FIRST SERVICE INSPECTION RECORD
PLEASE USE BLOCK LETTERS
Chassis No: ..........................
Model: ..................................
Kilometres: ...........................
Date Inspected: ...................
Owner: .....................................................................................
Servicing Dealer: ....................................................................
Owner's Address: ..........................................................................................................................................................................
Mechanic to inspect, make adjustments, tighten, correct or add fluids on all operations
listed. Consult applicable service information for adjustments and specification.
#
Action
Service Item
Result
1
Download
System download with DAVIE unit
DMCI & EAS Systems
2
Check*
AdBlue system for leaks
Air and AdBlue
3
Change*
Transmission Oil
(Synthetic at customers request)
See Below
4
Change*
Forward Rear Axle Oil
(Synthetic at customers request)
5
Change*
Rear Rear Axle Oil
(Synthetic at customers request)
6
Change
Transmission Filter
7
Change
Rear Axle filter
8
Check
Power Steering Oil Filter & Gasket
9
Check
Air Cleaner Element(s) are Sealing Correctly/Condition
10
Check
Engine Oil Level After Starting
11
Check or Repair
Any Oil, Coolant & Air Leaks
12
Check
Radiator Coolant Level
13
Check/Record
Radiator Antifreeze Concentration
Concentration level %
14
Check/Record
Radiator Inhibitor Concentration
Concentration level %
15
Check/Record
Battery Electrolyte Level & Tighten Terminals
See Reverse
16
Check
Power Steering Oil Levels
17
Check & Adjust
Front Wheel Bearing End Play (if Outside Specs)
.001” - .005”
18
Check & Adjust
Front Axle Steering Stops (if Tyres Rubbing)
19
Check & Adjust
Front and Rear Brakes
20
Lubricate/Purge
Grease Points, Suspension, Driveline & Strg Components
21
Check
Steering inc. King Pins
22
Check Tension
Chassis Bolts
23
Check Tension
Cab & Sleeper Mount Bolts
24
Check
Hood Bolts (Tension) Hood Alignment (Adjust)
25
Check/Re-Tension
U Bolts:
Refer page * of this Drivers Handbook
26
Check Tension
Rear Suspension Bolts
27
Check Tension
Steering Drag Link Pinch Bolts
28
Check Tension
Engine Mount Bolts - Front & Rear
29
Check Tension
Radiator Mount Bolts - inc Upper Stabiliser Alignment
30
Centralise
Steering Wheel - in Straight Ahead Position
31
Top Up
Windscreen Washer Bottle & Test Washers
32
Drain
Air Tanks - Remind Operator of Daily Routine
If Moisture Present
33
Check Routing
Electrical Wiring & Air Lines, Eliminate Chaffing
34
Check Routing
Coolant, CAC & Air Intake Hoses, Eliminate Chaffing
35
Check Tension
Radiator Hoses with Torque Wrench
50 - 60 in-lbs (6 - 7 Nm)
36
Check Tension
C.A.C. Hoses with Torque Wrench
105 - 115 in-lbs (11.8 - 13 Nm)
37
Check/Lube
Door Locks, Latches & Wedge Blocks
38
Check
Operation of Lights, Gauges, Wipers & Horns
39
Check
All Appointments & Accessories for Correct Operation
40
Check & Adjust
Clutch & Operation
41
Check & Adjust
Belts & Idler Pulleys Alignment, Fan/Cowl Clearance
42
Clean Down Vehicle
Report Any Damage
43
Road Test & Report
Carry out Additional Work
* Fill in accordance with procedure - DO NOT OVERFILL
Components specified with synthetic oils, are to be installed at this service
Summary of Contents for T410
Page 4: ......
Page 6: ......
Page 16: ...Page xiv CAT 8612 November 2019 CONTENTS ...
Page 24: ...Page xxii CAT 8612 November 2019 CONTENTS ...
Page 25: ...SECTION ONE OPERATING INSTRUCTIONS ...
Page 26: ......
Page 237: ......
Page 238: ...SECTION TWO PREVENTIVE MAINTENANCE ...
Page 239: ......
Page 330: ......
Page 331: ...SECTION THREE MAINTENANCE LUBRICATION SCHEDULES ...
Page 369: ...SECTION FOUR SERVICE RECORDS ...
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