MacDon M Series Unloading And Assembly Instructions Download Page 8

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List of Revisions

The following list provides an account of major changes from the previous version of this document.

Summary of Change

Location

Changed measurement format so that metric
measurements appear first followed by imperial in
parenthesis.

Revised figure titles for clarity.

Corrected general grammar and punctuation.

Throughout the book

Added paragraph stating that this instruction is also
available in Russian.

Introduction, page i

Updated declarations of conformity.

•

EC Declaration of Conformity—Windrower Lift Sling,

page ii

•

Declaration

Conformity—Windrower

Assembly Supports, page iv

Added new section for battery safety.

1.3 Battery Safety, page 4

Added footnote to lift sling part number stating that it is
not sold separately.

•

2.2.1 Moving to Assembly Area: Crane Method, page
8

•

3.2.1 Lifting Windrower onto Stand: Crane Method,
page 28

Updated illustrations to show new battery hold-down.

•

3.7 Removing Battery Shipping Shield, page 61

•

3.13.1 Connecting Batteries on an M205 or M155,
page 72

Corrected step to attach red positive cable terminals to
positive posts (C), which was erroneously referenced
as (A).

3.13.2 Connecting Batteries on an M105, page 73

Removed reference to M200 and extra hose in the
Note under Step 2.

3.6.2 Installing Hydraulics on an M155, page 43

Updated procedure to show location of fuse box.

3.8 Unpacking Ignition Keys, page 62

Updated illustration to show new safety prop handle
and decal.

Reorganized sections for clarity.

Throughout

3.21 Attaching Headers, page 97

Added Hydraulic Union kit (MD #166844) to table of
kits that may be required to attach a D-Series Header
to an M205 Self-Propelled Windrower.

3.21.2 Attaching a D-Series Header, page 98

Added note recommending 18.4 x 26 drive tires when
attaching 13-ft R85 headers to the M155 or M205.

3.21.4 Attaching an R-Series Header, page 132

147962

Revision A

Summary of Contents for M Series

Page 1: ...The harvesting specialists M Series Self Propelled Windrower Unloading and Assembly Instructions Container Shipments 147962 Revision A 2017 Model Year Original Instruction ...

Page 2: ...Featuring the Dual Direction and Ultra Glide suspension on the M155 and M205 Published in August 2016 ...

Page 3: ...ruction for future reference Conventions The following conventions are used in this document Right and left hand are determined from the operator s position The front of the windrower is the side that faces the crop NOTE Keep your MacDon publications up to date The most current version can be downloaded from our Dealer only site https portal macdon com login required This instruction is also avail...

Page 4: ...EC Declaration of Conformity Windrower Lift Sling Figure 1 EC Declaration of Conformity Windrower Lift Sling Page 1 of 2 147962 ii Revision A ...

Page 5: ...Figure 2 EC Declaration of Conformity Windrower Lift Sling Page 2 of 2 147962 iii Revision A ...

Page 6: ...EC Declaration of Conformity Windrower Assembly Supports Figure 3 EC Declaration of Conformity Windrower Assembly Supports Page 1 of 2 147962 iv Revision A ...

Page 7: ...Figure 4 EC Declaration of Conformity Windrower Assembly Supports Page 2 of 2 147962 v Revision A ...

Page 8: ...o Stand Crane Method page 28 Updated illustrations to show new battery hold down 3 7 Removing Battery Shipping Shield page 61 3 13 1 Connecting Batteries on an M205 or M155 page 72 Corrected step to attach red positive cable terminals to positive posts C which was erroneously referenced as A 3 13 2 Connecting Batteries on an M105 page 73 Removed reference to M200 and extra hose in the Note under S...

Page 9: ...d B 4 8 3 Testing the Header Tilt Activate Function Using the Cab Display Module CDM page 278 4 8 7 Testing the Reel Fore Aft Activate Function Using the Cab Display Module CDM page 288 Replaced arrows showing serial number locations with callouts 5 1 Recording Serial Numbers page 319 Updated illustration to show new gearbox cover 5 8 Checking Gearbox Lubricant Level on an M155 M205 page 330 Corre...

Page 10: ......

Page 11: ... 3 Installing Legs 31 3 4 Installing Drive Wheels 34 3 5 Installing Caster Wheels 36 3 6 Installing Hydraulics 40 3 6 1 Installing Hydraulics on an M205 40 3 6 2 Installing Hydraulics on an M155 43 3 6 3 Installing Hydraulics on an M105 53 3 7 Removing Battery Shipping Shield 61 3 8 Unpacking Ignition Keys 62 3 9 Installing Platforms 64 3 10 Installing Steps 68 3 11 Installing Exhaust Stack 69 3 1...

Page 12: ...the Cab Display Contrast 169 4 3 Calibrating the Header Sensors 172 4 3 1 Calibrating the Header Height Sensor 172 4 3 2 Calibrating the Header Tilt Sensor 176 4 3 3 Calibrating the Header Float Sensors 180 4 4 Programming the Windrower 184 4 4 1 Selecting Header Type 184 4 4 2 Activating the Hydraulic Center Link on an M105 and M155 185 4 4 3 Activating the Reel Fore Aft Function on an M105 187 4...

Page 13: ...e Cab Display Module CDM 293 4 8 9 Testing the Knife Drive Circuit Using the Cab Display Module CDM 297 4 8 10 Testing the Draper Drive Circuit Activate Function Using the Cab Display Module CDM 301 4 8 11 Testing the Reel Drive Circuit Activate Function Using the Cab Display Module CDM 305 4 8 12 Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module CDM 309 4 8 13 T...

Page 14: ...tions 357 6 1 1 SAE Bolt Torque Specifications 357 6 1 2 Metric Bolt Specifications 359 6 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 362 6 1 4 Flare Type Hydraulic Fittings 362 6 1 5 O Ring Boss ORB Hydraulic Fittings Adjustable 364 6 1 6 O Ring Boss ORB Hydraulic Fittings Non Adjustable 366 6 1 7 O Ring Face Seal ORFS Hydraulic Fittings 367 6 1 8 Tapered Pipe Thread Fittings 369 6 ...

Page 15: ...imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against u...

Page 16: ...or or filter mask Figure 1 1 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect against objectionable or loud noises Figure 1 2 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure fire extinguisher is pr...

Page 17: ...shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop engine and remove key from ignition before leaving operator s seat for any reason Figure 1 5 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tools are proper...

Page 18: ...hed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water Figure 1 8 Safety around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing and part of electrical system Do NOT operate engine with alternator or battery disconnected With battery cables disconnected and engine running a...

Page 19: ...ace safety signs that are missing or become illegible If original parts on which a safety sign was installed are replaced be sure repair part also bears current safety sign Safety signs are available from your MacDon Dealer Figure 1 10 Operator s Manual Decal 147962 5 Revision A ...

Page 20: ......

Page 21: ...ea 1 Move trailer into position and block trailer wheels 2 Lower trailer storage stands 3 Unlock and open container doors and remove all blocking 4 Check container floor for nails or other obstructions and remove if necessary 5 Position platform or ramp at container opening 6 Attach chain pull strap to slots in support channels A 7 Pull the windrower slowly from the container onto the platform Fig...

Page 22: ...T allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Lift Sling Type MacDon Part 1638711 Maximum Working Load 12 884 kg 28 404 lb Chain Type Overhead 1 2 in lifting quality Minimum Working Load 3221 kg 7100 lb Lifting...

Page 23: ...mm 59 in Minimum B 2120 mm 83 5 in Typical 2 Attach lift sling MD 163871 to the four designated lifting points on the windrower shipping frame DANGER To avoid injury or death from a swinging or falling load keep all bystanders clear when lifting Equipment used for lifting must exceed the maximum requirements specified in this section 3 Lift the windrower off the platform and move to the setup area...

Page 24: ...dequate equipment may result in chain breakage vehicle tipping or machine damage Lifting Vehicle Minimum Lifting Capacity2 9072 kg 20 000 lb IMPORTANT Forklifts are normally rated for a load positioned 610 mm 24 in forwards from the back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distributor WARNING Be sure forks are secure before moving away from lo...

Page 25: ...UNLOADING THE WINDROWER 3 Lower assembly onto 127 152 mm 5 6 in blocks as shown 4 Check for shipping damage and missing parts Figure 2 7 Windrower Shipping Assembly on Blocks 147962 11 Revision A ...

Page 26: ... bolt securing the hose support to the shipping frame and remove the hose support 2 Lay hose support off to the side Figure 2 8 Shipping Frame 3 Remove two 3 4 x 16 5 in bolts A one per side from the front frame beam Retain for reinstallation Figure 2 9 Front Frame Beam 147962 12 Revision A ...

Page 27: ... 4 Remove the 25 4 mm 1 in pin A from the center link Figure 2 10 Center Link 5 Remove the four two per side carriage bolts from the rear of the wheel step assembly Figure 2 11 Rear of Wheel Step Assembly 147962 13 Revision A ...

Page 28: ...NLOADING THE WINDROWER 6 Remove the plastic cable tie A and shipping wire B securing the hose bundles to the frame Figure 2 12 Hose Bundles on Frame Figure 2 13 Hose Bundles on Frame 147962 14 Revision A ...

Page 29: ... from the shipping assembly Figure 2 14 Wheel Step Shipping Assembly 8 Lift center link A until it clears the wheel step assembly frame B Figure 2 15 Wheel Step Assembly Frame 9 Install leg bolts washers and nuts to secure the lifting plate onto the mainframe Figure 2 16 Lifting Plate 147962 15 Revision A ...

Page 30: ...lts A from the front cross member over the hood Figure 2 17 Front Cross Member on Hood 2 Remove one bolt A from the rear of the hood directly under the center of the drive wheel Figure 2 18 Rear of Hood 3 Attach a lifting device to the lift hooks A located in the center of each drive wheel Figure 2 19 Drive Wheel 147962 16 Revision A ...

Page 31: ...nsure the tire is guided away from the cab roof when lifting wheels to prevent damaging the cab The chain on the forward wheel should be snug and the chain on the aft wheel should be loose 5 Set wheels aside for later installation Figure 2 20 Wheels on Frame 147962 17 Revision A ...

Page 32: ...s B at the top of the vertical supports and remove two 5 8 x 1 1 4 in bolts A attaching the angle braces to the platforms NOTE The M105 Self Propelled Windrower is equipped with only one platform 5 Use care and lift the platform assembly off the frame Figure 2 22 Platforms on Hood 6 Back away from the windrower and set the platform assembly on a level surface 7 Unhook one sling and chain 8 Lift on...

Page 33: ...UNLOADING THE WINDROWER 9 Unhook the remaining sling Figure 2 24 Platforms 147962 19 Revision A ...

Page 34: ...emove nuts B from clamp C and remove the exhaust stack A and clamp from the shipping frame 4 Reinstall nuts B onto clamp C and set exhaust stack A aside for later installation 5 Remove the two bolts D securing the hand rail E to the shipping frame and remove the hand rail 6 Repeat for the other hand rail on the opposite side Retain hardware 7 Set parts aside for later installation Figure 2 26 Hand...

Page 35: ...is installed with the head on near side 2 Attach the chain A to the lifting bar B on the leg assembly and connect the chain to a lifting device with a minimum lifting capacity of 2268 kg 5000 lb Figure 2 27 Leg Shipping Assembly 3 Remove two bolts A from the lower support channel Figure 2 28 Lower Support Channel 147962 21 Revision A ...

Page 36: ...ipping channel located at the top of the leg Figure 2 29 Shipping Channel on Leg 5 Remove bars A from leg NOTE Insert cardboard or foam between the leg assembly and the hood to prevent damaging the hood Figure 2 30 Leg Shipping Assembly 147962 22 Revision A ...

Page 37: ...THE WINDROWER 6 Lift off the leg assembly A and securely set the assembly on level ground as shown B 7 Repeat the above steps for the second leg assembly Figure 2 31 Leg Assembly Positioning 147962 23 Revision A ...

Page 38: ...nd Platform Support 1 Remove the cross brace A and the two upright supports B and C from the frame Figure 2 32 Wheel and Platform Support 2 Remove the cross member from above the hood A Figure 2 33 Wheel and Platform Support 147962 24 Revision A ...

Page 39: ...UNLOADING THE WINDROWER 3 Remove the two uprights A on both sides of the hood Figure 2 34 Wheel and Platform Support 147962 25 Revision A ...

Page 40: ......

Page 41: ...d D 2 Arrange forward A and rear B stands on level ground so the attachment lugs on each stand face each other 3 Attach four support tubes C to the stands as shown and secure with the hardware provided with the stands Figure 3 1 Support Stand 4 Set up the air control valve tripod remove plug A from the valve and install a 690 kPa 100 psi air line The stand is now operational and instructions for i...

Page 42: ...y do NOT allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Using inadequate equipment may result in chain breakage vehicle tipping or machine damage Lift Sling Type MacDon Part 1638713 Maximum Working Load 12 884 kg 28 404 lb Chain Type Overhead 1 2 in lifting quality Minimum Working Load 3221 kg 7100 lb ...

Page 43: ...ted lifting points on the windrower shipping frame as shown Figure 3 4 Shipping Frame Lifting Points DANGER To avoid injury or death from a swinging or falling load keep all bystanders clear when lifting Equipment used for lifting must exceed the maximum requirements specified in this section 3 Lift the windrower onto the support stand A 4 Remove chains from shipping frame and move lift sling B cl...

Page 44: ...e damage Lifting Vehicle Minimum Lifting Capacity4 9072 kg 20 000 lb IMPORTANT Forklifts are normally rated for a load positioned 610 mm 24 in forwards from the back end of the forks To obtain the forklift capacity at 1220 mm 48 in check with your forklift distributor 1 Approach the windrower from the hood end and slide the forks fully into shipping support channels A Figure 3 6 Forklift Method Li...

Page 45: ...g bolts A and pins B and set aside for reinstallation Remove carriage bolt C and remove lifting plate D Figure 3 8 Lifting Plate 2 Attach the front leg to a lifting device using lifting bar A 3 Position the leg at the frame Figure 3 9 Leg Position 147962 31 Revision A ...

Page 46: ...Hydraulic Hoses 5 Insert the leg into the frame and line up the holes in the frame and the leg at the first position widest tread with one exposed hole A 6 Insert pins and secure with 3 4 x 16 1 2 in long bolts B washers and nuts Torque to 136 N m 100 ft lbf 7 Repeat for opposite leg Figure 3 11 Leg Position on Frame 147962 32 Revision A ...

Page 47: ...WER 8 Use the lifting device to slightly lift the header lift arms and remove the lifting bars A from the legs 9 Relocate the spring locking pins B to the front of the lift arms Figure 3 12 Header Lift 147962 33 Revision A ...

Page 48: ... bag system 690 kPa 100 psi air pressure required and raise the windrower to the maximum height approximately 178 mm 7 in above the stand Figure 3 13 Lift Locks 3 Verify that all three locks are engaged before proceeding to the next step NOTE Lock is engaged when the witness hole A above the pin is exposed 4 Release pressure until the locks support the weight of the windrower Figure 3 14 Lift Lock...

Page 49: ... 9 Line up the holes in the rim with the studs on the wheel drive hub and install wheel nuts A IMPORTANT To avoid damage to wheel rims and studs tighten nuts by hand Do NOT use an impact gun do NOT use lubricant or Never Seez compound and do NOT overtighten wheel nuts 10 Torque drive wheel nuts to 510 N m 375 ft lbf using the tightening sequence shown IMPORTANT Use only manufacturer specified nuts...

Page 50: ...e channel and remove the bolts attaching the shipping frame to the walking beam and mainframe side rail Remove the shipping frame NOTE Shipping frame does not need to be removed if air bag lifting stand is used however ensure the bolts are removed prior to moving the windrower off the stand 3 Repeat for opposite shipping frame channel Figure 3 19 Shipping Frame 147962 36 Revision A ...

Page 51: ... A between the two caster wheels Figure 3 20 Caster Wheel Shipping Assembly 5 Remove the two caster supports A from the caster wheels and frame Retain bolts for attaching caster to walking beam Figure 3 21 Caster Supports 147962 37 Revision A ...

Page 52: ... lifting device Figure 3 22 Lifting Device on Caster 7 Remove the five remaining bolts A securing the caster to the shipping frame Retain bolts for attaching caster to walking beam CAUTION Stand clear when lifting as caster may swing Figure 3 23 Shipping Frame on Caster 147962 38 Revision A ...

Page 53: ... A and hardened washers into walking beam and caster beam Use longer bolts through anti shimmy bracket B 11 Tighten bolts as follows a Snug up the two bolts underneath beam b Tighten the four back bolts to 447 N m 330 ft lbf c Tighten bolts underneath beam to 447 N m 330 ft lbf 12 Repeat Steps 7 page 38 through 11 page 39 for left hand caster 13 Retighten bolts at five and ten hours of operation F...

Page 54: ...ect the large case drain hoses from the wheel motors at this time NOTE Remove caps on tee last to minimize oil loss 4 Position hoses into frame 5 Locate the two hoses with capped ends and matching colored ties A union is connected to one of the hoses 6 Remove caps and connect the two hoses together Position hoses in frame 7 Retrieve the four remaining capped hoses coming out of the frame Figure 3 ...

Page 55: ...ydraulic Hose Routing 13 Remove clamp A from round plastic hose block case drain hose is preinstalled in block Figure 3 29 Hose Block NOTE Case drain hose B is preinstalled in block 14 Insert two left hand traction drive hoses A into hose block as shown 15 Insert two right hand traction drive hoses C into hose block as shown Figure 3 30 Hose Block View Looking Forward 147962 41 Revision A ...

Page 56: ... caps and attach hoses with short elbows A to respective side of pump either yellow or no tie Tighten fittings Figure 3 32 Pump 18 Remove caps and attach hoses with long elbows A to respective side of pump either red or no tie Tighten fittings Figure 3 33 Pump 147962 42 Revision A ...

Page 57: ...tee fitting A and quickly attach hose B to minimize oil spillage 22 Remove second cap from tee fitting A and quickly connect other hose B 23 Tighten fittings 24 Position hoses into frame Figure 3 34 Hose Routing 25 Secure hoses with cable ties A as required Figure 3 35 Hose Routing 3 6 2 Installing Hydraulics on an M155 1 Locate hose clip A under the cab and remove the clip Figure 3 36 Hose Clip 1...

Page 58: ...D 111327 G White Tie MD 111328 4 Locate two hoses MD 111327 green ties A in frame opening and existing tee fitting green tie on the hose from the valve block 5 Remove caps from the hoses A only 6 Remove one cap from tee fitting and quickly attach hose A to minimize oil spillage 7 Remove second cap from tee fitting and quickly connect other hose A 8 Tighten fittings 9 Position hoses into frame Figu...

Page 59: ...on and tighten fitting 16 Position hoses into frame Figure 3 40 Hose Routing 17 Retrieve long hose MD 119328 white tie A and route through the hole in the left hand frame Figure 3 41 Hose Routing 18 Remove caps on hose A and valve block fitting white tie B and make connection Tighten fitting Figure 3 42 Valve Block 147962 45 Revision A ...

Page 60: ... Block 20 Loosen bolts A and move valve block to improve access through the hole in the frame in order to insert wrenches and tighten fittings Figure 3 44 Valve Block 21 Retrieve matching hoses blue A orange B and yellow C ties and make connections on valve block Tighten fittings 22 Reposition valve block and retighten bolts Figure 3 45 Valve Block 147962 46 Revision A ...

Page 61: ...d in block 24 Insert two left hand traction drive hoses A into hose block as shown 25 Insert two right hand traction drive hoses B into hose block as shown 26 Reinstall clamp Figure 3 47 Hose Block View Looking Forward 27 Remove caps and attach hoses with short elbows A to respective side of pump either yellow or no tie Tighten fittings Figure 3 48 Pump 147962 47 Revision A ...

Page 62: ...side of pump either red or no tie Tighten fittings Figure 3 49 Pump 29 Retrieve the two motor case drain hoses MD 111312 at the front frame and the 7 8 in tee fitting B on the hose from the pump 30 Remove the caps A from the hoses only Figure 3 50 Motor Case Drain Hoses 147962 48 Revision A ...

Page 63: ...51 Tee Fitting 34 Position hose bundle A from the valve blocks on the left hand side of the frame onto the tire 35 Note routing of electrical harness IMPORTANT The electrical harness must be routed on the topside of the hose bundle and on the outside of the hose support to prevent chafing of the electrical wires when the windrower is operating with a header Figure 3 52 Hose Routing 147962 49 Revis...

Page 64: ...m the hose bundle Figure 3 53 Electric Harness and Hose Bundle 37 Route the hose bundle A through the hose support and lay hose bundle on the tire 38 Route the harness along the outside of the hose support and along the hose bundle to the hose ends Figure 3 54 Hose Routing 147962 50 Revision A ...

Page 65: ...hose support with hose clip B Figure 3 55 Hose Support 40 Secure harness C to hose bundle with strap A and new plastic cable ties B Ensure harness is clear of pinch and friction points Figure 3 56 Electric Harness and Hose Bundle 147962 51 Revision A ...

Page 66: ...er hose support and under hook Figure 3 57 Hook Positioning 43 Lower hook A and engage in bracket in down position Figure 3 58 Hook Positioning 44 Attach the reel hose support tube to the right hand reel leg with two 3 8 x 1 0 in carriage bolts A and nuts Figure 3 59 Reel Hose Support 147962 52 Revision A ...

Page 67: ...nd quickly connect other hose A 4 Tighten fittings 5 Position hoses into frame Figure 3 60 Hose Routing 6 Locate two hoses white ties inside frame and hose MD 111324 with existing tee fitting white tie A 7 Remove caps make connections and tighten fittings 8 Position hoses into frame Figure 3 61 Hose Routing 9 Locate two hoses red ties A inside frame 10 Route right hand hose behind bundle 11 Remove...

Page 68: ... hand frame Figure 3 63 Hose Routing 14 Remove caps on hose A and valve block fitting white tie B and make connection Tighten fitting Figure 3 64 Valve Block 15 Remove the cap from the fitting with yellow tie A on the valve block from the inboard side of the frame Figure 3 65 Valve Block 147962 54 Revision A ...

Page 69: ...g 18 Reposition valve block and retighten bolts Figure 3 66 Valve Block 19 Connect drive hoses to pump as follows a Remove caps and attach hose with yellow tie A and hose with green tie B to matching fittings on top of pump Tighten fittings b Remove caps and attach hose with red tie A and hose with white tie B to matching fittings on bottom of pump Tighten fittings Figure 3 67 Top of Pump Figure 3...

Page 70: ...B on the hose from the pump 21 Remove the caps A from the hoses only Figure 3 69 Motor Case Drain Hoses 22 Remove one cap from tee fitting A and quickly attach hose to minimize oil spillage 23 Remove second cap from tee fitting A and quickly connect other hose 24 Tighten fittings Figure 3 70 Tee Fitting 147962 56 Revision A ...

Page 71: ... from the frame opening Figure 3 71 Hose Routing 27 Position hose bundle A from the valve blocks on the left hand side of the frame onto the tire 28 Note routing of electrical harness IMPORTANT The electrical harness must be routed on the topside of the hose bundle and on the outside of the hose support to prevent chafing of the electrical wires when the windrower is operating with a header Figure...

Page 72: ...ay from the hose bundle Figure 3 73 Electric Harness and Hose Bundle 30 Route the hose bundle A through the hose support and lay on the tire 31 Route the harness along the outside of the hose support and along the hose bundle to the hose ends Figure 3 74 Hose Routing 147962 58 Revision A ...

Page 73: ...hose support with hose clip B Figure 3 75 Hose Support 33 Secure harness C to hose bundle with strap A and new plastic cable ties B Ensure harness is clear of pinch and friction points Figure 3 76 Electric Harness and Hose Bundle 147962 59 Revision A ...

Page 74: ...r hose support and under hook Figure 3 77 Hook Positioning 36 Lower hook A and engage in bracket in down position Figure 3 78 Hook Positioning 37 Attach the reel hose support tube to the right hand reel leg with two 3 8 in x 1 0 in carriage bolts A and nuts Figure 3 79 Reel Hose Support 147962 60 Revision A ...

Page 75: ...ield B out from under the battery and discard 3 Tighten nut A on the battery clamp Figure 3 80 Battery Shipping Shield 4 Remove one of the two bolts A and nuts and loosen the other Figure 3 81 Bracket Shipping Position 5 Rotate angle A 180 align holes and reinstall the bolt B and nut Leave bolts loose Figure 3 82 Bracket Repositioned 147962 61 Revision A ...

Page 76: ...king Ignition Keys The fuse box is mounted on the right cab forward side of the frame under the platform Figure 3 83 Fuse Box Location 1 Remove wing nut A from fuse box cover B and remove cover Figure 3 84 Fuse Box 147962 62 Revision A ...

Page 77: ... WINDROWER 2 Remove tape and keys A from inside the cover 3 Unlock cab doors and place keys on console 4 Close cab doors 5 Install fuse box cover B and secure with wing nut Figure 3 85 Fuse Cover 147962 63 Revision A ...

Page 78: ...e shipping beam and remove the rails Retain hardware 2 Remove the shipping brackets from the platform assembly Retain hardware Figure 3 86 M155 and M205 Platform Shipping Assembly 3 Attach one end of a sling to the platform and the other end to a lifting device DANGER To avoid injury or death from fall or swinging of raised load keep all bystanders clear when lifting Figure 3 87 Left Hand Platform...

Page 79: ...re 3 89 Left Hand Platform Main Beam 6 Attach the steering arm to the frame with two 3 8 x 3 4 in long carriage bolts and nuts A Ensure the bolt heads face inboard and tighten bolts 7 Remove sling Figure 3 90 Left Hand Platform Steering Arm 8 Attach the railings to the platform with 1 2 x 3 4 in locking bolts A provided Tighten bolts to 102 N m 75 ft lbf Figure 3 91 Left Hand Platform Railings 147...

Page 80: ...rallel with the cab posts when viewing from the rear Figure 3 92 Left Hand Platform 10 Laterally adjust the king pin mounting A as required Figure 3 93 Left Hand Platform Main Beam 11 Ensure the rubber bumper A is contacting the frame Figure 3 94 Left Hand Platform Rubber Bumper 147962 66 Revision A ...

Page 81: ... in bolt A as required Figure 3 96 Left Hand Platform Main Beam 14 Relocate the steering arm A into either of the other holes on the bracket B if major adjustment is required 15 Tighten the three main beam attachment bolts to 108 N m 80 ft lbf 16 M155 and M205 only Repeat procedure to install the right hand platform Figure 3 97 Left Hand Platform Steering Arm 147962 67 Revision A ...

Page 82: ...ion similar 1 Remove the two existing upper bolts A 2 Ensure the two lower bolts B are not threaded in fully Figure 3 98 Left Hand Platform 3 Hang step assembly on lower bolts B back off bolts if necessary 4 Install two bolts A in upper holes of step and platform 5 Torque all bolts to 20 N m 15 ft lbf 6 M155 and M205 only Repeat for opposite step assembly Figure 3 99 Left Hand Steps Installed 1479...

Page 83: ...exhaust stack A Figure 3 100 Exhaust Stack 4 Remove the covering from the muffler A and loosen the clamp B on the muffler Figure 3 101 Muffler 5 Position the stack A into the slot in the exhaust shroud B and connect the stack to the muffler NOTE If the shroud B interferes with the stack A loosen the wing nut C on the shroud and move the shroud so the stack can be installed Figure 3 102 Exhaust Shr...

Page 84: ... Hood 7 Close the hood slowly so the stack A enters the hole B in the hood Adjust the position of the stack as required to clear the hole in the hood Figure 3 104 Exhaust Stack Installed 8 Raise the hood 9 Tighten clamps A 10 Reposition shroud B and tighten wing nut Figure 3 105 Exhaust Stack under Hood 147962 70 Revision A ...

Page 85: ...irror assembly in the shipping position 2 Swing the light and mirror assembly B forwards and upwards Figure 3 106 Light and Mirror Assembly in Shipping Position 3 Reinstall the bolt A and nut in other hole 4 Repeat for opposite mirror assembly Figure 3 107 Light and Mirror Assembly in Working Position 147962 71 Revision A ...

Page 86: ...e and remove key from ignition 2 Open the right hand cab forward maintenance platform 3 Ensure the battery main disconnect switch A is turned to the POWER OFF position the battery main disconnect switch is located on the right hand frame rail beside the batteries 4 Remove the cable ties securing the battery cables to the battery clamps IMPORTANT Batteries are negative grounded Always connect red s...

Page 87: ... on the batteries and tighten clamps Reposition plastic covers onto clamps 8 Turn the battery switch to the POWER ON position 9 Move the right hand cab forward maintenance platform forward to the closed position Figure 3 109 Batteries 3 13 2 Connecting Batteries on an M105 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from t...

Page 88: ...he negative terminals of the batteries Reversed polarity in the batteries or alternator may result in permanent damage to the electrical system NOTE Ensure that batteries are positioned with the positive posts C facing forward 4 Remove the plastic caps from the battery posts 5 Attach the red positive cable terminals to the positive posts C on the batteries and tighten clamps Reposition plastic cov...

Page 89: ... the following procedures according to your specific model 3 14 1 Priming Hydraulic System on an M205 page 75 3 14 2 Priming Hydraulic System on an M155 page 76 3 14 3 Priming Hydraulic System on an M105 page 80 3 14 1 Priming Hydraulic System on an M205 1 Open the left hand cab forward platform 2 Disconnect the brake engage solenoid plug P44 A at the multifunction block on the left hand side of t...

Page 90: ...t the brake engage solenoid plug P44 8 Check hydraulic oil level in reservoir add SAE 15W 40 oil if necessary Refer to 5 5 Checking Hydraulic Oil page 327 9 Close the left hand cab forward platform Figure 3 112 Engine Control Module ECM Connector 3 14 2 Priming Hydraulic System on an M155 1 Shut down the engine and remove the key from the ignition 2 Remove the hydraulic oil reservoir filler cap di...

Page 91: ...eed the pump housing Retighten the plug once oil starts to run out Figure 3 114 Header Drive Pump Housing 6 From above the machine locate plug A on the top of the header drive pump housing 7 Loosen plug A to bleed the pump housing Retighten the plug once oil starts to run out Figure 3 115 Header Drive Pump Housing 147962 77 Revision A ...

Page 92: ...tighten the plug once oil starts to run out 10 Replace the hydraulic oil reservoir filler cap Figure 3 116 Traction Drive Pump Housing 11 Open the left hand cab forward platform 12 Disconnect the brake engage solenoid plug P44 A at the multifunction block on the left hand side of the windrower Figure 3 117 Multifunction Control Block 147962 78 Revision A ...

Page 93: ...A and remove the engine control module ECM ignition fuse 5A B CAUTION Check to be sure all bystanders have cleared the area 16 Prime the system by cranking the engine with the starter for 15 seconds 17 Reconnect the electrical connection at the fuel pump and at the brake engage solenoid 18 Reinstall ECM ignition fuse 5A B and the circuit breaker fuse box A 19 Close the engine compartment hood Figu...

Page 94: ...il page 327 21 Close the platforms Figure 3 120 Filler Cap Dipstick 3 14 3 Priming Hydraulic System on an M105 1 Remove the hydraulic oil reservoir filler cap dipstick A 2 Open the engine compartment hood to the highest position For instructions refer to the windrower operator s manual or the windrower technical manual Figure 3 121 Filler Cap Dipstick 147962 80 Revision A ...

Page 95: ...n the plug once oil starts to run out Figure 3 122 Header Drive Pump Housing 5 Locate plug A on the top of the traction drive pump housing from above the machine 6 Loosen plug A to bleed the pump housing Retighten the plug once oil starts to run out 7 Replace the hydraulic oil reservoir filler cap Figure 3 123 Traction Drive Pump Housing 147962 81 Revision A ...

Page 96: ...sconnect the brake engage solenoid plug PV3 A at the valve block on the left hand side of the windrower Figure 3 124 Valve Block 10 Disconnect the electrical connection A at the fuel pump on the right side of the engine Figure 3 125 Fuel Pump Location 147962 82 Revision A ...

Page 97: ...e electrical connection at the fuel pump and at the brake engage solenoid 14 Reinstall ECM ignition fuse 5A B and the circuit breaker fuse box A 15 Close the engine compartment hood Figure 3 126 Circuit Breaker Fuse Box 16 Check the hydraulic oil level in the reservoir remove filler cap dipstick A and add SAE 15W 40 oil if necessary Refer to 5 5 Checking Hydraulic Oil page 327 17 Close the left ha...

Page 98: ...forward position Figure 3 128 Operator Console 3 Move the ground speed lever GSL A into the N DETENT position 4 Turn the steering wheel until it locks 5 Push header drive switch B to the OFF position CAUTION Check to be sure all bystanders have cleared the area Figure 3 129 M155 M205 Operator Console Figure 3 130 M105 Operator Console 147962 84 Revision A ...

Page 99: ...s will go out NOTE When starting engine in temperatures below 5 C 40 F engine will cycle through a period when it appears to labour during engine warm up The throttle is nonresponsive while engine is in warm up mode Warm up mode lasts between 30 seconds and 3 minutes depending on the temperature The throttle will become active after the engine has stabilized and is idling normally IMPORTANT Do NOT...

Page 100: ...e fuel shut off valve is in open position Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime system Improper type of fuel Use proper fuel for operating conditions Crankcase oil too heavy Use recommended oil Low battery output Test the battery Check battery electrolyte level Poor battery connection Clean and tighten loose connections Fault...

Page 101: ...tate at different speeds with the slower rotating wheel on the same side of the machine that the steering wheel is turned towards 3 Turn the steering wheel in the opposite direction and ensure the slower rotating wheel is on the same side of the machine that the steering wheel is turned towards 4 Move the GSL backwards into reverse Ensure the wheels are rotating in the reverse direction and at the...

Page 102: ...e handle A upwards to slightly raise the windrower and take load off the lift locks Figure 3 135 Air Control Valve Tripod 2 Release the lift lock mechanisms three places and turn keeper to keep the lock in the released position 3 Move the valve handle downwards to slowly release the pressure from the air bag system and lower the windrower to the ground CAUTION Ensure all three lifts have fully ret...

Page 103: ...Field Stand 1 Position a jack under the jack point of each drive wheel leg and under the rear hitch 2 Raise the jacks to take the weight off the stands and remove the stands 3 Lower the windrower slowly to the ground and remove the jacks 147962 89 Revision A ...

Page 104: ...d off select a radio with non volatile settings memory NOTE An approved radio package is available from Radio Engineering Industries REI of Omaha Nebraska NOTE Configuration for the M105 differs slightly from what is shown but the installation procedure is the same Figure 3 137 Mounting Dimension 1 Ensure the ignition is turned to the OFF position 2 Remove radio panel by removing four screws A Fig...

Page 105: ...40 Panel 5 Position receptacle A supplied with radio into opening and secure by bending tabs B on receptacle against panel Figure 3 141 Radio Receptacle 6 Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate A is against the panel Figure 3 142 Radio Installed 147962 91 Revision A ...

Page 106: ... Connector Terminal Arrangement A Left Speaker Power B Left Speaker Ground C Radio Ground D Right Speaker Ground E Right Speaker Power F Radio Power Live when Ignition is ON 10 Attach stud supplied with radio to center rear of radio 11 Attach support B to stud on back of radio chassis with nut A and lock washer supplied with the support NOTE Support can be attached to chassis in multiple locations...

Page 107: ...NOTE Store protective cover in cab and reinstall to protect antenna mount if antenna needs to be removed 16 Turn the ignition key to ACC switch radio ON and check operation in accordance with instructions supplied with the radio 17 Turn the ignition key to the OFF position Figure 3 146 Antenna Mount on Cab Roof 147962 93 Revision A ...

Page 108: ...gh the center hole in the rubber base 4 Place the base on the beacon bracket ensuring that the mounting holes in the rubber base line up with the holes in the bracket Figure 3 148 Rubber Beacon Base on Mounting Bracket 5 Connect the orange wire A from the harness to the red wire B in the beacon 6 Connect the black wire C from the harness to the ground terminal in the beacon Figure 3 149 Beacon Lig...

Page 109: ... the point on the lens facing forward cab forward as shown Figure 3 150 Beacon Light Orientation 8 Mount the beacon to the base with the lock washers and nuts A supplied with the beacon 9 Install the second beacon on the opposite side of the cab roof Figure 3 151 Beacon Light 147962 95 Revision A ...

Page 110: ...gn A shipped inside the cab onto the windrower in accordance with the instructions supplied with the sign SMV signs must be visible when travelling on the road Figure 3 152 Engine Forward Location Figure 3 153 Cab Forward Location Figure 3 154 Alternate Location Cab Forward 147962 96 Revision A ...

Page 111: ...system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 3 155 Header Float Linkage 1 Remove pin B from boot A Figure 3 156 Header Boot 2 Position boot B onto lift linkage A and reinstall pin C Pin may be installed from either side of boot 3 Secure pin C...

Page 112: ...rocedures according to the center link installed on the windrower Attaching a D Series Header Hydraulic Center Link without Self Alignment page 104 Attaching a D Series Header Mechanical Center Link page 110 Figure 3 158 M105 Draper Header Reel Hydraulics M155 Self Propelled Windrower The M155 Self Propelled Windrower is factory equipped to run a D Series Draper Header If installing an HC10 Hay Co...

Page 113: ...D 166844 To attach a D Series header to an M205 refer to the following Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment page 99 Attaching a D Series Header Hydraulic Center Link without Self Alignment page 104 Figure 3 160 M205 Draper Header Drive Hydraulics Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment NOTE Draper header boots must be...

Page 114: ...attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 3 163 Ground Speed Lever 4 Drive the windrower slowly forward until the boots A enter the header legs B Continue driving slowly forward until lift linkages contact the support plates in the header legs and the header nudges forward 5 Ensure the lif...

Page 115: ...ush it down after hook engages header pin 8 Lower center link A onto the header with the REEL DOWN switch on the GSL until it locks into position hook release B is down 9 Check that center link is locked onto header by pressing the REEL UP switch on the GSL Figure 3 166 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 10 Press the HEADER UP switch A to raise head...

Page 116: ...er safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 168 Safety Prop 12 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 13 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin Figure 3 169 Header Leg 147962 102 Revision A ...

Page 117: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 3 171 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 17 Start the engine and activate the HEADER DOWN switch A on the GSL to fully lower the header 18 Stop engine and remove key from ignition Figure 3 172 Ground Speed Lever 147962 103 R...

Page 118: ...ower the header and the reel a few times to remove trapped air Figure 3 174 Reel Hydraulics Attaching a D Series Header Hydraulic Center Link without Self Alignment NOTE Draper header boots must be installed onto the windrower lift linkage before starting this procedure Refer to 3 21 1 Attaching Header Boots page 97 DANGER To avoid bodily injury or death from unexpected startup of the machine alwa...

Page 119: ...n A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 176 Ground Speed Lever 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 3 177 Hydraulic Center Link without Self A...

Page 120: ...position the center link hook above the header attachment pin Header tilt up A to retract the center link Header tilt down B to extend the center link 7 Stop engine and remove key from ignition Figure 3 179 Ground Speed Lever 8 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is ...

Page 121: ...until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 181 Ground Speed Lever 12 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto...

Page 122: ... into uppermost position Release spring pin Figure 3 183 Header Leg 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 184 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 3 185 Safety...

Page 123: ...186 Ground Speed Lever 20 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 3 187 Header Drive Hoses and Harness 21 Connect reel hydraulics A at right cab forward side of windrower Refer to the draper header operator s manual 22 Start engine and raise and lower the header and the reel a few times to remove trapped air Figure 3 188 R...

Page 124: ...expected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin A from pins B and remove pins from both header legs Figure 3 189 Header Leg CAUTION Check to be sure all bystanders have cleared the area 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract...

Page 125: ...is pin C and secure with cotter pin D 8 Adjust length of link to achieve proper header angle by rotating barrel B Tighten nut A against barrel a slight tap with a hammer is sufficient Figure 3 192 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start the engine 10 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header doe...

Page 126: ...er safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 194 Safety Prop 12 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 13 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin Figure 3 195 Header Leg 147962 112 Revision A ...

Page 127: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 3 197 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 17 Start the engine and activate the HEADER DOWN switch A on the GSL to fully lower the header 18 Stop engine and remove key from ignition Figure 3 198 Ground Speed Lever 147962 113 R...

Page 128: ...205 Self Propelled Windrower For attachment procedure refer to the section for your specific windrower model M105 Self Propelled Windrower The M105 Self Propelled Windrower is factory equipped to run an A Series Auger Header Windrowers equipped with A Series hydraulics have four header drive hoses on the left cab forward side The attachment procedure varies depending on the type of center link ins...

Page 129: ...0 D Auger Header M205 Self Propelled Windrower To operate an A Series Auger Header the M205 Self Propelled Windrower must be equipped with an Auger Drive Basic kit and a Completion kit Windrowers equipped with A Series hydraulics have four header drive hoses on the left hand side If necessary obtain the following kits and install them in accordance with the instructions supplied with the kits Kit ...

Page 130: ...boots C on both sides of the header Figure 3 204 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 3 205 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area 2 Start t...

Page 131: ... windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and the header nudges forward Figure 3 208 Header Boot 5 Use the following GSL functions to position the center link hook above the header attachment pin Reel up A to raise the center link Reel down B to lower the center link Header tilt up C to retract the ...

Page 132: ...lease B is down 8 Check that center link is locked onto header by pressing the REEL UP switch on the GSL Figure 3 210 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until b...

Page 133: ... the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 212 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin Repeat for opposite boot IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 3 213 Header Boot 147962 119 Revision A ...

Page 134: ... A and secure with lynch pin Figure 3 214 Header Stand 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 215 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 3 216 Safety Prop 147962 ...

Page 135: ...to header Refer to the auger header operator s manual Figure 3 218 Header Drive Hoses and Harness Attaching an A Series Header Hydraulic Center Link without Self Alignment DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin A from clevis pin B and...

Page 136: ...l bystanders have cleared the area 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 221 Ground Speed Lever 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the wind...

Page 137: ... pin Header tilt up A to retract center link Header tilt down B to extend center link 6 Stop engine and remove key from ignition Figure 3 224 Ground Speed Lever 7 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 8 Che...

Page 138: ...ntil both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 226 Ground Speed Lever 11 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto ...

Page 139: ...r Boot 13 Remove lynch pin from clevis pin A in stand B 14 Hold stand B and remove pin A 15 Move stand B to storage position by inverting and relocating onto bracket as shown Reinsert clevis pin A and secure with lynch pin Figure 3 229 Header Stand 16 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 230 Header Float Li...

Page 140: ...AUTION Check to be sure all bystanders have cleared the area 19 Start the engine and activate the HEADER DOWN switch A on the GSL to fully lower the header 20 Stop engine and remove key from ignition Figure 3 232 Ground Speed Lever 21 Connect header drive hoses A and electrical harness B to header Refer to the auger header operator s manual Figure 3 233 Header Drive Hoses and Harness 147962 126 Re...

Page 141: ...h sides of the header Figure 3 234 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 3 235 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area 2 Start the engine and ...

Page 142: ...ieve proper header angle by rotating barrel B Tighten nut A against barrel a slight tap with a hammer is sufficient Figure 3 238 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 8 Start the engine 9 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and ho...

Page 143: ... the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 240 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin Repeat for opposite boot IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 3 241 Header Boot 147962 129 Revision A ...

Page 144: ... A and secure with lynch pin Figure 3 242 Header Stand 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 243 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 3 244 Safety Prop 147962 ...

Page 145: ...te the HEADER DOWN switch A on the GSL to fully lower the header 19 Stop engine and remove key from ignition Figure 3 245 Ground Speed Lever 20 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 3 246 Header Drive Hoses and Harness 147962 131 Revision A ...

Page 146: ...uncut crop to be trampled by tires in turns and corners during windrower operation and may leave some uncut strips of crop in the windrower s next pass M155 Self Propelled Windrower The M155 Self Propelled Windrower can operate 13 foot R80 and R85 Rotary Disc Headers only These headers are shipped without the motor or hoses installed so a separate motor hose bundle and hydraulic valve kit is requi...

Page 147: ...s supplied with the kit Figure 3 248 M205 Hydraulic Drive Kit MD B5456 Refer to the following instructions based on the type of center link installed on your windrower Attaching an R Series HeaderHydraulic Center Link with Optional Self Alignment page 133 Attaching an R Series Header Hydraulic Center Link without Self Alignment page 138 Attaching an R Series HeaderHydraulic Center Link with Option...

Page 148: ...eck to be sure all bystanders have cleared the area 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 3 251 Ground Speed Lever 3 Activate the REEL UP switch A on the GSL to raise the center link until ...

Page 149: ...ink Header tilt down D to extend the center link Figure 3 254 Ground Speed Lever 6 Adjust position of the center link cylinder A with the REEL UP and REEL DOWN switches on the GSL until the hook is positioned above the header attachment pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manually push it down after hook engages header pin 7 Lower cent...

Page 150: ...cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 3 256 Ground Speed Lever 10 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lift c...

Page 151: ...ehind bracket Figure 3 258 Header Boot 12 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 3 259 Header Float Linkage 13 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 3 260 Safety Prop 147962 137 Revision A ...

Page 152: ...er to the rotary disc header operator s manual Figure 3 262 Header Drive Hoses and Harness 18 Connect the header drive hoses and electrical harness A to the header Refer to the rotary disc header operator s manual Figure 3 263 Header Connections Attaching an R Series Header Hydraulic Center Link without Self Alignment DANGER To avoid bodily injury or death from unexpected startup of the machine al...

Page 153: ...nkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 3 265 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 266 Grou...

Page 154: ...t Self Alignment Kit 4 Drive the windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and the header nudges forward Figure 3 268 Header Boot 5 Use the following GSL functions to position the center link hook above the header attachment pin Header tilt up A to retract the center link Header tilt down B to extend...

Page 155: ...der Figure 3 270 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start the engine 10 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders...

Page 156: ...the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 272 Safety Prop 12 Install clevis pin A through boot and foot and secure with hairpin B Repeat for opposite side IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 3 273 Header Boot 147962 142 Revision A ...

Page 157: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 15 Repeat for opposite safety prop Figure 3 275 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 16 Start the engine and activate the HEADER DOWN switch A on the GSL to fully lower the header 17 Stop engine and remove key from ignition Figure 3 276 Ground Speed Lever 147962 143 R...

Page 158: ...the rotary disc header operator s manual Figure 3 278 Header Connections Attaching an R Series Header Mechanical Center Link DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin B from clevis pin A and remove clevis pin from the header boots C on b...

Page 159: ...0 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area 2 Start the engine and activate the HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders Figure 3 281 Ground Speed Lever 3 Drive the windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and ...

Page 160: ... sufficient Figure 3 283 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 8 Start the engine 9 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully rise rephase the lift cylinders as follows a Press and hold the HEADER UP switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds C...

Page 161: ...the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 3 285 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin B Repeat for opposite side IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 3 286 Header Boot 147962 147 Revision A ...

Page 162: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 3 288 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 15 Start the engine and activate the HEADER DOWN switch A on the GSL to fully lower the header 16 Stop engine and remove key from ignition Figure 3 289 Ground Speed Lever 147962 148 R...

Page 163: ...EMBLING THE WINDROWER 17 Connect header drive hoses A and electrical harness B to header Refer to the rotary disc header operator s manual Figure 3 290 Header Drive Hoses and Harness 147962 149 Revision A ...

Page 164: ...ion before leaving the operator s seat for any reason 1 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until grease overflows fitting Do NOT overgrease wheel bearings 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 Remove and thoroughly clean any fitting t...

Page 165: ...ubrication Points A Forked Caster Wheel Bearing Two Places Outer Both Wheels B Top Link 2 Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel Bearing Two Places Inner Both Wheels 50 Hrs 250 Hrs 147962 151 Revision A ...

Page 166: ......

Page 167: ...ch they are listed the sections in this chapter can be referred to in any order according to your specific requirements 4 1 Cab Display Module CDM Programming Figure 4 1 M105 CDM A Side Display B Main Display C Select Switch D Menu Item Scroll Forward E Menu Item Scroll Backward F Program Switch 147962 153 Revision A ...

Page 168: ...itch Places monitor into Program Mode with PROGRAM switch Press to accept menu item and advance to next item Menu Item Scroll Forward Displays value under menu item Push to scroll forward Hold down for fast scroll6 Menu Item Scroll Backward Displays value under menu item Push to scroll backward Hold down for fast scroll6 Program Switch Places monitor into program mode Press while pressing select s...

Page 169: ...LE CDM NOTE The following menus are available when ignition key is set to RUN WINDROWER SETUP CAB DISPLAY SETUP DIAGNOSTIC MODE The CALIBRATE SENSORS menu is available only when engine is running 147962 155 Revision A ...

Page 170: ...05 and M205 or C500 for the M155 and windrower control module WCM X109 for the M205 or M221 for the M155 The WCM is supplied preloaded with the latest released version of the operating software Any subsequent updates will be made available via internet download from the MacDon Dealer Portal https portal macdon com NOTE Screens may appear differently if running newer or older versions of software a...

Page 171: ... 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 3 M105 CDM Programming Buttons Figure 4 4 M155 CDM Programming Buttons Figure 4 5 M205 CDM Programming Buttons 147962 157 Revision A ...

Page 172: ... SELECT B until CAB DISPLAY SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 6 M105 Cab Display Setup Figure 4 7 M155 Cab Display Setup Figure 4 8 M205 CDM Programming Buttons 147962 158 Revision A ...

Page 173: ... to select preferred language NOTE English Russian and Spanish language options are available on windrowers Not all language options are available on all windrowers 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 9 M105 Display Language Figure 4 10 M155 Display Language Figure 4 11 M205 CDM Programming Buttons 147962 159 Revision A ...

Page 174: ... 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 12 M105 CDM Programming Buttons Figure 4 13 M155 CDM Programming Buttons Figure 4 14 M205 CDM Programming Buttons 147962 160 Revision A ...

Page 175: ...n the upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B DISPLAY LANGUAGE is displayed on the upper line Figure 4 15 M105 Cab Display Setup Figure 4 16 M155 Cab Display Setup Figure 4 17 M205 Cab Display Setup 147962 161 Revision A ...

Page 176: ... on the lower line 6 Press left B or right C arrow to select either METRIC or IMPERIAL speed display 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 18 M105 Display Units Figure 4 19 M155 Display Units Figure 4 20 M205 Display Units 147962 162 Revision A ...

Page 177: ...ne 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 21 M105 CDM Programming Buttons Figure 4 22 M155 CDM Programming Buttons Figure 4 23 M205 CDM Programming Buttons 147962 163 Revision A ...

Page 178: ...n the upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B DISPLAY LANGUAGE is displayed on the upper line Figure 4 24 M105 Cab Display Setup Figure 4 25 M155 Cab Display Setup Figure 4 26 M205 Cab Display Setup 147962 164 Revision A ...

Page 179: ... is displayed on the lower line 6 Press left B or right C arrows to adjust buzzer volume 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 27 M105 Buzzer Volume Figure 4 28 M155 Buzzer Volume Figure 4 29 M205 Buzzer Volume 147962 165 Revision A ...

Page 180: ...ight situations 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 30 M105 CDM Programming Buttons Figure 4 31 M155 CDM Programming Buttons Figure 4 32 M205 CDM Programming Buttons 147962 166 Revision A ...

Page 181: ...n the upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B DISPLAY LANGUAGE is displayed on the upper line Figure 4 33 M105 Cab Display Setup Figure 4 34 M155 Cab Display Setup Figure 4 35 M205 Cab Display Setup 147962 167 Revision A ...

Page 182: ... displayed on the lower line 6 Press left B or right C arrows to adjust display backlighting 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 36 M105 Backlighting Figure 4 37 M155 Backlighting Figure 4 38 M205 Backlighting 147962 168 Revision A ...

Page 183: ...2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 39 M105 CDM Programming Buttons Figure 4 40 M155 CDM Programming Buttons Figure 4 41 M205 CDM Programming Buttons 147962 169 Revision A ...

Page 184: ...n the upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B DISPLAY LANGUAGE is displayed on the upper line Figure 4 42 M105 Cab Display Setup Figure 4 43 M155 Cab Display Setup Figure 4 44 M205 Cab Display Setup 147962 170 Revision A ...

Page 185: ...isplayed on the lower line 6 Press left B or right C arrows to adjust display contrast 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 4 45 M105 Display Contrast Figure 4 46 M155 Display Contrast Figure 4 47 M205 Display Contrast 147962 171 Revision A ...

Page 186: ...WCM with settings for the attached header 4 3 1 Calibrating the Header Height Sensor NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The engine MUST be running to perform this procedure 147962 172 Revision A ...

Page 187: ... to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 48 M105 CDM Programming Buttons Figure 4 49 M155 CDM Programming Buttons Figure 4 50 M205 CDM Programming Buttons 147962 173 Revision A ...

Page 188: ... A or right B arrow until HEADER HEIGHT is displayed on the lower line Press SELECT C CALIBRATING HEIGHT is displayed on the upper line RAISE HEADER HOLD is displayed on the lower line Figure 4 51 M105 Header Height Calibration Figure 4 52 M155 Header Height Calibration Figure 4 53 M205 Header Height Calibration 147962 174 Revision A ...

Page 189: ...on the lower line Figure 4 54 Header Height Controls on Ground Speed Lever 8 Press and hold HEADER DOWN A button on GSL NOTE The word HOLD will flash during calibration HT SENSOR COMPLETE will display on the lower line once calibration is complete 9 Release HEADER DOWN A button TO CALIBRATE SELECT is displayed on the upper line HEADER HEIGHT is displayed on the lower line 10 Press right arrow to s...

Page 190: ...der This procedure requires installation of the optional Hydraulic Center Link MD B4650 and optional Auxiliary Valve MD B5269 Displaying center link position on cab display module CDM requires installation of the optional Expansion Module MD B4666 For more information refer to the windrower operator s manual or the windrower technical manual The engine MUST be running to perform this procedure 147...

Page 191: ... to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 56 M105 CDM Programming Buttons Figure 4 57 M155 CDM Programming Buttons Figure 4 58 M205 CDM Programming Buttons 147962 177 Revision A ...

Page 192: ...er line 5 Press left A or right B arrow until HEADER TILT is displayed on the lower line Press SELECT C HDR TILT SENSOR CAL is displayed on the upper line EXTEND TILT TO START is displayed on the lower line Figure 4 59 M105 Header Tilt Figure 4 60 M155 Header Tilt Figure 4 61 M205 Header Tilt 147962 178 Revision A ...

Page 193: ...ls on Ground Speed Lever 8 Press and hold HEADER TILT RETRACT D button on GSL CALIBRATING TILT is displayed on the upper line RETRACT TILT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HEADER TILT COMPLETE will display on the lower line once calibration is complete 9 Release HEADER TILT RETRACT D button TO CALIBRATE SELECT is displayed on the upper line HEADE...

Page 194: ...t FLOAT buttons on the cab display module CDM to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 4 64 M155 CDM Programming Buttons ...

Page 195: ...eft A or right B arrow until HEADER FLOAT is displayed on the lower line Press SELECT C CALIBRATING FLOAT is displayed on the upper line PRESS FLOAT TO START is displayed on the lower line CAUTION Check to be sure all bystanders have cleared the area Figure 4 66 M155 Header Float Figure 4 67 M205 Header Float 147962 181 Revision A ...

Page 196: ...ower line NOTE The word HOLD will flash during calibration FLOAT DONE will display on the lower line once calibration is complete 7 Release the FLOAT button A CALIBRATING FLOAT is displayed on the upper line FLOAT HOLD is displayed on the lower line Figure 4 68 M155 Positive Header Float Figure 4 69 M205 Positive Header Float 147962 182 Revision A ...

Page 197: ... complete 9 Release FLOAT button A TO CALIBRATE SELECT is displayed on the upper line HEADER FLOAT is displayed on the lower line Figure 4 70 M155 Negative Header Float Figure 4 71 M205 Negative Header Float 10 Press right arrow to select next header sensor calibration or STOP EXIT Press SELECT Refer to 4 3 1 Calibrating the Header Height Sensor page 172 or 4 3 2 Calibrating the Header Tilt Sensor...

Page 198: ... read a header ID when a new header is attached to an M155 or M205 NOTE Displaying draper or A40 header reel or knife speed requires installation of the optional Expansion Module MD B4666 For more information refer to the windrower operator s manual or the windrower technical manual The A30 Header reel speed is not displayed on the CDM 1 Turn ignition key to RUN or start the engine Refer to 3 15 S...

Page 199: ... after changing header type Figure 4 73 Header Type 5 Press SELECT 6 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next WINDROWER SETUP action 4 4 2 Activating the Hydraulic Center Link on an M105 and M155 NOTE This procedure requires installation of the optional Hydraulic Center Link MD B4650 and optional Auxiliary Valve MD B5269 Displaying center link position on cab displ...

Page 200: ...M to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 74 M105 CDM Programming Buttons Figure 4 75 M155 CDM Programming Buttons 147962 186 Revision A ...

Page 201: ...105 NOTE Reel fore aft activation requires installation of the Windrower Optional Hydraulic Fore Aft Kit MD B5577 For more information refer to the windrower operator s manual or the windrower technical manual 1 Turn ignition key to RUN or start the engine Refer to 3 15 Starting Engine page 84 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is dis...

Page 202: ...perator s manual 1 Turn ignition key to RUN or start the engine Refer to 3 15 Starting Engine page 84 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 80 CDM Programming Butt...

Page 203: ...ge 351 to determine proper knife speed 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed The current knife speed is displayed on the lower line Figure 4 82...

Page 204: ...the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The recommended knife overload speed is 75 of knife speed For more information refer to 5 11 13 Setting and Adjusting Knife Speed page 351 to determine proper overload speed Displaying knife drive speed on cab display module CDM requires installation of the optional Expansion Mo...

Page 205: ...g Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed SELECT HEADER TYPE is displayed Figure 4 86 M105 CDM Programming Buttons Figure 4 87 M155 CDM Programming Buttons Figure 4 88 M205 CDM Programming Buttons 147962 191 Revision A ...

Page 206: ...formation refer to 5 11 13 Setting and Adjusting Knife Speed page 351 to determine proper overload speed 5 Press left B or right C arrows to set knife overload speed Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 89 M105 Knife Overload Speed Figure 4 90 M155 Knife Overload Speed Figure 4 91 M205 Knife Overload Speed 14...

Page 207: ...formation refer to the rotary disc header operator s manual to determine proper overload speed 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed Figure 4 9...

Page 208: ...GRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 94 M155 Disc Overload Speed Figure 4 95 M205 Disc Overload Speed 4 4 8 Setting the Hydraulic Overload Pressure NOTE This procedure requires installation of the optional pressure sensor MD B5574 For overload pressure values refer to pressure sensor installation instructions MD 169031 To enable senso...

Page 209: ...splay module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed Figure 4 96 M155 CDM Programming Buttons Figure 4 97 M205 CDM Programming Buttons 147962 195 Revision A ...

Page 210: ...e 4 4 9 Setting the Header Index Mode Header Index feature is not applicable to rotary headers NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header NOTE For M105 Self Propelled Windrowers the header MUST be attached to the windrower to perform this procedure This menu is suppressed if the A30 He...

Page 211: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 100 M105 CDM Programming Buttons Figure 4 101 M155 CDM Programming Buttons Figure 4 102 M205 CDM Programming Buttons 147962 197 Revision A ...

Page 212: ...6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 103 M105 Header Index Mode Figure 4 104 M155 Header Index Mode Figure 4 105 M205 Header Index Mode 4 4 10 Setting the Return to Cut Mode NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each h...

Page 213: ...splay module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed SELECT HEADER TYPE is displayed Figure 4 106 M105 CDM Programming Buttons Figure 4 107 M155 CDM Programming Buttons Figure 4 108 M205 CDM Programming Buttons 147962 199 Revision A ...

Page 214: ... Module MD B4666 is installed For more information refer to the windrower operator s manual or the windrower technical manual 5 Press left B or right C arrows to select return to cut mode Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 109 M105 Return to Cut Mode Figure 4 110 M155 Return to Cut Mode Figure 4 111 M205 Re...

Page 215: ...eader width to accurately measure number of acres cut The headers sends an electrical signal to the windrower to produce a header ID however the cut width will always default to the smallest header size available for each header type For example A Series Auger Headers come in 14 16 and 18 foot sizes but the cut width will automatically default to the smallest 14 foot size and will need to be chang...

Page 216: ...Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed SELECT HEADER TYPE is displayed Figure 4 112 M105 CDM Programming Buttons Figure 4 113 M155 CDM Programming Buttons Figure 4 114 M205 CDM Programming Buttons 147962 202 Revision A ...

Page 217: ...isplayed on the lower line 5 Press left B or right C arrows to change the headers cut width Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 115 M105 Header Cut Width Figure 4 116 M155 Header Cut Width Figure 4 117 M205 Header Cut Width 147962 203 Revision A ...

Page 218: ...a drive manifold MD 139508 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 118 M155 CDM Programming Buttons Figure 4 119 M205 ...

Page 219: ...SELECT B until DWA INSTALLED is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 120 M155 DWA Controls Figure 4 121 M205 DWA Controls 147962 205 Revision A ...

Page 220: ...d on the upper line NO YES is displayed on the lower line NOTE This step swaps the DWA controls from the console switch to the ground speed lever GSL reel fore aft buttons Figure 4 122 M155 DWA Controls Figure 4 123 M205 DWA Controls 147962 206 Revision A ...

Page 221: ... Fore Aft button 8 Press right C arrow to select YES Press SELECT D 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next WINDROWER SETUP action Figure 4 124 M155 DWA Auto Up Down Figure 4 125 M205 DWA Auto Up Down 4 4 13 Setting the Auto Raise Height NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts i...

Page 222: ...le CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 126 M155 CDM Programming Buttons Figure 4 127 M205 CDM Programming Buttons 147962 208 Revision A ...

Page 223: ...t B arrow or right C arrow to change auto raise height 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 128 M155 Auto Raise Height Figure 4 129 M205 Auto Raise Height 4 4 14 Activating the Hay Conditioner NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab displa...

Page 224: ...INDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 130 M105 CDM Programming Buttons Figure 4 131 M155 CDM Programming Buttons Shown M205 Similar 147962 210 Revision A ...

Page 225: ... SELECT C to proceed to next WINDROWER SETUP action Figure 4 132 M105 Hay Conditioner Figure 4 133 M155 Hay Conditioner Shown M205 Similar 4 4 15 Displaying Reel Speed NOTE This procedure is for draper and auger headers It does not apply to rotary disc headers The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for...

Page 226: ... enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 134 M155 CDM Programming Buttons Figure 4 135 M205 CDM Programming Buttons 147962 212 Revision A ...

Page 227: ...ROWER SETUP action Figure 4 136 M155 Reel Speed Display Figure 4 137 M205 Reel Speed Display 4 4 16 Displaying the Speed of the Auger Header Reel 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Pre...

Page 228: ...ne RPM MPH is displayed on the lower line 5 Press left B or right C arrow to select either Imperial mph or Metric km h units Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 139 Auger Reel Speed 147962 214 Revision A ...

Page 229: ...ng Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 140 M105 CDM Programming Buttons Figure 4 141 M155 CDM Programming Buttons Figure 4 142 M205 CDM Programming Buttons 147962 215 Revision A ...

Page 230: ...llowing tire sizes are available 18 4 x 26 TURF 18 4 x 26 BAR 23 1 x 26 TURF 600 65 R28 5 Press left B or right C arrow and select tire size Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 143 M105 Tire Size Figure 4 144 M155 Tire Size Figure 4 145 M205 Tire Size 147962 216 Revision A ...

Page 231: ...ing Buttons 4 Press SELECT C until SET ENGINE ISC RPM is displayed on the upper line NO YES is displayed on the lower line 5 Press right B arrow to select YES Press SELECT C PRESS HAZARD TO SET is displayed on the upper line ISC RPM ON is displayed on the lower line Figure 4 147 Engine ISC RPM NOTE Previous ISC selection is flashing 6 Press right C arrow to cycle between ON and OFF Press HAZARD B ...

Page 232: ... start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 149 M155 CDM Programming Buttons Figure 4 150 M205 CDM Programming Buttons 147962 218 Revision A ...

Page 233: ...C RPM is displayed on the lower line Table 4 1 ISC Settings ISC and RPM Off7 1 2 3 High Idle M155 8 22009 2000 1800 High Idle M205 2000 1800 1600 NOTE The previously selected ISC rpm will be flashing Figure 4 151 M155 Engine ISC RPM Figure 4 152 M205 Engine ISC RPM 7 Off is always used when the header is not engaged 8 Off does not appear on menu selection but is used when the header is not engaged...

Page 234: ...ZARD B to set 7 Press Select D EXIT ENGINE ISC is displayed on the upper line NO YES is displayed on the lower line 8 Press right C arrow to select YES Press SELECT D 9 Press PROGRAM A to exit Programming Mode Figure 4 153 M155 ISC RPM Figure 4 154 M205 ISC RPM 147962 220 Revision A ...

Page 235: ...ward mode press SELECT until the cab display module CDM displays sub acres on the bottom line Then press and hold the PROGRAM A button on the CDM until the sub acres are cleared Figure 4 155 M105 Cab Display Module CDM Figure 4 156 M155 Cab Display Module CDM Figure 4 157 M205 Cab Display Module CDM 147962 221 Revision A ...

Page 236: ...nife Speed Control Lockout NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3...

Page 237: ...ECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 160 M155 Control Locks Figure 4 161 M205 Control Locks 147962 223 Revision A ...

Page 238: ...s PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 162 M155 Knife Speed Control Lock Figure 4 163 M205 Knife Speed Control Lock 4 5 2 Activating Rotary Disc Speed Control Lockout NOTE This procedure is for rotary disc headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically ad...

Page 239: ...le CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 164 M155 CDM Programming Buttons Figure 4 165 M205 CDM Programming Buttons 147962 225 Revision A ...

Page 240: ...ECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 166 M155 Control Locks Figure 4 167 M205 Control Locks 147962 226 Revision A ...

Page 241: ...D control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 168 M155 Disc Speed Control Lock Figure 4 169 M205 Disc Speed Control Lock 4 5 3 Activating the Header Float Control Lockout NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for e...

Page 242: ...le CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 4 170 M155 CDM Programming Buttons Figure 4 171 M205 CDM Programming Buttons 147962 228 Revision A ...

Page 243: ...ECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 172 M155 Control Locks Figure 4 173 M205 Control Locks 147962 229 Revision A ...

Page 244: ...ress PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 174 M155 Header Float Control Lock Figure 4 175 M205 Header Float Control Lock 4 5 4 Activating the Draper Speed Control Lockout NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adj...

Page 245: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 176 M105 CDM Programming Buttons Figure 4 177 M155 CDM Programming Buttons Figure 4 178 M205 CDM Programming Buttons 147962 231 Revision A ...

Page 246: ...CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 179 M105 Control Locks Figure 4 180 M155 Control Locks Figure 4 181 M205 Control Locks 147962 232 Revision A ...

Page 247: ...eft arrow B to enable DRAPER SPEED control switch or press right arrow C to lock DRAPER SPEED control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 182 M105 Draper Control Lock Figure 4 183 M155 Draper Control Lock Figure 4 184 M205 Draper Control Lock 147962 233 Revision A ...

Page 248: ...er Speed Control Lockout NOTE This procedure is for A40 D Headers only An auger header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 147962 234 Revision A ...

Page 249: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 185 M105 CDM Programming Buttons Figure 4 186 M155 CDM Programming Buttons Figure 4 187 M205 CDM Programming Buttons 147962 235 Revision A ...

Page 250: ...CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 188 M105 Control Locks Figure 4 189 M155 Control Locks Figure 4 190 M205 Control Locks 147962 236 Revision A ...

Page 251: ...itch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 191 M105 Auger Control Lock Figure 4 192 M155 Auger Control Lock Figure 4 193 M205 Auger Control Lock 4 5 6 Activating the Reel Speed Control Lockout NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its prog...

Page 252: ...ne 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 194 M105 CDM Programming Buttons Figure 4 195 M155 CDM Programming Butto...

Page 253: ...CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 197 M105 Control Locks Figure 4 198 M155 Control Locks Figure 4 199 M205 Control Locks 147962 239 Revision A ...

Page 254: ...B arrow to enable REEL SPEED control switch Press right C arrow to lock REEL SPEED control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 200 M105 Reel Speed Control Lock Figure 4 201 M155 Reel Speed Control Lock Figure 4 202 M205 Reel Speed Control Lock 147962 240 Revision A ...

Page 255: ...d to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The Reel Fore Aft option requires installation of the optional Windrower Hydraulic Fore Aft Kit MD B5577 For more information refer to the windrower operator s manual or the windrower technical manual 147962 241 Revision A ...

Page 256: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 203 M105 CDM Programming Buttons Figure 4 204 M155 CDM Programming Buttons Figure 4 205 M205 CDM Programming Buttons 147962 242 Revision A ...

Page 257: ...CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 206 M105 Control Locks Figure 4 207 M155 Control Locks Figure 4 208 M205 Control Locks 147962 243 Revision A ...

Page 258: ...w to enable REEL FORE AFT control switch Press right C arrow to lock REEL FORE AFT control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 209 M105 Reel Fore Aft Control Lock Figure 4 210 M155 Reel Fore Aft Control Lock Figure 4 211 M205 Reel Fore Aft Control Lock 147962 244 Revision A ...

Page 259: ...ts its programming for each header This procedure requires installation of the optional Hydraulic Center Link MD B4650 and optional Auxiliary Valve MD B5269 Displaying center link position on cab display module CDM requires installation of the optional Expansion Module MD B4666 For more information refer to the windrower operator s manual or the windrower technical manual 147962 245 Revision A ...

Page 260: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 212 M105 CDM Programming Buttons Figure 4 213 M155 CDM Programming Buttons Figure 4 214 M205 CDM Programming Buttons 147962 246 Revision A ...

Page 261: ...CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 4 215 M105 Control Locks Figure 4 216 M155 Control Locks Figure 4 217 M205 Control Locks 147962 247 Revision A ...

Page 262: ...arrow to enable HEADER TILT control switch Press right C arrow to lock HEADER TILT control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 4 218 M105 Header Tilt Control Lock Figure 4 219 M155 Header Tilt Control Lock Figure 4 220 M205 Header Tilt Control Lock 147962 248 Revision A ...

Page 263: ...on Module MD B4666 For more information refer to the windrower operator s manual or the windrower technical manual Displaying reel fore aft control lock requires installation of the optional windrower Hydraulic Fore Aft kit MD B5577 For more information refer to the windrower operator s manual or the windrower technical manual Displaying header tilt control lock requires installation of the option...

Page 264: ...UP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line SELECT HEADER TYPE is displayed on the upper line Figure 4 221 M105 CDM Programming Buttons Figure 4 222 M155 CDM Programming Buttons Figure 4 223 M205 CDM Programming Buttons 147962 250 Revision A ...

Page 265: ...e upper line The control switch status is displayed on the lower line The hours displayed indicate when a switch was enabled or locked HEADER TILT is displayed on the upper line The control switch status is displayed on the lower line The hours displayed indicate when a switch was enabled or locked Figure 4 224 M105 Control Locks Figure 4 225 M155 Control Locks Figure 4 226 M205 Control Locks 1479...

Page 266: ... DISK SPEED REEL SPEED NOTE Not all control locks apply to every header 7 Press SELECT EXIT VIEW LOCKOUTS is displayed on the upper line NO YES is displayed on the lower line 8 Press right to select YES 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next WINDROWER SETUP action Figure 4 227 M105 Control Locks Figure 4 228 M155 Control Locks Figure 4 229 M205 Control Locks 14...

Page 267: ...N or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line Figure 4 230 M105 CDM Programming Buttons Figure 4 231 M155 CDM Programming Buttons Figure 4 232 M205 CDM Programming Buttons 147...

Page 268: ...line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B VIEW WINDRWR CODES is displayed on the upper line NO YES is displayed on the lower line Figure 4 233 M105 Diagnostic Functions Figure 4 234 M155 Diagnostic Functions Figure 4 235 M205 Diagnostic Functions 147962 254 Revision A ...

Page 269: ...s SELECT D to proceed to next DIAGNOSTIC MODE Figure 4 236 M105 Windrower Codes 11 Press right C arrow to select YES Press SELECT D The most recent error code will be displayed 12 Press and left B or right C arrow to cycle through the last ten recorded windrower error codes until EXIT WINDROWER CODES is displayed 13 Press right C arrow to select YES Press SELECT D VIEW ENGINE CODES is displayed on...

Page 270: ...tching the Installed Header Sensors ON or OFF You can selectively enable or disable header sensors in the event of a malfunction or as part of a troubleshooting routine NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header Displaying knife reel and center link readings require installation of the...

Page 271: ...line NO YES is displayed on the lower line 3 Press SELECT C until DIAGNOSTIC MODE is displayed on the upper line NO YES is displayed on the lower line 4 Press right B arrow to select YES Press SELECT C VIEW ERROR CODES is displayed on the upper line Figure 4 241 M105 CDM Programming Buttons Figure 4 242 M155 CDM Programming Buttons Figure 4 243 M205 CDM Programming Buttons 147962 257 Revision A ...

Page 272: ... 6 Press right A arrow to select YES Press SELECT B HEADER HT SENSOR is displayed on the upper line KNIFE SPEED SENSOR is displayed on the lower line ENABLE DISABLE is displayed on the lower line Figure 4 244 M105 Diagnostic Functions Figure 4 245 M155 Diagnostic Functions Figure 4 246 M205 Diagnostic Functions 147962 258 Revision A ...

Page 273: ...R HEADER FLOAT SENSOR OVERLOAD PRESSURE10 HYD OIL TEMP SENSOR When sensors have been modified press SELECT D to display the EXIT SENSOR SETUP selection Figure 4 247 M105 Header Sensors Figure 4 248 M155 Header Sensors Figure 4 249 M205 Header Sensors 8 Press right arrow to select YES Press SELECT 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next DIAGNOSTIC MODE 10 Require...

Page 274: ...e The cab display module CDM automatically adjusts its programming for each header NOTE For the M105 Self Propelled Windrower the header MUST be attached to the windrower to perform this procedure For the M105 Self Propelled Windrower displaying knife reel and center link readings require installation of the optional Expansion Module MD B4666 For more information refer to the windrower operator s ...

Page 275: ...SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 250 M105 CDM Programming Buttons Figure 4 251 M155 CDM Programming Buttons Figure 4 252 M205 CDM Programming Buttons 147962 261 Revision A ...

Page 276: ... right A arrow to select YES Press SELECT B VIEW ERROR CODES is displayed on the upper line 5 Press SELECT B until READ SENSOR SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 4 253 M105 Diagnostic Functions Figure 4 254 M155 Diagnostic Functions Figure 4 255 M205 Diagnostic Functions 147962 262 Revision A ...

Page 277: ...t B or right C arrow to cycle between individual sensor readers 8 Press SELECT D to skip to EXIT READ SENSORS selection Figure 4 256 M105 Header Sensors Figure 4 257 M155 Header Sensors Figure 4 258 M205 Header Sensors 9 Press right arrow to select YES Press SELECT 10 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next DIAGNOSTIC MODE 147962 263 Revision A ...

Page 278: ...e the engine ignition is cycled IMPORTANT Forcing a Header ID that is different from the attached header can damage the windrower and header Doing so can lead to vibration belt failures and other over speeding related problems 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper l...

Page 279: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 261 M155 Diagnostic Functions Figure 4 262 M205 Diagnostic Functions 147962 265 Revision A ...

Page 280: ...n the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B SELECT HEADER TYPE is displayed on the upper line DISK HEADER is displayed on the lower line Figure 4 263 M155 Header Type Figure 4 264 M205 Header Type 147962 266 Revision A ...

Page 281: ...is displayed press SELECT C EXIT FORCE HEADER is displayed on the upper line NO YES is displayed on the lower line 9 Press right arrow B to select YES Press SELECT C Proceed to next DIAGNOSTIC MODE or press PROGRAM to exit programming mode Figure 4 265 M155 Header Type Figure 4 266 M205 Header Type 147962 267 Revision A ...

Page 282: ...ting routine 4 8 1 Testing the Header Up Down Activate Function Using the Cab Display Module CDM NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header The engine MUST be running to perform this procedure 147962 268 Revision A ...

Page 283: ...OGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 267 M105 CDM Programming Buttons Figure 4 268 M155 CDM Programming Buttons Figure 4 269 M205 CDM Programming Buttons 147962 269 Revision A ...

Page 284: ...MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 270 M105 Diagnostic Functions Figure 4 271 M155 Diagnostic Functions Figure 4 272 M205 Diagnostic Functions 147962 270 Revision A ...

Page 285: ...l ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B Figure 4 273 M105 Functions Figure 4 274 M155 Functions Figure 4 275 M205 Functions 147962 271 Revision A ...

Page 286: ...ed on the upper line DOWN UP is displayed on the lower line 9 Press and hold left B arrow to lower header or press and hold right C arrow to raise header Verify header is functioning properly 10 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 4 276 M105 Header Height Figure 4 277 M155 Header Height Figure 4 278 M205 Header Height 147962 272 Re...

Page 287: ... Function Using the Cab Display Module CDM NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 147962 273 Revision A ...

Page 288: ...OGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 279 M105 CDM Programming Buttons Figure 4 280 M155 CDM Programming Buttons Figure 4 281 M205 CDM Programming Buttons 147962 274 Revision A ...

Page 289: ...MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 282 M105 Diagnostic Functions Figure 4 283 M155 Diagnostic Functions Figure 4 284 M205 Diagnostic Functions 147962 275 Revision A ...

Page 290: ...wer line 6 Press right A arrow to select YES Press SELECT B 7 Press SELECT D until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 8 Press right C arrow to select YES Press SELECT D Figure 4 285 M105 Functions Figure 4 286 M155 Functions Figure 4 287 M205 Functions 147962 276 Revision A ...

Page 291: ...splayed on the upper line DOWN UP is displayed on the lower line 11 Press and hold left B arrow to lower reel Press and hold right C arrow to raise reel Verify reel is functioning properly 12 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 4 288 M105 Reel Height Figure 4 289 M155 Reel Height Figure 4 290 M205 Reel Height 147962 277 Revision A ...

Page 292: ...re information refer to the windrower operator s manual or the windrower technical manual The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header This procedure requires installation of the optional Hydraulic Center Link MD B4650 and optional Auxiliary Valve MD B5269 The engine MUST be running to perfor...

Page 293: ...ress PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 291 M105 CDM Programming Buttons Figure 4 292 M155 CDM Programming Buttons Figure 4 293 M205 CDM Programming Buttons 147962 279 Revision A ...

Page 294: ...MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 294 M105 Diagnostic Functions Figure 4 295 M155 Diagnostic Functions Figure 4 296 M205 Diagnostic Functions 147962 280 Revision A ...

Page 295: ...wer line 6 Press right A arrow to select YES Press SELECT B 7 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 8 Press right A arrow to select YES Press SELECT B Figure 4 297 M105 Functions Figure 4 298 M155 Functions Figure 4 299 M205 Functions 147962 281 Revision A ...

Page 296: ...per line IN OUT is displayed on the lower line 11 Press and hold left B arrow to decrease header tilt Press and hold right C arrow to increase header tilt Verify header is functioning properly 12 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 4 300 M105 Header Tilt Angle Figure 4 301 M155 Header Tilt Angle Figure 4 302 M205 Header Tilt Angle ...

Page 297: ...pansion Module MD B4666 For more information refer to the windrower operator s manual or the windrower technical manual 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 303 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line ...

Page 298: ...he lower line 8 Press and hold right B arrow to activate knife drive Verify knife is functioning properly 9 Release right B arrow to deactivate knife drive 10 Press PROGRAM A to exit Programming Mode or press SELECT C to proceed to next ACTIVATE FUNCTION Figure 4 306 Knife Drive 4 8 5 Testing the Draper or Auger Drive Circuit Activate Function Using the Cab Display Module CDM on an M105 NOTE The h...

Page 299: ... in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B CAUTION Check to be sure all bystanders have cleared the area Figure 4 308 Diagnostic Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B Figure 4 309 Activate Functions 147962...

Page 300: ...n Using the Cab Display Module CDM on an M105 NOTE The header MUST be attached to windrower to perform this procedure The engine MUST be running to perform this procedure An A40 or Draper Header is required to perform this procedure Displaying reel speed on cab display module CDM requires installation of optional Expansion Module MD B4666 For more information refer to the windrower operator s manu...

Page 301: ...ed on the lower line 6 Press right A arrow to select YES Press SELECT B Figure 4 313 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT C until REEL DRIVE ON appears on the lower line 8 Press and hold right B arrow to activate reel drive Verify reel is functioning properly 9 Release right B arrow to deactivate reel drive 10 Press PROGRAM A to exit Programming Mo...

Page 302: ...n Using the Cab Display Module CDM NOTE The reel fore aft function requires the completion kit for draper header reel drive MD 5496 The header MUST be attached to windrower to perform this procedure The engine MUST be running to perform this procedure 147962 288 Revision A ...

Page 303: ...ress PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 315 M105 CDM Programming Buttons Figure 4 316 M155 CDM Programming Buttons Figure 4 317 M205 CDM Programming Buttons 147962 289 Revision A ...

Page 304: ...MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 318 M105 Diagnostic Functions Figure 4 319 M155 Diagnostic Functions Figure 4 320 M205 Diagnostic Functions 147962 290 Revision A ...

Page 305: ...to select YES Press SELECT B 7 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 8 Press right A arrow to select YES Press SELECT B CAUTION Check to be sure all bystanders have cleared the area Figure 4 321 M105 Functions Figure 4 322 M155 Functions Figure 4 323 M205 Functions 147962 291 Revision A ...

Page 306: ...oceed to next ACTIVATE FUNCTION Figure 4 324 M105 Reel Fore Aft 12 Press SELECT D until ACTIVATE REEL F A is displayed on the upper line FORE AFT is displayed on the lower line 13 Verify reel fore aft is functioning properly a Press and hold left B arrow to move reel forward Press and hold right C arrow to move reel backward b Press PROGRAM A to exit Programming Mode or press SELECT D to proceed t...

Page 307: ... changed NOTE Engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 327 M105 CDM Programming Buttons Figure 4 328 M155 CDM Programming Buttons Figure 4 329 M205 CDM Programming Buttons 147962 293 Revision A ...

Page 308: ...MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 330 M105 Diagnostic Functions Figure 4 331 M155 Diagnostic Functions Figure 4 332 M205 Diagnostic Functions 147962 294 Revision A ...

Page 309: ...yed on the lower line 6 Press right A arrow to select YES Press SELECT B HEADER DOWN UP is displayed on the lower line ACTIVATE HEADER HT is displayed on the upper line DOWN UP is displayed on the lower line Figure 4 333 M105 Functions Figure 4 334 M155 Functions Figure 4 335 M205 Functions 147962 295 Revision A ...

Page 310: ...e 8 Press right A arrow to select YES Press SELECT B TO ACTIVATE PURGE is displayed on the upper line PRESS AND HOLD is displayed on the lower line CAUTION Check to be sure all bystanders have cleared the area Figure 4 336 M105 Hydraulic Purge Figure 4 337 M155 Hydraulic Purge Figure 4 338 M205 Hydraulic Purge 147962 296 Revision A ...

Page 311: ...ht A arrow NO EXIT YES is displayed on the lower line 11 Press right arrow to select YES Press SELECT 12 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next ACTIVATE FUNCTION Figure 4 339 M105 Hydraulic Purge Cycle Figure 4 340 M155 Hydraulic Purge Cycle Figure 4 341 M205 Hydraulic Purge Cycle 4 8 9 Testing the Knife Drive Circuit Using the Cab Display Module CDM IMPORTANT Do...

Page 312: ... Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 342 M155 CDM Programming Buttons Figure 4 343 M205 CDM Programming Buttons 147962 298 Revision A ...

Page 313: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 344 M155 Diagnostic Functions Figure 4 345 M205 Diagnostic Functions 147962 299 Revision A ...

Page 314: ...FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Figure 4 346 M155 Functions Figure 4 347 M205 Functions 147962 300 Revision A ...

Page 315: ...Release the HAZARD C button The knife will stop 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION Figure 4 348 M155 Knife Drive Figure 4 349 M205 Knife Drive 4 8 10 Testing the Draper Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive Over speeding can lead to vibration belt failures or other over sp...

Page 316: ... start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 350 M155 CDM Programming Buttons Figure 4 351 M205 CDM Programming Buttons 147962 302 Revision A ...

Page 317: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 352 M155 Diagnostic Functions Figure 4 353 M205 Diagnostic Functions 147962 303 Revision A ...

Page 318: ...FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Figure 4 354 M155 Functions Figure 4 355 M205 Functions 147962 304 Revision A ...

Page 319: ...n The drapers will stop Figure 4 356 M155 Draper Drive Figure 4 357 M205 Draper Drive 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 8 11 Testing the Reel Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive Over speeding can lead to vibration belt failures or other over speeding related problems ...

Page 320: ... start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 358 M155 CDM Programming Buttons Figure 4 359 M205 CDM Programming Buttons 147962 306 Revision A ...

Page 321: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 360 M155 Diagnostic Functions Figure 4 361 M205 Diagnostic Functions 147962 307 Revision A ...

Page 322: ...FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Figure 4 362 M155 Functions Figure 4 363 M205 Functions 147962 308 Revision A ...

Page 323: ...e HAZARD C button The reel will stop Figure 4 364 M155 Reel Drive Figure 4 365 M205 Reel Drive 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 8 12 Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive Over speeding can lead to vibration belt failures or other over speeding r...

Page 324: ... start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 4 366 M155 CDM Programming Buttons Figure 4 367 M205 CDM Programming Buttons 147962 310 Revision A ...

Page 325: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 368 M155 Diagnostic Functions Figure 4 369 M205 Diagnostic Functions 147962 311 Revision A ...

Page 326: ...FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Figure 4 370 M155 Functions Figure 4 371 M205 Functions 147962 312 Revision A ...

Page 327: ... 4 372 M155 Disc Drive Figure 4 373 M205 Disc Drive 10 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next ACTIVATE FUNCTION 4 8 13 Testing the Double Windrower Attachment DWA Drive Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive Over speeding can lead to vibration belt failures or other over speeding related problems NOTE DWA must be at...

Page 328: ...the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 4 374 M155 CDM Programming Buttons Figure 4 375 M205 CDM Programming Buttons 147962 314 Revision A ...

Page 329: ...B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select YES Press SELECT B Figure 4 376 M155 Diagnostic Functions Figure 4 377 M205 Diagnostic Functions 147962 315 Revision A ...

Page 330: ...FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Figure 4 378 M155 Functions Figure 4 379 M205 Functions 147962 316 Revision A ...

Page 331: ...Press and hold HAZARD C button Press left B arrow to decrease DWA drive speed Press right D arrow to increase DWA drive speed Verify the DWA drive is functioning properly 9 Release the HAZARD C button The DWA drive will stop 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION Figure 4 380 M155 DWA Drive Figure 4 381 M205 DWA Drive 147962 317 Revision ...

Page 332: ......

Page 333: ...aximum performance Adjustments should be made only if absolutely necessary and in accordance with the instructions in this manual 5 1 Recording Serial Numbers Record the windrower and engine serial numbers on the Predelivery Checklist page 379 1 The windrower serial number plate A is located on the left side of the main frame near the walking beam as shown Figure 5 1 M105 Serial Number Location Fi...

Page 334: ...PERFORMING PREDELIVERY CHECKS 2 The engine serial number plate A is located on top of the engine cylinder head cover as shown Figure 5 3 Engine Serial Number Location 147962 320 Revision A ...

Page 335: ...lubricant should be visible through the port or running out slightly 5 If lubricant needs to be added remove the second plug B and add lubricant until lubricant runs out from the other port A For lubricant specifications refer to 6 4 Lubricants Fluids and System Capacities page 374 NOTE The type of lubricant used after the first lubricant change is different from the factory supplied lubricant 6 R...

Page 336: ...d driving techniques Ballast capability per tire is at a maximum fill of 75 or when fluid is level with valve stem when stem is positioned at 12 o clock position Always add an equal amount of fluid on both sides Fluid can be added to any level up to maximum fill Table 5 1 Fluid per Tire Tire Size Fluid per Tire at 75 Fill liters U S Gal Total Weight of Both Tires kg lb 11 7 5 x 16 38 10 91 200 10 ...

Page 337: ... 30 ft single reel or double reel without conditioner 35 ft single reel 7 5 x 16 10 x 16 16 5 x 16 1 69 18 170 380 115 30 288 630 30 ft double reel with steel fingers and conditioner 35 ft double reel 5 or 6 bat Level ground 10 x 16 16 5 x 16 1 Hills 16 5 x 16 1 D Series 40 ft 16 5 x 16 1 115 30 288 630 158 41 377 830 R Series all options 13 ft and 16 ft 7 5 x 16 10 x 16 16 5 x 16 1 0 0 0 0 12 If ...

Page 338: ...ted startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Ensure air cleaner cap is firmly attached and latches A and clamps B are secure Figure 5 5 M205 Air Intake System Figure 5 6 M105 M155 Air Intake System 147962 324 Revision A ...

Page 339: ...middle coils tighten the clamp until the gauge is snug and remove the gauge Figure 5 7 M105 M155 Air Intake System 3 M205 only Check the constant torque clamps A on the charge air cooling duct connection at the turbocharger inlet Tighten constant torque clamps to achieve a gap B of 4 mm 0 5 mm 0 157 in 0 02 in Figure 5 8 M205 Air Intake System 147962 325 Revision A ...

Page 340: ...air cooling duct connections at turbocharger outlet and engine air intake Hold a 0 46 mm 0 018 in gauge between the middle coils tighten the clamp until the gauge is snug and remove the gauge Figure 5 9 M205 Air Intake System Figure 5 10 M205 Air Intake System 147962 326 Revision A ...

Page 341: ... cap and remove dipstick Figure 5 11 Engine Hood 3 For M155 and M205 Clean cap A and surrounding area 4 For M155 and M205 Turn filler cap A counterclockwise to unlock cap and remove dipstick Figure 5 12 Engine Hood 5 Ensure hydraulic oil level is between the low L and full H marks 6 If necessary add oil to maintain a level between the low L and full H marks Refer to the windrower operator s manual...

Page 342: ...y hand 1 1 2 to 2 turns counterclockwise until fuel begins draining 3 Drain the filter sump of water and sediment until clear fuel is visible Clean as necessary 4 Turn the drain valve A by hand 1 1 2 to 2 turns clockwise until tight 5 Dispose of fluid in container in a safe manner Figure 5 14 Fuel Filter 147962 328 Revision A ...

Page 343: ...Tank should be at least half full 2 If necessary add coolant Refer to windrower operator s manual for procedure specifications 3 Ensure coolant concentration in the radiator is rated for temperatures of 34 C 30 F Figure 5 15 M105 Coolant Recovery Tank Figure 5 16 M155 M205 Coolant Recovery Tank 147962 329 Revision A ...

Page 344: ...n an M155 M205 1 Remove plug A and ensure lubricant is visible or slightly running out 2 If lubricant is required add gearbox oil Refer to the windrower operator s manual for procedure specifications 3 Replace plug A and tighten Figure 5 17 Gearbox 147962 330 Revision A ...

Page 345: ...5 9 Checking Air Conditioning A C Compressor Belts 1 Ensure A C compressor belt A is tensioned so that a force of 35 55 N 8 12 lbf on belt deflects belt 5 mm 3 16 in at mid span Figure 5 18 A C Compressor Belt 147962 331 Revision A ...

Page 346: ... when the GSL is pulled straight out of N DETENT not in forward or reverse IMPORTANT If the safety system does not function as described refer to the windrower technical manual DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION Check to be sure all bystan...

Page 347: ...for adjustment procedures f Remove key from ignition g Remove wooden block and close hood Figure 5 19 Pintle Arms 3 Shut down the engine and center the steering wheel Place the GSL in NEUTRAL but not in N DETENT Try starting the engine and confirm the CDM flashes CENTER STEERING on the upper line and PLACE GSL INTO N on the lower line accompanied by a short beep with each flash The engine should N...

Page 348: ...ine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason M205 M155 The battery disconnect switch A is located on the right hand cab forward frame rail behind the maintenance platform and can be accessed by moving the platform rearwards Figure 5 20 Battery Switch 147962 334 Revision A ...

Page 349: ...VERY CHECKS M105 The battery disconnect switch A is located on the left hand frame rail on the battery tray and can be accessed by raising the engine compartment hood Figure 5 21 M105 Battery Switch 147962 335 Revision A ...

Page 350: ... A to OFF position Figure 5 22 M155 M205 Operator Console Figure 5 23 M105 Operator Console 5 11 2 Checking Fuel Level on an M105 1 Turn the ignition key A to the RUN position 2 Check the fuel level by pressing the selector switch B on the cab display module CDM until the FUEL LEVEL is displayed at C If required add sufficient fuel for a 15 minute run Figure 5 24 Cab Display Module CDM 147962 336 ...

Page 351: ...d not move after engine start up 2 Ensure the steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor reverse The machine should not move 3 Check that the steering wheel is free to move IMPORTANT If the machine does not function as described the system requires adjustment Refer to the windrower technical manual Figure 5 25 M155 M205 Operator Console Fi...

Page 352: ... A and compare to value in table Table 5 3 Engine Speed Model Idle Maximum rpm No Load M105 2270 2330 M155 2320 2350 M205 1100 2250 2340 Figure 5 27 M105 Cab Display Module CDM Figure 5 28 M155 M205 Cab Display Module CDM 5 11 5 Checking Gauges and Cab Display Module CDM Display 1 M205 and M155 only Ensure the engine temperature gauge A and fuel gauge B are working Figure 5 29 M155 M205 Temperatur...

Page 353: ... SELECT C button on the ground speed lever GSL Figure 5 30 M155 M205 CDM Figure 5 31 M105 CDM 5 11 6 Checking Cab Display Module CDM Display on an M105 1 Ensure the CDM display A is working by pushing SELECT B on CDM or SELECT button C on ground speed lever GSL Figure 5 32 Cab Display Module CDM 147962 339 Revision A ...

Page 354: ...and Alternator Condition page 340 Figure 5 33 M155 M205 Cab Display Module CDM Figure 5 34 M105 Cab Display Module CDM Table 5 4 Battery and Alternator Condition Ignition Engine Reading Indicated Condition 13 8 15 0 Normal 16 0 see note Regulator out of adjustment Running 12 5 see note Alternator not working or Regulator out of adjustment ON Shut down 12 0 Battery normal NOTE Display flashes volta...

Page 355: ...E CENTER STEERING WHEEL NOT IN NEUTRAL c Swivel and lock the operator s station and the display should return to normal d If the engine does not shut down the seat position switches require adjustment Refer to the technical manual Figure 5 35 M155 M205 Operator Console Figure 5 36 M105 Operator Console 6 Start the engine and drive the windrower at a speed less than 8 km h 5 mph a Stand up from the...

Page 356: ...hecking Exterior Lights The procedure for checking the exterior lights differs depending on the windrower model Refer to Checking Exterior Lights on an M155 M205 page 343 or Checking Exterior Lights on an M105 page 346 147962 342 Revision A ...

Page 357: ...n an M155 M205 1 Rotate the operator s seat to cab forward mode 2 Turn field light switch A to the ON position and ensure the front field lights B and rear swath lights C are functioning Figure 5 37 M155 M205 Exterior Lights Cab Forward 147962 343 Revision A ...

Page 358: ...nd rear red tail brake lights C if equipped are functioning 4 Activate the high low switch D and check lights 5 Activate the amber turn signal hazard warning lights E using switches on the cab display module CDM and check lights 6 Turn off lights Figure 5 38 M155 M205 Exterior Lights Cab Forward 147962 344 Revision A ...

Page 359: ...PERFORMING PREDELIVERY CHECKS 7 Turn beacon switch A to the ON position and ensure the amber beacons B are functioning Figure 5 39 M155 M205 Exterior Lights Beacons 147962 345 Revision A ...

Page 360: ...VERY CHECKS Checking Exterior Lights on an M105 1 Turn field light switch A to the ON position and ensure the field lights B and rear swath lights C are functioning Figure 5 40 M105 Exterior Lights 147962 346 Revision A ...

Page 361: ...ghts B and rear red tail brake lights C if equipped are functioning 3 Activate the high low switch D and check lights 4 Activate the amber turn signal hazard warning lights E using switches on the cab display module CDM and check lights 5 Turn off lights Figure 5 41 M105 Exterior Lights 147962 347 Revision A ...

Page 362: ...PERFORMING PREDELIVERY CHECKS 6 Turn beacon switch A to the ON position and ensure the amber beacons B are functioning Figure 5 42 M105 Exterior Lights 147962 348 Revision A ...

Page 363: ...43 M155 M205 Horn Button Figure 5 44 M105 Horn Button 5 11 11 Checking Interior Lights 1 Switch road and field lights ON and OFF using switch A NOTE Ambient light in roof liner B and interior light C work only when road or field lights A are switched ON Figure 5 45 Interior Lights 147962 349 Revision A ...

Page 364: ...air into the cab When set to RECIRCULATED booster fan stops and air inside cab is recirculated Temperature control D Controls cab temperature Turn knob clockwise to increase temperature and turn knob counterclockwise to decrease temperature IMPORTANT To distribute oil throughout the A C system perform the following steps after starting a machine that has been stored for more than one week 1 Start ...

Page 365: ... starting a machine that has been stored for more than one week 3 Start engine and turn blower switch B to the first position turn temperature control A to maximum heating and turn A C switch C to OFF position 4 Turn A C switch C from OFF to ON position for one second then back to OFF for 5 to 10 seconds Repeat this step ten times 5 11 13 Setting and Adjusting Knife Speed The knife speed is set by...

Page 366: ...Speed CAUTION Check to be sure all bystanders have cleared the area 1 Start the engine Refer to 3 15 Starting Engine page 84 2 Move the throttle to adjust the engine speed to IDLE 3 Set the Intermediate Speed Control ISC to OFF Refer to 4 Cab Display Module CDM page 153 4 Engage the header drive switch A and pull up on the black ring at the base of the switch NOTE A slight delay between activating...

Page 367: ...up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason For windrowers equipped with the optional sensors expansion module MD B4666 1 Shut down the engine and open the engine compartment hood 2 Loosen jam nut A NOTE Remove the protective cover from adjuster screw B if necessary 3 Turn adjuster screw B clockwise to decrease kni...

Page 368: ... box pulley A speed with a hand held tachometer 7 Multiply the rpm reading by two to obtain the knife speed in strokes per minute SPM 8 Compare the reading to Table 5 5 Knife Speed Setting page 352 9 Adjust the knife speed if required Refer to Step 1 page 353 to Step 5 page 353 Figure 5 51 Knife Drive Box Pulley 147962 354 Revision A ...

Page 369: ...ge case A behind the operator s seat Figure 5 52 M105 Manual Storage Case Figure 5 53 M155 M205 Manual Storage Case 1 Ensure the following manuals are included with the windrower Operator s Manual Parts Catalog Quick Card Engine Manual Figure 5 54 Manuals and Quick Card 147962 355 Revision A ...

Page 370: ...2 Locate bag inside the cab containing the GPS mount kit and install kit in accordance with the instructions in the kit If not installing kit label bag GPS Completion kit and place kit in toolbox for safekeeping 3 Remove decal MD 166705 from windshield only AFTER machine is delivered to the end user Figure 5 55 Windshield Decal MD 166705 147962 356 Revision A ...

Page 371: ...arkings 6 1 1 SAE Bolt Torque Specifications Torque values shown in following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual Table 6 1 SAE Grade 5 Bolt and Grade 5 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 1 4 20 11 9 13 2 106 117 5 16 18 24 6 27 1 21...

Page 372: ...56 306 338 1 8 619 684 459 507 Figure 6 2 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 6 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 1 4 20 16 8 18 6 150 165 5 16 18 24 26 18 19 3 8 16 42 46 31 34 7 16 14 67 74 50 55 1 2 13 102 113 76 84 9 16 12 148 163 109 121 5 8 11 204 225 151 167 3 4 10 362 400 268 296 7 8 9 583...

Page 373: ...65 1288 863 954 Figure 6 4 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 6 1 2 Metric Bolt Specifications Table 6 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 3 0 5 1 4 1 6 13 14 3 5 0 6 2 2 2 5 20 22 4 0 7 3 3 3 7 29 32 5 0 8 6 7 7 4 59 66 6 1 0 11 4 12 6 101 112 8 1 25 28 30 20 23 10 1 5 55 60 40 45 12 1 75 95 105 70 7...

Page 374: ...16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 6 6 Bolt Grades Table 6 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 5 75 83 56 62 12 1 75 132 145 97 108 14 2 0 210 232 ...

Page 375: ...Size A Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 Figure 6 8 Bolt Grades 147962 361 Revision A ...

Page 376: ...d flare seat B for defects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between flared surfaces 3 Torque fitting nut E to specified number of flats from finger tight FFFT or to a given torque value in Table 6 10 Flare Type Hydraulic Tube Fittings page 363 4 Use two wrenches to prevent fitting D from rotating Pl...

Page 377: ... 20 19 21 14 15 2 2 6 9 16 18 30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 89 60 66 1 1 2 1 1 2 12 1 1 16 12 113 124 83 91 1 1 2 1 1 4 14 1 3 16 12 136 149 100 110 1 1 2 1 1 4 16 1 5 16 12 160 176 118 130 1 1 2 1 20 1 5 8 12 228 250 168 184 1 1 24 1 7 8 12 264 291 195 215 1 1 32 2 1 2 12 359 395 265 291 1 1 40 3 12 1 1 15 Torque values shown are based on lubricated connections as ...

Page 378: ...s NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 6 11 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one on fitting B and other on lock nut C 8 Check final condi...

Page 379: ...4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 16 Torque values shown are based on lubricated connections as in reassembly 147962 365 Revision A ...

Page 380: ...heck final condition of fitting Figure 6 13 Hydraulic Fitting Table 6 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value17 SAE Dash Size Thread Size in N m ft lbf in lbf 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16...

Page 381: ...r C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to values in Table 6 13 O Ring Face Seal ORFS Hydraulic Fittings page 368 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling uni...

Page 382: ... 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note19 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1 2 2 510 561 376 414 18 Torque values and angles shown are based on lubricated connection as in reassembly 19 O ring face seal type end not defined for this tube size 147962 368 Revision A ...

Page 383: ...finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark final position of fitting If a fitting leaks disassemble fitting and check for damage NOTE Over...

Page 384: ...egapascals MPa x 00689 Pressure bar Non SI bar 14 5038 pounds per square inch psi Newton meters N m x 1 3558 pound feet or foot pounds ft lbf Torque Newton meters N m x 0 1129 pound inches or inch pounds in lbf Temperature Celsius C F 32 x 0 56 degrees Fahrenheit F meters per minute m min x 0 3048 feet per minute ft min meters per second m s x 0 3048 feet per second ft s Velocity kilometers per ho...

Page 385: ... control module Engine forward Windrower operation with Operator and engine facing in direction of travel Finger tight Finger tight is a reference position where sealing surfaces or components are making contact with each other and fitting has been tightened to a point where fitting is no longer loose FFFT Flats from finger tight GSL Ground speed lever GSS Grass Seed Special GVW Gross vehicle weig...

Page 386: ...ew A headed and externally threaded fastener that threads into preformed threads or forms its own thread in one of mating parts SDD Single draper drive Self Propelled SP Windrower Self propelled machine consisting of a power unit with a header SK Single knife SKD Single knife drive Soft joint A joint made with use of a fastener where joining materials are compressible or experience relaxation over...

Page 387: ...REFERENCE Term Definition Windrower Power unit of a self propelled header WCM Windrower control module 147962 373 Revision A ...

Page 388: ... Fleetguard ES Compleat See last page of this section 27 5 liters 7 3 US gallons 22 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 engine oil 11 9 liters 12 6 US quarts 23 Air conditioning refrigerant24 Air conditioning system R134A 2 27 kg 5 lb Air conditioning refrigerant oil25 Air conditioning system total capacity PAG SP 15 240 cc 8 1 fl oz Receiver dri...

Page 389: ... lubricant SAE J2360 preferred 1 4 liters 1 5 US quarts Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat See last page of this section 27 5 liters 7 3 US gallons 29 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 engine oil 11 liters 11 6 US quarts Air conditioning refrigerant30 Air conditioning system R134A 2 27 kg 5 lb Air conditioni...

Page 390: ...3 SAE 75W 90 API service class GL 5 Fully synthetic gear lubricant SAE J2360 preferred 1 4 liters 1 5 US quarts Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat See below 31 liters 8 2 US gallons 34 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 engine oil 14 2 liters 15 0 US quarts Air conditioning refrigerant Air conditioning system...

Page 391: ...rosion The additive package must be part of one of the following coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture of concentrate with quality water Water quality is important to the performance of the cooling system Distilled deionized or demineralized water is re...

Page 392: ...ds consultation with the fuel supplier or engine manufacturer before using fuel additives Situations where additives are useful include A cetane improver additive can be used with low cetane fuels A wax crystal modifier can help with fuels with high cold filter plugging points CFPP An anti icer can help prevent ice formation in wet fuel during cold weather An antioxidant or storage stability addit...

Page 393: ...ing Hydraulic Oil page 327 Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 5 6 Checking Fuel Separator page 328 Check gearbox lubricant level M155 and M205 5 8 Checking Gearbox Lubricant Level on an M155 M205 page 330 Check tension of air conditioning compressor belt 5 9 Checking Air Conditioning A C Compressor Belts page 331 Check that machine is complete...

Page 394: ...eed page 338 Check that exterior lights are functioning properly 5 11 9 Checking Exterior Lights page 342 Checking Exterior Lights on an M155 M205 page 343 Check that interior lights are functioning properly 5 11 11 Checking Interior Lights page 349 Complete the header s Predelivery Checklist Check that manuals are in the windrower manual case 5 12 Checking Manuals page 355 Check that plastic cove...

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Page 396: ...204 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t...

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MacDon M Series, Unloading And Assembly Instructions

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