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MacDon M1170NT5, Unloading And Assembly Instructions

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MacDon M1170NT5 Unloading And Assembly Instructions Download Page 11

215634

ix

Revision B

EC Declaration of Conformity

—

Windrower Lift Sling ...........................................................................................i

EC Declaration of Conformity

–

Windrower Assembly Stand............................................................................... iii

Introduction ............................................................................................................................................... v

Summary of Changes................................................................................................................................... vi

Chapter 1: Safety ........................................................................................................................................ 1

1.1

Safety Alert Symbols ............................................................................................................................... 1

1.2

Signal Words ......................................................................................................................................... 2

1.3

General Safety ....................................................................................................................................... 3

1.4

Maintenance Safety ................................................................................................................................ 5

1.5

Hydraulic Safety ..................................................................................................................................... 6

1.6

Tire Safety............................................................................................................................................. 7

1.7

Battery Safety ........................................................................................................................................ 8

1.8

Welding Precaution ................................................................................................................................ 9

1.9

Engine Safety ....................................................................................................................................... 13

1.9.1 High-Pressure Rail ........................................................................................................................ 13

1.9.2 Engine Electronics ........................................................................................................................ 14

1.10

Safety Signs ....................................................................................................................................... 15

1.10.1 Installing Safety Decals ................................................................................................................ 15

Chapter 2: Unloading Windrower ............................................................................................................ 17

2.1

Unloading Container ............................................................................................................................. 17

2.2

Moving Windrower to Assembly Area ...................................................................................................... 18

2.2.1 Moving Windrower to Assembly Area

–

Crane Method....................................................................... 18

2.2.2 Moving Windrower to Assembly Area

–

Forklift Method ..................................................................... 20

2.3

Removing Caster Wheel Shipping Assembly .............................................................................................. 23

2.4

Removing Fuel Tank / Right Platform Shipping Assembly ............................................................................. 26

2.5

Removing Left Platform ......................................................................................................................... 32

2.6

Removing Wheel Leg Assemblies............................................................................................................. 34

2.7

Removing Upper Shipping Supports ......................................................................................................... 37

Chapter 3: Assembling Windrower .......................................................................................................... 39

3.1

Lifting Windrower onto Assembly Stand (MD #B9064) ................................................................................ 39

3.2

Removing Remaining Items from Shipping Configuration ............................................................................. 42

3.3

Installing Wheel Legs............................................................................................................................. 44

3.4

Installing Drive Wheels .......................................................................................................................... 47

3.5

Installing Caster Wheels......................................................................................................................... 49

3.6

Installing Anti-Shimmy Dampeners .......................................................................................................... 55

3.7

Connecting Wheel Leg Hydraulics and Electrical System .............................................................................. 58

3.8

Connecting Brake Hydraulics

–

Windrowers Sold In Germany Only ................................................................ 63

3.9

Installing Left Platform Assembly............................................................................................................. 64

TABLE OF CONTENTS

Summary of Contents for M1170NT5

Page 1: ...M1170NT5 Narrow Transport Windrower Unloading and Assembly Instructions Container Shipments 215634 Revision B Original Instruction The Harvesting Specialists ...

Page 2: ...formation in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the information in this publication MacDon Industries Ltd reserves the right to make changes at any time without notice ...

Page 3: ... ist die Erklärung auszustellen 6 ist die technischen Unterlagen zu erstellen Benedikt von Riedesel General Manager MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden bvonriedesel macdon com ES Nosotros 1 declaramos que el producto Tipo de máquina 2 Nombre y modelo 3 Números de serie 4 directriz 2006 42 EC 7 2 EN ISO 4254 1 2013 EN ISO 4254 7 2009 Lugar y fecha de la declaración 5 draw redacta...

Page 4: ...N ISO 4254 1 2013 EN ISO 4254 7 2009 Data și locul declarației 5 pentru întocmirea declarației 6 Numele și semnătura persoanei autorizate pentru întocmirea cărții tehnice Benedikt von Riedesel Manager General MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden Germania bvonriedesel macdon com SV Vi 1 Maskintyp 2 Namn och modell 3 Serienummer 4 2006 42 EG Harmonierade standarder används såsom an...

Page 5: ...ärung 5 ist die Erklärung auszustellen 6 ist die technischen Unterlagen zu erstellen Benedikt von Riedesel General Manager MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden bvonriedesel macdon com ES Nosotros 1 declaramos que el producto Tipo de máquina 2 Nombre y modelo 3 Números de serie 4 directriz 2006 42 EC 7 2 EN ISO 4254 1 2013 EN ISO 4254 7 2009 Lugar y fecha de la declaración 5 draw ...

Page 6: ...a persoanei Šmputernicite pentru Šntocmirea declaraƜiei 6 Numele ƕi semnĉtura persoanei autorizate pentru Šntocmirea cĉrƜii tehnice Benedikt ǀon Ziedesel Manager General MacDon Europe GmbH Hagenauer Straße 59 65203 Wiesbaden Germania bǀonriedeselΛmacdon com SV Vi 1 Intygar aƩ produkten Maskintyp 2 Namn och modell 3 Serienummer 4 uppĨyller alla releǀanta ǀillkor i direkƟǀet 2006 42 EG Harmonierade ...

Page 7: ...ervice macdon com au Brazil garantia brasil macdon com Europe except Russia MarketingEurope macdon com Russia shortageanddamage macdon com The windrower is Dual Direction and can be driven in cab forward or engine forward mode Right and left designations are determined by the operator s position facing the direction of travel This manual uses the terms right cab forward left cab forward right engi...

Page 8: ...064 page 39 Added MD B9064 to title for clarity Technical Publications 3 1 Lifting Windrower onto Assembly Stand MD B9064 page 39 Step 2 page 40 Removed the height specifications from this step because they are not required for unloading and assembly purposes Technical Publications 3 1 Lifting Windrower onto Assembly Stand MD B9064 page 39 Step 6 page 41 Revised step for clarity Technical Publicat...

Page 9: ...se Only 4 1 2 Advising Customer where to Install Registration Plates page 112 Added topic Engineering Predelivery Checklist page 189 Added Advise customer where to install registration plates to checklist Engineering 215634 vii Revision B ...

Page 10: ......

Page 11: ... 18 2 2 1 Moving Windrower to Assembly Area Crane Method 18 2 2 2 Moving Windrower to Assembly Area Forklift Method 20 2 3 Removing Caster Wheel Shipping Assembly 23 2 4 Removing Fuel Tank Right Platform Shipping Assembly 26 2 5 Removing Left Platform 32 2 6 Removing Wheel Leg Assemblies 34 2 7 Removing Upper Shipping Supports 37 Chapter 3 Assembling Windrower 39 3 1 Lifting Windrower onto Assembl...

Page 12: ... Intake 113 4 1 4 Checking and Adding Hydraulic Oil 113 4 1 5 Checking Fuel Separator 115 4 1 6 Checking Engine Coolant Level 115 4 1 7 Checking and Adding Engine Oil 116 4 1 8 Checking Engine Gearbox Lubricant Level and Adding Lubricant 117 4 1 9 Checking Air Conditioning Compressor Belt 119 4 1 10 Starting Engine 119 4 1 11 Bleeding Brakes Windrowers Sold In Germany Only 122 4 1 12 Checking and ...

Page 13: ... Header Supports 159 5 1 2 Attaching D1X or D1XL Series Draper Header 160 5 1 3 Connecting D1X or D1XL Series Draper Header Hydraulics 167 5 1 4 Detaching D1X or D1XL Series Draper Header 169 Chapter 6 Reference 175 6 1 Lubricants Fluids and System Capacities 175 6 2 Fuel Specifications 177 6 3 Torque Specifications 178 6 3 1 Metric Bolt Specifications 178 6 3 2 Metric Bolt Specifications Bolting ...

Page 14: ......

Page 15: ...ty Alert Symbols The safety alert symbol indicates important safety messages in this manual and on safety signs on the machine 1000915 Figure 1 1 Safety Symbol This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided ...

Page 16: ...ided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against unsafe practices IMPORTANT Indicates a situatio...

Page 17: ...loves Wet weather gear Respirator or filter mask 1000005 Figure 1 3 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment Wear suitable hearing protection devices such as earmuffs or earplugs to help protect against loud noises 1010391 Figure 1 4 Safety Equipment Provide a first aid kit in case of emergencies Keep a properly ...

Page 18: ... functionality and or safety of the machine It may also shorten the machine s service life To avoid injury or death from the unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1000009 Figure 1 7 Safety around Equipment Keep the machine service area clean and dry Wet and or oily floors are slippery Wet spot...

Page 19: ...servicing and or disconnecting the machine Ensure that all components are tight and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance repairs or adjustments Install the transport lock o...

Page 20: ...aulic system operates under extremely high pressure Makeshift repairs can fail suddenly and create hazardous conditions 1001207 Figure 1 12 Hydraulic Pressure Hazard Wear proper hand and eye protection when searching for high pressure hydraulic fluid leaks Use a piece of cardboard as a backstop instead of your hands to isolate and identify a leak If injured by a concentrated high pressure stream o...

Page 21: ...cessary Ensure that the tire is correctly seated on the rim before inflating it If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape at high speed and with great force An air leak of this nature can thrust the tire in any direction endangering anyone in the area Do NOT stand over the tire when inflating it Use a clip on ch...

Page 22: ... flush it with cool clean water for 5 minutes Call a doctor immediately If electrolyte is spilled or splashed on one s clothing or their body neutralize it immediately with a solution of baking soda and water then rinse the strained area with clean water 1000017 Figure 1 18 Safety around Batteries WARNING To avoid injury from a spark or short circuit disconnect the battery ground cable before serv...

Page 23: ...ormed on the machine IMPORTANT Ensure that the windrower is parked on a level surface the ignition is turned off and the key is removed before disconnecting anything The following items need to be disconnected 1017621 1017621 A Figure 1 19 Negative Terminals Negative battery terminals A two connections IMPORTANT Always disconnect the battery terminals first and reconnect them last 1017622 A Figure...

Page 24: ...tors insert the end of a small 3 6 mm 1 8 1 4 in blade screwdriver into the connector s locking tab Gently pry upward no more than 6 mm 1 4 in to unlock the connector tab and then pull the connector away from the module 1019753 A B C C Figure 1 23 Engine Control Module Engine Control Module ECM Two connectors for Cummins P100 A and J1 Cummins Proprietary ECM Connector B Location On the engine To d...

Page 25: ...ors A Two round connectors C1 and C2 Location Under the cab 1017627 A Figure 1 25 Roof Connectors Roof connectors A Four connectors C10 C12 C13 and C14 Location Under the cab at the base of the left cab post 1017628 A Figure 1 26 Chassis Relay Module Chassis relay module A Three connectors P240 P241 and P242 Location Outside the left frame rail near the batteries SAFETY ...

Page 26: ...tors C25 and C26 Location Under the center of the frame just behind the front cross member IMPORTANT To connect the circular Deutsch connectors without bending the pins fully align the plug with the receptacle before pressing the connector in To align the connectors 1 Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors 2 Face the mating...

Page 27: ...ocedure in the Starting Engine section of the operator s manual Following the correct procedure will help prevent major damage to engine components and prevent personal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped are working correctly check the water temperature gauge and or oil temperature gauge during heater operation Engine exhaust contains ...

Page 28: ...ge to the electronic unit injectors Do NOT touch the harness connector for the electronic unit injectors while the engine is operating Failure to follow this instruction could result in personal injury or death This engine has a comprehensive programmable engine monitoring system The ECM has the ability to monitor engine operating conditions If certain conditions exceed their allowable range the E...

Page 29: ...missing or illegible If the original part on which a safety sign was installed is replaced ensure that the repair part displays the current safety sign 1 10 1 Installing Safety Decals Replace any safety decals that are worn or damaged 1 Decide exactly where you are going to place the decal 2 Clean and dry the installation area 3 Remove the smaller portion of the split backing paper 4 Place the dec...

Page 30: ......

Page 31: ...nery do NOT allow people to stand in the unloading area 1026525 A Figure 2 1 Windrower Shipping Assembly 1 Move the trailer into position and block the trailer wheels 2 Lower the trailer storage stands 3 Unlock and open the container doors and remove all blocking 4 Check the container floor for nails or other obstructions and remove them if necessary 5 Position the platform or the ramp at the cont...

Page 32: ...assembly using a crane DANGER To prevent injury to bystanders and to avoid striking them with machinery do NOT allow people to stand in the unloading area DANGER The equipment used for loading or unloading a header must meet or exceed the requirements specified in this document Using inadequate equipment may result in chain breakage vehicle tipping machine damage or bodily harm to operators or bys...

Page 33: ... four lifting points on the lift sling and connect the loop ends to the crane hook IMPORTANT Use cables or chains with a minimum lifting capacity of 3221 kg 7100 lb 1026566 Figure 2 4 Shipping Frame Lifting Points 2 Attach the lift sling to the four designated lifting points on the windrower shipping frame as shown 3 Lift the windrower off the platform and move it to the setup area UNLOADING WINDR...

Page 34: ...sembly area using a forklift DANGER To prevent injury to bystanders and to avoid striking them with machinery do NOT allow people to stand in the unloading area DANGER The equipment used for loading or unloading a header must meet or exceed the requirements specified in this document Using inadequate equipment may result in chain breakage vehicle tipping machine damage or bodily harm to operators ...

Page 35: ...ty A 2690 mm 105 9 in Length B 6005 mm 236 4 in Height C 2481 mm 97 7 in DANGER Be sure forks are secure before moving away from load Stand clear when lifting 1026572 Figure 2 7 Forklift Method Lifting Points 1 Approach the windrower from the hood end and slide the forks underneath the lifting framework 2 Raise the windrower off the platform and move it to the assembly area UNLOADING WINDROWER ...

Page 36: ...gure 2 8 Windrower Shipping Assembly on Blocks 3 Lower the windrower onto 152 mm 6 in blocks A as shown 4 Check for shipping damage and missing parts 5 Proceed to 2 3 Removing Caster Wheel Shipping Assembly page 23 UNLOADING WINDROWER ...

Page 37: ...ng assembly needs to be pulled away from the windrower 1026584 A Figure 2 9 Caster Wheel Assembly 1 Locate caster wheel shipping assembly A 1030963 A B Figure 2 10 Center Link 2 Remove shipping wire A securing center link B 1026578 A B Figure 2 11 Center Link 3 Disconnect center link A and discard the pin and hardware B UNLOADING WINDROWER ...

Page 38: ... Pin Bolts and Caps 5 Remove leg pin bolts A from both sides and retain caps B two per side for reuse NOTE If you will be moving the windrower shipping assembly with a crane retain the leg pin bolts and nuts for reinstallation 1026581 A B Figure 2 14 Front Skid Bolts 6 Remove two bolts A securing front the skids to lifting plates B on each side UNLOADING WINDROWER ...

Page 39: ... assembly stands using a crane in the procedure 3 1 Lifting Windrower onto Assembly Stand MD B9064 page 39 reinstall wheel leg pin bolts A caps B and nuts C to secure lifting plates D on both sides 1026586 A B C Figure 2 17 Removing Lifting Plates 9 If planning to lift the windrower onto the assembly stands with a forklift in the procedure 3 1 Lifting Windrower onto Assembly Stand MD B9064 page 39...

Page 40: ...e hydraulic hoses Set the hoses down beside the machine A B C D E F 1036660 Figure 2 19 Handrails on Right Side 2 Supporting upper handrail A remove three bolts B securing the handrail to the upper shipping support and then set the handrail aside 3 Supporting lower handrail C remove three bolts D and then set the handrail aside IMPORTANT Use care to prevent handrail C from contacting and scratchin...

Page 41: ... of the machine cut remaining shipping wires A securing the railings and hydraulic hoses 1026609 A B C Figure 2 21 Shipping Strap 6 On the left side of the machine remove bolt A securing strap B to the horizontal shipping brace Loosen bolt C and rotate the strap away from the brace UNLOADING WINDROWER ...

Page 42: ...Remove bolt and nut C Discard shipping bracket D Reinstall bolt and nut C into the handrail 9 Remove and discard bolt and nut E 10 Remove and RETAIN M10 x 20 carriage bolt washer and nut F 1036876 A B C Figure 2 23 DEF Tank Assembly 11 Set the DEF tank assembly aside NOTE The major parts of the assembly include tank A cover B and support bracket C UNLOADING WINDROWER ...

Page 43: ...he load is balanced a Attach 147 cm 58 in chain A to the right lifting point on the fuel tank shipping assembly IMPORTANT Avoid snagging the fuel filler neck with the chain NOTE The exact appearance of the windrower may vary from the illustration b Attach 145 cm 57 in chain B to the left lifting point on the fuel tank shipping assembly c Attach 189 cm 74 5 in chain C to the left front lifting poin...

Page 44: ...s A securing the shipping assembly to the front horizontal brace 14 Remove two bolts B securing the shipping assembly to the vertical side braces 15 Before lifting have a second person guide the assembly to prevent the assembly from contacting the windrower UNLOADING WINDROWER ...

Page 45: ...suspended off the ground support handrail A remove and retain hardware B and then set the handrail aside Keep the hardware with the handrail for installation 18 Lower the fuel tank shipping assembly down onto 152 mm 6 in blocks to prevent damage to the fuel tank 1026630 A B Figure 2 28 Left Platform Stairs 19 Remove four bolts A and nuts that attach stairs B to the windrower shipping assembly Set ...

Page 46: ...and platform bar C Retain hardware B for reuse 1026634 A A Figure 2 30 Supporting Left Platform 2 Position the lifting device behind the windrower and attach straps or chains to lifting points A to support the left platform 1026641 A B Figure 2 31 Left Platform on Left Side 3 Remove nut A from long bolt B on the bottom left side of the platform Retain nut A To prevent the tool box from falling out...

Page 47: ...form Right Side 4 Remove and discard nuts and bolts A and B 5 Carefully lift the platform assembly off the frame and set it down on a level surface 1026641 A B Figure 2 33 Left Platform 6 Reinstall nut A on retained long toolbox bolt B UNLOADING WINDROWER ...

Page 48: ...ition the lifting device to remove wheel leg A from the left side of the windrower first NOTE When configured for container shipments the wheel legs are shipped with right leg A on the left side of the shipping assembly and left leg B on the right side 2 Secure the hydraulic hoses to prevent them from damaging the windrower hood 1026648 A B Figure 2 35 Attaching Lifting Strap 3 Feed lifting strap ...

Page 49: ...g nuts and installation instructions are shipped with the drive wheels 1026652 A Figure 2 37 Wheel Leg on Left Side 7 Remove two bolts A and then pull the shipping bars out of the wheel leg members 1034220 A Figure 2 38 Right Leg Assembly on the Ground 8 Lift leg assembly A away from the windrower Have a second person help control the movement of the leg assembly while it is being lifted away from...

Page 50: ...ieve internal hose guard brackets A from the cab and install them as shown using M12 bolts and nuts B 1026651 A Figure 2 40 Lowering Right Leg Assembly 11 Lay the leg down as shown with the leg member on block A 12 Repeat this procedure for the right leg assembly UNLOADING WINDROWER ...

Page 51: ...ort the cross member behind the cab with a suitable lifting device 2 Remove two bolts A and nuts on each side and then remove the cross member Discard the bolts nuts and cross member 1026684 A B Figure 2 42 Forward Vertical Supports 3 Remove nut and bolt A and remove vertical support B Discard the nut both and vertical support Repeat this step on the opposite side UNLOADING WINDROWER ...

Page 52: ...this step for the other vertical channel 6 If planning to lift the windrower onto the assembly stands using a crane in the procedure 3 1 Lifting Windrower onto Assembly Stand MD B9064 page 39 Reinstall lifting plates D using two bolts and nuts C per plate 7 If planning to lift the windrower onto the assembly stands with a forklift in the procedure 3 1 Lifting Windrower onto Assembly Stand MD B9064...

Page 53: ...area DANGER The equipment used for loading or unloading a header must meet or exceed the requirements specified in this document Using inadequate equipment may result in chain breakage vehicle tipping machine damage or bodily harm to operators or bystanders 1 Before lifting the windrower onto an assembly stand make sure the lifting device meets or exceeds the specified requirements For the lifting...

Page 54: ...and Setup 2 Set the assembly stands on level ground 3 Space the stands out so that dimension A is 3470 mm 136 5 8 in 4 Attach diagonal angles B to the stands using a 5 8 x 1 5 in bolt and nut at locations C 5 Torque the nuts to 153 Nm 113 lbf ft ASSEMBLING WINDROWER ...

Page 55: ...647 A B B Figure 3 2 Windrower on Assembly Stands 6 Lift the windrower onto the assembly stand Position the windrower so that you can remove fork channels B with a forklift without contacting front stand A ASSEMBLING WINDROWER ...

Page 56: ...re 3 3 Rear Light Bezel 1 On the right side of the machine remove two bolts A securing the rear lighting bezel and then remove the bezel Retain two nuts for installation but discard the bolts 1026702 B A Figure 3 4 Right Cab Suspension Support 2 Remove two bolts and nuts A and cab suspension shipping support B from below the front cab Discard the bolts and nuts Repeat this step on the opposite sid...

Page 57: ...6 Supporting Fork Channel 4 Support fork channel A with suitable lifting device B and remove two bolts and nuts C and four washers D from the walking beam Discard the nuts bolts and washers 1026715 A B Figure 3 7 Fork Channel 5 At the side of the machine remove bolt A and nut from the forward end of fork channel B Discard the bolt and nut 6 Ensuring that the fork channel does not snag on the hoses...

Page 58: ...o caps and pin A Retain these parts for installing the wheel leg 2 If the windrower was lifted onto the assembly stands with a forklift Retrieve outboard leg bolt nut two caps and pin B that was removed previously Proceed to Step 5 page 44 3 If the windrower was lifted onto the assembly stands with a crane Remove outboard bolt nut two caps and pin B Retain these parts for installing the wheel leg ...

Page 59: ...leg 1026720 A B Figure 3 11 Hydraulic Hose Bundle 7 Move the wheel leg into position next to the windrower and feed hydraulic hose and electrical bundle A into frame B 1026729 A Figure 3 12 Hydraulic and Electrical Bundle 8 Feed bundle A through the hole below the windrower at the center of the frame ASSEMBLING WINDROWER ...

Page 60: ...ins A in the holes then install long bolts B caps C and nuts D to secure the leg and frame Torque the hardware to 136 Nm 100 lbf ft NOTE If necessary use a pry bar to align the holes 12 Repeat Step 1 page 44 to Step 12 page 46 for the opposite wheel leg 1030952 A B Figure 3 15 Header Lift Linkage Shipping Pin 13 Remove lynch pin A and clevis pin B from the lift linkages on both wheel legs IMPORTAN...

Page 61: ...icle Electrical Center mVEC and retrieve the bag of wheel nuts from behind the operator s seat 2 Clean the mounting surface on the wheel drive and the rim 3 For 540 65R30 tires install the spacer on the wheel drive 1036842 A A A B C Figure 3 17 Drive Wheel 4 M1170NT5 Windrowers sold in Germany If replacing a rim on a windrower equipped with a secondary set of brakes remove the spacer plate as foll...

Page 62: ...he wheel onto the hub 8 Install and hand tighten wheel nuts A IMPORTANT To avoid damage to the wheel rims and studs do NOT use an impact wrench to tighten the nuts The stud threads must be clean and dry Do NOT apply lubricant or anti seize compound to the stud threads Do NOT overtighten the wheel nuts 9 Torque the drive wheel nuts to 510 Nm 375 lbf ft using the tightening sequence shown 10 Repeat ...

Page 63: ...A inside wearplate mount B of walking beam C with the grease groove facing away from the wearplate mount Secure with bolts D and torque to 43 Nm 32 lbf ft NOTE Wearplate mount B is transparent in the illustration at right to show the rear wearplate 3 Loosely install bolt with zerk E into the inboard hole Do NOT torque until the p clip is installed with hydraulics 4 Repeat Step 2 page 49 to Step 3 ...

Page 64: ...ket G Place the parts with the shimmy shock mounts previously removed from the same side of the shipping stand 10 Remove hydraulic cylinder B and shipping bracket A from the caster wheel extension 1034347 B A C D E Figure 3 24 Pins and Shipping Bracket on Cylinder 11 Remove cylinder pin A bolt B nut C pin strap D and shipping bracket E Retain all hardware and discard the shipping bracket 12 Place ...

Page 65: ...and 17 Lift the right caster wheel away from the shipping assembly and set it down on a smooth surface 1026751 A B Figure 3 28 Inserting Caster Wheel 18 Reposition lifting straps A around the caster wheel beam and shipping bracket B and then lift the wheel into position beside the walking beam 19 Apply grease to the bottom of the caster wheel extension that is from the end of the extension to the ...

Page 66: ...ith bolt D and two washers E as shown Torque to 330 Nm 243 lbf ft keeping the guide centered on the caster wheel extension NOTE Reuse the he bolt and washers retained from Step 9 page 50 1034356 A B Figure 3 31 Narrow Transport Stop 25 Apply more grease to the bottom of the caster wheel extension and then insert caster wheel extension far enough to be able to move stop bracket A from storage posit...

Page 67: ...d nuts D as shown 1034361 A D C B E F G Figure 3 33 Cylinder Installed 29 Install cylinder A as follows a At the barrel end secure the cylinder using pin strap B bolt and nut C and cylinder pin D retained in Step 11 page 50 b At the rod end secure with clevis pin E and cotter pin F that is preinstalled on the caster wheel extension 30 Move stop bracket G back to storage position Installing left ca...

Page 68: ...ft caster wheel away from the shipping assembly and set it down on a smooth surface 1034372 A B Figure 3 36 Left Cylinder with Tee Fitting 34 Repeat Step 18 page 51 to Step 30 page 53 to install the left caster wheel NOTE The left cylinder A has one fitting B different from the right cylinder 1034373 Figure 3 37 Walking Beam Adjustment 35 Ensure the left and right caster wheel widths are equal ASS...

Page 69: ...sion Left Cab Forward 3 Retrieve the anti shimmy dampener shocks caster arms and hardware from the toolbox in the left platform NOTE Use the ignition key to unlock the toolbox 4 Install flat washer A and key B onto the caster shaft 1034424 A B C D Figure 3 40 Caster Arm Left Cab Forward 5 Install caster arm A onto the caster shaft and secure it with an M16 X 85 bolt B and nut C 6 Install retaining...

Page 70: ...ll reflector bracket C using two bolts D and a nut on the shimmy shock mount A and shimmy base support NOTE The outboard edge of the dampener bracket should be as flush as possible with the shimmy base support on the extension to keep the dampeners aligned 12 Tighten the nuts on bolts B and D to 170 Nm 125 lbf ft 1034380 A B C D Figure 3 43 Shimmy Shock Dampener Left Cab Forward 13 Attach the barr...

Page 71: ... 3 45 Anti Shimmy System Left Cab Forward 16 Attach the rod ends of anti shimmy dampeners A to arm B with M16 x 90 flange head bolt C and three hardened washers D NOTE Washers D are stamped with L9 for identification 17 Torque bolt C to 244 Nm 180 lbf ft 18 Install jam nut E and torque to 136 140 Nm 100 103 lbf ft 19 Tighten bolts F at barrel end of anti shimmy dampeners and torque to 136 140 Nm 1...

Page 72: ...ID lift hose A with no cable tie to port HL b Connect the 1 4 in ID float hose B marked with a yellow cable tie to port FL c Connect the 3 8 in ID lift hose C marked with a yellow cable tie to port CL d Connect the 1 2 in ID case drain hose D marked with a red cable tie to port MDL 1036926 A B C D Figure 3 47 Junction Manifold Right Leg Hoses 2 Connect hoses from the right wheel leg to the junctio...

Page 73: ...able tie to port BL b Connect the 1 4 in ID float hose D marked with a black cable tie to port FL with extension 1026813 D B C A Figure 3 49 Securing Hoses 5 Use provided cable tie A to secure two hoses B routed from the right leg to the float selector manifold to the case drain hose marked with a blue cable tie 6 Use provided cable tie C to secure two hoses D routed from the left leg to the float...

Page 74: ... Drive Pump 10 Connect the hoses from the wheel drive motors to the traction drive pump as follows a Connect the hose from port B on the right wheel motor to port A the one with extended adapter and marked with a black cable tie b Connect the hose from port A on the right wheel motor to port B the one with extended adapter and marked with a red cable tie c Connect the hose from port B on the left ...

Page 75: ...09 A B C D E F G Figure 3 54 Front Sliding Hydraulics Connection 12 Connect the front end sliding leg hoses from the cylinders to the valve block as follows a Route right base end hose A from the frame opening to the right side of tee E Route on the right side of pressure relief block G b Route right rod end hose B from the frame opening to the right side of tee F Route on the left of pressure rel...

Page 76: ...tie to the top of tee A attached to the walking beam b Connect loose hose B from the left of tee A to the rod end of left cylinder C c Remove bolt D and attach p clip E Reinstall the bolt and torque to 40 Nm 32 lbf ft d Connect hose F from right of tee fitting A to the rod end of right cylinder G e Remove bolt H and attach p clip J Reinstall the bolt and torque to 40 Nm 32 lbf ft f Connect hose K ...

Page 77: ...s Sold In Germany Only Reconnect the brake hydraulic connections that were disconnected for shipping purposes 1036696 A B C Figure 3 56 Brake Hydraulic Connection 1 Connect right A and left B brake hoses from drive wheel legs to tee fitting C ASSEMBLING WINDROWER ...

Page 78: ... B should face outward 1026827 C B A A Figure 3 58 Left Platform 3 Remove three existing nuts and bolts A and adjuster bolt B from the left platform bracket Retain hardware for installation 4 Attach a suitable lifting device to lift brackets C and move the left platform next to the left side of the windrower 1026830 A B C C B Figure 3 59 Left Platform Bracket 5 Align holes in platform bracket A wi...

Page 79: ...rough gusset B on the left frame member 1026837 A B C A Figure 3 61 Linkage Below Platform 7 Use the existing hardware to connect platform linkage A to hole in the platform Ensure bushing B remains in the linkage hole nut C is installed below the platform Torque nut to 14 5 Nm 11 lbf ft ASSEMBLING WINDROWER ...

Page 80: ...d two linkage bolts D to 39 5 Nm 29 lbf ft Installing left platform handrails 1026841 A B C D E F G Figure 3 63 Left Platform Assembly 10 Remove shipping strap A and retain the hardware 11 Remove rear lifting bracket B and discard the hardware 12 Ensure toolbox door C is locked and remove long hinge bolt and nut D Retain the hardware 13 Remove and retain two bolts E next to the toolbox 14 Remove f...

Page 81: ...side platform Torque bolts to 95 Nm 70 lbf ft c Open toolbox tray D and install existing bolt and nut E with the bolt head on top of the platform 16 Set front handrail F on platform and secure it with three existing bolts G Torque bolts to 95 Nm 70 lbf ft Installing left platform steps 1026843 A B C C Figure 3 65 Left Platform Steps 17 Remove two nuts A lock clips B and bolts C from the steps ASSE...

Page 82: ...A B C D Figure 3 66 Left Platform Steps 18 Insert two bolts A into platform and hook steps B onto the bolts 19 Install lock clips C with tabs in the slots and secure with nuts D Torque bolts to 95 Nm 70 lbf ft ASSEMBLING WINDROWER ...

Page 83: ... 3 67 Right Platform Shipping Brackets 3 Remove two nuts and bolts A and B to remove shipping bracket C Retain bolt A for installation but discard the nut Retain bolt and nut B for installation 4 Remove bolt and nut D and retain for installation 1026846 A B C D Figure 3 68 Right Platform Shipping Brackets 5 Remove two nuts and bolts A and remove shipping spacer tube B from the handrail channel 6 R...

Page 84: ...el 8 Remove bolt and nut C and retain for installation 1026850 A B Figure 3 70 DEF Hose Cover 9 On the right chassis frame member remove two bolts A and remove hose cover B 1026854 A B Figure 3 71 Hose Clamps on Right Frame 10 Loosen two bolts A securing the hose brackets and move the hoses away from platform mounting bolt B 11 Remove platform mounting bolt B and retain for installation ASSEMBLING...

Page 85: ... right front cab shock B and lift the cab until you feel resistance 1026855 A B C Figure 3 73 Right Platform Fuel Tank Assembly 13 Support right platform assembly A with a suitable lifting device adjust lifting straps B until the platform is parallel to the ground and move it into place on the right side of windrower Move hose bundle C to prevent pinching ASSEMBLING WINDROWER ...

Page 86: ...g configuration 16 With the bolt head outside the frame install existing nut and bolt C through the side of the frame member at the front of the platform 17 With the bolt head below the frame secure front of the platform to lower the frame with nut and bolt D retained from the shipping configuration 18 With the bolt head outside the frame install existing nut and bolt E through the side of the fra...

Page 87: ... values refer to Table 3 1 page 73 Table 3 1 Right Platform Bolt Torque Bolt Location Callout Torque Value Rear support top frame A 500 Nm 379 lbf ft Front support top frame B 500 Nm 379 lbf ft Front side frame C 54 Nm 40 lbf ft Front lower frame D 68 5 Nm 50 lbf ft Rear side frame E 68 5 Nm 50 lbf ft ASSEMBLING WINDROWER ...

Page 88: ...er A on the studs b Hang steps B on the studs c Install lock clips C with the tab in the slot d Install conical washers D e Install flat washer E f Install nut F Torque nut to 40 Nm 29 5 lbf ft and then back off 1 4 turn 1026860 A A B Figure 3 77 Platform Steps 21 Remove the shipping wire from shock A lowered position shown transparent in illustration at right 22 Rotate the steps up Ensure latch B...

Page 89: ...t Handrail Right Platform 24 Retrieve forward handrail A Remove and retain existing hardware three bolts and nuts 25 Insert the handrail tube into the channel to the right of the steps and secure with existing hardware B and C 26 Torque the hardware to 35 Nm 26 lbf ft ASSEMBLING WINDROWER ...

Page 90: ...olts and nuts are shipped installed in the DEF tank mounting plate The illustration shows the DEF tank as transparent for clarity b At the top of the platform place washer B BETWEEN the DEF tank assembly and the platform and attach the top of the DEF tank assembly to the platform using washer B M10 x 25 carriage head bolt and flange nut C Do NOT tighten the hardware 28 Remove three M10 x 16 hex he...

Page 91: ...t to the DEF tank and the channel left of the steps 31 Secure the bottom of the rail with two M10 x 60 hex bolts B and flange nuts 32 Secure the rail near the DEF head with M10 x 20 carriage head bolt C and flange nut and M10 x 25 hex flange bolt D and flange nut 33 Secure the rail in the channel left of the steps with two M10 x 60 bolts E and nuts 34 Torque all handrail hardware to 35 Nm 26 lbf f...

Page 92: ...215634 78 Revision B 1036961 A A A Figure 3 81 DEF Tank Installation 35 Tighten DEF mounting hardware at locations A to 35 Nm 26 lbf ft ASSEMBLING WINDROWER ...

Page 93: ...the space between the front platform support and DEF tank 37 Make a loop in drain hoses with cable ties Loop height C should be 190 mm 7 1 2 in maximum the remaining hose length D should hang 120 mm 4 3 4 in below bottom of the platform support 38 Fasten the loop to slot E in the platform support with cable tie 39 Pull the hose ends through hole F in the bottom of the platform support ASSEMBLING W...

Page 94: ...ts C black hose and D red hose using retained clamps 2 Route fuel vent hose E up into the rear handrail 3 Press tabs F on the DEF supply hoses and pull the hoses off pin J Discard pin J and cable tie K Remove the caps from the DEF supply module Connect the DEF SUCTION hose to module port L Route the other end through the platform and connect the hose to 3 8 in DEF tank port M Connect the DEF PRESS...

Page 95: ...ecuring Hoses to Frame with P Clips 6 Secure fuel hoses A DEF heater hoses B and DEF supply module hoses C to the frame with the existing P clamps and torque bolts D to 22 Nm 16 lbf ft Electrical connections 1026870 1026870 A B C Figure 3 86 Electrical Connections 7 Remove the protective caps and connect the following three electrical connectors Connector A from inlet hose to receptacle P173 C Con...

Page 96: ...ns 10 Route round auxiliary power connector B C40B from the right platform to the bracket on the frame and secure with washer and nut 11 Connect C40B B to C40A A and secure harness to air cleaner support pipe pipe not shown with large cable tie C 12 Remove the protective cap from fuel level sender connector D and plug into the chassis harness P220 not shown 13 Secure the fuel level sender harness ...

Page 97: ... Figure 3 89 DEF Head Cover 14 Reinstall DEF head cover A and secure it with three bolts B Torque bolts A to 17 Nm 12 5 lbf ft 1026850 A B Figure 3 90 DEF Hose Cover 15 Replace hose cover B and secure with two bolts A ASSEMBLING WINDROWER ...

Page 98: ...PORTANT Avoid pinching the wire harness when rotating the mirror arms 1034597 A B Figure 3 92 Mirror Arm in Field Position 3 Tighten retaining nut A to 37 41 Nm 28 30 lbf ft 4 Tighten pivot nut B to 24 27 Nm 18 20 lbf ft 1034593 A B C Figure 3 93 Mirror Arm in Field Position 5 To prevent pinching wires when adjusting mirror assemblies ensure roof harness A and power mirror harness B if installed a...

Page 99: ... to your local jurisdiction To replace the decal proceed to Step 2 page 85 To remove the decal SIS bracket proceed to Step 6 page 86 Replacing the SIS decal 1034543 A Figure 3 94 Existing Decal on Windrower 2 Retrieve the appropriate SIS decal from the cab 3 Locate existing SIS decal A on the left mirror arm 4 Wipe the existing decal with a clean cloth to remove dirt and grease 1036694 A Figure 3 ...

Page 100: ...215634 86 Revision B Removing the SIS decal bracket 1034655 A B Figure 3 96 Existing SIS Bracket on Windrower 6 Remove two bolts A and SIS bracket B from the left mirror arm ASSEMBLING WINDROWER ...

Page 101: ...astic cover from the breather tube 2 Ensure there are no parts or debris inside the inlet duct 1026821 A B C Figure 3 97 Air Inlet Duct 3 At the rear right corner of the cab roof set air inlet duct A over the breather tube and rotate to align the predrilled holes for setscrew B 4 Tighten setscrew B and tighten tube clamp C to secure the duct onto the breather tube ASSEMBLING WINDROWER ...

Page 102: ...on plate mount and bracket and hardware from the cab Cab side signal light placard 1034482 A B C D E Figure 3 99 Cab Side Signal Light Placard Left Cab Forward Top View 2 Position left signal light placard A on left cab forward drive leg B and loosely secure with two M10 x 30 bolts and lock nuts C NOTE Bolts are installed from under the bracket 3 Adjust left signal light placard A so that there is...

Page 103: ...bolts C and lock nuts D C D A B 1036866 Figure 3 101 Cab Side Signal Light Placard Right Cab Forward 6 Adjust right signal light placard A so that there is a distance of 58 mm 2 1 4 in B from the edge of the signal light placard bracket to the edge of drive leg tower 7 Once the required distance is achieved tighten hardware C and D to secure signal light placard A to the drive leg tower ASSEMBLING...

Page 104: ...ar away from the walking beam as possible to ensure clearance to the shimmy shock mounts NOTE Make sure the heads of bolts C are on the bottom side of mount A C C C 1036937 A B C Figure 3 103 Walking Beam Signal Light Placard Right Cab Forward 9 Install placard A onto mount B using three M10 X 25 carriage head bolts and nuts C Leave the inboard nut loose for wiring harness P clip later 10 Repeat S...

Page 105: ...cure with two M10 X 20 screws C 12 Repeat at the opposite side Registration plate mount 1034491 A B Figure 3 105 Registration Plate Mount View from under Cab 13 Remove two bolts A from the underside of the cab Position registration mount B to the underside of the cab using two bolts A removed NOTE Mounting position may differ if autosteer is preinstalled ASSEMBLING WINDROWER ...

Page 106: ... Plate Mount View from under Cab 14 Attach bracket A to tab B on the underside of the cab using M12 hardware C supplied with the mount 15 Attach bracket A to registration mount D using two carriage head bolts and nuts E removed in Step 2 page 42 ASSEMBLING WINDROWER ...

Page 107: ...he walking beam to connect to the signal light placards D Cab forward signal light placards harness 1034458 A B C Figure 3 108 Left Cab Forward Signal Light Placard 1 Route left lighting leg harness A behind left signal light placard B mounting plate as shown 2 Loosely secure harness to placard lighting bracket with a cable tie C 1034459 A B C D E F Figure 3 109 Left Cab Forward Signal Light Placa...

Page 108: ...tacles as follows a Plug P295S B to side turn signal receptacle b Plug P295 C to A side receptacle c Plug P267B D to B side receptacle d Plug P267A E to A side receptacle 10 Secure plug P295 C harness to bracket with fir tree fastener F 11 Tighten fir tree fasteners A Registration plate mount 1034448 A C B D C Figure 3 112 Harness Connection Registration Plate Mount View from below the Cab 12 Conn...

Page 109: ...arts have been removed from the illustration at right for clarity a Plug P293S A to side turn signal receptacle b Plug P293 B to A side receptacle c Plug P265 C to A side receptacle 15 Secure the main harness on signal light placard bracket using p clip E 16 Install fig tree fastener D to the light mount and secure harness of plugs P293S A and P293 B together 17 Repeat Step 14 page 95 to Step 16 p...

Page 110: ... Figure 3 114 Rear Hydraulic Multicoupler 1 Remove nuts A from the underside of the knife reel multicoupler and retain the nuts for installation 1026824 A B Figure 3 115 Coupler Holder Installed 2 Retrieve hydraulic coupler holder A from inside the windrower cab 3 Install coupler holder A onto the underside of multicoupler using existing hex head screws and secure it with existing nuts B ASSEMBLIN...

Page 111: ...Locations 1 Retrieve left and right mirror mounts A from the cab 1036858 A B B C B Figure 3 117 Left Engine Forward Mirror 2 Position left mirror so that convex mirror A is on top Secure the mirror to plate B using three M10 X 25 bolts and nuts C Adjust mirror angle to personal preference NOTE Ensure offset of the mirror is pointed outboard ASSEMBLING WINDROWER ...

Page 112: ...ngine Forward Mirror 3 Position right mirror so that convex mirror A is on top Secure the mirror to plate B using three M10 X 25 bolts and nuts C Adjust mirror angle to personal preference NOTE Ensure offset of the mirror is pointed outboard ASSEMBLING WINDROWER ...

Page 113: ... Float Springs D125X 25 foot single reel double knife timed 0 0 0 D130XL 30 foot single reel double knife timed Transport 1 0 0 D130XL 30 foot single reel double knife timed Transport upper cross auger vertical knives 1 0 MD B6047 D135XL 35 foot single reel double knife untimed Base 1 0 0 D135XL 35 foot single reel double knife untimed Transport 1 0 MD B6047 D135XL 35 foot single reel double knife...

Page 114: ...3 121 Left Engine Forward Rear Light Support 3 Align connector A and plug engine forward headlight harness into headlight B Plug P214 to the right engine forward headlight Plug P213 to the left engine forward headlight 1034618 A B C D E Figure 3 122 Left Engine Forward Rear Light Support 4 Reinstall cover A using two bolts B 5 Press headlight harness C into clip D on the light support ASSEMBLING W...

Page 115: ... 2 page 100 to Step 7 page 101 at the opposite side 1034603 A A A B A Figure 3 124 Rear Light Bezel Assembly 9 Using eight bolts and washers A attach rear light bezel B to the light supports Installing rear light assembly ballast required 1 Refer to Table 3 2 page 99 to determine ballast to add to the windrower 1022910 B A Figure 3 125 Bezel Assembly 2 Separate light bezel assembly A by removing s...

Page 116: ...lled CAUTION To avoid injury keep fingers clear of weight bracket when installing weights 3 Install weights A from the outboard side and slide to the middle of the bracket on the walking beam 4 Install retaining bracket B on each side of the weight bundle IMPORTANT Ensure retaining bracket B engages slot C in the bracket 5 Install rod D through retaining bracket and weights with spacers E as requi...

Page 117: ... back of red tail brake light E 10 Loosely attach left side bezel A to frame with four hex flange bolts B 11 Repeat Step 8 page 103 and Step 9 page 103 attaching plug P210 at right side bezel C 12 Turn the ignition key to the RUN position and ensure that rear swath lights D and red tail brake lights E are working 13 If the lights are working tighten hex flange bolts B to secure the left and right ...

Page 118: ...ase fitting with a clean cloth before greasing 2 Inject grease through the fitting with a grease gun until the grease overflows the fitting except where noted For specifications refer to 6 1 Lubricants Fluids and System Capacities page 175 3 Leave excess grease on the fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 If a fitting will NOT take grease remove and clean it...

Page 119: ...s A Walking Beam Top Side 2 Places Both Sides B Walking Beam Inward Facing 2 Places Both Sides C Walking Beam Outward Facing 2 Places D Walking Beam Underside 8 places E Drive Wheel Legs Inboard Bushings Top Surfaces 2 Places Both Sides F Outboard Front Bushings Bottom Surfaces Drive Wheel Legs 2 Places Both Sides ASSEMBLING WINDROWER ...

Page 120: ... cable to the positive terminal of the battery and the battery ground cable to the negative terminal of the battery Reversed polarity in the battery or alternator may result in permanent damage to the electrical system NOTE Before connecting the electrical harness to the batteries ensure that the positive terminal is positioned on the right side of the battery when the battery is installed on the ...

Page 121: ...s the windrower frame Lift up on the cab end of the cover until it is secured by retaining tab B on the frame 8 Grasp the hood by louver C and lower it until the hood engages the latch IMPORTANT To ensure that the hood is latched make sure that the latch lever is not tilted ASSEMBLING WINDROWER ...

Page 122: ...the lift stands before performing pre delivery checks 1 Position a jack under the jack point of each drive wheel leg and under the rear hitch 2 Raise jacks to take the weight off the stands and remove stands 3 Lower windrower slowly to the ground and remove jacks ASSEMBLING WINDROWER ...

Page 123: ...ivery checklist contains all the features of the machine that require inspection Perform the final checks and adjustments listed on the following pages and on the Predelivery Checklist page 189 yellow sheet attached to this instruction to ensure that the machine is field ready IMPORTANT Ensure that the Operator or the Dealer retains the completed Predelivery Checklist 4 1 1 Recording Serial Number...

Page 124: ...er to the windrower serial number plate A on the LEFT side of the main frame near the walking beam as shown 1036695 A A MacDon M1170 Figure 4 3 Windrower Serial Number Location Plate Used By France Only 4 Windrowers sold in France Refer to the windrower serial number plate A on the RIGHT side of the main frame near the walking beam as shown PERFORMING PREDELIVERY CHECKS ...

Page 125: ...215634 111 Revision B 1036839 A Figure 4 4 Engine Serial Number Location 5 Engine serial number plate A is located on top of the engine cylinder head cover as shown PERFORMING PREDELIVERY CHECKS ...

Page 126: ...e must be mounted on the cab end of the windrower Depending on local regulations an additional registration plate might have to be mounted onto the engine end of the windrower Cab end of the windrower Mount the registration plate onto bracket A Engine end of the windrower Center and mount the registration plate onto flat surface B of the hood ϭϬϯϳϵϴϴ B Figure 4 5 Registration Plate Installation Lo...

Page 127: ...ecure 1023020 B C D A Figure 4 7 Constant Torque Clamps 3 Check three constant torque hose clamps A and spring clamp B on the turbocharger intake duct Clamp B is properly tightened when screw tip C extends beyond the housing and Belleville washers D are almost flat 4 1 4 Checking and Adding Hydraulic Oil The hydraulic system will not work correctly if the hydraulic oil level is too low or too high...

Page 128: ...igure 4 9 Hydraulic Oil Filler Neck and Breather Tube 3 If the oil level is too low refer to 6 1 Lubricants Fluids and System Capacities page 175 for oil specifications and add oil as follows IMPORTANT Clean the area around the filler plug to prevent debris from entering the tank a Turn plug handle B counterclockwise until it is loose and remove the plug by pulling it straight out b Open breather ...

Page 129: ...p as needed 4 Turn drain valve A by hand 1 1 2 to 2 turns clockwise until it is tight 5 Dispose of the fuel in a safe manner 4 1 6 Checking Engine Coolant Level Coolant is cycled through the engine to help reduce internal heat The coolant must be at the appropriate level for the cooling system to work correctly 1036899 A B Figure 4 11 Coolant Recovery Tank 1 Locate coolant recovery tank A 2 Visual...

Page 130: ...opening the hood 1022834 A Figure 4 13 Engine Oil Dipstick Location 1 Locate the engine oil dipstick on the right side of the windrower Remove dipstick A by turning it counterclockwise to unlock it 2 Wipe the dipstick clean and reinsert it into the engine 1000074 Figure 4 14 Engine Oil Level on Dipstick 3 Remove the dipstick again and check the oil level The oil level should be between the LOW L a...

Page 131: ...ge 175 IMPORTANT Do NOT overfill the reservoir with engine oil Running the engine with excess oil in the reservoir can result in equipment damage 9 Install oil filler cap A and turn it clockwise until it is snug 4 1 8 Checking Engine Gearbox Lubricant Level and Adding Lubricant Ensure that the gearbox lubricant level is correct in order to maximize the service life of its components 1 Shut down th...

Page 132: ... check port 1033129 A Figure 4 18 Gearbox Lubricant Filler 5 If lubricant is needed remove breather cap A and add lubricant until it runs out of the level check port NOTE Refer to 6 1 Lubricants Fluids and System Capacities page 175 for information on the type and quantity of gearbox lubricant needed 1033127 A Figure 4 19 Gearbox Lubricant Check Plug 6 Replace oil level check plug A and the breath...

Page 133: ...devices which allow the engine to start only when the ground speed lever GSL is in PARK the steering wheel is locked in the PARK position and the HEADER ENGAGE switch is in the OFF position Under NO circumstances are these devices to be deliberately rewired or adjusted so that the engine can be started when the GSL is out of the NEUTRAL position Do NOT start the engine by shorting across the start...

Page 134: ...Hazards button Field lights button Clearance lights button Road lights button High beam button 1030575 A Figure 4 21 Engine Exhaust 1 Before starting the engine ensure that engine exhaust pipe A is not covered or obstructed NOTE Before taking the GSL out of PARK let the hydraulic oil warm up to 32 C 90 F You can view the hydraulic oil temperature on Run Screen 4 on the Harvest Performance Tracker ...

Page 135: ...ur 5 Fasten the seat belt 6 Push HEADER ENGAGE switch B to ensure it is in the OFF position 1014940 A B C D E Figure 4 24 Console and HPT Run Screen 7 Press HORN button E three times prior to starting the engine 8 Turn IGNITION switch A to the ON position HPT display B will light up If the HPT is still booting up wait for WAIT TO START WTS symbol C to disappear before trying to start the engine 9 ...

Page 136: ...HPT No Header Screen NOTE If you attempt to start the engine when the ambient temperature is below 5 C 40 F the engine will cycle through a period during which it will sound as though it is struggling to stay running This is the engine s warm up mode The throttle will be unresponsive while the engine is in warm up mode Warm up mode lasts between 30 seconds and 3 minutes depending on the temperatur...

Page 137: ...bolts A at the center of the drive wheel 4 Remove cap B and flip it over so that the convex side faces in The cap presses a pin that disengages the gearbox 5 Reinstall bolts A to secure cap B 6 Repeat Step 3 page 123 to Step 5 page 123 on the other drive wheel 7 Start the engine at low idle 1110 rpm 8 Leave the ground speed lever GSL in NEUTRAL 9 Do NOT engage the brakes 1037555 A Figure 4 29 HPT ...

Page 138: ...rower Locate bleed screw B on each caliper 1036810 A B Figure 4 31 Drain Hose Attached to Caliper 12 Attach a drain hose A preferably transparent onto the bleed screw nipple Allow the hose to drain into a catch pan B NOTE Use a drain hose that has an inner diameter of 6 mm 1 4 in and is approximately 1200 mm 47 1 4 in long PERFORMING PREDELIVERY CHECKS ...

Page 139: ... scroll wheel not shown to place red cursor not shown over DIAGNOSTICS C Press HPT scroll knob B or the GSL SELECT button not shown NOTE Using the scroll knob will activate titles that explain each selection 15 Select INPUTS OUTPUTS D from the DIAGNOSTICS submenu and press HPT scroll knob B or the GSL SELECT button not shown 1036818 A Figure 4 34 INPUT OUTPUT List Page 16 The INPUT OUTPUT LIST pag...

Page 140: ...uttons A A and SHIFT B SIMULTANEOUSLY to activate the brake bleed pressure The pressure will increase to 40 60 psi brake bleed pressure NOTE Once you activate the brake bleed pressure the pressure will increase to and remain at 40 60 psi until you deactivate the pressure You can deactivate the pressure by one of the following methods Pressing GSL buttons A A and SHIFT B simultaneously Shutting the...

Page 141: ...ANT Do NOT use an impact tool to tighten the bleed screws Over tightening might damage the bleed screw 21 While the bleed pressure is still active 40 60 psi install the drain hose onto the bleed screw of the next caliper 22 Repeat Step 19 page 127 to Step 21 page 127 for the remaining calipers NOTE There are four calipers in total two calipers per drive wheel B A 1037564 B Figure 4 38 GSL 23 Once ...

Page 142: ...pact tool to tighten the bleed screws Over tightening might damage the bleed screw 1007630 A B Figure 4 40 Final Drives 10 Bolt 26 Remove two bolts A and reverse cap B to engage the final drives Be sure the pin at the center of the wheel pops out to engage the drive Reinstall bolts A NOTE Engaging the final drives may require rocking the wheels slightly PERFORMING PREDELIVERY CHECKS ...

Page 143: ...nable the secondary brake system 1037543 A B C Figure 4 43 HPT 30 Once the secondary brake engages Engine speed should drop to 1500 rpm A Secondary brakes light illuminates green B Red parking light stays illuminated C 31 Pull the GSL out of PARK and try to stroke the GSL into FORWARD You should be able the hear the engine working but the drive wheels should NOT be able to move 32 Hold the GSL in ...

Page 144: ...ightly 41 Position the wheel against the wheel drive hub so that air valve B is on the outside while tread C points forward NOTE For wheels equipped with turf tires those with a diamond tread pattern be sure that the arrow on the sidewall points cab forward 1011218 A 1 3 4 5 6 7 8 9 10 2 Figure 4 46 Tightening Sequence Ten Bolt Wheel 42 Align the wheel rim with the studs on the hub Push the wheel ...

Page 145: ...he windrower so that plugs A and B are horizontally aligned with center C of the hub 3 Shut down the engine and remove the key from the ignition 4 Remove plug A or B The lubricant should be visible through the port Some fluid may spill from the port 5 If necessary add lubricant until lubricant runs out from open port A or B For lubricant specifications refer to 6 1 Lubricants Fluids and System Cap...

Page 146: ...ction and ensure the slower rotating wheel is on the same side of the machine that the steering wheel is turned toward 4 Move the GSL backwards into reverse Ensure the wheels are rotating in the reverse direction and at the same speed 5 Move the GSL forward into PARK and shut down the engine 4 1 14 Checking Tire Pressure The tires must be at the correct operating pressure Check the pressure of the...

Page 147: ...nd the seat base in engine forward mode press the HEADER ENGAGE switch Confirm that the header drive does NOT engage and that the Harvest Performance Tracker HPT displays LOCK SEAT BASE IN CAB FORWARD 2 With the engine running and the seat base in cab forward mode stand up and engage the HEADER DRIVE switch The header drive should NOT engage and the HPT should display OPERATOR MUST BE SEATED 3 Wit...

Page 148: ... but not in PARK Try starting the engine to confirm that the HPT displays MOVE GSL INTO PARK The engine should NOT turn over If the engine turns over the safety system requires adjustment Refer to the windrower s technical manual for the adjustment procedures 8 With the engine off center the steering wheel Place the GSL in PARK and ensure that the operator s station is NOT locked Try starting the ...

Page 149: ...cts a function or a menu item The scroll and select functions are also duplicated on the ground speed lever GSL controls Unless otherwise specified these two buttons will always perform the same function When the select instruction is given in this document either the button on the GSL or the scroll knob on the HPT can be used 1018930 A Figure 4 53 HPT Scroll Knob 1 Turn rotary scroll knob A clock...

Page 150: ... B on the HPT to return to the last selected run screen or to the header disengaged screen Setting Language and Units of Measurement The language and unit of measurement options can be set in the Harvest Performance Tracker s HPT SETTINGS menu 1018926 A B Figure 4 56 Language and Units 1 Navigate to the SETTINGS menu with soft key 5 and the Harvest Performance Tracker HPT scroll knob For instructi...

Page 151: ... 186 for a comprehensive list of U S and metric units Setting Time and Date The time and date can be set in the Harvest Performance Tracker s HPT SETTINGS menu 1018928 A B Figure 4 57 Time and Date 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob For instructions refer to Navigating Harvest Performance Tracker page 135 2 Scroll to SCREEN option A and select it 3 Scroll to TI...

Page 152: ...tely tracks the windrower s ground speed the area cut and other productivity data 1018927 A B Figure 4 59 Tire Size 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob For instructions refer to Navigating Harvest Performance Tracker page 135 2 Scroll to WINDROWER SETTINGS icon A and select it 3 Scroll to TIRES icon B and select it to display the adjustment window NOTE The F3 sh...

Page 153: ...ACK or HOME buttons will save the settings to memory Enabling Narrow Transport System in the Harvest Performance Tracker The Harvest Performance Tracker HPT display includes a narrow transport menu option that must be enabled before extending or retracting the transport system 1016140 A B C Figure 4 62 Narrow Transport Menu 1 Press MENU button 5 A to access the main menu 2 Using SCROLL SELECT whee...

Page 154: ... Scroll to SET UP HEADER option A and press the scroll knob to select it NOTE The settings displayed will vary depending on the type of header attached to the windrower 3 Scroll to highlight the appropriate option and press the scroll knob to select it For example if a draper header is attached and ATTACHMENTS B is selected the available choice is DOUBLE DRAPER DRIVE 4 2 3 Checking Engine Speed Ch...

Page 155: ...he ignition 4 2 4 Checking Retract and Extend Functions of the Narrow Transport System The narrow transport feature needs to be checked if the drive wheel legs and walking beam extensions fully extend and retract DANGER To prevent injury or death from the unexpected start up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason...

Page 156: ... A B Figure 4 69 Transport Locks 5 At the front of the windrower rotate walking beam lockout valve handle A to the open position in line with the valve 6 Remove lockout pins B from the sliding drive wheel legs WARNING Check to be sure all bystanders have cleared the area 7 Ensure bystanders have cleared the area start the windrower and set the idle to low PERFORMING PREDELIVERY CHECKS ...

Page 157: ...n A on the operator s console to activate the narrow transport controls The HPT will display an Important Message B and produce an alarm 1034104 A B Figure 4 71 Narrow Transport Control Page 9 Press F5 button A on the operator s console to activate the drive wheel leg controls The F5 page B will display on the HPT PERFORMING PREDELIVERY CHECKS ...

Page 158: ...g 12 To extend the drive wheel legs press and hold REEL FORE button A on the GSL while the windrower is moving 13 Bring the windrower to a complete stop and place the GSL in PARK 1034120 A B Figure 4 73 Narrow Transport Controls 14 Press F6 button A on the operator s console to activate the walking beam controls The F6 page B will display on the HPT 15 Pivot the windrower to turn the caster wheels...

Page 159: ...ning 19 When complete exit the narrow transport control page by pressing button F5 or F6 again whichever is active The exit transport operation warning will display on the HPT NOTE Press F5 or F6 on the console or HOME or RETURN on the HPT to cancel transport operation at any time 20 Shut down the engine and remove the key from the ignition 1034108 A B Figure 4 76 Transport Locks 21 Reinstall lock...

Page 160: ...A Figure 4 78 HPT Display The SCR conditioning inhibit mode is off when indicator A on the Harvest Performance Tracker HPT display is not highlighted If SCR conditioning mode is on then indicator A will be highlighted This will prevent the SCR process from occurring NOTE If the SCR system is inhibited for an extended period the engine will begin to derate its power levels until manual SCR conditio...

Page 161: ...hted SCR CONDITIONING INHIBIT icon C turns off 4 2 6 Checking Exterior Lights Visibility is important when driving on the road or working on the field Ensure all exterior lights are functioning properly DANGER Never start or move the machine until you are sure that all bystanders have cleared the area 1 Start the engine For instructions refer to the windrower operator s manual PERFORMING PREDELIVE...

Page 162: ...e operator s seat to cab forward mode 4 Press FIELD LIGHT switch A 5 Check that front field lights B rear field lights C and rear swath lights D are functioning 6 Check that white clearance lights E are on NOTE These lights are automatically activated and will stay on when the engine is running PERFORMING PREDELIVERY CHECKS ...

Page 163: ...C are functioning 9 Press HIGH LOW switch D and check lights B 10 Press TURN SIGNAL switches E on the console and check amber lights F and turn signal repeater lights G 11 Press HAZARD LIGHT switch G and check flashing hazard lights F 12 Check that white clearance lights H are on NOTE These lights are automatically activated and will stay on when the engine is running 13 Press the switches to shut...

Page 164: ...hat amber beacons B are functioning 15 Press the switch to shut off the beacons 4 2 7 Checking Horn The horn is a safety device for notifying other people of the windrower s presence 1014973 A Figure 4 84 Horn Button 1 Push HORN button A and listen for the horn PERFORMING PREDELIVERY CHECKS ...

Page 165: ...m that the light turns on 5 Push the LIGHT switch to DOOR position C Confirm that the light is off 6 Open the door and check that the light turns on Leave the door open 7 Push switch A to OFF position D Confirm that the light is off 4 2 9 Checking Climate Controls The cab climate system is comprised of the cab air conditioner A C fans vents and the defroster Check all of these features for functio...

Page 166: ...ess RED TEMPERATURE CONTROL switch B until warm air flows through the cab vents 4 Press BLUE TEMPERATURE CONTROL switch C until cool air enters the cab 5 Press FAN SPEED switch D or and note any change in airflow in the cab The AUTO FAN light should be off 6 Press RECIRCULATING AIR switch E and note any change in airflow in the cab 7 Press WINDSHIELD DEFOG DEFROST switch F and confirm that the win...

Page 167: ...er the media is successfully loaded 1036514 A B C Figure 4 91 Bluetooth Radio 2 To activate the Bluetooth feature a Press POWER button A to turn the radio on b Press and hold VOL SEL knob B for 2 seconds MENU appears on screen C c Rotate VOL SEL B to highlight BT SET menu and press VOL SEL to select it BLUETOOTH ON OFF C appears d Press VOL SEL to select BLUETOOTH e Rotate the VOL SEL knob so that...

Page 168: ...indrower on a flat level surface Make sure there is enough distance 150 m 500 ft to drive windrower while testing the brakes Perform the tests on dry pavement if available 2 Attach a weight box A MD B6974 to the windrower Make sure to secure the weight box using the locking pins Secure locking pins with hairpins Lift the weight box so it is approximately 400 mm 15 3 4 in off the ground during all ...

Page 169: ...e 3 From PARK nudge the GSL into FORWARD into REVERSE and then into NEUTRAL The engine should labor but the windrower should NOT move Park brake lamp A should remain red Secondary brake lamp B should remain green The message Brake system on should appear on the Harvest Performance Tracker HPT temporarily but this message just means that the PARK brake is engaged when the GSL is outside of PARK 4 P...

Page 170: ...hen quickly but not too quickly pull the GSL into NEUTRAL The windrower should come to a complete stop noticeably more promptly than when you stopped the windrower during Test 1 Once the GSL is halfway 50 to NEUTRAL 0 the engine speed will drop to 1500 rpm and the secondary brakes will start to engage The brakes will fully engage once the GSL is 15 or closer to NEUTRAL For reference refer to Figur...

Page 171: ...ion and maintenance 1015166 A Figure 4 96 Manual Storage Case Manuals are stored in one of the manual storage cases A behind the operator s seat 1015175 Figure 4 97 Manuals and Quick Card 1 Ensure that the following manuals are included with the windrower Operator s Manual Parts Catalog Quick Card Engine Manual PERFORMING PREDELIVERY CHECKS ...

Page 172: ... 4 98 Label for Optional GPS Mounting Kit 2 If the optional GPS kit is included locate the GPS mount parts bag with label A inside the cab Install the GPS mount according to the instructions included with the EZ Pilot or Autopilot bundle If you will not be installing the GPS kit store the GPS mount parts bag in the toolbox 3 Remove the Keep This Door Closed sign from the right door AFTER the right...

Page 173: ...pected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If not installed attach the draper header support supplied with the header to the windrower lift linkage as follows 1 Shut down the engine and remove the key from the ignition 1015587 A B Figure 5 1 Draper Header Support 2 Remove the hairpin from clevis pin B ...

Page 174: ...taching Draper Header Supports page 159 1 Shut down the engine and remove the key from the ignition 2 Extend the windrower transport into field mode Refer to the windrower operator s manual 1016889 A B Figure 5 3 Center Link without Self Alignment 3 Windrowers without the self aligning center link kit Relocate pin A in the frame linkage as required to raise center link B until the hook is above th...

Page 175: ...wering the header lift legs WITHOUT a header or weight box attached to the windrower fully release the tension in header float springs A If prompted by the Harvest Performance Tracker HPT to remove the float then remove the float and proceed to Step 11 page 162 If not prompted by the HPT to remove the float then proceed to Step 8 page 162 to remove the float manually IMPORTANT When lowering the he...

Page 176: ... E F Figure 5 9 GSL Switches A Reel Down B Reel Up C Header Tilt Down D Header Tilt Up E Header Down F Header Up 11 Windrowers equipped with the self aligning center link kit a Press HEADER DOWN switch E on the ground speed lever GSL to fully retract the header lift cylinders b Press REEL UP switch B on the GSL to raise the center link until the hook is above the attachment pin on the header IMPOR...

Page 177: ... the self aligning center link kit a Adjust the position of center link cylinder A with the switches on the GSL until hook B is above the header attachment pin IMPORTANT Hook release C must be down to enable the self locking mechanism to function b If hook release C is open in the up position shut down the engine and remove the key from the ignition Manually push hook release C down after the hook...

Page 178: ...king mechanism to function If the hook release is open in the up position manually push it down after the hook engages the pin d Check that center link A is locked onto the header by pulling upward on rod end B of the cylinder DANGER Ensure that all bystanders have cleared the area e Start the engine 1014786 A Figure 5 13 GSL 16 Press HEADER UP switch A to raise the header to its maximum height NO...

Page 179: ...Leg 19 Install pin B through the header leg ensuring that the pin engages the U bracket in the draper header support and secure it with hairpin A Repeat this step on the other side of the header 20 Raise header stand D to its storage position by pulling spring pin C and lifting the stand Release the spring pin to secure the stand 1029799 A Figure 5 16 Safety Prop Lever 21 Disengage the safety prop...

Page 180: ...hlight left B or right C float and press knob A to activate the selection 26 Rotate scroll knob A to adjust the float setting and press the knob to confirm your selection IMPORTANT Float adjustments of 1 0 out of 10 change the header weight at the cutterbar by approximately 91 kg 200 lb Adjust the float in increments of 0 05 to fine tune the header s performance 27 Shut down the engine and remove ...

Page 181: ...Hose Management System 1 Push the link on latch C and pull handle A on hydraulic hose management system B rearward to disengage the arm from the latch 2 Move hydraulic hose management system B toward the left cab forward side of the windrower 1015479 A B Figure 5 21 Left Cab Forward Platform 3 Approach platform A on the left cab forward side of the windrower and ensure the cab door is closed 4 Pus...

Page 182: ...se quick disconnect F from the storage location and connect it to the receptacle on the frame NOTE Hose quick disconnect F is only present on M1170NT5 machines with the R1 Series Hydraulic Drive kit MD B6845 installed 11 Remove the cover from electrical connector E push the electrical connector onto the receptacle and secure it by turning the collar on the electrical connector clockwise 1020152 A ...

Page 183: ... Cab Forward Platform 16 Push latch A to unlock platform B 1012700 A Figure 5 28 Left Cab Forward Platform 17 Pull platform A towards the cab until it stops and the latch is engaged 5 1 4 Detaching D1X or D1XL Series Draper Header DANGER To prevent bodily injury or death from the unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operat...

Page 184: ...from the rear knife reel drive receptacle NOTE Firmly hold handle B when disconnecting multicoupler C Pressure may cause the handle to kick back with force 6 Route knife reel drive hose bundle back to storage position D on the hydraulic hose management system 7 Remove any debris that may have accumulated on the receptacle Close cover E 1015768 A B C D E Figure 5 31 Draper Reel Multicoupler 8 Push ...

Page 185: ...ition A on hydraulic hose management system B 12 Insert electrical connector into storage cup C 1015478 A B Figure 5 33 Left Cab Forward Platform 13 Push latch A to unlock platform B 1012700 A Figure 5 34 Left Cab Forward Platform 14 Pull platform A towards the cab until it stops and the latch is engaged ATTACHING A HEADER TO THE WINDROWER ...

Page 186: ...from header with handle C 1019476 A B C D Figure 5 36 Hydraulic Hose Management System 16 Pivot hose management system B forward with handle A and engage hook D into latch C on header 1000771 A B C D Figure 5 37 Header Stand 17 Remove the header leg pin B by removing the hairpin A from header leg on both sides 18 Lower header stand D by pulling spring loaded pin C Release spring pin to lock stand ...

Page 187: ...ll NOT disengage raise the header to release the prop 21 Repeat for the opposite side DANGER Ensure that all bystanders have cleared the area 1019480 A B C Figure 5 40 GSL 22 Start the engine 23 Remove header float when prompted by the Harvest Performance Tracker HPT NOTE If not prompted by the HPT to remove float remove float manually 24 Lower the header to the ground with HEADER DOWN switch A 25...

Page 188: ... b Disconnect center link by lifting release B and lift hook A off header DANGER Ensure that all bystanders have cleared the area c Start the engine 1000786 A B Figure 5 42 Header Stand 28 Back windrower away from header 29 Reinstall pin A into header leg and secure with hairpin B Repeat this step on the other header leg ATTACHING A HEADER TO THE WINDROWER ...

Page 189: ...ulphur diesel ULSD Grade No 2 or ULSD Grade No 1 and 2 mix2 refer to 6 2 Fuel Specifications page 177 for more information 518 liters 137 U S gallons Hydraulic oil Hydraulic reservoir Single grade transmission hydraulic fluid THF Recommend Viscosity 60 1 cSt 40 C 9 5 cSt 100 C 60 liters 15 8 U S gallons 3 Gear lubricant Gearbox SAE 75W 140 or 80W 140 API service class GL 5 fully synthetic gear lub...

Page 190: ...oling system metals cast iron aluminum alloys and copper alloys such as brass from corrosion Coolant MUST be nitrite free and MUST be free of 2 Ethylhexanoic 2 EH acid NOTE M1 Series windrowers have Peak Final Charge Global coolant installed at the factory The additive package must be part of one of the following coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty...

Page 191: ... mix5 n a 1 maximum 0 5 maximum preferred 0 1 maximum 45 55 113 130 cold weather high altitude 460 Microns In extreme situations when available fuels are of poor quality or problems exist which are particular to certain operations additives can be used however the engine manufacturer recommends consultation with the fuel supplier or engine manufacturer before using fuel additives Situations where ...

Page 192: ...to regular nuts by 0 65 to obtain the modified torque value Self tapping screws Use the standard torque values when installing self tapping screws Do NOT install self tapping screws on structural or otherwise critical joints 6 3 1 Metric Bolt Specifications The torque values provided in the following metric bolt torque tables apply to hardware installed dry that is hardware with no grease oil or t...

Page 193: ...5 65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 6 3 Bolt Grades Table 6 5 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 ...

Page 194: ...356 24 3 0 750 829 556 614 6 3 2 Metric Bolt Specifications Bolting into Cast Aluminum The torque values provided in the following metric bolt torque tables apply to hardware installed dry that is hardware with no grease oil or threadlocker on the threads or heads Do NOT grease or oil bolts or cap screws unless directed to do so in this manual 1001370 1001370 A Figure 6 5 Bolt Grades Table 6 7 Met...

Page 195: ...ring A is NOT on the threads Adjust O ring A if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 6 7 Hydraulic Fitting 5 Install fitting B into the port until backup washer D and O ring A contact part face E 6 Position the angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten it to the torque value indicated in the table Use tw...

Page 196: ...ded for non adjustable hydraulic fittings If a procedure specifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead Torque values are shown in the table below 1004663 A B C Figure 6 8 Hydraulic Fitting 1 Inspect O ring A and seat B for dirt or obvious defects 2 Check that O ring A is NOT on the threads Adjust O ring...

Page 197: ...98 199 220 32 2 1 2 12 332 365 245 269 6 3 5 O Ring Face Seal Hydraulic Fittings The standard torque values are provided for O ring face seal hydraulic fittings If a procedure specifies a different torque value for the same type and size of fitting found in this topic use the value specified in the procedure instead Torque values are shown in the table below 1001376 Figure 6 9 Hydraulic Fitting 1 ...

Page 198: ... 16 1 4 25 28 18 21 5 Note10 5 16 6 11 16 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note10 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1 2 2 510 561 376 414 6 3 6 Tapered Pipe Thread Fittings The standard torque values are provided for tapered pipe thread fittings If a procedure specifies a dif...

Page 199: ... excess thread conditioner with an appropriate cleaner 6 Assess the final condition of the fitting Pay special attention to the possibility of cracks in the port opening 7 Mark the final position of the fitting If a fitting leaks disassemble the fitting and check it for damage NOTE The failure of fittings due to overtorquing may not be evident until the fittings are disassembled and inspected Tabl...

Page 200: ...ter m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton meter Nm x 8 8507 pound inches or inch pounds lbf in Temperature degrees Cels...

Page 201: ...FT Flats from finger tight Finger tight Finger tight is a reference position in which the given sealing surfaces or components are making contact with each other and the fitting has been tightened by hand to a point where the fitting is no longer loose and cannot be tightened further by hand GSS Grass Seed GVW Gross vehicle weight Hard joint A joint made with use of a fastener where joining materi...

Page 202: ...nife drive Soft joint A flexible joint made by use of a fastener in which the joining materials compress or relax over a period of time spm Strokes per minute Tension An axial load placed on a bolt or screw usually measured in Newtons N or pounds lb This term can also be used to describe the force a belt exerts on a pulley or sprocket TFFT Turns from finger tight Torque The product of a force the ...

Page 203: ...n material drain and clean as necessary and add fuel 4 1 5 Checking Fuel Separator page 115 Check gearbox lubricant level 4 1 8 Checking Engine Gearbox Lubricant Level and Adding Lubricant page 117 Check tension of A C compressor belt 4 1 9 Checking Air Conditioning Compressor Belt page 119 Check that machine is completely lubricated 3 20 2 Grease Points page 104 Check Operator s Presence System 4...

Page 204: ...are functioning properly if installed 4 2 6 Checking Exterior Lights page 147 Check that white clearance lights are functioning properly 4 2 6 Checking Exterior Lights page 147 Test the secondary brakes windrowers sold in Germany only 4 2 12 Testing Secondary Brakes Windrowers Sold In Germany Only page 154 Complete the header s Predelivery Checklist if applicable Check that manuals are in the wind...

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Page 206: ...USTOMERS M Ma ac cD Do on n c co om m DEALERS P Po or rt ta al l M Ma ac cD Do on n c co om m Trademarks of products are the marks of their respective manufacturers and or distributors Printed in Canada ...

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