in reverse order Touching the setting value displayed between the and keys returns the ...

Page 64: ...frame above the setting value The cursor blinks and numerical value can be entered 2 Enter the integral value using the keypad 3 Touch the decimal point key Enter the decimal fractions 4 Touch the enter key This determines the value Touch the ES C key to cancel and quit the entry Touch the CL R key to clear the entry and reenter the value Touch the B S key to delete the previous numerical value De...

Page 65: ...Chapter 3 Programmable Display Operation 3 5 3 MEMO ...

Page 66: ...er supply connection if the POWER indicator does not light Approximately 25 to 30 seconds are required from power on to laser emission After the programmable display starts up correctly the measurement value display screen appears This completes start up procedures STEP2 Basic setting Select diffuse reflection mode or specular reflection mode depending on the measurement object 4 3 1 Head Setting ...

Page 67: ...cator blinks in yellow when the object is within the measurement range 8 6 Characteristics Output Characteristics and Measurement Range Indicator The compact programmable display displays the measurement value while the measurement object is within the measurable range Cancel the alarm if it does not display the measurement value 4 4 1 Alarm Setting and Outputs STEP4 Initialization The settings ca...

Page 68: ...een sensor head A and B because an object is extremely different adjacent colors or materials can be adjusted by setting Calibration function to each sensor head 4 3 1 Head Setting Calibration Use Zero Set function to measure the amount of displacement from the reference thickness 4 3 2 OUT Setting Zero Set Select the measurement mode according to the material used for stable measurement 4 3 1 Hea...

Page 69: ...urated 3 3 1 Display Waveform of Received Light Intensity The thickness of multiple surfaces or clearance can be measured 4 3 2 OUT Setting Transparent Object Measurements that reflect refractive index can be done the refractive index of glass is generally around 1 55 4 3 2 OUT Setting Refractive Index and Refractive Index Calculation The difference in the measurement value due to the surface stat...

Page 70: ...on 3 10 3 3 3 Screen Transition Diagram Screen Flow Whole waveform Measurement Value Menu Received Light Intensity at Peak Memory Change Enlarged waveform screen OUT1 OUT2 Display OUT1 OUT2 Operation OUT1 2 Display Digit Number Update Cycle ...

Page 71: ...ation 3 11 3 Setting Menu Head A Head B The setting items of Head B are the same as Head A The setting items of OUT2 are the same as OUT1 Refer to Page 3 12 Refer to Page 3 12 Refer to Page 3 13 Refer to Page 3 13 OUT1 OUT2 Common System ...

Page 72: ...e Reference Laser Control Calibration Upper Limit Lower Limit Hysteresis OUT1 OUT2 Menu 1 2 Output Selection Analysis Mode Filter Operation Offset Upper Limit Lower Limit Judgment Digit Numberof Measurement Value Analog Scaling Peak Recognition Sensitivity Head A Head B Menu 2 2 Emission Adjustment Area a Emission Adjustment Area b Measuring Range Point a Measuring Range Point b Median Filter ...

Page 73: ... Terminal Input Control Chattering Prevention for Terminal Input Sampling Cycle Type Version System Menu 2 2 OUT1 OUT2 Menu 2 2 Copy Output Setting Priority Setting of Memory Change Memory Copy Initialization Save Communication Update CycleofMeasurement Value Console Setting System Menu 1 2 Judgment Output Off Delay Interference Prevention RS232C Output Change Indication Unit ...

Page 74: ...Light Intensity Waveform screen Head B Touch the key to move to Sensor Head B Received Light Intensity Waveform screen All Touch the key to move to whole waveform screen Part Touch the key to move to enlarged waveform screen Peak Touch the key to find the peak point of received light intensity and display it on the center of screen Touchthekeytomovethewaveformscreendisplaytofarpointby30 cells Touc...

Page 75: ... 4 3 4 3 Function List Initial Values 4 3 4 3 1 Head Setting 4 7 4 3 2 OUT Setting 4 23 4 3 3 Common Setting 4 53 4 3 4 System Setting 4 59 4 3 5 Buffering Setting 4 75 4 4 Supplemental Explanation 4 84 4 4 1 Alarm Setting and Outputs 4 84 4 4 2 Conditions When Output Data become Unfixed 4 85 4 4 3 Memory Save and Terminal Setting 4 88 ...

Page 76: ...4 1 Data Flow Up to two sensor heads can be connected to the controller Individual measurement by each of sensor head and calculation of measurement values for two sensor heads can be performed Operation flow of each function is shown as below ...

Page 77: ...ffuse Standard 2 4 8 Emission Adjustment Sets the optimum emitted light intensity for the measurement area AUTO 4 10 Emission Adjustment Area Area a This function specifies an emission auto adjustment area 1 4 11 Area b 512 Emitted Light Intensity Search Searches the received light intensity of all measurement surfaces and sets the optimum intensity automatically AUTO X 4 13 Alarm Delay Times Hold...

Page 78: ... 4 29 Zero Set Forcibly sets the measurement value to 0 OFF 4 31 Timing Holds the measurement value display of compact programmable display and analog output OFF X 4 33 Reset Resets the measurement value OFF X 4 34 Hold Stops updating the measurement value display OFF X 4 35 Analysis Mode Sets the analysis mode Normal 4 36 Filter Operation Selects the moving average low pass or high pass Moving av...

Page 79: ... Delays the timing of switching ON to OFF of the judgment output OFF 4 57 Interference Prevention Prevents interference between 2 sensor heads OFF 4 58 System Setting Display Update Cycle of Measurement Value Sets the update cycle of measurement value display Standard 4 59 Change Indication Unit Changes the indication unit of the measurement value on compact programmable display mm unit 4 61 Copy ...

Page 80: ...ffering Type Selects the accumulating output OUT1 X 4 79 Buffering Rate Loads the measurement data for a long duration by decimating the measurement data during data accumulation 1 X 4 79 Accumulation Amount Sets the accumulation data amount 20000 data X 4 79 Trigger Conditions Sets the conditions of trigger generation At timing input on X 4 80 Trigger Delay Delays the timing of accumulation after...

Page 81: ...on Method for proper installation If the settings or installation are not correct accurate data cannot be acquired In case that the initialization is done by connecting 10mm type HL C201A the default is set to specular reflection How to Use 1 Display the Installation Mode screen 2 Touch Installation Mode key to select the installation mode The display changes between Diff Refl and Spec Refl by tou...

Page 82: ...the variation of measurement value caused from the metal surface effects Metal 2 Hard hairline finished metal Materials with tiny scratch cutting mark grinding mark Enhances the effect in Metal 1 mode Penetration Half transparent objects Half transparent resin Reduces penetration of laser light to a target object Specular Reflection Standard Mirror surface or transparent objects Front and back sur...

Page 83: ...r 4 Explanation of Functions 4 9 4 How to use 1 Display the Measurement Mode screen 2 Touch the appropriate measurement mode key to a target object Setting screen of sensorheadA Setting screen of sensorhead B ...

Page 84: ...continue due to delayed feedback In this case for increasing the measurement speed fix the appropriate light intensity to the measurement point The laser light reflection intensity excessively varies depending on the mounting condition of the sensor head the surface condition or refractive index of the measurement object If the settings of Emission Adjustment is not sufficient change the Sampling ...

Page 85: ...at the light received intensity is optimal among the specified areas Area a and Area b are set in the range from 1 to 512 respectively This is valid when Emission Adjustment is selected as Auto In case the sampling cycle is set to 10 μs set Area a and Area b in the range of 1 to 112 respectively In case the sampling cycle is set to 20 μs set Area a and Area b in the range of 1 to 256 respectively ...

Page 86: ...Chapter 4 Explanation of Functions 4 12 4 2 Touch Head A or Area B in order to input the values 3 Touch the number keys to specify the area 4 Touch key to decide on the specified area ...

Page 87: ...ed value of 31 levels and change the setting After the completion of Emitted Light Intensity Search the optimum value will be displayed within 0 04 fixed to 100 fixed If the search is failed Emission Adjustment is set to AUTO When changing the initial setting of Output Selection perform it before starting the emitted light intensity search Refer to 4 3 2 OUT Setting Output Selection This searches ...

Page 88: ...er of times at this function If the alarm exceeds the setting number of times the fixed value that has been set at Analog Output at Alarm or Digital Output at Alarm is output However when the Hold Previous Value has been selected at Analog Output at Alarm or Digital Output at Alarm the alarm output is on hold during the alarm status irrespective to the alarm delay number of times For the alarm ter...

Page 89: ...yare within the measurement range of the sensor head Thus if one of them goes off the measurement range due to movement of the sensor head or the measurement object the actual measurement point mayalso be moved from the setting point In this case set the Measurement Surface Reference with concerning the moving area of the sensor head or the measurement object to prevent a detection error How to us...

Page 90: ...as are excluded from measurement Measuring Point a and Measuring Point b should be respectively set between 3 and 510 Check the received light wave pattern indications on the compact programmable display and on the Intelligent Monitor AiM The relative sizes of Measuring Point a and Measuring Point b are automatically determined by the controller Do not use the same value for two points When the sa...

Page 91: ...2 Switch between Measuring Point a and Measuring Point b by touching the keys 3 Touch Head A or Head B and enter the setting value 4 Specify the area by touching the numeric keys 5 Enable the specified area by touching the key Setting screen for Sensor Head A Setting screen for Sensor Head B ...

Page 92: ... set to Emission the system becomes the data unfixed status temporarily The strobe output is set to OFF under the data unfixed status After recovered from the data unfixed status the strobe output is set to ON and the analog output and the measurement value display are started Refer to 2 5 Timing Chart The laser emission is not started by setting the laser control to ON while the laser emission OF...

Page 93: ... OUT2 is set to B for the output selection Then perform the calibration setting in the appropriate measurement mode How to use 1 Display the Calibration screen 2 Touch the Change key The screen is changed Touch each key to change the screen Meas A MeasurementvalueAinputscreen Corr a Correctionvalueainputscreen Meas B MeasurementvalueBinputscreen Corr b Correctionvaluebinputscreen Load top Measurem...

Page 94: ...ue 1 Touch the Meas A Meas B Corr a or Corr b key to be input The screen for inputting the setting value appears 2 Input the setting value 1 then touch the key 2 to confirm the setting 3 Touch the Return key to return to the step1 screen For loading the measurement value from the current value 1 Touch the Load key The screen for loading the measurement value appears 2 Touch the LoadMeasValAfromCur...

Page 95: ...perly due to waveform instability Setting range is 100 to 400 The initial value is set to 100 How to use 1 Display the Peak Recog Sens Screen 2 Set the peak recognition sensitivity 1 Touch the Head A Head B key to make the numerical value input possible 2 Input the numerical value 3 Touch the key to confirm the value Selection screen of sensorheadA Selection screen of sensorhead B 2 3 1 Setting va...

Page 96: ...he measurement of steps and edges in measured shapes When the sampling cycle is set to 10 μs or 20 μs set the median filter to OFF An alarm is issued if a setting other than OFF is selected How to use 1 Display the Median Filter screen 2 Switch between different settings of median filter by touching the keys Settings are switched every time you touch the keys Setting screen for Sensor Head A Setti...

Page 97: ...measurement value of transparent object B with putting a negative sign A1 B1 Tr Adds the measurement values of 1st surface of a transparent object measured by the sensor head A B and outputs the value A1 B1 Tr Adds the measurement values of 1st surface of a transparent object measured by the sensor head A B and outputs the value with putting a negative sign A1 B1 Tr Subtractsthemeasurementvalue 1s...

Page 98: ... 1 Display the Output Selection screen 2 Touch the key 1 to change the list display The list display is changed each time the key is touched 3 Touch your desired key 2 for performing Output Selection Selection screen of OUT1 Selection screen of OUT2 1 2 ...

Page 99: ... the sensor head is different between specular and diffuse reflection Before measuring a transparent object make sure to set the recommended measurement mode for specular reflection For selecting a measurement surface confirm the setting of Measurement Surface Reference The measurement surface is changed by setting the measurement surface reference If the setting is wrong the measurement cannot be...

Page 100: ...n A A B or B of Transparent Object is selected at the Output Selection 4 Touch the key to change the setting The setting is changed each time the key is touched When Near setting is set at the Measurement Surface Reference select the measurement surface referring the below figure Ex Selection screen of OUT1 Selection screen of OUT2 Transparent glass Transparent glass Clearance space Near Far Clear...

Page 101: ...g of the transparent object can be performed only when A A B or B of Transparent Object is selected at the Output Selection Set the Installation Mode to the specular reflection Note that the mounting method of the sensorheadis differentbetweenspecularanddiffusereflection When a single surface 1st 2nd 3rd 4th Max surface is selected the function is invalid even if the function is set to ON How to u...

Page 102: ...e the screen for selecting a measurement surface of Transparent Object The setting of the transparent object is valid only when Transparent Object is selected at the Output Selection 4 Touch the key of Tr Obj and change the setting The setting is changed each time the key is touched 5 Touch the Refractive Index Calculation key to change the display to ON ...

Page 103: ...setting screen appears when Reflective Index Calculation is set to ON Set the Installation Mode to the specular reflection Note that the mounting method of the sensor head is different between specular and diffuse reflection How to use 1 Display the Output Selection screen 2 Touch the key to change the setting and select the key of your choice Output Selection 3 Touch the key to change the screen ...

Page 104: ...ouch the key to change the screen for setting Refractive Index 7 Touch OUT1 or OUT2 key to input the setting value 8 Set the refractive index by the numeric keys The setting range is 0 500000 to 2 000000 9 Touch the key to confirm the setting refractive index Note that it will take much time to set the refractive index ...

Page 105: ... set terminal is set to ON short circuited the zero set function is set to ON Keeping the zero set ON status for longer than 1 sec then 1 second later the zero set is set to OFF status Thus to set the zero set to OFF set the zero set to ON at first When repeating the zero set ON input the zero set function is also repeated More than the setting time of chattering prevention is necessary Chattering...

Page 106: ...ions 4 32 4 2 Touch the Zero Set key to set the measurement value to 0 3 Touch the Zero Set key again to return to the measurement reference position to the center of measurement default by zero set function Zero set OFF Zero set ON ...

Page 107: ...multaneously the setting of the external terminal input overrides the compact programmable display While the timing input is set to ON by the external terminal input the function cannot be set to OFF by pressing the timing input button of compact programmable display and the button display of compact programmable display is forcibly returned to OFF Moreover even when the function is set to OFF by ...

Page 108: ...y the reset terminal RS1 RS2 of the external input terminal 2 1 Functions and Arrangement of I O Terminal Block When the reset input is set to ON the Judgment Output is set to OFF This function is effective to perform judgment for each measurement object at Peak Bottom and Peak to Peak measurements How to use 1 Display the OUT1 or OUT2 operation screen 2 Touch the Reset key Touching the Reset key ...

Page 109: ...isplay at the desired timing This function does not hold the measurement display of the analog output judgment output alarm output and Intelligent Monitor AiM The hold function for the analog output judgment output and alarm output on the external terminal I O shall be controlled by Timing function The Hold status of compact programmable display is not stored even by executing Save function How to...

Page 110: ...e Bottom Holds and outputs the minimum value of the measurement value Peak to Peak P P Holds and outputs the difference between the maximum and minimum values Peak to Peak can be used for the vibration or eccentricity measurement How to use 1 Display the Analysis Mode screen 2 Touch the key to change the analysis mode The key display is changed in the below order each time the key is touched Touch...

Page 111: ...epending on the metal surface condition High pass filter Select High pass filter when you want to pick out only the signal with high frequency from the measurement data The signal elements higher than the setting cutoff frequency are picked out High pass filter is effective for detecting a joint line or slot of objects such as the eccentricity of a revolving object under a state of largely vibrati...

Page 112: ...verage Times to select the desired average times The display changes as below by touching the key Touching the key changes in a counterclockwise direction Setting of Low pass High pass filter 3 Touch the key of Cutoff Frequency to select the desired cutoff frequency The display changes as below by touching the key Touching the key changes in a counterclockwise direction Selection screen of OUT1 Se...

Page 113: ...ement value Offset value How to use 1 Display Ope Coef Screen 2 Set the operation coefficient 1 Touch the OUT1 OUT2 key to make the numerical value input possible 2 Input the numerical value 3 Touch the key to confirm the value Selection screen of OUT1 Selection screen of OUT2 Measurement range Output Measurement value Meas value multiplied by Operation coefficient Offset value Final meas value 0 ...

Page 114: ...the combination of the zero set and judgment output functions Set Offset and set Zero Set to ON to make the setting value offset value The display limit of the measurement value is 950 000000mm Be sure to set the offset value within the range How to use 1 Display the Offset screen 2 Touch the OUT1 or OUT2 key to prepare for inputting the setting value 3 Set the setting value by the numeric keys Th...

Page 115: ...r limit values is 950 000000 to 950 000000 mm The initial value of the upper limit value is the positive upper limit of the measurement range The initial value of the lower limit value is the negative lower limit of the measurement range Make sure that the upper limit value is higher than the lower limit value How to use 1 Display the Up Lmt Val screen HI output GO output LO output Displacement am...

Page 116: ...ange the screen between Up Lmt Val and Lo Lmt Val 3 Touch the OUT1 or OUT2 key to prepare for inputting the setting value 4 Set the setting value by touching the numeric keys The input range is 950 000000 to 950 000000 mm 5 Touch the key to confirm the offset value ...

Page 117: ...esis to prevent such chattering Theinputrangeofbothupper lowerlimithysteresisvaluesis 000 000000to 950 000000 mm After setting the operating condition make sure to check a rough deviation of the measurement value at P P before setting the hysteresis value because the deviation differs depending on measurement object and setting of Average Times Set the upper lower limit hysteresis smaller than the...

Page 118: ...Chapter 4 Explanation of Functions 4 44 4 4 Set the setting value by touching the numeric keys The input range is 000 000000 to 950 000000 mm 5 Touch the key to confirm the offset value ...

Page 119: ...he measurement range and that of the measurement B is negative lower limit value of the measurement range that of the voltage a is 5 000 V and that of the voltage b is 5 000 V The display limit of the measurement value is 950 000000mm Make sure that the setting value does not exceed the display limit The analog current output interlocks the setting of the analog voltage output The voltage and curr...

Page 120: ...Execute key Touch the Cancel key to cancel inputting Execution of the analog scaling function starts with the setting value In case that the setting value is invalid the right screen appears Touch the OK key and confirm the setting value then execute again After the completion of setting the screen of step 1 appears again For inputting the measurement value and voltage 1 Touch the key you want inp...

Page 121: ...urrent value 1 Touch the key you want to load the value Touch the Load key of the measurement value A or B The screen is changed 2 Touch the LoadMeasValAfromCurrval key The current value is input at the up side of the measurement value For returning the above step 5 touch the Return key ...

Page 122: ...ies on load impedance The maximum value is 25 0 mA Check the input range of AD board before setting Before setting of analog output at alarm read 4 4 1 Alarm Setting and Outputs carefully How to use 1 Display the Analog Output at Alarm screen 2 Touch the Analog Output at Alarm key The display is changed between Hold Pre Val and Fixed Value each time the key is touched When selecting Fixed Value 3 ...

Page 123: ...ent output varies with load impedance The maximum value is 25 0 mA Setting of the voltage and current cannot be performed individually Check the input range of AD board before setting Before setting of analog output at data unfixed carefully read 4 4 2 Conditions When Output Data becomes Unfixed How to use 1 Display the Analog O P at Data Unfixed screen 2 Input the fixed value 1 Touch the OUT1 or ...

Page 124: ...ng the fixed value can detect an alarm issued status easily from the measurement result Especially this function is effective in that an alarm status can be confirmed when the measurement value is loaded by performing the data buffering function Hold Previous value is set as a default In case of selecting the fixed value the judgment output is on hold at HI by interlocking with the digital output ...

Page 125: ...arm Delay since you do not want to reflect the alarm status to the measurement value the alarm occurrence status from the alarm terminal can be checked by setting Alarm Output Delay to OFF When this setting is OFF in regardless with the setting of number of alarm delay times the alarm status is output to the alarm output terminal at a real time For setting of Alarm Output Delay read 4 4 1 Alarm Se...

Page 126: ... in either setting The measurement value display of AiM interlocks with this setting How to use Setting at OUT1 or OUT2 menu 1 Display the Digit No of Meas Val screen 2 Touch the key of Digit No of Meas Val to change the setting The number of digits display is changed as below by touching the key Also it is changed in counterclockwisebytouchingthe key Setting at Measurement Value menu 1 Display th...

Page 127: ...limited When the sampling cycle is set to 10 μs or 20 μs the functions of median filter are limited As for the functions of median filter refer to 4 3 1 Head Setting Median Filter In case of HL C203B In case of setting the installation mode to diffuse reflection the measurement range is 3 8 to 5 0 mm for the sampling cycle 10µs 0 to 5 0 mm for the 20µs or 5mm for the other cycles For the setting r...

Page 128: ... use 1 Display the Sampling Cycle screen 2 Touch the keys of Sampling Cycle to change the setting Thesamplingcycledisplayischangedasbelowby touchingthe key Also itischangedin counterclockwisebytouchingthe key 40µs 200µs 100µs 400µs 1ms 10µs 20µs 2ms ...

Page 129: ...or heads at the same timing e g when checking the inclination of a measurement object This can minimize the deviation caused by control signals input from terminal When All is set the operation can be performed only from OUT1 Note that OUT2 becomes invalid in this case How to use 1 Display the Terminal Input Control screen 2 Touch the Terminal Input Control key to change the setting Independent or...

Page 130: ...s ON2 Continuous input of longer than 100ms Only ON2 is used for the laser emission stop input remote interlock input and memory change input to prevent misoperation How to use 1 Display the Chattering Prev for Term I P screen 2 Touch the Chattering Prevention for Terminal Input key to select the setting The display is changed as below each time the key is touched Status at chattering prevented ON...

Page 131: ... actual terminal output operation is faster than the off delay setting time the off delay time becomes effective from the last turning OFF point How to use 1 Display the Judg O P OFF Delay screen 2 Touch the Judgment Output OFF Delay key to select the setting The display is changed as below each time the key is touched This function is effective for loading quickly fluctuated output into a sequenc...

Page 132: ... setting distance between the two sensor heads is close In this case by setting the Interference Prevention function to ON two sensor heads emit beam in turn and are not susceptible to the interference of the other sensor head The data update increases twice of the setting sampling cycle In case of connecting one sensor head sampling cycle doubles when this function is set to ON Make sure to set t...

Page 133: ...es at each approx 1000ms Note that the limitation of programmable display speed is applied to this cycle This setting is applied to the measurement value display of compact programmable display alarm output strobe output and judgment output Terminal outputs analog output alarm output strobe output judgment output are updated at every sampling cycle Display Update Cycle of Measurement Value can be ...

Page 134: ...Value menu 1 Display Update Cycle of Meas Val screen 2 Touch the Update Cycle of Meas Val key to select the setting The display is changed as below each time the key is touched 3 Touch key to return to the Measurement Value Display screen Slow Standard Fast Very Slow ...

Page 135: ...t value is selectable from mm unit and µm unit This function is invalid for the setting value indication The setting value is always indicated in mm unit When selecting µm unit the setting of Digit Number of Measurement Value becomes invalid How to use 1 Display Change Indi Unit screen 2 Switch the setting of Indication Unit The display is switched mm Unit and µm Unit each time the Indication Unit...

Page 136: ... between OUT1 and OUT2 OUT1 OUT2 OUT2 OUT1 This function cannot copy the timing reset and hold outputs How to use 1 Display the Copy O P Setting screen 2 Touch the CopyOutput1toOutput2 key or CopyOutput2toOutput1 key 3 The confirmation screen appears Touch the Yes key to copy or touch the No to display the Step 1 screen 4 The screen of notifying the completion of copy appears Touch the OK key to r...

Page 137: ...o Terminal before performing memory change from the terminal In case that the terminal is received a higher priority for memory change the memory change by command is ignored set the priority to Command before performing memory change by command How to use 1 Display the Priority of Mem Chg screen 2 Touch the Priority Setting of Memory Change key to change the setting between Command and Terminal T...

Page 138: ...on Terminal priority Starts up the system with the memory No that is input by terminal Eventhememorychangeissetinthesystemoperation thesettingcannotbereflected memorychangeisnotexecuted untilmemorychangeisexecutedinthenextstart up Whenthememorychangeisexecuted thedataunfixedstatusmayoccurtemporarily Atdata unfixedstatus thestrobeoutputissetto OFF andafterthedatabecomefixed thestrobe outputissetto ...

Page 139: ...ow to use 1 Display the Memory Copy screen 2 Select the copy source No 0 to 15 Touch the CopySourceMemoryNo key to change the copy source No in the order of 0 to 15 3 Select the copy destination No 0 to 15 Touch the CopyDestinationMemoryNo key to change the copy destination No in the order of 0 to 15 4 Touch the Copy key 5 The confirmation screen appears Touch the Yes key to copy or touch the No t...

Page 140: ... start up if the initialized setting contents are not saved Refer to Save When the initialization is executed the data unfixed status may occur temporarily At data unfixed state the strobe output is set to OFF and after the data become fixed the strobe output is set to ON and the measurement data display is started How to use In case of initializing the memory setting in current use 1 Display the ...

Page 141: ...Initialize screen 2 Touch the Initialize All Memory key The confirmation message appears 3 Touch the Yes key The message of notifying the completion of initialization appears Touch the No key to cancel the initialization and return to step 1 4 Touch the OK key Touch the OK key to return to the System Menu 1 2 ...

Page 142: ... setting contents saved at last appear If all the settings are not saved all of them are set to default value This function cannot save the status of Timing Input and Hold setting How to use 1 Display the Save screen 2 Touch the SaveAllMemory key The confirmation message appears 3 Touch the Yes key The message of notifying the completion of save appears Touch the No key to cancel the save and retu...

Page 143: ...8bit Parity Sets the check bit for securing the reliability of communication Select from even odd none For more further detail of RS 232C communication refer to 5 1 RS 232C Communication Control How to use 1 Displaythe Communication COMPort screen Baud Rate setting 2 Touch the Baud Rate key to select the communication speed The display is changed as below each time the key is touched Data length s...

Page 144: ...cted Continuous Transmits the measured value continuously in the exclusive output format after Continuous mode is selected Refer to the page 5 12 for details of the exclusive output format Note that the command send receive when RS 232C output mode is set to Continuous or Timing operates as the followings RS 232C port Any other commands than RS 232C Output Mode is ignored When RS 232C Output Mode ...

Page 145: ...t mode 2Touch the Output mode key to select the output mode The display is changed as below each time the key is touched For RS 232C output type 2 Touch the Output type key to select the output type The display is changed as below each time the key is touched Continuous Timing Handshake OUT1 2 OUT2 OUT1 ...

Page 146: ...compact programmable display Select from 16 screens shown in the next page By selecting the screen that are often used or used for setting confirmation as a start up screen the setting steps can be shortened Make sure to save the setting to fix the selected start up screen How to use 1 Display the Console Setting screen Panel Lock setting 2 Touch the Panel Lock key to select ON or OFF The key disp...

Page 147: ...measurement value of OUT2 output alarm strobe judgment output and status of the hold timing zero set and reset input Simultaneously displays the measurement values of OUT1 and OUT2 Displays the received light waveform of the sensor head A Displays the received light waveform of the sensor head B Displays the Top menu screen Displays the Setting menu screen Waveform B OUT2 Operate OUT2Display OUT1 ...

Page 148: ...plays the Head B Menu screen Displays the OUT1 Menu1 2 screen Displays the OUT2 Menu1 2 screen Displays the Common Menu screen Displays the System Menu1 2 screen Displays the Measurement Value Menu screen MeasValMenu SystemMenu HeadAMenu HeadBMenu OUT1 Menu OUT2 Menu CommonMenu ...

Page 149: ...ding of the measurement data can be executed easily by mouse operation This Intelligent Monitor AiM is also useful for confirmation or verification of the measurement data because it can convert the data into CSV data format CSV data can be used for graphic display save replay of the measurement data and it can be opened in Microsoft Excel application For buffering by RS 232C communication refer t...

Page 150: ...ation differs depending on buffering mode 4 Wait until accumulation is completed The accumulation status can be checked by Status Readout Status Readout 5 Stop buffering by transmitting the stop command Buffering operation stop 6 Read out the accumulated data result Last data point Data readout normal Data readout rapid Trigger counter readout All the settings related to buffering cannot be change...

Page 151: ...buffering type this function operates immediately after completion of accumulation for OUT1 OUT2 When OUT1 OUT2 is selected the self stop function operates at completion of accumulation for both OUT1 OUT2 Buffering Mode Four types of buffering mode can be selected Continuous Mode is set as a default Continuous Mode When buffering operation starts data accumulation to the controller memory also sta...

Page 152: ...a for the setting sample trigger accumulation amount starts after the setting trigger condition is generated After completion of sample trigger accumulation the trigger generation is turned to stand by status again When the setting trigger condition is generated again accumulation of the setting sample trigger amount starts Accumulation operation stops when the accumulation amount has reached the ...

Page 153: ...mount of the measurement data is small to a sampling cycle setting the data accumulation interval can execute a long duration data accumulation than measurement at every sampling cycle This is useful for the effective use of memory since the data accumulation amount is limited Accumulation Amount This function sets the accumulation amount of the measurement data Specify the accumulation amount wit...

Page 154: ...ay Times becomes effective when At an alarm occurred is set as a trigger condition Ex When the Buffering Mode is set to trigger mode the operations of each trigger condition are shown as follows Normally the measurement value is on hold at timing input ON status however only in the case that the buffering mode is set to trigger mode or sample trigger mode and this function is set to At timing inpu...

Page 155: ... rate is already set the trigger delay is counted with the extended sampling in accordance with the setting Trigger Point When the buffering mode is set to trigger mode the measurement data can be loaded by setting the data at the trigger generated as a trigger point Setting range is 1 to setting accumulation amount The initial value is set to 10000 If the trigger point is set to a larger value th...

Page 156: ...n has started and measurement data is being accumulated or trigger has being generated and measurement data is being accumulated Accumulation completed Accumulation amount has reached the setting value or the buffering operation has stopped Final Data Point The accumulation status can be read from the data amount Final Data Point is set to 0 when the Status Readout is set to Non buffering Trigger ...

Page 157: ...e accumulated data by the difference from the previous data Since data with less difference decreases with decreasing variation the total transmission data amount decreases and the communication time is shortened To read the buffering data stop buffering operation and check the Final Data Point The accumulated data to the final data point can be read only when the result of Status Readout is Accum...

Page 158: ...easurement value display in case that an alarm status continuesmorethan thesettingnumberoftimes Referto Digital Output at Alarm Analog Output at Alarm Sets the analog output value in case that an alarm status continues morethan thesettingnumberoftimes Referto Analog Output at Alarm Alarm Output Delay Enables the alarm output at a real time regardless of the alarm delay times Referto Analog Output ...

Page 159: ...log output can be changed to the fixed value Refer to Analog Output at Data Unfixed 2 Under data unfixed status the zero set input is ignored 3 For releasing the data unfixed status refer to Chapter 7 Troubleshooting For example the right figure shows the digital display at reset input for normal measurement The below table shows the measurement value display and output under data unfixed status o...

Page 160: ... or sensor head is connected to HEAD B in the case of using only one sensor head This alarm also appears when the cable for connecting sensor head is disconnected Connect the sensor head to HEAD A when using only one sensor head If this alarm code appears again in spite of correct connection the connecting cable may be disconnected Please contact our sales person in charge 6 Sensor head unadapted ...

Page 161: ...anged OUT1 becomes the data unfixed status and OUT2 continues the measurement Installation Mode setting is changed Measurement Mode setting is changed Measurement Surface Reference setting is changed Calibration setting is changed Output Selection setting is changed When changing the setting of OUT1 OUT1 becomes the data unfixed status and OUT2 continues the measurement In the same manner when cha...

Page 162: ...of the above two type storable functions refer to 4 3 Function List Initial Values Memory Change Procedure by External Input Terminal 1 Select Memory No to be stored For setting by compact programmable display refer to 4 3 4 System Setting Memory Change 2 After selecting memory No input the setting value for each function For memory changeable functions refer to 4 3 Function List Initial Values 3 ...

Page 163: ...al input terminal M0 M1 M2 M3 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 8 OFF OFF OFF ON 9 ON OFF OFF ON 10 OFF ON OFF ON 11 ON ON OFF ON 12 OFF OFF ON ON 13 ON OFF ON ON 14 OFF ON ON ON 15 ON ON ON ON ...

Page 164: ...Chapter 4 Explanation of Functions 4 90 4 MEMO ...

Page 165: ...ontrol method of system by RS 232C USB Ethernet communication 5 1 Communication Control by RS 232C 5 2 5 1 1 Specifications 5 2 5 1 2 Type and Format of Commands 5 5 5 1 3 Command List 5 14 5 2 USB Communication Control 5 24 5 3 Ethernet Communication Control 5 26 ...

Page 166: ...on code ASCII Data length 7 bit 8 bit 8 bit Parity check Even Odd None None Stop bit length 1 bit End code CR 0DH BCC Yes 1 1 To omit BCC calculation enter 2AH 2AH to BCC Pin Arrangement The system uses a D SUB male connector with 9 pins Pin No Signal name Signal direction Description HL C2 Host 1 CD DCD Not used 2 RD RxD IN OUT Received data signal Usually connected to SD TXD of external device 3...

Page 167: ... C2 and external host device should be connected as below Signals other than RD SD SG and Shield should be kept unused Do not connect with HL C2 Pin No Signal 1 CD 2 RD 3 SD 4 ER 5 SG 6 DR 7 RS 8 CS 9 CI Cover Shield Pin No Signal 1 CD 2 RD 3 SD 4 ER 5 SG 6 DR 7 RS 8 CS 9 RI Cover Shield HL C2 External host device ...

Page 168: ...nication specifications of host device Read the manuals related to the communication specification of external host device before setting them Change the specifications so they will be the same as the settings of HL C2 or set the specifications on HL C2 according to the settings on the external host device Change of Communication Conditions After changing the settings of communication conditions o...

Page 169: ... the data transmitting receiving sequence in case the request communication data related to data setting or operation instruction in case the head character of the command on the request communication data is W which is transmitted from the external host device to HL C2 is normal 3 Abnormal sequence to transmit receive data The figure below shows the data transmitting receiving sequence in case th...

Page 170: ...error A parity error occurred during data reception A framing error occurred during data reception An overrun error occurred during data reception 20 Execution error Calibration or analog scaling is inexecutable 21 Buffering condition error 1 Setting of buffering was to be changed without stopping buffering operation 22 Buffering condition error 2 Buffering operation was to be initiated with inade...

Page 171: ...ifies the function classification and sensor head for the command System Head B OUT2 Head A OUT1 Common The selectable code varies depending on the command Refer to HL C2 Series USER S MANUAL RS 232C Communication Control for the details Data This section is used only to read buffering data Subdata This section stores setting values and measurement values This section is omitted in read request co...

Page 172: ... Read request of setting data Special format data section is included buffering FORMAT 2 Normal read of buffering data Data setting request The figures below show the format for data setting request The response communication data does not contain subdata section FORMAT 3 Code setting command FORMAT 4 Value setting command 1 E E R Header Command Code 3 or 4 BCC CR Head point 00001 to 99999 End poi...

Page 173: ...ta 1 character symbol 10 character numerical values no zero suppress E E W Header Command Code 0 BCC CR 1 Head point 00001 to 99999 End point 00001 to 99999 2 3 0 4 5 6 7 8 0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 Subdata Repeat of 1 character symbol 3 character integral part no zero suppress decimal point 6 character decimal part E E R Header Command BCC CR Subdata 00000 to 99999 E E R Header Command ...

Page 174: ...erve 11 Reserve 6 Alarm 12 Alarm Response to 5 and 11 above are unfixed either 0 or 1 FORMAT 6 Special format 4 Normal read of buffering data E E R Header Command BCC CR 2 3 0 4 5 6 7 8 0 1 2 3 4 5 6 7 8 Subdata Repeat of 1 character symbol 3 digit integral part no zero suppress decimal point 6 digit decimal part 1 2 3 4 5 6 7 8 0 1 E E R Header Command 0 1 8 2 3 4 5 6 7 OUT1 measurement value 1 B...

Page 175: ...ints the differential by the previous data the data based on the 6 places of decimals is responded Head data format 1 character symbol 3 digit integral part no zero suppress decimal point 6 digit decimal part Example using the reply command shown above 12 345678 12 345801 12 345576 12 345652 12 345599 12 34554 12 345543 12 345621 123 225 76 59 3 78 Header Command BCC Difference data 2 2 5 7 6 2 3 ...

Page 176: ...it decimal part Normal response FORMAT 9 The normal response communication data for data setting request is common in all formats Abnormal response FORMAT 10 The abnormal response communication data is common in all formats E E W Header Command BCC CR E E Header Error Code BCC CR E E Header 3 digit integral part BCC CR 0 1 2 3 4 5 6 7 8 6 digit decimal part Measurement value of OUT1 or OUT2 BCC E ...

Page 177: ...smitted by the personal computer The difference in BCC between at transmission and at receipt indicates that an error occurred in the message during communication To omit BCC calculation enter 2AH 2AH to BCC In this case the BCC in the response data is 2AH 2AH too For Special format 7 of FORMAT 8 As for the exclusive output format for RS232C output mode the controller always delivers the measureme...

Page 178: ...B WFB 1 2 00000 Auto 00001 0 04 00002 0 05 00003 0 06 00004 0 08 00005 0 11 00006 0 14 00007 0 18 00008 0 24 00009 0 31 00010 0 40 00011 0 53 00012 0 68 00013 0 89 00014 1 16 00015 1 50 00016 1 95 00017 2 54 00018 3 30 00019 4 29 00020 5 58 00021 7 25 00022 9 43 00023 12 3 00024 15 9 00025 20 7 00026 26 9 00027 35 0 00028 45 5 00029 59 2 00030 76 9 00031 100 Emission Adjustment Area a REA WEA 1 2 ...

Page 179: ...RPA WPA 1 2 00003 to 00510 Point b RPB WPB 1 2 00003 to 00510 Calibration Meas Value A RCA WCA 1 2 950 000000 to 950 000000 mm B RCB WCB 1 2 950 000000 to 950 000000 mm Calibration Correct Value a RHA WHA 1 2 950 000000 to 950 000000 mm b RHB WHB 1 2 950 000000 to 950 000000 mm Calibration WCE 1 2 00000 None 00001 Execute 00002 Cancel Laser Control RLR WLR 1 2 00000 Laser ON 00001 Laser OFF Read R...

Page 180: ... WMN 3 4 00000 1st Surface 00001 2nd Surface 00002 3rd Surface 00003 4th Surface 00004 Up Lmt Surf 00005 1st 2nd Surf 00006 1st 3rd Surf 00007 1st 4th Surf 00008 1st Up Surf 00009 2nd 3rd Surf 00010 2nd 4th Surf 00011 2nd Up Surf 00012 3rd 4th Surf 00013 3rd Up Surf 00014 4th Up Surf Refractive Index Calculation RGK WGK 3 4 00000 OFF 00001 ON Refractive Index RGR WGR 3 4 000 500000 to 002 000000 Z...

Page 181: ...o Peak Filter Operation RFL WFL 3 4 00000 Moving Average 00001 Low pass Filter 00002 High pass Filter Average Times RAV WAV 3 4 00000 1 time 00001 2 times 00002 4 times 00003 8 times 00004 16 times 00005 32 times 00006 64 times 00007 128 times 00008 256 times 00009 512 times 00010 1024 times 00011 2048 times 00012 4096 times 00013 8192 times 00014 16384 times 00015 32768 times 00016 65536 times 1 ...

Page 182: ...REH WEH 3 4 000 000000 to 950 000000 mm Judgment Output Lower Limit Hysteresis REL WEL 3 4 000 000000 to 950 000000 mm Analog Scaling Measureme nt Value A RAH WAH 3 4 950 000000 to 950 000000 mm B RAL WAL 3 4 950 000000 to 950 000000 mm Analog Scaling Vol a RVH WVH 3 4 010 000000 V b RVL WVL 3 4 010 000000 V Analog Scaling WAS 3 4 00000 None 00001 Execute 00002 Cancel Analog Output at Alarm RAA WA...

Page 183: ... error Strobe Output Read ROB 3 4 00000 Strobe OFF 00001 Strobe ON Judgment Output HI Read RHI 3 4 00000 Judgment Output HI OFF 00001 Judgment Output HI ON Judgment Output GO Read RGO 3 4 00000 Judgment Output GO OFF 00001 Judgment Output GO ON Judgment Output LO Read RLO 3 4 00000 Judgment Output LO OFF 00001 Judgment Output LO ON Common Sampling Cycle RSP WSP 5 00000 10 μs 00001 20 μs 00002 40 μ...

Page 184: ... Output 2 Measurement value Strobe Output Judgment HI Output Judgment GO Output Judgment LO Output Reserve Output Alarm Output System Output Setting Copy WOC 0 00000 None 00001 Copy Output 1 to Output 2 00002 Copy Output 2 to Output 1 Priority Setting of Memory Change RYU WYU 0 00000 Command 00001 Terminal Memory Change RMC WMC 0 00000 to 00015 Memory No Copy Source No WSF 0 00000 to 00015 Memory ...

Page 185: ...UT1 OUT2 00001 OUT1 only 00002 OUT2 only Display Update Cycle of Measurement Value RKS WKS 0 00000 Fast 00001 Standard 00002 Slow 00003 Very Slow Change Indication Unit RUT WUT 0 00000 mm Unit 00001 μm Unit Console Start up Screen RKG WKG 0 00000 OUT1 Display 00001 OUT1 Operation 00002 OUT2 Display 00003 OUT2 Operation 00004 OUT1 2 Display 00005 Waveform A 00006 Waveform B 00007 Top 00008 Setting ...

Page 186: ...8 00012 1 4096 00013 1 8192 00014 1 16384 00015 1 32768 Accumulated Amount RBC WBC 5 1 to Max Accumulated Amount Trigger Conditions RTR WTR 3 4 00000 At timing input ON 00001 At HI 00002 At LO 00003 At HI or LO 00004 When HI turns to GO 00005 When LO turns to GO 00006 When HI or LO to GO 00007 At an alarm occurred 00008 At an alarm released Trigger Delay RTL WTL 5 0000000000 to 0100000000 Trigger ...

Page 187: ...me Data Read Normal RLA 3 4 5 character head point 5 characterend point Data point within the range from the head data point to the end data point is specified Data Read Rapid RLB 3 4 5 character head point 5 characterend point Data point within the range from the head data point to the end data point is specified Trigger Counter Readout RLE 3 4 0 to end data point 1 Subdata section consists of 5 ...

Page 188: ...al control device personal computer USB driver is stored in the attached Setup CD ROM Refer to 1 2 Installation of USB Driver in HL C2 Series USER S MANUAL USB Communication Control for the installing method of USB driver API file API Application Program Interface is provided to easily control HL C2 by the external control device API is provided in DLL format Please feel free to ask our salesman h...

Page 189: ... USB 2 0 Full Speed USB 1 1 compatible compliant 1 It depends on the operation environment of OS Windows is a registered trademark of Microsoft Corporation in the United States and other countries Change RS 232C Communication Conditions After changing the settings of communication conditions on baud rate data length or parity check by API make sure to save the new setting values and then restart t...

Page 190: ... T 100BASE TX Transmission method Baseband Max segment length 100m Support command MEWTOCOL Master iQSS supporting MC protocol communication Sensor slave node MC protocol Master Support tool Configurator WD Ver 1 62 or later MEWTOCOL Supports MEWTOCOL COM communication iQSS supporting An iQ Sensor solution of Mitsubishi Electric Corp MC protocol Used to write data from the HL C21C to memories of P...

Page 191: ...6 1 6 6 Maintenance and Inspection 6 1 Maintenance 6 2 6 2 Inspection 6 2 ...

Page 192: ...sing a camera lens blower To remove small particles of dust or fingerprints use soft lens cleaning cloth or lens cleaner paper to lightly wipe them out Use cloth moistened with a small amount of alcohol to wipe out tough dirt carefully 2 Cleaning of other components To remove dirt on the controller or compact programmable display lightly wipe it away with clean soft cloth 6 2 Inspection Inspect th...

Page 193: ...7 1 7 7 Troubleshooting This chapter explains corrective actions against abnormal state Read this chapter if failures are suspected 7 1 Corrective Actions 7 2 7 2 Lock 7 7 7 3 Initialization 7 7 ...

Page 194: ...ring memory and terminal settings Type Problem Cause Corrective action Ref page SET The display on the compact programmable display does not change The touch key on the compact programmable display does not operate ERFF is displayed at the upper right of the compact programmable display screen Sensor head indicator does not light up The controller does not operate Connecting cable is not connected...

Page 195: ...ent object 1 10 The measurement object is tilted Place the measurement object as perpendicularly as possible 1 13 Received light waveform is saturated or insufficient Adjust the received light intensity using Emission Adjustment 4 10 The refractive index is not correct Adjust the reflectance using Refractive Index Calculation 4 24 MEAS Measurement range is partially output Sensor head is not insta...

Page 196: ...oper RS232C cable type straight type or cross type depending on the settings of personal computer 5 3 1 2 The setting of baud rate or communication specification is improper Check the settings of personal computer currently connected and set the correct RS232C communication specifications 5 2 Incorrect data format or command is transmitted Refer to the error codes and send the data with correct fo...

Page 197: ... it comes larger by moving the measurement object back and forth within the measurement range 1 10 The reflected beam has directionality because the surface of object is hairline finished Check the mounting direction of sensor head 1 10 Extraneous light such as sunlight or light having the same wavelength as that of the laser is entering Take measures to prevent the entry of extraneous light and t...

Page 198: ...ts up and measurement can not be done Measurement range is limited Sampling period is too long and this causes excessive received light intensity beyond the adjustable range Set shorter sampling period and reduce the emitted light intensity enter a smaller number to Emission Adjustment 4 50 4 10 Specular reflection component is received during the measurement at diffuse reflection setting Adjust t...

Page 199: ...ions except for screen display change and setting off of Panel Lock are prohibited Save function however can be executed and the Panel Lock is valid at the next system start up by saving the setting 7 3 Initialization Initialization deletes all settings and returns them to the factory default Refer to Initialization page 4 66 to initialize the system After initialization the default settings are n...

Page 200: ...Chapter 7 Troubleshooting 7 8 7 MEMO ...

Page 201: ...er describes the specifications of system components controller and sensor head 8 1 Controller Specifications 8 2 8 2 Sensor Head Specifications 8 8 8 3 ND Filter Specifications 8 36 8 4 Outside Dimension 8 37 8 5 Characteristics 8 49 ...

Page 202: ... Maximum out flow current 100mA Applied voltage 3 to 30VDC ALARM output to V Residual voltage 1V or less at out flow current of 100mA Leak current 0 05mA or less Output operation Open when the output is ON Light intensity is insufficient Short circuit protection Incorporated Auto reset Judgment output HI GO LO NPN transistor open collector Maximum in flow current 100mA Applied voltage 3 to 30VDC J...

Page 203: ...y is specified when connected to Common Memory is specified when connected to external power Applied voltage 10 8 to 30VDC Leak current 0 1mA or less RS 232C interface Baud rate 9600 19200 38400 115200bit s USB interface USB 2 0 Full speed USB 1 1 compatible compliant Connecting sensor head Maximum 2 sensor heads with connection compatibility Setting data display Compact programmable display Indic...

Page 204: ...ions are as follows unless otherwise specified power voltage 24VDC ambient temperature 20 C sampling cycle 40µs average number of samples 256 times measurement center distance and measurement object white ceramic 1 The linearity is F S 20V to digital measurement value Response delay time is the period after update of measurement value 2 The linearity is F S 16mA to digital measurement value Respon...

Page 205: ...flow current 100mA Applied voltage 3 to 30VDC ALARM output to V Residual voltage 1V or less at out flow current of 100mA Leak current 0 05mA or less Output operation Open when the output is ON Light intensity is insufficient Short circuit protection Incorporated Auto reset Judgment output HI GO LO NPN transistor open collector Maximum in flow current 100mA Applied voltage 3 to 30VDC Judgment outpu...

Page 206: ...ecified when connected to Common Memory is specified when connected to external power Applied voltage 10 8 to 30VDC Leak current 0 1mA or less Ethernet interface IEEE 802 3u 100BASE TX 10BASE T Connector shape RJ45 USB interface USB 2 0 Full speed USB 1 1 compatible compliant Connecting sensor head Maximum 2 sensor heads with connection compatibility Setting data display Compact programmable displ...

Page 207: ...s unless otherwise specified power voltage 24VDC ambient temperature 20 C sampling cycle 40µs average number of samples 256 times measurement center distance and measurement object white ceramic 1 The linearity is F S 20V to digital measurement value Response delay time is the period after update of measurement value 2 The linearity is F S 16mA to digital measurement value Response delay time is t...

Page 208: ...ed The model name is therefore partially omitted H L C 2 Export control None Pertinent E Non pertinent E type Laser class or FDA A Class 1 JIS IEC B Class 2 JIS IEC C Class 3R JIS IEC F FDA compliant Class Ⅰ Ⅱ F5 FDA compliant Class Ⅲa FDA is supported by HL C205 208 235CE W Spot None Spot type MK Line spot type SP Spot type SP M Line spot type W Wide range spot type WMK Wide range line spot type ...

Page 209: ...eramic 10mm type is an aluminum vapor deposition surface reflection mirror and digital measurement value List of products which have attained the Korea s S mark certification Type Model 10mm type HL C201A HL C201A MK HL C201AE HL C201AE MK 30mm type HL C203B HL C203B MK HL C203BE HL C203BE MK 110mm type Class2 HL C211B HL C211B MK HL C211BE HL C211BE MK 110mm type Class3R HL C211C HL C211C MK HL C...

Page 210: ...2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock re...

Page 211: ...2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measurement value 4 The minimum resolution of 0 25µm linearity of 0 025 F S and temperature characteristics of 0 013 F S C can be achieved if the sensor head is connected to the controller that is not subject t...

Page 212: ...cture IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5m...

Page 213: ...mpling cycle is 10µs at specular reflection 3 FDA compliant model is classified into Class II based on FDA PART1040 4 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measurement...

Page 214: ...P67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X ...

Page 215: ... 5 0mm in case the sampling cycle is 10µs at diffuse reflection or between 4 6 and 5 0mm in case the sampling cycle is 10µs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and ...

Page 216: ...IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X...

Page 217: ... 5 0mm in case the sampling cycle is 10µs at diffuse reflection or between 4 6 and 5 0mm in case the sampling cycle is 10µs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and ...

Page 218: ...he range OFF Protective structure IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant...

Page 219: ...d 20mm in case the sampling cycle is 10µs at diffuse reflection or unmeasurable in case the sampling cycle is 10μs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may ...

Page 220: ...the range OFF Protective structure IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistan...

Page 221: ...d 20mm in case the sampling cycle is 10µs at diffuse reflection or unmeasurable in case the sampling cycle is 10μs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may ...

Page 222: ...tive structure IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibra...

Page 223: ...he sampling cycle is 10µs at specular reflection 3 FDA compliant model is classified into Class II based on FDA PART1040 4 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measur...

Page 224: ...ective structure IP67 except connector Pollution Degree 2 Insulation Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vib...

Page 225: ...he sampling cycle is 10µs at specular reflection 3 FDA compliant model is classified into Class Ⅲa based on FDA PART1040 4 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measur...

Page 226: ...20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock resistance 196m s2 in X Y...

Page 227: ...0µs at specular reflection between 36 and 50mm in case the sampling cycle is 10µs at diffuse reflection or between 36 and 42mm in case the sampling cycle is 10µs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak...

Page 228: ... 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock resistance 196m s2 in X ...

Page 229: ...µs at specular reflection between 36 and 50mm in case the sampling cycle is 10µs at diffuse reflection or between 36 and 42mm in case the sampling cycle is 10µs at specular reflection 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak ...

Page 230: ...stance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock resistance 196m s2...

Page 231: ...tes between 70 and 200mm in case the sampling cycle is 20μs or between 100 and 200mm in case the sampling cycle is 10μs 3 The figure shows the value at measurement center distance It is determined by 1 e2 approximately 13 5 of center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measure...

Page 232: ...Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock resistance 196...

Page 233: ... center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measurement value 3 The minimum resolution of 0 25μm can be achieved if the sensor head is connected to the controller that is not subject to Foreign Exchange and Foreign Trade Law 4 The linearity of 0 032 F S can be achieved if the ...

Page 234: ... Resistance 20M ohms or more by 500V dc megger between all the terminals and enclosure Dielectric Withstand Commercial Frequency AC500V for 1min between all the terminals and enclosure Impulse 1000V 1 2 50 μs between all the terminals and enclosure Vibration resistance Endurance 10 to 55Hz cycle 1 minute Resistant amplitude of vibration 1 5mm in X Y and Z directions for 2 hours Shock resistance 19...

Page 235: ... center beam intensity The reflectance around the detecting point may be higher than at the point due to leak light outside the specified area and this may affect the measurement value 3 The minimum resolution of 0 25μm can be achieved if the sensor head is connected to the controller that is not subject to Foreign Exchange and Foreign Trade Law 4 The linearity of 0 025 F S can be achieved if the ...

Page 236: ...98 1 Shock resistance 196m s2 or more in X Y and Z directions for 3 times Ambient temperature 0 to 45 C No dew condensation or icing allowed At storage 20 to 70 C Ambient humidity 35 to 85 RH At Storage 35 to 85 RH Material Retentive portion aluminum ND area glass Weight Approx 20g Accessory Mounting screw 2 1 Mount the ND filter and use it if reflected light intensity from the measurement object ...

Page 237: ...Chapter 8 Specifications 8 37 8 8 4 Outside Dimension Controller RS 232C type HL C2C E HL C2C E P Leading dimension For Installation to 35mm width DIN rail Unit mm ...

Page 238: ...Chapter 8 Specifications 8 38 8 Ethernet type HL C21C E HL C21C E P Leading dimension For Installation to 35mm width DIN rail Unit mm ...

Page 239: ...or green Unit mm 30mm type HL C203B HL C203B MK Diffuse reflection Measurement center distance 2 M5 mounting hole Depth 10 opposite surface Measurement range indicator yellow Laser emission indicator green Unit mm Specular reflection Specular reflection line The reference surface for specular reflection installation Measurement center distance Light emission axis Light reception axis Unit mm ...

Page 240: ...urement center distance Light reception axi s Laser emission indicator green Measurement range indicator yellow Light emission axis Unit mm Specular reflection 46 18 28 2 55 4 91 1 4 9 101 89 37 7 9 3 8 Specular reflection line The reference surface for specular reflection installation Measurement center distance Light reception axi s Light emission axis Unit mm ...

Page 241: ...ement center distance Light reception axi s Laser emission indicator green Measurement range indicator yellow Light emission axis Unit mm Specular reflection 81 4 14 23 1 52 5 88 3 5 4 98 7 86 3 44 9 3 5 Measurement center distance Light reception axi s Light emission axis Specular reflection line The reference surface for specular reflection installation Unit mm ...

Page 242: ...t range indicator yellow Measurement center distance 2 M5 mounting hole Depth 10 opposite surface Light emission axis Laser emission indicator green Unit mm Specular reflection Measurement center distance Light emission axis Light reception axis Specular reflection line The reference surface for specular reflection installation Unit mm ...

Page 243: ...ent range indicator yellow Measurement center distance 2 M5 mounting hole Depth 10 opposite surface Laser emission indicator green Light emission axis Unit mm Specular reflection Specular reflection line The reference surface for specular reflection installation Measurement center distance Light emission axis Light reception axis Unit mm ...

Page 244: ...HL C235CE W HL C235CE WMK Diffuse reflection 26 350 5 8 8 74 64 ø6 6 6 2 13 9 75 90 64 69 5 ø14 7 550 Measurement center distance Light reception axi s Laser emission indicator green Measurement range indicator yellow Light emission axis Unit mm ...

Page 245: ...ht emission axis Light reception axis Measurement range indicator yellow Laser emission indicator green 84 Unit mm 15mm type HL C201A E SP3 HL C201A E SP3M 30 38 12 61 49 57 127 135 17 10 3 38 28 15 50 φ4 5 φ8 18 8 4 550 φ6 6 φ14 7 95 19 26 34 5 5 92 5 100 2 ø4 5 mounting hole Measurement range indicator yellow Laser emission indicator green Light emission axis Light reception axis Unit mm ...

Page 246: ... yellow Laser emission indicator green Measurement center distance 2 M5 mounting hole Depth 10 opposite surface Unit mm Specular reflection Specular reflection line The reference surface for specular reflection installation Beam Attenuator Measurement center distance Light emission axis Light emission axis Light reception axis Unit mm ...

Page 247: ... Attenuator Light reception axis Measurement range indicator yellow Measurement center distance 2 M5 mounting hole Depth 10 opposite surface Light emission axis Laser emission indicator green Unit mm Specular reflection Beam Attenuator Measurement center distance Light emission axis Light reception axis Unit mm ...

Page 248: ...d HL 203 HL C203 MK Unit mm Specular reflection ND filter attached HL 203 HL C203 MK Unit mm The measurement in installation is also the same in HL C211 HL C211 MK For FDA compliant models please remove the ND filter when mounting with a beam attenuator 11 7 7 2 2 15 25 22 22 15 2 2 25 1 6 1 6 9 ...

Page 249: ...Chapter 8 Specifications 8 49 8 8 5 Characteristics Beam Diameter 10mm type Unit mm 30mm type Unit mm ...

Page 250: ...Chapter 8 Specifications 8 50 8 50mm type Unit mm 85mm type Unit mm ...

Page 251: ...Chapter 8 Specifications 8 51 8 110mm type Unit mm 350mm type HL C235 E HL C235 E MK Unit mm 350mm type HL C235CE W HL C235CE WMK Unit mm ...

Page 252: ...Chapter 8 Specifications 8 52 8 8mm type Unit mm 15mm type Unit mm ...

Page 253: ...ide by side mutual interference occurs if the laser spots from other sensor heads fall within the shaded areas in the figure below Install sensor heads as the laser spots from other sensor heads fall outside the shaded areas 30mm type HL C203 HL C203 MK Unit mm 50mm type HL C205 HL C205 MK Unit mm ...

Page 254: ...Chapter 8 Specifications 8 54 8 85mm type HL C208 HL C208 MK Unit mm 110mm type HL C211 HL C211 MK Unit mm ...

Page 255: ... E MK Unit mm 350mm type HL C235CE W HL C235CE WMK Unit mm If beam from the other sensor head enters into the mutual interference area when two sensor heads are connected set the Interference Prevention function to ON 4 3 3 Common Setting Interference Prevention ...

Page 256: ... above analog output setting is used as the initial setting 2 The measurement range is limited between 0 1 and 1 0mm in case the sampling cycle is 20µs or between 0 8 and 1 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 257: ...put setting is used as the initial setting 2 The measurement range is limited between 0 and 5 0mm in case the sampling cycle is 20µs or between 3 8 and 5 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 258: ... used as the initial setting 2 The measurement range is limited between 0 and 4 6mm in case the sampling cycle is 20µs or between 3 6 and 4 6mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 259: ...ut setting is used as the initial setting 2 The measurement range is limited between 0 5 and 5 0mm in case the sampling cycle is 20µs or between 4 7 and 5 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 260: ...used as the initial setting 2 The measurement range is limited between 0 5 and 5 0mm in case the sampling cycle is 20µs or between 4 6 and 5 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 261: ...utput setting is used as the initial setting 2 The measurement range is limited between 0 and 20mm in case the sampling cycle is 20µs or between 18 and 20mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 262: ...ing is used as the initial setting 2 The measurement range is limited between 0 and 6mm in case the sampling cycle is 20µs or unmeasurable in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 263: ...t setting is used as the initial setting 2 The measurement range is limited between 0 5 and 15 0mm in case the sampling cycle is 20µs or between 12 5 and 15 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 264: ...sed as the initial setting 2 The measurement range is limited between 0 5 and 14 5mm in case the sampling cycle is 20µs or between 12 5 and 14 5mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 265: ...output setting is used as the initial setting 2 The measurement range is limited between 0 0 and 50mm in case the sampling cycle is 20µs or between 36 and 50mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 266: ...s used as the initial setting 2 The measurement range is limited between 0 0 and 42mm in case the sampling cycle is 20µs or between 36 and 42mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 267: ...tting is used as the initial setting 2 The measurement range is limited between 70 and 200mm in case the sampling cycle is 20µs or between 100 and 200mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 268: ...etting is used as the initial setting 2 The measurement range is limited between 0 1 and 0 8mm in case the sampling cycle is 20µs or between 0 7 and 0 8mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 269: ...setting is used as the initial setting 2 The measurement range is limited between 0 1 and 1 0mm in case the sampling cycle is 20µs or between 0 8 and 1 0mm in case the sampling cycle is 10µs 3 The measurement range indicator at sampling cycle of 20µs or 10µs lights up at the center of limited measurement range ...

Page 270: ...Chapter 8 Specifications 8 70 8 MEMO ...

Page 271: ...1 Apx Appendix 1 Index 2 ...

Page 272: ... list 5 14 Common setting 4 53 Communication COM port 4 69 Communication specifications 5 2 Compact programmable display 1 8 Conditions when output data become unfixed 4 85 Connection method of power supply 1 15 Connection method of terminal block 1 15 Connection of Intelligent Monitor AiM PC 1 17 Programmable display operation 3 1 Console setting 4 72 Controller 1 6 Controller specifications 8 2 ...

Page 273: ...rminal block 2 2 Lock 7 7 M Maintenance 6 2 Maintenance and Inspection 6 1 Maintenance instructions 6 2 Major inspection items 6 2 Measurement mode 4 8 Measurement of glass 4 8 Measurement of metal 4 8 Measurement of pattern glass 4 8 Measurement surface reference 4 15 Measures to noise 10 Memory change 4 64 Memory copy 4 65 Memory save and terminal setting 4 88 Mounting ND filter 1 13 Mutual inte...

Page 274: ...ications 8 6 Specifications 8 1 Status readout 4 82 Supplemental explanation 4 84 System components 1 3 System configuration 1 2 System setting 4 59 T Terminal input control 4 55 Timing 4 33 Timing chart 2 8 Transparent object 4 25 Trigger conditions 4 80 Trigger counter readout 4 82 Trigger delay 4 81 Trigger point 4 81 Troubleshooting 7 1 Type and format of commands 5 5 U Upper lower Hysteresis ...

Page 275: ...Appendix 5 Apx MEMO ...

Page 276: ...08 October 2008 September 2009 June 2010 February 2011 December 2011 June 2013 November 2013 July 2014 May 2017 First release Second release Third release Fourth release Fifth release Sixth release Seventh release Eighth release Ninth release Tenth release Eleventh release Twelfth release ...

Page 277: ......

Page 278: ...1 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan Telephone 81 568 33 7861 Facsimile 81 568 33 8591 panasonic net id pidsx global For sales network please visit our website Panasonic Industrial Devices SUNX Co Ltd 2017 ME HLC2 16 May 2017 PRINTED IN JAPAN ...

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