Liquid Controls LectroCount LCR 600 Installation-Parts Download Page 23 | Manualshive

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Installation

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This manual explains and details the mechanical installation of the LectroCount LCR 600 and the
temperature probe as well as the electrical and data installation of all components that connect to the
LCR 600. For additional installation information, refer to the manuals of the other components. All
manuals are available at

www.lcmeter.com

.

Installation Requirements Vary

Specific installation requirements will vary with the model of the truck, the physical layout of a fixed
installation, the configuration of any existing metering equipment, the options selected, and the type of
fluid being metered.

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Summary of Contents for LectroCount LCR 600

Page 1: ...LectroCount LCR 600 E3708 E3709 Series...

Page 2: ...r a Good Ground 28 Mounting Overview 29 Mounting the LCR 600 32 Routing LCD 600 Data and Power Cables 37 Electronic Temperature Volume Compensation 39 Valves 43 Optical Air and Vapor Eliminators 51 Pu...

Page 3: ...Introduction 3 Introduction LectroCount LCR 600 E3708 E3709 Series This is the Installation and Parts Guide for the Liquid Controls LectroCount LCR 600 Register...

Page 4: ...he responsibility of the local distributor to provide the most current version of LC manuals instructions and specification sheets in the required language of the country or the language of the end us...

Page 5: ...ate preparation Read this manual as well as all the literature provided in your owner s packet Save these instructions for future reference Failure to follow the instructions set forth in this publica...

Page 6: ...ection contre la surtension de 5 amp res ou moins sont requises pour l installation Peripheral equipment must be suitable for the hazardous location where it is installed L quipement p riph rique doit...

Page 7: ...oCount truck intallations must include the installation of the LectroCount Ground Strap Kit PN 82185 and the Epson Printer Ground Wire Kit PN 82184 Properly grounded seats allow static electricity to...

Page 8: ...he necessary ESD protection AC fixed installations require and additional grounding method to ensure a proper ground Alternate grounding method for AC fixed installations Connect the green ground scre...

Page 9: ...eight 8 75 lbs 4 kg Display Elements Liquid crystal display 320 X 240 pixels Cable Entry NPT 5 NPT 2 Temperature Rating 40 to 158 F 40 to 70 C Electrical Input Voltage Voltage 9 to 28 VDC Current maxi...

Page 10: ...E standard RS 485 SAE J1708 standard Auxiliary 1 Output Current sinking capability 1 A Auxiliary 2 Output Current sinking capability 150 mA Solenoid 1 Output Voltage 10 2 to 27 2 VDC Current 1 Amp max...

Page 11: ...mperature Probe 4 wire platinum sensor 100 resistance at 0 C 138 5 resistance at 100 C Printer Epson Model 295 Voltage 24 VDC Current 0 8 Amp maximum Operating Temperature 22 to 104 F 30 to 40 C Remot...

Page 12: ...72 Class I Potentially Explosive Gas Vapor Atmospheres Division 2 Gases and vapor are not normally present in an explosive concentration but may accidentally exist during abnormal operations Groups C...

Page 13: ...Introduction 13 Dimensions...

Page 14: ...Introduction...

Page 15: ...pulse generator In addition to the pulse input the LCR 600 is equipped with an input for a temperature probe so the register can compensate volume measurements according to the temperature of the prod...

Page 16: ...ration single and multipoint Weights Measures custody transfer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Security settings...

Page 17: ...ta communication cables See manual M100 10 AIR VAPOR ELIMINATORS Air and vapor eliminators sense and remove air or vapor in the piping before it enters the metering system ensuring that only liquid wi...

Page 18: ...lves can partially close slowing the flow rate to a dwell flow on preset deliveries By slowing the flow rate valves can lessen the hydraulic shock incurred by the meter system upon shut off and provid...

Page 19: ...s each consisting of 18 red LED lights are discernible from up to 250 feet away Hard wire data communication with the LectroCount LCR 600 is required See manual EM300 55 PRINTERS Printers print delive...

Page 20: ...cation with the LectroCount LCR 600 See manual EM300 11 DIFFERENTIAL PRESSURE P TRANSDUCER The differential pressure transducer common in aviation applications monitors the differential pressure press...

Page 21: ...0 and EM200 11 EZCOMMAND EZCommand is Windows based interface that saves and distributes LectroCount LCR 600 settings and updates EZCommand can be loaded onto a laptop Using a lap pad adapter PN 81514...

Page 22: ...11 If you are replacing an existing register you must mount the register onto the meter and make the proper connections to all of the components Installation overview for LCR 600 ordered without mete...

Page 23: ...ct to the LCR 600 For additional installation information refer to the manuals of the other components All manuals are available at www lcmeter com Installation Requirements Vary Specific installation...

Page 24: ...ack of the seat frame close to the cab floor If a hole or screw does not already exist drill a 9 32 hole in the seat frame 3 Attach one end of the ground strap to the seat frame bracket using the lock...

Page 25: ...between the seat fabric and ground strap lug 5 Use the wire ties provided with the kit and tie off the strap so that it doesn t interfere with the movement of the seat and is clear of traffic areas i...

Page 26: ...Truck Seats The diagrams below demonstrate how to attach the ground strap to typical truck seats Air Cushion Seat Adjustable for Height Bostrom 914 Series National 2000 Series or equivalent Air Cushio...

Page 27: ...Installation 27 Bench Seats Adjustable for Distance to the Steering Wheel Manufacturer Standard or equivalent...

Page 28: ...s contact points Other bolts on the brackets are often suitable Turn Off Accessories If the multimeter reads M or K typically one of the accessories is still on If the resistance is less than 3 the sy...

Page 29: ...pulser specifications and wire type Adapters are available for other PD meters such as Neptune PNs 81364 82641 82642 FMC Smith PN 81370 and Brooks Brodie PN 81800 meters Each kit includes installation...

Page 30: ...cedure for LPG and NH3 Meters Follow these steps 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close the manual valve in the supply line on the inlet side of...

Page 31: ...ntial valve slowly reopen and close the valve nozzle on the discharge line Repeat this step until the product stops draining from the differential valve and discharge line valve nozzle 8 Leave the dis...

Page 32: ...on necessitates that you fabricate a bracket refer to the drawing to the right LC Meters Remove Existing Registration Equipment Follow these steps 1 Depressurize the meter completely See the Warnings...

Page 33: ...on the bottom of the register 2 Place the cotter pin through the hole and bend open the ends of the cotter pin 3 Lower the register onto the meter and insert the shaft adapter onto the hex shaft on t...

Page 34: ...the meter 3 Leave the star shaped gear and the two square head studs 4 Remove the bellows from the front of the meter 5 Remove the compensator Mount the LectroCount LCR 600 Follow these steps 1 Instal...

Page 35: ...nternal pulser and or the meter gear train Apply Anti seize Apply anti seize to all bolt threads to ensure easy removal at a later date Mount the LectroCount LCR 600 on previously temperature compensa...

Page 36: ...Installation Installation kits 82641 E 26 series 82642 E 36 series are specifically designed for previously temperature compensated Neptune meters...

Page 37: ...elines and ensure the cables remain undamaged Guidelines for routing the data and power cables on the outside of the truck LC recommends that both cables be run through automotive plastic corrugated s...

Page 38: ...e wires will not obstruct other vehicle components Keep cable pathways away from heavy traffic areas and locations where they may be vulnerable to damage Remember to provide plenty of room around the...

Page 39: ...factory ETVC kits can also be ordered and retrofit onto meter systems already in service Although there are several installation kits kits are specified according to meter size and application they ar...

Page 40: ...iner basket and replace it into the housing 4 Lightly coat the new cover gasket included with the ETVC kit with lubricant DO NOT use the included copper grease 5 Fit the new cover gasket into the stra...

Page 41: ...m the liquid to the probe 9 Connect the assembled Thermowell to the fitting in the middle of the strainer cover The angled fitting at the top of the cover is for weights measures purposes See Step 6 a...

Page 42: ...Installation Disconnect Power Disconnect the power before working on the CPU board...

Page 43: ...lve These solenoid operated valves must be wired to the LCR 600 CPU board during installation Liquid Controls offers single stage and two stage electronic valves Single stage valves have one solenoid...

Page 44: ...the back of the LectroCount LCR 600 serves as a S1 solenoid operated valve The 3 way solenoid operated valve is located at the meeting point of two pipes from the vapor eliminator one for eliminated v...

Page 45: ...perated valve A2848 11 Valve This two stage control valve has a S1 and a S2 solenoid operated valve The S1 solenoid operated valve is located at the meeting point of three bypass pipes one pipe from t...

Page 46: ...is located on a bypass pipe that connects the inlet and outlet sides of the control valve It opens while the control valve is closed to supply the dwell flow This configuration is typically specified...

Page 47: ...tape or pipe sealant Disconnect Power Disconnect the power before working on the CPU board To wire valves to the LCR 600 1 Attach cable glands and or conduit connectors to the solenoid valve s and th...

Page 48: ...nds for Terminals 16 19 are optional The solenoid operated valves are grounded through the component they are mounted on To wire a single stage valves for presetting 1 Wire the S1 solenoid as instruct...

Page 49: ...able assembly 81859 which has 2 cables Valves with 110VA C Solenoids In order for the LectroCount LCR 600 to control valves with solenoids on 110 VAC circuits you must install a relay switch on the po...

Page 50: ...pe or pipe sealant To wire 110 VA C solenoids to the LCR 600 1 Turn off all 100 VAC circuits before beginning the installation 2 Install the specified relay switch es onto one leg of the 110 solenoid...

Page 51: ...to meter systems already in service For mechanical installation instructions refer to the manual specific to the optical air and vapor eliminator Instructions for wiring optical air and vapor eliminat...

Page 52: ...ports 2 Thread the 20 AWG wires through a piece of weatherproof conduit cut to length from the S3 solenoid to a LCR 600 port 3 Run the weatherproof conduit between the S3 solenoid operated valve and t...

Page 53: ...valve terminals and to terminals 52 and 53 on the J15 terminal block of the LCR 600 CPU board 5 Connect the optical sensor wires to terminals 54 55 and 56 on the J15 terminal block of the LCR 600 CPU...

Page 54: ...Installation...

Page 55: ...service For mechanical installation instructions refer to the POD manual Instructions for wiring the POD to the LCR 600 can be found Materials needed for wiring valves These materials are necessary bu...

Page 56: ...s and tighten the connectors 4 Connect the four POD terminals to four terminals on the J18 terminal block of the LCR 600 CPU board POD terminal 20 to LCR 600 terminal 31 POD terminal 21 to LCR 600 ter...

Page 57: ...R 600 1 Slide the jumper over pins 2 3 counting down from the top of J17 The jumper fits over the pins and under the plastic casing 2 Wire the single channel pulser to the J8 terminal of the 81920 CPU...

Page 58: ...tem already in service Refer to the P transducer manual for complete installation instructions Instructions for wiring the P transducer to the LCR 600 can be found below The P Transducer requires an a...

Page 59: ...oard Plug J2 and J3 back into the LCR 600 CPU board 6 Plug terminal J16 into the 81944 board 7 Remove the wires for the J1 terminal block and connect them to their corresponding terminals on the J16 t...

Page 60: ...the shutdown control device through a cable gland in a port on the back of the LCR 600 Secure the cable gland LC recommends running the cable through weatherproof conduit 12 Connect the two wires from...

Page 61: ...Installation 61...

Page 62: ...ernal display to the LCR 600 1 Attach cable glands and or conduit connectors to the display and the LCR 600 port s 2 Thread the wires through a piece of weatherproof conduit cut to length from the dis...

Page 63: ...Installation 63...

Page 64: ...an external display to the LCR 600 1 Attach cable glands and or conduit connectors to the display and the LCR 600 port s 2 Thread the wires through a piece of weatherproof conduit cut to length from...

Page 65: ...ut 1 This signal has four output settings Off On On During Delivery and Monitor Flowrate Auxiliary Output 2 Out 2 This signal has three output settings Off On On During Delivery and Flow Direction Pul...

Page 66: ...ables for routing the data cable from the back of the truck to the cab Do NOT Try to Remove J2 The J2 terminal block is permanently attached to the CPU board Follow these steps to install the printer...

Page 67: ...t in the truck cab where drivers can easily operate the printer 2 Clean the mounting spot and the bottom of the printer with alcohol for the best stick 3 Attach the Velcro to the mounting spot and the...

Page 68: ...the truck cab floor 2 Place one end terminal of the ground wire over the mounting bolt and return the bolt to its original place 3 At the back of the Epson printer remove the silver ground screw mark...

Page 69: ...ks A jumper located on the left side of the CPU board can also affect communication protocol however it must remain in the B position for all LCR 600 applications See note and diagram below Keep the B...

Page 70: ...ose reel Then check the voltage with a multimeter The voltage should not drop below 11 Volts Inspect the electrical equipment on the vehicle to ensure proper installation and operation Determine wheth...

Page 71: ...l connection in the accessory panel and on the power side of the splice made with the printer power cable 4 Connect the red wire to the direct power supply terminal in the accessory panel 5 Connect th...

Page 72: ...Installation Epson Printer Power Connections LectroCount LCR 600 Power Connections...

Page 73: ...bolt using a large flat tip screwdriver or a 7 16 socket Completely close the gap between the cover and the housing tab Read and follow the directions of the Environmental Sealing Guidelines below 4 S...

Page 74: ...2 Cover Seals To seal the LCR 600 cover properly ensure that the O ring surrounding the cover is fit snug inside the groove and tighten the cover screw securely 3 Shaft Seals Units with internal puls...

Page 75: ...Installation 75 Bill of Materials External Components...

Page 76: ...Installation Internal Components...

Page 77: ...rials CPU Boards 81920 CPU Board Do NOT Try to Remove J2 The J2 terminal block is permanently attached to the CPU board Optional Items Description Part Number Lap Pad Adapter 81514 Printer Extension C...

Page 78: ...etering Pvt Ltd Survey No 256 Alindra Savli GIDC Manjusar Dist Vadodara 391 770 Gujarat India 91 265 2631855 Liquid Controls Sponsler 105 Albrecht Drive Lake Bluff IL 60044 847 295 1050 Toptech System...

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