Maxcess MAGPOWR Spyder-Plus-S1, Instruction Manual

Page: 4 / 68

CONTENTS
www.maxcessintl.com MAGPOWR Spyder-Plus-S1 Tension Control MI 850A351 1 C Page 4 of 68
COPYRIGHT 3
ABOUT THE SPYDER-PLUS-S1 3
1.0 SPYDER-PLUS-S1 BASIC SETUP 7
1.1 Load Cell ................................................................................................................................... 7
1.2 Dancer ....................................................................................................................................... 8
1.3 Open Loop Tension Based on Diameter ................................................................................... 9
2.0 INSTALLATION 10
3.0 MAINTENANCE 11
4.0 KEYPAD NAVIGATION 11
5.0 SYSTEM SETUP 12
5.1 Hardware Configuration .......................................................................................................... 12
5.2 Digital Control Inputs ............................................................................................................... 12
5.3 Analog Outputs........................................................................................................................ 13
5.4 Analog Inputs .......................................................................................................................... 13
6.0 TENSION CONTROL 14
6.1 Electrical Connections ............................................................................................................. 14
6.2 Software Configuration for Load Cell System ......................................................................... 14
6.3 Load Cell Calibration (Required) ............................................................................................. 18
6.4 Tuning (Required) ................................................................................................................... 18
6.5 Diameter Calibration ............................................................................................................... 20
6.6 Inertia Compensation .............................................................................................................. 21
6.7 Load Cell Connections ............................................................................................................ 21
6.8 Load Cell System Complete Wiring ........................................................................................ 22
6.9 Load Cell Control Diagram ...................................................................................................... 22
7.0 DANCER CONTROL 23
7.1 Electrical Connections ............................................................................................................. 23
7.2 Software Configuration for Dancer System ............................................................................. 24
7.3 Dancer Input Setup (Required) ............................................................................................... 26
7.4 Dancer Calibration (Required) ................................................................................................ 27
7.5 Tuning (Required) ................................................................................................................... 28
7.6 Tuning (Dancer, Torque With Diameter) ................................................................................. 31
7.7 Control Diagram
– Dancer, Torque with No Diameter ............................................................ 32
7.8 Control Diagram
– Dancer, Torque with Diameter .................................................................. 33
7.9 Control Diagram
– Dancer, Speed .......................................................................................... 33
8.0 OPEN LOOP TENSION CONTROL BASED ON DIAMETER 35
8.1 Electrical Connections ............................................................................................................. 35
8.2 Software Configuration for Open Loop Tension System......................................................... 35
8.3 Diameter Calibration (Required) ............................................................................................. 38
8.4 Core, Full Roll Diameter and Taper Setup .............................................................................. 38
8.5 Open Loop Tension Control Diagram ..................................................................................... 38
9.0 OPTIONAL FUNCTIONS 39
9.1 Preferences Menu ................................................................................................................... 39
9.2 Taper Tension Setup ............................................................................................................... 39
9.3 Calibrate Inputs (Load cell and Open Loop Tension only) ...................................................... 40
9.4 Calibrate Outputs .................................................................................................................... 40
9.5 Security Lockout ...................................................................................................................... 41
9.6 Parameters Menu .................................................................................................................... 41