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Omron EJ1 - 07-2008, Operation Manual

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8

Features and System Configuration

Section 1-1

Distributed Placement

Connect the master and DeviceNet Communications Unit to port B (RS-485)
of each End Unit.

The total cable length for RS-485 communications can be up to 500 m, so
Temperature Controllers located at a distance can be operated using a single
DeviceNet Communications Unit.

Up to 63 slaves can be connected to a single master. Up to 16 Temperature
Controllers total for all blocks can be connected to a single DeviceNet Com-
munications Unit.

DeviceNet

CS/CJ-series DeviceNet Unit

DeviceNet Configurator

Serial connection

Explicit messages

DeviceNet slave

(setting, monitoring, and operating)

DeviceNet Communications  
Unit

Temperature Controllers (up to 
16 Controllers)

Connect to port 
B on the EDU

10

1

NODE

ADR

EJ1N

DRT

COPY

EDS
UP/DN
TC2/4
MODE

MAX

No.

MS

NS

TS

1

0

9 8 7 6

5

4

3

2

1

0

9 8 7 6

5

4

3

2

4

567

89

ABD

EF

01

23

C

NO

123456

PLC

RS-485 communications cable 
(length: 500 m max.)

Connect to port 
B on the EDU

Connect to port 
B on the EDU

Connect to port 
B on the EDU

Summary of Contents for EJ1 - 07-2008

Page 1: ...DeviceNet Communications Unit for EJ1 Temperature Controllers Cat No H155 E1 02 OPERATION MANUAL...

Page 2: ...DeviceNet Communications Unit for EJ1 Temperature Controllers Operation Manual Revised July 2008...

Page 3: ...iv...

Page 4: ...u locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as...

Page 5: ...be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON wi...

Page 6: ...nfirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE...

Page 7: ...rdous situation which if not avoided is likely to result in slight or moderate injury or occasionally death or serious injury And serious property damage may occur as well CAUTION Indicates a potentia...

Page 8: ...or fine metallic chips generated during installation to enter the product Doing so may occasionally result in electric shock fire or malfunction Do not use the product where subject to flammable or ex...

Page 9: ...u are wiring to the terminals 8 Use the product within the rated load and power supply voltage 9 Make sure that the rated voltage is attained within 2 s of turning ON the power 10 The switch or circui...

Page 10: ...of the Temperature Controller 3 Mounting two or more Temperature Controllers side by side or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Contro...

Page 11: ...Unit Product installation location Provide sufficient space around the product for heat dissipation Do not block the vents on the product Wiring Terminal wiring Do not subject the terminal screws to e...

Page 12: ...wiring and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives 4 The Unit is a Class A product products for industrial environments In res ide...

Page 13: ...devices i e components such as Temperature Controllers using the CX Thermo Name Cat No Contents DeviceNet Operation Manual W267 Describes the configuration and construction of a DeviceNet network inc...

Page 14: ...CJ1G CPU P CJ1G H CPU H NSJ B G5D NSJ B M3D Programmable Controllers Programming Manual W394 Describes programming and other methods to use the functions of the CS CJ series PLCs SYSMAC CS CJ Series...

Page 15: ...SP Remote SP SP Set point TC4 TC2 EJ1 Basic Unit TC4 Four channel Basic Unit TC2 Two channel Basic Unit Temperature Controller EJ1 Basic Unit listed above TC4 or TC2 Configurator Device to perform sys...

Page 16: ...tion Method Overview 36 4 2 Simple I O Allocation 40 4 3 Allocating I O from the Configurator 45 4 4 Expansion Remote I O 68 4 5 Allocating Data in the Master 73 4 6 Ladder Programming Examples 78 SEC...

Page 17: ...cations Characteristics 134 SECTION 8 Troubleshooting and Maintenance 137 8 1 Indicators and Error Processing 138 8 2 Maintenance 139 Appendices A Connecting to a Master from Another Company 145 B All...

Page 18: ...e used for the EJ1 DeviceNet Communications Unit except for allocation procedures which are described in SECTION 4 Remote I O Communications Section 6 describes how to send explicit messages to the EJ...

Page 19: ...xx...

Page 20: ...4 1 1 3 System Configuration 7 1 2 Specifications 9 1 2 1 DeviceNet Communications Specifications 9 1 2 2 Function and Performance Specifications 10 1 2 3 General Specifications 11 1 3 Connecting Tem...

Page 21: ...ta required for communications with the master can also be allocated by using I O allocations from the Configurator Expansion Remote I O to Enable Using More Than 100 Words of Parameters Expansion rem...

Page 22: ...ime exceeds the monitor value Unit Comments Any name can be set for a DeviceNet Communications Unit and recorded in the Unit Specifying names enables the user to easily differentiate the applica tions...

Page 23: ...other data When using a CS CJ series DeviceNet Unit as the master the IN Area can be divided into two areas One is normally used for input data such as Tempera ture Controller process values and the...

Page 24: ...rature Controllers CompoWay F communications commands that were previously used for Temperature Controllers can also be sent in explicit mes sage format The DeviceNet Communications Unit s own paramet...

Page 25: ...can be cop ied allowing the same or similar settings to be easily set for multiple Temper ature Controllers EJ1 CS CJ series DeviceNet Unit DeviceNet Configurator PLC DeviceNet Temperature Controllers...

Page 26: ...connect the DeviceNet Communications Unit to the Temperature Con trollers on the left end of the block DeviceNet PLC CS CJ series DeviceNet Unit DeviceNet Configurator Serial connection setting monito...

Page 27: ...s total for all blocks can be connected to a single DeviceNet Com munications Unit DeviceNet CS CJ series DeviceNet Unit DeviceNet Configurator Serial connection Explicit messages DeviceNet slave sett...

Page 28: ...block up to 100 words the first word is always allo cated to the OUT Enable Bit See note 2 Message commu nications Explicit message communications CompoWay F communications commands can be sent comma...

Page 29: ...upply and DeviceNet Communications Unit internal circuit power supply Item Specifications Item Specifications Maximum number of Temperature Controllers that can be connected 16 Note Up to 15 Units can...

Page 30: ...ations Supply voltage DeviceNet power supply 24 VDC internal circuit External input power supply 24 VDC for RS 485 communications circuit Temperature Controllers Allowable voltage range DeviceNet powe...

Page 31: ...ture Controller Registration The connected Temperature Controllers must be registered in the configura tion in the DeviceNet Communications Unit The DeviceNet Communications Unit automatically verifie...

Page 32: ...ceNet network Setting with Explicit Messages Set the initial settings from the PLC with the master by sending an explicit message CS CJ series DeviceNet Unit Configurator Edit Unit parameters PLC Devi...

Page 33: ...14 Initial Temperature Controller Settings Section 1 4...

Page 34: ...edures This section outlines the basic operating procedures of the EJ1 DeviceNet Communications Unit 2 1 Setup Procedure 16 2 2 Startup Procedure 17 2 2 1 Simple I O Allocation 17 2 2 2 I O Allocation...

Page 35: ...connect the RS 485 communications cable to port B on the End Unit for each block 8 4 Connect the power supply Connect a 24 VDC power supply to the power supply ter minals of the End Unit Note Do not...

Page 36: ...ote Do not turn ON the communications power sup ply at this time This power supply is also used as the internal cir cuit power supply of the DeviceNet Communica tions Unit 32 11 Turn ON the power to t...

Page 37: ...ch DeviceNet Communica tions Unit 15 Start remote I O communications Enable the master s scan list and change the PLC to RUN Mode Remote I O communications will start and the contents of the IN and OU...

Page 38: ...tered so the indicator will flash green NS Operating normally when lit green DeviceNet online or communications connected TS Not lit 23 13 Operate from the Configurator 1 With the Configurator online...

Page 39: ...one by sending explicit messages to the DeviceNet Communications Unit 104 15 Set the initial settings or monitor the Temperature Controller With the Configurator online execute Temperature Con troller...

Page 40: ...described 3 1 Part Names and Functions 22 3 1 1 Part Names 22 3 1 2 Indicators 23 3 1 3 Switch Settings 24 3 2 Installation 27 3 2 1 Installing the DeviceNet Communications Unit and Temperature Contro...

Page 41: ...s provided with the Unit 10 1 NODE ADR EJ1N DRT COPY EDS UP DN TC2 4 MODE NO MAX No MS NS TS 1 2 3 4 5 6 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 45 6 7 8 9 A B D E F 0 1 23 C Node Address Set the node...

Page 42: ...OM sum error EEPROM hardware error OFF No power is being supplied Power is not being supplied to the DeviceNet Communications Unit The Unit is being reset Waiting for initialization to start NS Networ...

Page 43: ...set with the same node address a node address duplication will occur and the nodes will not be able to participate in com munications Copy Function The DeviceNet Communications Unit can read and save...

Page 44: ...re Control ler TC2 4 MODE NO 1 2 3 4 5 6 Model setting I O allocation setting DIP switch pin 1 I O allocation setting switch OFF Setting I O Allocation from the Configurator Use the Configurator to se...

Page 45: ...hest Communications Unit Number Use this switch to set the highest communications unit number 0 to F 0 to 15 decimal of the connected Temperature Controllers This setting is enabled only when DIP swit...

Page 46: ...Temperature Controllers can be connected to a single DeviceNet Communications Unit Note Do not connect DeviceNet Communications Units to communications cables or disconnect them from the cables while...

Page 47: ...e left end 2 Slide the yellow sliders on the top and bottom of the Units until they click into place 3 Attach the cover seal to the connector on the Unit on the left end of the EJ1 3 2 2 Mounting to D...

Page 48: ...the ground as shown in the following diagram Mounting the Unit Pull down the hooks on the bottoms of the Units and then catch the hooks on the tops of the Units onto the DIN Rail and press the Units o...

Page 49: ...ected to the DeviceNet Communications Unit and attaching communications connec tors are explained here For details on supplying the DeviceNet communications power and grounding the DeviceNet Network r...

Page 50: ...th vinyl tape or heat shrink tubing Orient the connector properly then insert each of the signal lines power supply lines and the shield wire into the connector holes from the top in the order red whi...

Page 51: ...oved power supply with reinforced or double insulation 3 3 2 Attaching the DeviceNet Communications Unit Connector Align the DeviceNet Communications Unit connector with the cable connector and insert...

Page 52: ...imp terminals and crimp tools 3 4 Wiring the Temperature Controllers For information on wiring the Temperature Controllers refer to the EJ1 Modu lar Temperature Controller User s Manual Cat No H142 In...

Page 53: ...34 Wiring the Temperature Controllers Section 3 4...

Page 54: ...ta in the Master 44 4 3 Allocating I O from the Configurator 45 4 3 1 Setting Allocation Data 45 4 3 2 Creating Allocation Data 45 4 3 3 Parameters for Which Allocation Is Possible 54 4 3 4 Input Data...

Page 55: ...Unit can be used to select data from the Temperature Controllers and DeviceNet Communications Unit and specify the words to allocate to that data Data is automatically exchanged between the master and...

Page 56: ...it number channel order according to the configuration of connected Temperature Controllers DeviceNet Master DeviceNet Specify allocation destination Allocation data IN Area OUT Area Data is allocated...

Page 57: ...ta IN Area Unit 1 ch1 PV OUT Area Destination DeviceNet Configurator Ver 2 44 or higher or CX Integrator Ver 2 2 or higher Data is allocated the master using fixed or user set allocations DeviceNet Co...

Page 58: ...e Configurator either of the fol lowing two methods can be used Fixed allocations Method for setting allocation data DIP switch pin 1 Contents Applications 1 Simple I O allo cation ON The predetermine...

Page 59: ...of the Unit MAX No It is assumed that there are no Temperature Controllers with communi cations unit numbers higher than this value TC2 Selected DIP switch pin 2 OFF IN Area 16 to 46 words 16 n 2 wor...

Page 60: ...08 15 See note 1 First word 10 2 ch1 Present Bank Set Point See note 2 Alarm 3 TC2 00 07 See note 1 First word 11 2 ch2 Present Bank Set Point See note 2 Alarm 3 TC2 08 15 See note 1 First word 12 3...

Page 61: ...rea Address OUT Area IN Area First word 0 OUT Enable Bit Communications Status See note 1 First word 1 Not used Communications Error Status See note 1 First word 2 RUN STOP TC4 00 03 See note 1 RUN ST...

Page 62: ...Point See note 2 5 ch2 Process Value See note 2 First word 44 8 ch3 Present Bank Set Point See note 2 5 ch3 Process Value See note 2 First word 45 8 ch4 Present Bank Set Point See note 2 5 ch4 Proces...

Page 63: ...e used by other nodes as shown below First word 69 14 ch4 Present Bank Set Point See note 2 11 ch4 Process Value See note 2 First word 70 15 ch1 Present Bank Set Point See note 2 12 ch1 Process Value...

Page 64: ...4 3 1 Setting Allocation Data Use the Configurator to allocate data other than the process values and set points such as PID constants or to allocate only that data that is required Turn OFF pin 1 of...

Page 65: ...Ver 2 2 or higher If problems occur in the connection with the Configurator change the master settings Problems will occur if the master s message timeout time is too short or the I O size allocated...

Page 66: ...Click the Download Button to instantly write all the settings that have been set using the Configurator to the DeviceNet Communi cations Unit and the Temperature Controllers The Temperature Controlle...

Page 67: ...meters between Temperature Controllers simply by specifying the copy source and destination refer to page 89 4 Create Allocation Data for the OUT Area Create the allocation data for the OUT Area in th...

Page 68: ...y data is assigned to the sec ond word or higher the OUT Enable Bit will be assigned automat ically b Do not assign the same parameter more than once c No processing will be performed for parameters f...

Page 69: ...by the user between the master and DeviceNet Communications Unit on the Edit De vice Parameters Window for the master For details refer to Set ting Connections when Dividing IN Area in Two under 4 5 2...

Page 70: ...me that communications power is supplied Last Maintenance Time Use the pull down menu to specify the last date on which maintenance was performed Default Setting But ton Click the Default Setting Butt...

Page 71: ...a Copy Button to copy parameters form one Tempera ture Controller to an other Select the channel number to be copied from and then select the channel of the unit number to be copied to Upload Button C...

Page 72: ...have the same format Compare Button Click the Compare Button to compare the settings in the Con figurator with the settings in the Units Reset Button Click the Reset Button to reset the DeviceNet Com...

Page 73: ...d and Status Parameters These parameters are for write processing operation commands reading sta tus and expansion remote I O for Temperature Controllers These parameters are managed by the DeviceNet...

Page 74: ...Yes No HB Alarm TC2 00 07 Yes No HB Alarm TC2 08 15 Yes No HS Alarm TC2 00 07 Yes No HS Alarm TC2 08 15 Yes No OC Alarm TC2 00 07 Yes No OC Alarm TC2 08 15 Yes No Input Error TC2 00 07 Yes No Input Er...

Page 75: ...or TC4 04 07 Yes No Input Error TC4 08 11 Yes No Input Error TC4 12 15 Yes Yes Run Stop TC4 00 03 Yes Yes Run Stop TC4 04 07 Yes Yes Run Stop TC4 08 11 Yes Yes Run Stop TC4 12 15 Yes Yes AT Execute Ca...

Page 76: ...Channel Status 16 10 hex Yes No Channel Alarm Status 17 11 hex Yes No Internal SP 18 12 hex Yes No Local SP Monitor 19 13 hex Yes No Remote SP Monitor 20 14 hex Yes No Bank No Monitor 21 15 hex Yes N...

Page 77: ...2 86 56 hex Yes No G3ZA CH1 Heater OFF Current Monitor See note 2 87 57 hex Yes No G3ZA CH2 Heater OFF Current Monitor See note 2 88 58 hex Yes No G3ZA CH3 Heater OFF Current Monitor See note 2 89 59...

Page 78: ...x Yes Yes MV Upper Limit 52 34 hex Yes Yes MV Lower Limit 53 35 hex Yes Yes Hysteresis Heating 54 36 hex Yes Yes Hysteresis Cooling 55 37 hex Yes Yes Alpha 56 38 hex Yes Yes Manual MV 57 39 hex Yes Ye...

Page 79: ...nection configuration for the specified communication unit number OFF The DeviceNet Communications Unit is communicating with the Tem perature Controller registered in the connection configuration for...

Page 80: ...here is no alarm and the Temperature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Input Error 15 14 13...

Page 81: ...rresponding Temperature Controller is communicating normally and is being operated manually OFF The corresponding Temperature Controller is communicating normally and is being operated automatically o...

Page 82: ...1 ch4 ch3 ch2 ch1 ch4 ch3 ch2 ch1 Units 8 to 11 Unit 11 Unit 10 Unit 9 Unit 8 ch4 ch3 ch2 ch1 ch4 ch3 ch2 ch1 ch4 ch3 ch2 ch1 ch4 ch3 ch2 ch1 Units 12 to 15 Unit 15 Unit 14 Unit 13 Unit 12 ch4 ch3 ch2...

Page 83: ...e I O for both TC2 and TC4 Units Simple I O Allocation If a TC4 Unit is used and simple I O allocation is performed for TC2 Units i e with DIP switch pin 2 turned OFF channel 1 and channel 2 data will...

Page 84: ...ter sending the setting data The setting data and operation commands are sent or executed in the or der that they are allocated in the OUT Area TC2 and TC4 OUT Enable Bit Note The Output Completed Fla...

Page 85: ...parameter to be written e g using the ladder pro gram For the allocation numbers refer to 4 3 3 Parameters for Which Allocation Is Possible Software Reset OFF to ON Software reset command Executed onl...

Page 86: ...1 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 Units 8 to 15 Unit 15 Unit 14 Unit 13 Unit 12 Unit 11 Unit 10 Unit 9 Unit 8 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 ch2 ch1 Bit 15 14 13 12 11 10 9 8...

Page 87: ...the data will be allocated according to unit number in each allocated area regardless of whether the Units are TC2 or TC4 Units This may result in the same data in two different places for the same un...

Page 88: ...ion number for the set point 18 0012 hex 2 Check that the allocation number specified in step 1 is set in the Read Pa rameter Monitor If the same allocation number is set as in step 1 then the specifi...

Page 89: ...oint 18 0012 hex is set in the Read Parameter Monitor allocated in CIO 3301 The set point is stored in the Unit 0 Ch1 Parameter allocated in CIO 3302 and then the value is transferred to D0100 Example...

Page 90: ...ocation number for the set point 27 001B hex 4 Set the values to write in the parameters for the unit numbers and channels for the allocation number specified in step 3 5 Turn ON the OUT Enable Bit Wr...

Page 91: ...d OFF When bit 00 of the Output Completed Flags to which CIO 3300 is allo cated is reset the Write Parameter to which CIO 3202 is allocated is set to allocation number 27 001B hex to specify the set p...

Page 92: ...ications Unit cannot be used by other nodes 4 5 2 User set Allocations With user set allocations the Configurator can be used to allocate DeviceNet Communications Unit data anywhere within the specifi...

Page 93: ...ameters Window for the master 2 Click the Register Device Button in the master s General Tab Page and register the DeviceNet Communications Unit Alternatively in the Network Configuration Window drag...

Page 94: ...used as the master the IN Area can be divided into two areas by setting connections This function is enabled by setting two connection types at the same time for a single DeviceNet Commu nications Uni...

Page 95: ...to be used Set the output size to the same value as the output size of the Poll connection and set the input size to the size used for allocation area 2 of on the I O Allocation IN Tab Page for the De...

Page 96: ...e COS Connection is selected Note The output for the Poll connection and the output for the COS or Cyclic con nection are sent in the same frame Therefore the same output size must be set for both con...

Page 97: ...allocation to allocate data in the fixed allocation area 1 of a CS CJ series DeviceNet Unit OUT Area CIO 3200 to CIO 3263 IN Area CIO 3300 to CIO 3363 Operation Executes RUN or STOP for the TC2 Unit 0...

Page 98: ...0000 END 001 000020 ASL 025 0000 SET 320000 000001 ASL 025 0000 330200 RSET 320000 000007 ASL 025 000002 0000 000003 RSET 320200 000010 000100 ASL 025 0001 SET 320000 000101 ASL 025 0001 330200 RSET 3...

Page 99: ...r limit in CIO 3219 and the Output Completed Flags in CIO 3300 The MV upper limit is set in D1000 and the MV lower limit is set in D1001 at the start of the ladder program and then they are transferre...

Page 100: ...hifts the contents of CIO 0000 one bit to the left Turns ON CIO 000001 Shifts the contents of CIO 0000 one bit to the left Turns ON CIO 000002 Shifts the contents of CIO 0000 one bit to the left Turns...

Page 101: ...82 Ladder Programming Examples Section 4 6...

Page 102: ...indow 85 5 2 3 Setting DeviceNet Communications Unit Comment 86 5 2 4 Setting Network Power Voltage Monitor 87 5 2 5 Setting the Unit Conduction Time Monitor 88 5 2 6 Setting Last Maintenance Date 89...

Page 103: ...s of Temperature Controllers 95 Setting Temperature Controller monitor mode Total ON or RUN time 95 Setting Temperature Controller monitor value Total ON or RUN time monitor value 95 Editing Temperatu...

Page 104: ...remote I O communications with the DeviceNet Communications Unit Note This operation is not required if no error has occurred in the master node Master Connected using Serial Line 1 2 3 1 Double click...

Page 105: ...ault Setting Button to initialize all the DeviceNet Communica tions Unit settings and return them to the factory setting status The Con figurator screen will not return to factory setting status howev...

Page 106: ...Voltage Monitor With the Network power voltage monitor the present value bottom minimum value and peak maximum value are recorded in the DeviceNet Communica tions Unit and when the voltage drops below...

Page 107: ...ned ON This function provides a guideline for when to replace the Unit Measuring unit 0 1 h On the Configurator however the display unit will be 1 h Measured time 0 to 429496729 5 h stored data 000000...

Page 108: ...r future maintenance can be judged more easily The recorded date can be checked from the Maintenance Mode Window Note The present value and monitor value for the conduction time are held even when the...

Page 109: ...ce and destination The all the parameters for one channel of the Temperature Controller are copied so multiple Tempera ture Controllers requiring the same settings can be easily set Setting Method 1 2...

Page 110: ...e Tem perature Controller 5 2 8 Sending Operation Commands to the Temperature Controllers The Configurator can be used to send operation commands to each of the Temperature Controllers through the Dev...

Page 111: ...tion command is executed click the Close Button The display will return to the Edit Device Parameters Window for the De viceNet Communications Unit Note Use the following procedure to change a manual...

Page 112: ...1 2 3 1 Open the Edit Device Parameters Window for the DeviceNet Communica tions Unit click the General Tab and click the Set Button next to the Tem perature Controller unit number under Unit Configur...

Page 113: ...hat can be changed during operation Parameters that can be changed when operation is stopped c Click the Default Setting Button to return parameters to the fac tory settings d Click the Upload Downloa...

Page 114: ...DeviceNet Communica tions Unit select the General Tab Page and click the Set Button The Edit Unit Parameters Window will be displayed 2 Enter the name or other comment in the Comment field 3 Click the...

Page 115: ...urned OFF 4 The DeviceNet Communications Unit checks the ON RUN status of the specified Temperature Controller approximately every 0 1 hour 6 min utes Depending on the measurement timing the accurate...

Page 116: ...ontroller return to the General Tab Page and click the Download Button to write the monitor val ues for all the Temperature Controllers to the DeviceNet Communications Unit in a batch 5 3 Maintenance...

Page 117: ...indow 2 Click the icon to return to the Main Window Switching from the View Menu 1 2 3 1 From the menu bar select View and Large Icons Maintenance Mode to switch to the Maintenance Mode Window 2 From...

Page 118: ...ue for the conduction time of the DeviceNet Communications Unit Network Power Voltage Displays the present value for the communications power voltage being supplied to the DeviceNet Communications Uni...

Page 119: ...nit will be displayed Select the Unit Tab 3 When the present values for the Unit conduction time or total RUN time ex ceed the monitor value set in the total ON RUN time monitor a warning icon will be...

Page 120: ...nit for the last four communications errors that occurred Note 1 When four communications errors are already recorded in the error history and a new communications error occurs the earliest error will...

Page 121: ...imer in the Options Menu and setting a value of 3 s or higher Item Details Communications Status Displays the communications status of the Temperature Con trollers connected to the Communications Unit...

Page 122: ...Basic Format 105 6 1 4 Initializing the DeviceNet Communications Unit or Temperature Controllers 107 6 2 Sending CompoWay F Commands to a Temperature Controller 108 6 2 1 CompoWay F Binary Commands 1...

Page 123: ...rea and OUT Area Use either of the following two methods depending on the application Reading Writing Temperature Controller Variable Area Data and Sending Operation Commands Send Compoway F communica...

Page 124: ...munications com mands expressed in ASCII so numerical values must be converted to ASCII when executing these commands from a ladder program All CompoWay F communications commands can be sent and recei...

Page 125: ...cit message Number of Bytes Received The number of data bytes received from the source node address is returned in hexadecimal When an error response is returned for the explicit message the contents...

Page 126: ...FF Service not supported The service code is incorrect 09FF Invalid Attribute Value The specified attribute value is not supported The data written is out of the data range 0CFF Object State Conflict...

Page 127: ...munications Unit by embedding them in explicit message commands and receive CompoWay F response frames that are embedded in explicit mes sages responses When the DeviceNet Communications Unit receive...

Page 128: ...ary commands use hexadecimal values for the Compo Way F frames and not ASCII Therefore the data volume is about half of CompoWay F ASCII commands The following restrictions apply Read Controller Attri...

Page 129: ...ler Attribute 0503 and broadcasting can be specified The following command and response formats are used when the commands are executed from an OMRON Master Unit 0086 hex fixed 0001 hex fixed 2 bytes...

Page 130: ...mmand text 30 hex 31 hex 30 hex 30 hex 30 hex 30 hex 31 hex 30 hex 31 hex 43 hex 30 hex FINS mini command text 30 hex 30 hex 30 hex 30 hex 30 hex 30 hex 30 hex 30 hex 30 hex 31 hex Data CompoWay F res...

Page 131: ...and the send command is re executed Explicit Message Command Explicit Message Response 01 11 Composite Read Registration Specifies the addresses to be read for a composite read of set values 01 hex 11...

Page 132: ...ex lower byte 00 hex is not relevant D D01200 First response storage word C D01100 0 0015 hex No of command data bytes 1 000F hex No of response data bytes 2 0000 hex Remote destination network addres...

Page 133: ...Flag ON Sets 0036 in D1001 Slave node address 00 ServiceCode 36 Sets 0000 in D1004 TC2 Communications Unit No 00 sub address 00 Sets 0000 in D1008 Bit position 00 No of elements 00 000000 A20011 MOV 0...

Page 134: ...in D1100 No of command data bytes 21 Sets 000F in D1101 No of response data bytes 15 Sets 0000 in D1102 Destination network address 00 Sets 3FFE in D1103 Destination node address 3F destination unit...

Page 135: ...e word C D01120 0 0013 hex No of command data bytes 1 0013 hex No of response data bytes 2 0000 hex Remote destination network address 0 3 3FFE hex Remote destination node address 3F hex Remote destin...

Page 136: ...1029 000000 Sets 0000 clears in D1020 to D1229 Sets 2801 in D1020 Command code 28 01 Sets 0086 in D1022 Class ID 86 Sets 0001 in D1023 Instance ID 01 Sets 0001 in D1025 SID 00 MRC 01 Sets 0000 in D102...

Page 137: ...ion condition Network Enabled Flag Online Flag Word n 11 bit 00 Execution condition Network Enabled Flag Network Execution Error Flag Sets 0013 in D1120 No of command data bytes 19 Sets 0011 in D1121...

Page 138: ...g explicit messages from an OMRON Master PLC refer to the corresponding DeviceNet Master Unit operation manual Destination node address Service code Class ID Instance ID Attribute ID 09 hex 0E hex 009...

Page 139: ...ue Read Reads the set value monitor value for the DeviceNet Communi cations Unit conduction time unit 0 1 h 0E hex 95 hex 01 hex 73 hex 4 bytes 00000000 to FFFFFFFF hex 0 to 4294967295 Write Writes th...

Page 140: ...RUN time unit s of the Temperature Controller unit number and channel see note 1 specified by the Instance ID 1 to 64 0E hex 7A hex 01 to 40 hex 68 hex 4 bytes 00000000 to FFFFFFFF hex 0 to 4294967295...

Page 141: ...ex Unit 10 ch3 12 0C hex Unit 2 ch4 44 2C hex Unit 10 ch4 13 0D hex Unit 3 ch1 45 2D hex Unit 11 ch1 14 0E hex Unit 3 ch2 46 2E hex Unit 11 ch2 15 0F hex Unit 3 ch3 47 2F hex Unit 11 ch3 16 10 hex Uni...

Page 142: ...rror occurred when starting the upload or download Bit 3 ON if an EEPROM hardware error or checksum error occurred when starting the upload or download Bit 4 ON if a communications error occurred when...

Page 143: ...124 Sending Explicit Messages Section 6 5...

Page 144: ...e made to an input to start the system and to send messages 7 1 Remote I O Communications Characteristics 126 7 1 1 I O Response Time 126 7 1 2 CompoWay F Communications Cycle Time and Refresh Time 13...

Page 145: ...e Time The I O response time is the time it takes from the reception of an input signal at an Input Slave to the output of the corresponding output signal at an Output Slave after being processed by t...

Page 146: ...ON OFF delay TRM The whole Network s communications cycle time Refer to page 131 TPLC1 The PLC s instruction execution cycle time TPLC2 The PLC s peripheral servicing cycle time Note Refer to the info...

Page 147: ...instruction execution peripheral servicing Note Refer to the information on each slave in SECTION 5 to SECTION 7 for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay...

Page 148: ...lave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay F Communications Cycle Time and Refresh Time and the Operation Manual for the PLC being used for details on t...

Page 149: ...0 TRT IN The Input Slave s communications time slave TRT OUT The Output Slave s communications time slave TPLC The PLC s cycle time TRF The PLC s DeviceNet Unit refresh time Note Refer to the informa...

Page 150: ...y F Communications Cycle Time and Refresh Time This section explains the communications cycle time and refresh processing time required to calculate various processing times for DeviceNet Communicatio...

Page 151: ...freshing is increased by the amount shown in the following table when a Master Unit is mounted to the PLC Note The number of words refreshed is the total number of words in the I O Area that are alloc...

Page 152: ...adding the communications cycle times of all the groups 7 1 4 System Startup Time This section describes the system startup time for a Network assuming that the scan list is enabled and that remote I...

Page 153: ...message or receives a message from another node before the message communications time has finished the response message being sent or the message being received from another node may be destroyed Al...

Page 154: ...ote I O communications are not being used is 2 ms Message Communications with Remote I O Communications Communications cycle time Communications cycle time for remote I O communications only 0 11 TB 0...

Page 155: ...136 Message Communications Characteristics Section 7 2...

Page 156: ...perly Details on resetting replaced Units are also provided Read through the error processing procedures in both this manual and the operation manual for the DeviceNet master being used before operati...

Page 157: ...N red NS OFF The Unit is faulty Replace the Unit MS ON green NS Flashing green Waiting to connect to DeviceNet communica tions Check the following items and restart the Unit Are lengths of cables trun...

Page 158: ...perature Controllers has been disconnected Connect the Temperature Controllers correctly Check the communications status and communications error sta tus to detect which Temperature Con troller is dis...

Page 159: ...s quickly as possible Precautions Observe the following precautions when replacing a faulty Unit After replacement make sure that there are no errors with the new Unit When a Unit is being returned fo...

Page 160: ...rameters 2 Once a system using a DeviceNet Communications Unit is operating prop erly it is recommended to read the Temperature Controller parameters us ing the copy function at the same time as the d...

Page 161: ...immediately before being copied will be held in the IN Area of the DeviceNet Communications Unit Explicit message communications will stop so a time out error may occur An error will occur for explic...

Page 162: ...s abnormally after error completion the TS indicator will flash red for 10 s Note 1 For the download operation when pin 6 copy is turned ON the TS indi cator will flash green indicating download stand...

Page 163: ...144 Maintenance Section 8 2...

Page 164: ...file cannot be used with the OMRON Configurator For the OMRON Configurator always install the expansion module Settings Settings are divided into the following groups Note 1 Allocation items are set...

Page 165: ...t I O communications support the following types of connections More Detailed DeviceNet Specifications The following device profiles contain more detailed DeviceNet specifications for the DeviceNet Co...

Page 166: ...Dynamic connection support UCMM No Explicit message fragmentation support Yes Object class Attribute Not supported Service Not supported Object instance Attribute ID Contents Get read Set write Value...

Page 167: ...lue No No Service DeviceNet service Parameter option 0E Get_Attribute_Single None 4B Allocate_Master Slave_Connection_Set None 4C Release_Master Slave_Connection_Set None Object class Attribute Not su...

Page 168: ...size Yes No 0176 hexadecimal 8 Consumed connection size Yes No 9 Expected packet rate Yes Yes Service DeviceNet service Parameter option 05 Reset None 0E Get_Attribute_Single None 10 Set_Attribute_Si...

Page 169: ...port class 2 Attribute ID Contents Get read Set write Value 1 State Yes No 2 Instance type Yes No 01 hexadecimal 3 Transport class trigger Yes No 12 hexadecimal 4 Produced connection ID Yes No 5 Consu...

Page 170: ...6 Yes No Communications Status 33022 Yes No Communications Error Status 33278 Yes No Unit Status 33534 Yes No Alarm 1 TC2 00 07 34046 Yes No Alarm 1 TC2 08 15 34302 Yes No Alarm 2 TC2 00 07 35838 Yes...

Page 171: ...814 Yes No Alarm 1 TC4 08 11 35070 Yes No Alarm 1 TC4 12 15 35326 Yes No Alarm 2 TC4 00 03 36350 Yes No Alarm 2 TC4 04 07 36606 Yes No Alarm 2 TC4 08 11 36862 Yes No Alarm 2 TC4 12 15 37118 Yes No Ala...

Page 172: ...8 1824 1840 I O Alarm B Status See note 3 2048 2064 2080 2096 I O Notification A Sta tus See note 3 2304 2320 2336 2352 Error Channel A Sta tus 2560 2576 2592 2608 Basic Unit Expand Unit Error 2816 28...

Page 173: ...19731 19744 19745 19746 19747 19760 19761 19762 19763 G3ZA1 CH4 Status See note 4 19968 19969 19970 19971 19984 19985 19986 19987 20000 20001 20002 20003 20016 20017 20018 20019 G3ZA1 CH5 Status See...

Page 174: ...ured by Other Companies Appendix B 4 Monitoring can be performed for up to four G3ZA or G3PW Power Controllers for each Temperature Controller Each channel of Temperature Controller corresponds to one...

Page 175: ...5696 5697 5698 5699 5712 5713 5714 5715 5728 5729 5730 5731 5744 5745 5746 5747 MV Monitor Cooling 5952 5953 5954 5955 5968 5969 5970 5971 5984 5985 5986 5987 6000 6001 6002 6003 Decimal Point Moni to...

Page 176: ...803 20816 20817 20818 20819 20832 20833 20834 20835 20848 20849 20850 20851 G3ZA1 CH8 Status See note 4 21056 21057 21058 21059 21072 21073 21074 21075 21088 21089 21090 21091 21104 21105 21106 21107...

Page 177: ...g 5760 5761 5762 5763 5776 5777 5778 5779 5792 5793 5794 5795 5808 5809 5810 5811 MV Monitor Cooling 6016 6017 6018 6019 6032 6033 6034 6035 6048 6049 6050 6051 6064 6065 6066 6067 Decimal Point Moni...

Page 178: ...7 20880 20881 20882 20883 20896 20897 20898 20899 20912 20913 20914 20915 G3ZA1 CH8 Status See note 4 21120 21121 21122 21123 21136 21137 21138 21139 21152 21153 21154 21155 21168 21169 21170 21171 G3...

Page 179: ...ing 5824 5825 5826 5827 5840 5841 5842 5843 5856 5857 5858 5859 5872 5873 5874 5875 MV Monitor Cooling 6080 6081 6082 6083 6096 6097 6098 6099 6112 6113 6114 6115 6128 6129 6130 6131 Decimal Point Mon...

Page 180: ...20944 20945 20946 20947 20960 20961 20962 20963 20976 20977 20978 20979 G3ZA1 CH8 Status See note 4 21184 21185 21186 21187 21200 21201 21202 21203 21216 21217 21218 21219 21232 21233 21234 21235 G3Z...

Page 181: ...11026 11027 11040 11041 11042 11043 11056 11057 11058 11059 Present Bank Alarm Lower Limit Value 3 11264 11265 11266 11267 11280 11281 11282 11283 11296 11297 11298 11299 11312 11313 11314 11315 Input...

Page 182: ...8 16659 16672 16673 16674 16675 16688 16689 16690 16691 Heater Overcurrent Detection See note 3 16896 16897 16898 16899 16912 16913 16914 16915 16928 16929 16930 16931 16944 16945 16946 16947 Proporti...

Page 183: ...1361 11362 11363 11376 11377 11378 11379 Input Digital Filter 11584 11585 11586 11587 11600 11601 11602 11603 11616 11617 11618 11619 11632 11633 11634 11635 Input Value 1 for Input Correction 11840 1...

Page 184: ...16977 16978 16979 16992 16993 16994 16995 17008 17009 17010 17011 Proportional Band Cooling Current Bank 23360 23361 23362 23363 23376 23377 23378 23379 23392 23393 23394 23395 23408 23409 23410 23411...

Page 185: ...11425 11426 11427 11440 11441 11442 11443 Input Digital Filter 11648 11649 11650 11651 11664 11665 11666 11667 11680 11681 11682 11683 11696 11697 11698 11699 Input Value 1 for Input Correction 11904...

Page 186: ...7041 17042 17043 17056 17057 17058 17059 17072 17073 17074 17075 Proportional Band Cooling Current Bank 23424 23425 23426 23427 23440 23441 23442 23443 23456 23457 23458 23459 23472 23473 23474 23475...

Page 187: ...8 11489 11490 11491 11504 11505 11506 11507 Input Digital Filter 11712 11713 11714 11715 11728 11729 11730 11731 11744 11745 11746 11747 11760 11761 11762 11763 Input Value 1 for Input Correction 1196...

Page 188: ...105 17106 17107 17120 17121 17122 17123 17136 17137 17138 17139 Proportional Band Cooling Current Bank 23488 23489 23490 23491 23504 23505 23506 23507 23520 23521 23522 23523 23536 23537 23538 23539 I...

Page 189: ...170 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B...

Page 190: ...QNHB Screw less clamp termi nals OMRON EJ1N TC2A CNB M3 terminals Current out puts 2 Transistor out puts 2 sink ing Event inputs 2 OMRON EJ1N TC2B CNB Screw less clamp termi nals OMRON EJ1C EDUA NFLK...

Page 191: ...m Allen Bradley See note 2 1485C P1 C150 Thin Cable 5 wires 150 m Allen Bradley See note 2 DCA1 5CN W1 Cable with shielded micro size M12 connectors on both ends female socket and male plug Cable len...

Page 192: ...luded as standard can be connected OMRON DCN1 2C Includes three XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line one branch line can be connected Connector insertion direction...

Page 193: ...ded T branch connectors three mini size connectors DCN3 12 One branch shielded T branch connectors two mini size connectors and one micro size M12 connector Model Specifications Manufacturer DCN 1P On...

Page 194: ...s 22 attaching 32 models 172 copy operation DIP switch 25 crimp terminals 32 173 models 173 D decimal point position xvi destination node address 105 device profiles 146 DeviceNet Communications Unit...

Page 195: ...odel numbers 171 module status indicator 23 Monitor Mode setting 95 monitoring 2 102 mounting 29 MS indicator 23 multivendor connections 145 MV Upper Limit Lower Limit changing 80 N Network Power Volt...

Page 196: ...itches 22 settings 24 system configuration 7 T T branch Taps 173 models 173 Temperature Controller Comments setting 95 Temperature Controller IDs 11 Temperature Controllers 171 communications status i...

Page 197: ...178 Index...

Page 198: ...January 2008 Original production 01A March 2008 Pages 2 19 37 and 39 Removed reference to the rear panel in descriptions of the simple I O allocation function Page 36 Corrected missing lines in PLC il...

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