Napoleon HYBRID 150, Operating Instructions Manual

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W415-0910 / A / 09.16.10
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TABLE OF CONTENTS
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 7
2.3.1 FEATURES 7
2.3.2 HEATING SPECIFICATIONS 7
2.3.3 ELECTRICAL SPECIFICATIONS 7
2.3.4 OPTIONAL MODULES 7
2.3.5 APPLICABLE STANDARDS 7
2.3.6 CALIFORNIA PROP65 7
2.4 RATING PLATE INFORMATION 8
3.0 INSTALLATION PLANNING 9
3.1 LOCATION AND CLEARANCES 9
3.2 OUTSIDE COMBUSTION AIR 9
4.0 UNCRATING AND ASSEMBLY 12
4.1 CRATED UNIT CONTAINS 12
4.2 RECOMMENDED STEP 12
4.3 REMOVAL OF FURNACE FROM BASE OF SKID 13
4.4 CONFIGURING HMF150 AS LEFT OR RIGHT "RETURN AIR” (RA) 14
4.5 MOUNT LEFT HAND RA MAIN ELECTRICAL HARNESS TO FURNACE 14
4.6 MOUNTING PRIMARY AIR CONTROL 15
4.7 SECONDARY AIR TUBES 17
4.8 DOOR HANDLE INSTALLATION 18
5.0 CONFIGURATION OF LEFT AND RIGHT RA WITH OTHER HYBRID MODULES 19
5.1 HYBRID HMF150 AS A "ADD ON" TO EXISTING FURNACE 20
5.2 HYBRID HMF150 AS A “STAND ALONE” WOOD FURNACE 25
5.3 HYBRID HMF150 AS A COMBINATION “WOOD/OIL” FURNACE 27
5.4 HYBRID HMF150 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 35
5.5 HYBRID HMF150 AS A “WOOD/OIL/ELECTRIC” FURNACE 38
6.0 PLENUM AND VENTING INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS 39
6.1 FLUE / CHIMNEY FOR HMF150 IN CONFIGURATIONS 39
6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 39
6.3 GENERAL PLENUM AND DUCTING - CLEARANCE TO COMBUSTIBLES 41
6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 41
6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 42
6.6 EMBER STOP 43
7.0 ELECTRICAL CONNECTIONS AND SCHEMATICS 44
7.1 BLOWER BOX WIRING CONNECTIONS 44
7.2 ELECTRIC SCHEMATICS - WOOD "ADD ON" CONFIGURATION 45
7.3 ELECTRIC SCHEMATICS - WOOD ONLY FURNACE CONFIGURATION 46
7.4 ELECTRIC SCHEMATICS - WOOD/ELECTRIC FURNACE CONFIGURATION 47
7.5 ELECTRIC SCHEMATICS - WOOD/OIL FURNACE CONFIGURATION 48
7.6 ELECTRIC SCHEMATICS - WOOD/OIL/ELECTRIC FURNACE CONFIGURATION 49
8.0 GENERAL OPERATING INSTRUCTIONS 50
8.1 CONTROL SYSTEM - WOOD FURNACE 50
8.2 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC"
CONFIGURATIONS 50
8.3 CONTROL SYSTEM - SUMMER FAN 51
8.4 OPERATING SOUNDS AND SMELLS 51
8.5 STARTING A FIRE 52
8.6 DRAFT CONTROL 53
8.7 FUEL LOADING AND BURN CYCLE 54
8.8 RE-LOADING THE APPLIANCE 54
8.9 FLASH FIRES 55
8.10 ASH REMOVAL PROCEDURES 55
8.11 INSPECTION OF HEAT EXCHANGERS, FLUES AND CHIMNEYS 55
9.0 MAINTENANCE 56
9.1 RUN-AWAY OR CHIMNEY FIRE 56
9.2 FIRE EXTINGUISHERS AND SMOKE DETECTORS 56
9.3 GLASS AND GASKET REPLACEMENT 56
9.4 FIREBRICKS AND BAFFLES 57
9.5 SELECTING WOOD 57
9.6 GLASS REPLACEMENT 58
9.7 INSULATION INSERT REPLACEMENT 58
9.8 CREOSOTE FORMATION AND REMOVAL 59
9.8.1 MAINTENANCE OF THE EXCHANGERS 59
9.8.2 CHIMNEY MAINTENANCE 60
9.9 FILTERS 60
9.10 DOOR GASKET MAINTENANCE 60
9.11 CARE OF GLASS (IF EQUIPPED) 60
10.0 REPLACEMENTS 61
11.0 TROUBLE SHOOTING GUIDE 62
12.0 WARRANTY 63
13.0 SERVICE HISTORY 64