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JUMO flowTRANS MAG H01, Operating Manual

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JUMO flowTRANS MAG H01 Operating Manual Download Page 44

4 Mounting

44

4.3.11

Installation in pipelines with larger nominal widths

Determine the resulting pressure loss when using 
reducers (1):

1. Determine the diameter ratio d/D

2. Refer to the flow nomograph for the flow veloc-

ity (adjacent figure).

3. Read the pressure loss on the Y-axis in the 

flow nomogram.

(1) Flange transition piece
(d) Inner diameter of the flowmeter
(D) Inner diameter of the pipeline

Nomograph for pressure loss calculations

For flange transition piece with α/2 = 8°

(V) Flow velocity [m/s]
(∆p) Pressure loss [mbar]

(1)

Summary of Contents for flowTRANS MAG H01

Page 1: ...Z001K000 V5 00 EN 00643278 JUMO flowTRANS MAG S H Electromagnetic flowmeter for the process industry and hygienic applications for device versions 406012 406019 PED Pressure Equipment Directive Operat...

Page 2: ......

Page 3: ...aintenance 20 1 15 Returning devices 20 1 16 Integrated management system 21 1 17 Disposal 21 2 Design and function 23 2 1 Measuring principle 23 2 2 Device versions 24 2 2 1 Device designation 24 2 3...

Page 4: ...ces with advanced diagnostics functions 45 4 4 Notes on opening and closing the housing 46 4 4 1 Rotation of the transmitter housing 47 4 4 2 Turning the LCD display 47 4 5 Grounding 48 4 5 1 General...

Page 5: ...ital communication PROFIBUS PA 67 6 Digital communication 69 6 1 HART protocol 69 6 1 1 System integration 69 6 2 PROFIBUS PA protocol 70 6 2 1 System integration 70 6 3 FOUNDATION Fieldbus FF 71 6 3...

Page 6: ...onfiguration level 105 8 4 Parameter description 113 8 4 1 Menu Easy Setup 113 8 4 2 Menu Device info 115 8 4 3 Menu Device Setup 119 8 4 4 Menu Display 123 8 4 5 Menu Input Output 125 8 4 6 Menu Proc...

Page 7: ...transmitter or sensor 175 11 4 1 Replacing the sensor 175 11 4 2 Replacing the transmitter 176 12 Spare parts list 177 12 1 Transmitter electronics unit fuse 177 12 2 Spare parts for devices with a co...

Page 8: ...emperature 192 13 3 5 Maximum admissible temperature shock 192 13 3 6 Maximum ambient temperature depending on the medium temperature 193 13 3 7 Protection type according to EN 60529 193 13 3 8 Pipe v...

Page 9: ...safe and smooth operation of this product are only ensured by observing all the safety information as well as all safety and warning sym bols contained in this manual Notes and symbols attached direc...

Page 10: ...painting over the nameplate or welding or soldering parts Removing materials e g by drilling the housing 1 5 Target groups and qualifications The product may only be installed started up and maintaine...

Page 11: ...tric current Failure to observe the safety information may result in death or serious injuries CAUTION Minor injuries This symbol in connection with the signal word Caution indicates a potentially dan...

Page 12: ...e is the additional document JUMO flowTRANS MAG S H Safety Manual Ex for devices 406012 406019 for the measuring systems that are used in potentially explosive areas The information and data contained...

Page 13: ...ed e g 0 2 of the measured value 18 Revision status xx xx xx 19 Identification marking indicating whether the pressure device falls within the scope of the Pressure Equipment Directive a Specification...

Page 14: ...ted e g 0 4 of the measured value 16 Voltage supply 17 Year of construction 18 Identification marking indicating whether the pressure device falls within the scope of the Pressure Equipment Directive...

Page 15: ...sensor coils 16 Identification marking indicating whether the pressure device falls within the scope of the Pressure Equipment Directive a Specification of the fluid group taken into consideration Fl...

Page 16: ...y the manufacturer 3 Customer specific TAG number if provided 4 Tamb Maximum admissible ambient temperature 5 Protection type according to DIN EN 60529 6 Voltage supply 7 Transmitter communication pro...

Page 17: ...e chapter 4 2 Tightening torques page 35 Install the devices without any mechanical tension torsion bending Install the flanged connection flange devices with plane parallel counterflanges Only instal...

Page 18: ...ts that are dangerous to touch The coil and signal circuit may only be connected with the corresponding sensors from the manufacturer The supplied cable must be used Only electrical circuits that do n...

Page 19: ...steel brackets a minimum clearance of 100 mm 3 94 inches must be maintained these values were determined based on IEC 801 2 and IEC TC77B 1 13 Admissible measurement media When using measurement medi...

Page 20: ...from all hollow spaces such as between the measuring pipe and housing and neutralized With sensors DN 400 the service screw for draining condensate fluid at the lower point of the housing must be ope...

Page 21: ...te According to the WEEE Directive 2012 19 EU only privately used products may be disposed of at municipal garbage facilities Proper disposal prevents negative impacts on humans and the envi ronment a...

Page 22: ...1 Safety 22...

Page 23: ...oltage VE is proportional to the magnetic induction B the electrode gap D as well as the average flow velocity v Given the magnetic induction B and the electrode gap D are constant values it follows t...

Page 24: ...omagnetic flowmeters are deployed in a wide variety of areas of applica tion IMPORTANT NOTE There is the additional document JUMO flowTRANS MAG S H Safety Manual Ex for devices 406012 406019 for the m...

Page 25: ...hic display Line recorder function X X Partial filling Detection by partial filling electrode TFE X Fieldbus PROFIBUS PA Foundation Fieldbus X X Verification Diagnostic tool ScanMaster X X Advanced fu...

Page 26: ...l cable is used for the electrical connection between the sensor and the transmitter The remote mount design type is indicated by the digit 2 in the 1st basic type extension of the device designation...

Page 27: ...ned by the respective area of application in or outside of potentially explosive areas The device design type is not reflected in the device designation 2 5 Explosion protection JUMO flowTRANS MAG ele...

Page 28: ...using Dual compartment housing Sensor Sensor Sensor Steel housing Aluminum hous ing Aluminum housing Aluminum housing ATEX IECEx ATEX IECEx Gas zone 2 Gas zone 1 Dust zone 21 22 Dust zone 21 22 JUMO f...

Page 29: ...Aluminum hous ing Aluminum housing Aluminum housing ATEX IEC ATEX IEC Gas zone 2 Gas zone 1 Dust zone 21 22 Dust zone 21 22 JUMO flowTRANS MAG 01 02 406018 2 0 without Ex protec tion 406018 2 1 Ex pro...

Page 30: ...406016 2 1 Ex protection zone 2 Sensor Sensor ATEX IEC Gas zone 2 Dust zone 21 22 JUMO flowTRANS MAG 01 02 406018 2 0 without Ex protection 406018 2 1 Ex protection zone 2 406019 2 0 without Ex protec...

Page 31: ...DN 400 Use carrying straps to transport flange devices up to and including a nominal width of DN 400 Position the carrying straps around the two process connections to lift the device WARNING Risk of...

Page 32: ...s with a nominal width greater than DN 400 must be set up on a foundation with a sufficient load bearing capacity using a support WARNING Risk of injury Do not lift flange devices directly on the conn...

Page 33: ...5 Do not expose the transmitter and sensor to direct sunlight provide sun protection if necessary Ensure sufficient cooling when mounting the transmitter in a control cabinet Maximum ambient tem perat...

Page 34: ...ues page 35 To achieve optimum measuring results it must be ensured that the seals and the measuring pipe are fitted in the center 4 Use suitable screws in the holes according to chapter 4 2 Tightenin...

Page 35: ...1 2 22 75 22 75 CL150 3 65 3 65 12 98 12 98 CL300 4 94 3 86 17 38 17 38 CL600 9 73 9 73 JIS 10K 2 84 1 37 14 68 14 68 DN 20 3 4 PN 40 9 78 7 27 20 75 20 75 PN 63 100 24 57 20 42 42 15 42 15 CL150 5 29...

Page 36: ...2 39 1 37 02 39 1 PN 40 30 88 21 11 43 03 44 62 43 03 44 62 PN 63 57 89 51 5 81 66 75 72 81 66 75 72 CL150 30 96 30 96 89 93 89 93 89 93 89 93 CL300 38 38 27 04 61 21 61 21 61 21 61 21 CL600 53 91 53...

Page 37: ...0 12 PN 10 58 79 38 45 91 29 94 65 91 29 94 65 PN 16 122 4 85 64 113 9 114 8 113 9 114 8 PN 25 180 6 130 2 151 1 106 9 151 1 106 9 PN 40 233 4 237 4 254 6 252 7 254 6 252 7 CL150 90 13 50 37 203 5 198...

Page 38: ...e quest DN 750 30 CL150 423 8 380 9 493 3 442 423 8 380 9 CL300 1886 Upon re quest Upon re quest Upon re quest 1886 Upon re quest DN 800 32 PN 10 391 7 304 Upon re quest Upon re quest 391 7 304 PN 16...

Page 39: ...quest CL150 815 3 731 6 CL300 3300 Upon re quest DN 1350 54 CL150 1036 983 7 CL300 5624 Upon re quest DN 1400 56 PN 6 515 Upon re quest PN 10 956 3 Upon re quest PN 16 1558 Upon re quest DN 1500 60 C...

Page 40: ...ue Nm with lining Hard rubber soft rubber PTFE PFA ETFE Ceramic carbide Flange material Flange material Flange material Steel Stainless Steel Steel Stainless Steel Steel Stainless Steel Nominal width...

Page 41: ...ouble elbows 1 in case of tangential inflow or where gate valves are partially open upstream of the sensor In these cases measures must be taken to nor malize the flow profile Do not install fittings...

Page 42: ...slightly inclined for degas sing G00038 3 For a free outlet do not install the measuring device at the highest point or in the draining side of the pipeline as the measuring pipe runs empty or air bu...

Page 43: ...nstalled near pumps or other equipment generating vibra tions G00561 Maintain a minimum clearance of 0 7 m 2 3 ft between the devices to suppress any mutually interference G01349 xx m xx ft Complete t...

Page 44: ...er ratio d D 2 Refer to the flow nomograph for the flow veloc ity adjacent figure 3 Read the pressure loss on the Y axis in the flow nomogram 1 Flange transition piece d Inner diameter of the flowmete...

Page 45: ...n 1 is not neces sary here Make sure that the leakage hole 2 of the pro cess connection is at the lowest point of the in stalled device When maintaining replacing seals on 3A com pliant hygienic devic...

Page 46: ...for at least 20 minutes DANGER Explosion hazard Loosening the transmitter housing screws invalidates the Ex protection Before re starting tighten all screws on the transmitter housing WARNING Personal...

Page 47: ...tallation position the LCD display or transmitter housing can be rotated to allow for horizontal read off 1 Switch off voltage supply 2 Remove case lid see chapter 11 4 2 Replacing the transmitter pag...

Page 48: ...a suitable grounding point using a copper wire at least 2 5 mm2 14 AWG according to the figure IMPORTANT NOTE There is the additional document JUMO flowTRANS MAG S H Safety Manual Ex for devices 4060...

Page 49: ...Sensor model 406015 and 406016 Using the example of the dual compartment transmitter housing The grounding is established as displayed in the figure The measurement medium is grounded via the adapter...

Page 50: ...5 7 Grounding with conductive PTFE grounding washer Optionally grounding washers made of conductive PTFE are available in the nominal width range DN 10 through 250 Assembly is identical to that of co...

Page 51: ...ing washers upstream and downstream of the EMF in the pipeline The grounding washers must be insulated with respect to the pipeline flange and connected to the sensor and functional ground The screw b...

Page 52: ...figure shows the preferred installation for cathodic corrosion protection systems This installation must also be used if rogue external current is anticipated in insulated pipelines e g in the case o...

Page 53: ...reamplifier and 200 m 656 ft with a preamplifier Avoid routing the cable in the vicinity of electrical equipment or switching elements that can create stray fields switching pulses and induction If th...

Page 54: ...ircuit occurs Sensor side dimensions in mm inch Transmitter side dimensions in mm inch Description Description wire color Length in mm inch L1 Maximum stripped length 105 4 10 1 Measurement potential...

Page 55: ...he SE clamp of the terminal strip Connect all other wires as displayed in the figure below CAUTION Device damage The shields may not touch Otherwise a signal short circuit occurs Transmitter side 1 Gr...

Page 56: ...l other specifications Uncover the wire mesh of the cable and connect to the grounding clamp with the ground wire Connect all other wires as shown in the following figure CAUTION Property damage The s...

Page 57: ...Route the signal cable from the terminal box up to above the maximum flooding height of 5 m 16 4 ft 4 Tighten the cable fitting Optimum tightening torque depends on the load of the used cable guide va...

Page 58: ...nduit is available under part no 00649012 CAUTION Condensate formation in terminal box If the sensor is permanently connected to cable conduits moisture may enter in the terminal box due to condensate...

Page 59: ...ve the connecting clamp from the potting compound 3 Knead the two components until fully homogenized 4 Cut open one corner of the bag Process the content within 30 minutes 5 Carefully fill the two com...

Page 60: ...1 2 and PE according to the specifications on the nameplate The transmitter and sensor must be connected to the functional ground IMPORTANT NOTE There is the additional document JUMO flowTRANS MAG S...

Page 61: ...Transmitter dual compartment housing The connection terminals for the voltage supply are located under the terminal cover 1 5 5 3 Transmitter single compartment housing 1 Terminal cover 1 Connection t...

Page 62: ...he connection diagram Dual compartment transmitter housing 10 m 32 8 ft of signal cable is permanently connected to the transmitter in the housing of model 406018 2 1 and model 406019 2 1 for deployme...

Page 63: ...nformation and data contained in the document must also be strictly observed IMPORTANT NOTE For more information about grounding the transmitter and the sensor refer to chapter 4 5 Grounding page 48 A...

Page 64: ...er stop or Other 41 42 Digital output DO2 passive Function can be configured using software on site as Pulse output or Binary output The default setting is Binary output flow direction signaling FE Fu...

Page 65: ...B Passive configuration Umax 30 V Imax 220 mA fmax 5250 Hz Configuration as pulse output Maximum pulse frequency 5250 Hz Pulse width 0 1 to 2000 ms The pulse factor and pulse width are interdependent...

Page 66: ...rotection For the dual compartment transmitter housing the bus address can be set via the DIP switches in the device For all other versions it is set via the display of the transmitter or the fieldbus...

Page 67: ...e I internal E external G00791 24V I E 51 52 41 42 24V I E 51 52 41 42 V Connection via M12 plug only in non potentially explosive areas Pin assignment view from front showing pin insert and pins PIN...

Page 68: ...5 Electrical connection 68...

Page 69: ...r available for the device and the corresponding framework applications accord ing to FDT 1 21 Configuration Directly on device Via DTM in connection with the framework application Transmission FSK mo...

Page 70: ...to IEC 61158 2 Cable Shielded twisted Types A or B are preferred according to IEC 61158 2 Bus topology Tree and or line structure Bus termination passive on both ends of the main bus line RC element R...

Page 71: ...l According to IEC 61158 2 Bus topology Tree and or line structure Bus termination passive on both ends of the main bus line RC element R 100 C 1 F Voltage and current consumption Mean current consump...

Page 72: ...6 Digital communication 72...

Page 73: ...the additional document JUMO flowTRANS MAG S H Safety Manual Ex for devices 406012 406019 for the measuring systems that are used in potentially explosive areas The information and data contained in...

Page 74: ...UMO flowTRANS MAG remote mount design 1 Case lid 2 Transmitter plug in module 3 Mounting screws 4 Backplane in the transmitter housing 5 Jumper BR901 for active passive current output 6 Jumper BR903 f...

Page 75: ...r electronics unit in reverse order A JUMO flowTRANS MAG S H compact design B JUMO flowTRANS MAG remote mount design 1 Case lid 2 Transmitter plug in module 3 Mounting screws 4 Backplane in the transm...

Page 76: ...s on the display board on the device Setting the address for transmitters with a single compartment housing The setting can be made via System tools or via a PROFIBUS DP master class 2 Alternatively t...

Page 77: ...et via the DIP switches 1 to 7 locally Status ON The address set by DIP switches 1 to 7 applies The address cannot be changed via the bus while the device is operating because DIP switch 8 is queried...

Page 78: ...ter housing 5 Jumper BR905 BR906 for communication 6 Jumper BR901 for active passive current output 7 Jumper BR904 for active passive pulse output 8 Jumper BR903 for integral remote mount design 9 Jum...

Page 79: ...this interchangeability the manufacturer provides three different GSD files General Station Description integrating the system When integrating the system users can therefore decide whether they would...

Page 80: ...e process control system a DD device description file containing the device de scription and a CFF Common File Format file are required The DD file contains the device description The CFF file is requ...

Page 81: ...witch assignment 1 Transmitter plug in module 2 DIP switch Switch Assignment 1 Release of AI function block simulation 8 Hardware write protection for write access via the bus all blocks locked Switch...

Page 82: ...mper BR905 BR906 for communication 6 Jumper BR901 for active passive current output 7 Jumper BR904 for active passive pulse output 8 Jumper BR903 for integral remote mount design compact isolated 9 Ju...

Page 83: ...e ID and device serial number The switch on behavior is compliant with draft DIN IEC 65C 155 CDV from June 1996 The device s mean current consumption is 10 mA The voltage on the bus line must be in th...

Page 84: ...ng the transmitter sensor Use to select Sensor The calibration data of the sensor is loaded from the SensorMemory into the transmitter The transmitter settings are saved in the SensorMemory If the new...

Page 85: ...display for the current flow is ZERO The current output assumes its pre con figured state Iout for alarm Make sure that the sensor and the transmitter are of the same device version e g sensor 406012...

Page 86: ...the pulse per unit the pulse width damping and the status of the current output during an alarm Iout for alarm Iout low alarm Iout high alarm The detailed description of all the menus parameters is pr...

Page 87: ...nfirm your selection 13 Use to call up the edit mode 14 Use or to set the desired measuring range end value 15 Use to confirm your setting 16 Use to call up the edit mode 17 Use or to select the desir...

Page 88: ...ge The Pulse Mode operating mode is set by default 21 Use to confirm your selection 22 Use to call up the edit mode 23 Use or to set the desired value 24 Use to confirm your setting 25 Use to call up...

Page 89: ...your setting 40 Use to start the automatic zero point adjustment for the system NOTE Prior to starting the zero point adjustment make sure that There must be no flow through the sensor close all valv...

Page 90: ...r 8 4 Parameter description page 113 IMPORTANT NOTE The transmitter automatically calibrates the capacitive push buttons on a regular basis If the housing is opened during operation the sensitivity of...

Page 91: ...ty Pipe TFE Advanced functionsa Gas Bubble Conductivity Coat ing Sensor Temp F R Signal Digital Input Setup No Function Totalizer Reset All Flowrate to Zero System Zero Adjust TotalizerStop All Advanc...

Page 92: ...asuring range end value 0 02xQmaxDN 0 2 m s QmaxDN 0 to 10 m s Maximum Measuring range end value 2xQmaxDN 20 m s DN inch m3 h US gal min m3 h US gal min m3 h US gal min 50 2 1 2 5 28 60 264 120 528 65...

Page 93: ...340 72000 317006 144000 634013 1800 72 1800 7925 90000 396258 180000 792516 2000 80 2280 10039 114000 501927 228000 1003853 Nominal width Minimum Measuring range end value 0 02xQmaxDN 0 2 m s QmaxDN 0...

Page 94: ...7 Startup 94...

Page 95: ...calibrates the capacitive push buttons on a regular basis If the housing is opened during operation the sensitivity of the push buttons is first increased meaning that operating er rors may occur The...

Page 96: ...s required for starting up and configuring the device The device configuration can be changed here Process display Information level Con guration level Diagnostics Easy Setup Operator Page 1 3 Device...

Page 97: ...er 2 Current process values 3 Symbol indicating the button function 4 Symbol indicating Parameterization protected Symbol Description Call up the information level When Autoscroll mode is enabled a sy...

Page 98: ...u Description Operator Menu Diagnostics Selection of the Diagnostics submenu see chapter Calling up the error description page 100 Operator page 1 Selection of the displayed operator page Operator pag...

Page 99: ...ges are divided into four groups in accordance with the NAMUR classification scheme In addition the error messages are divided into the following areas Symbol Description Error failure Functional chec...

Page 100: ...e shows the area where the error has occurred The second line shows the unique error number The next lines show a brief description of the error and information for the troubleshooting Process display...

Page 101: ...inutes You can quickly switch between the pro cess display and the configuration level without entering the password again 2 Use to confirm the password The first menu item of the configuration level...

Page 102: ...ull out the transmitter electronics unit 5 Set jumpers on the backplane according to the following table 6 Reinstall the transmitter electronics unit in reverse order Transmitter in a dual compartment...

Page 103: ...a value is set by entering the individual decimal positions 1 Selection of the parameters to be set in the menu 2 Use to call up the parameter for editing The decimal point currently selected is highl...

Page 104: ...Use to confirm your setting This concludes the procedure for changing the parameter value Canceling the entry For some menu items a value must be entered If you do not want to change the parameter you...

Page 105: ...High Alarm Value System Zero Manual Automatic Cable length Device Info 2 Sensor Sensor Type Sensor Model Sensor Size QmaxDN Qmax Qmax2 Span Ss Zero Sz User Span Mains Frequency Excitation Freq Coil C...

Page 106: ...Date Last Cal Date Cal Cert No First Cal Location Last Cal Location Manufacturer Street City Phone Device Setup 3 Access Control Standard Password Advanced Password Read Only Switch Custody Switch Sen...

Page 107: ...2 Operator Page 3 Operator Page 4 Input Output 5 Digital Out Mode DO1 DO2 Function Pulse F Pulse R Pulse F Logic Pulse VR Logic Logic Logic DO1 Drive Passive Active Logic Setup DO1 Signal No Function...

Page 108: ...8 Parameterization 108...

Page 109: ...109 8 Parameterization...

Page 110: ...8 Parameterization 110...

Page 111: ...111 8 Parameterization...

Page 112: ...8 Parameterization 112...

Page 113: ...s 0 to 2 QmaxDN Totalizer Pulse Unit m3 l ml ft3 hl g kg t lb ig al ugal bls Ml Mugal custom Unit selection for the flow counter Default setting l Operation Pulse mode Fullscale Fre quency Operating...

Page 114: ...on refers to the response time for a sudden change in the flow It affects the current value in the LCD display and the current output Default setting 1 second lout at Alarm Low High Current output sta...

Page 115: ...ted nomi nal width Qmax Set measuring range end value for measuring range 1 Default setting measuring range 1 enabled Qmax2 Set measuring range end value for measuring range 2 Default setting measurin...

Page 116: ...on Device Info Sensor Calibration First Cal Date Date of the first calibration of the sensor calibration of the new device Last Cal Date Date of the last calibration of the sensor Cal Cert No ID no of...

Page 117: ...Description Device Info Acquisition Analog Reset Noise Reset Max Display for service purposes only Noise Reset ON Selection of Analog Reset submenu Menu parameter Value range Description Device Info...

Page 118: ...ID ID number of the transmitter SAP ERP No Order number of the transmitter TX Version Selection of TX Version submenu TX Run Hours Operating hours counter for the transmitter Calibration Selection of...

Page 119: ...isplay only ON OFF Display of the custody switch position the switch must be enabled for the calibrated device Menu parameter Value range Description Device Setup Sensor QmaxDN Display only The displa...

Page 120: ...t min t h t d lkb s lb min lb h und lb d a fixed density must be includ ed in the calculations To convert the mass flow the density can be config ured in the range between 0 01 and 5 0 g cm3 Low Flow...

Page 121: ...om s Unit selection for the flow display Velocity Unit m s m min cm s cm min feet s feet min inch s inch min Unit selection for displaying the flow velocity Custom Vol Type Volume flow Select whether...

Page 122: ...flow is measured The current output is set to zero The switching threshold of the low flow monitoring re fers to the measuring range currently set Default setting 1 Hysteresis 0 to 50 Hysteresis sett...

Page 123: ...oll ON OFF When Multiplex mode is enabled you can activate the Autoscroll function in the user menu in the in formation level As a result the operator pages are automatically dis played in the process...

Page 124: ...n the value range Default setting 3 lines with 9 characters 1 line with 6 characters Bar graph 1 line with 9 characters 1 line with 9 characters Bar graph 2 lines with 9 characters 2 lines with 9 char...

Page 125: ...Output Digital Out Mode Selection of Digital Out Mode submenu Logic Setup Selection of Logic Setup submenu Pulse Setup Selection of Pulse Setup submenu Digital Input Setup No Function Totalizer Reset...

Page 126: ...ge Description Input Output Digital Out Mode Function DO1 DO2 Pulse F Pulse R Selection of functions for the digital outputs DO1 and DO2 Pulse F Pulse R DO1 Pulse output for the forward direction DO2...

Page 127: ...h End Contacta The digital output is activat ed when the configured filling quantity is reached Default setting F R Signal DO1 Alarm Config Selection of DO1 Alarm Config submenu The menu is only displ...

Page 128: ...ulse Setup Operating Mode Pulse Mode Fullscale Fre quency The menu is only displayed after selecting a Pulse function below Input Output Setup Digital outp Function DO1 DO2 Operating mode selection fo...

Page 129: ...Low Alarm the current output assumes the value for Low Alarm Default setting off lout at Flow 103 Off High Alarm Low Alarm Selection of the status for the current output if the val ue falls below the...

Page 130: ...utput statues can be simulated For further information see 8 5 Menu parameter Value range Description Process Alarm Group Masking Maintenance Required ON OFF The alarm messages are divided into groups...

Page 131: ...range Description Communication HART Device Address 0 to 15 Selection of HART device address The HART protocol allows a bus configuration with up to 15 devices 1 to 15 Default setting 0 HART TAG 8 cha...

Page 132: ...atus Group ON OFF Contents Alarm Empty Pipe Frequency EPD Hz TFE Frequency TFE Hz Coil Group ON OFF Contents Coil Current lc mA Coil Voltage CV V Total Coil Resistance CR Ohm TX Group Contents Referen...

Page 133: ...tion running Clear device is initialized Stop cyclic communication stopped BUS com munication still active Al1 Q Flowrate Display only Current flow in the set unit from the transducer block flow inclu...

Page 134: ...8 off Menu parameter Value range Description Communication PROFIBUS The menu is only displayed for devices with PROFI BUS PA AO Density Display only Current output value for the density from the trans...

Page 135: ...ng of the supply counter in the set unit from the transducer block spec flow including status AI3 Internal Tot Rev Display only Current counter reading of the return counter in the set unit from the t...

Page 136: ...s correspond to the set simulated measured value Configuration appears in the lower display line After the simulation is ended simulation mode is set back to Off The values specified in the Value Rang...

Page 137: ...assumes the state defined in the menu Input Output Current output Iout for e pipe and the pulse output is stopped Default setting OFF Adjust EP The Empty Pipe Detection must be calibrated to the loca...

Page 138: ...sistor When this value is not reached an alarm is triggered Default setting 0 Signal Cable length 0 01 to 200 m Entry of the Signal Cable length between the trans mitter and the sensor For compact dev...

Page 139: ...tection calibration Threshold Gas Bubble Setting the switching threshold If the current value is above the set switching threshold a message is out put on the LCD display and the alarm is activated at...

Page 140: ...Cond Max Alarm 5 to 20 000 S cm Sets the maximum limit value for conductivity When the value exceeds this limit an alarm is triggered Default setting 20 000 S cm Elec Imp E1 GND Display only Current i...

Page 141: ...wed in the Advanced password level Menu parameter Value range Description Diagnostics Diagnostics Control TFE Detector TFE Detector Activation of the Partial filling detector function TFE Adjust TFE F...

Page 142: ...ence Signal Ratio Signal difference Signal Max max value of the pos signal Signal Min max value of the neg sig nal Signal Error Signal error share NV Reset s Amplification Int Menu parameter Value ran...

Page 143: ...at QE1 Elec Coat QE2 Elec Imp E1 GND Elec Imp E2 GND Start Tx Startup F P Creates the manual fingerprint for the transmitter Tx Check CMR Tx Check 5 m s Tx Check 10 m s a Only available for JUMO flowT...

Page 144: ...n Diagnostics Flowrate Alarm Max Flowrate Alarm 0 to 130 Setting of the maximum limit value for the flow Min Flowrate Alarm 0 to 130 Setting of the minimum limit value for the flow Menu parameter Valu...

Page 145: ...zer Rev Reset the reverse totalizer to zero Edit Totalizer Net Reset the difference totalizer to zero All Vol Totalizer Reset all totalizers to zero Menu parameter Value range Description Totalizer Ba...

Page 146: ...unts up to the defined filling quantity Total Batch Counter Display only Total number of all fills Reset Batch Counter Reset filling counter to zero Start Stop Batching Manual start stop of the fillin...

Page 147: ...lex mode 16 FRAM Com Fail 17 No Sensor Simulate No communication to SensorMemory error 18 Sim Digital Input Simulation of the ON OFF digital input 19 ADC saturated Simulate AD converter override error...

Page 148: ...8 Parameterization 148 43 Gas bubble Simulate Gas bubbles error 44 Pulse Cut Off Simulate Pulse output error 46 Sensor Temp Simulate Sensor temperature alarm error Menu Parameter Description...

Page 149: ...DI or the fieldbus One of the digital outputs DO is used to actuate the valve which is closed again on reaching the defined filling quantity The transmitter measures the after run quantity rt and com...

Page 150: ...igital Input Setup Start Stop Batching filling function a Only available for JUMO flowTRANS MAG S02 H02 Menu parameter Value range Description Input output Digital Input Setup Start Stop batching Sele...

Page 151: ...tact is actuated Automatic after flow correction corrects the defined filling quantity by the after flow quantity Lag Corr Quantity 100 000 to 100 000 Manual input of the after flow quantity Batch Tot...

Page 152: ...8 Parameterization 152...

Page 153: ...tions for using the function JUMO flowTRANS MAG S02 The function is available in the nominal width range DN 10 to 300 3 8 to 12 inch JUMO flowTRANS MAG H02 The function is available in the nominal wid...

Page 154: ...r plastic pipelines a grounding washer must be deployed upstream and downstream of the de vice 9 1 4 Conductivity monitoring The conductivity of the measurement medium is monitored by means of a confi...

Page 155: ...rements This function includes monitoring the sensor temperature and monitoring the resistance of the coils in the sensor Monitoring the sensor temperature The temperature of the coils in the sensor c...

Page 156: ...rement medium must be between 20 S cm and 20 000 S cm Additional installation conditions There must be no pre amplifier installed in the sensor 9 2 Conducting the grounding check 1 Use or to select th...

Page 157: ...eter 5 Use or to select the Amplitude 1 Value n item 6 Use to display the parameter The measured values indicate potential interference on the ground line of the device at the time of the test No or m...

Page 158: ...eter Default setting Coil R Min Alarm 0 0 Ohm Coil R Max Alarm 1000 0 Ohm Tmedium Parameter Coil R Min Alarm Coil R Max Alarm 40 C 40 F Factory fingerprint Factory fingerprint Coil resistance x 0 71 C...

Page 159: ...t be determined on site Recommended setting in menu Diagnostics Diagnostics Control Cond Detection Elect imp min alarm 0 2 x mean impedance value Elect imp max alarm 3 0 x mean impedance value 9 3 4 T...

Page 160: ...9 Advanced diagnostics functions 160...

Page 161: ...ectronic unit F123 321 Brief description Information Back Exit Error no area Text in the LCD display Cause Remedy F254 038 Electronics RAM error in Transmitter Error in the transmitter electronics uni...

Page 162: ...e empty pipe detector and calibrated when the measuring pipe is empty Galvanic voltages at the measur ing electrodes Contact manufacturer Conductivity of fluid is not evenly distributed in the measure...

Page 163: ...ed and is currently set to a specific path In the Process Alarm menu switch off the simulation mode or set the HART address to 0 in the Communication menu Simulation Mode The error message is displaye...

Page 164: ...ion Mode C158 039 Config Simulation of HART fre quency The simulation mode is switched on In the Process Alarm menu switch off the simulation mode Switch off Simulation Mode C154 018 Config Simulation...

Page 165: ...to high The sensor temperature is outside the set limit values Check process adjust alarm limits if necessary S140 007 Operation Flowrate 103 The flow in the system exceeds the set measuring range en...

Page 166: ...l Sta tus is not set to calibrated Contact manufacturer Set Cal Status to calibrated S108 044 Operation Pulse output is cutted off Incorrect configuration In the Easy Setup menu reduce the Pulses per...

Page 167: ...box Bad EMC environment Check wiring M080 012 Operation Display value is 1600 h at Qmax Display value 1600 h for Qmax Change the totalizer unit Change eng Unit for Total izer Error no area Text in the...

Page 168: ...f noise reduction Contact service C184 010 Configuration The Flowrate is set to zero 4 mA 0 flow No response 0 Hz 0 Mask group Check digital in terminals 81 82 C182 008 Configuration Flow simulation C...

Page 169: ...Bubble Alarm Current value Programmed alarm Current value Current value Mask group S144 033 Operation Partially filled pipe TFE Programmed alarm Programmed alarm Current value Current value Mask group...

Page 170: ...ronics NV Corrupt Current value No response Current value Current value Mask group M94 034 Electronics Current out fault Low alarm No response Current value Current value Mask single alarm Comms to MS...

Page 171: ...canceled by selecting Offline In Offline mode the device can be operated or parameterized but no measurement is performed In Offline mode the error message F252 017 is set 1 The SensorMemory is a memo...

Page 172: ...y for the current flow is ZERO The current output assumes its pre con figured state Iout for alarm Make sure that the sensor and the transmitter are of the same device version e g sensor 406012 2 0 JU...

Page 173: ...R Explosion hazard Loosening the transmitter housing screws invalidates the Ex protection Before re starting tighten all screws on the transmitter housing WARNING Personal injuries When the housing is...

Page 174: ...sions with variable process connections are supplied with special seals between the sensor housing and the process connection These seals must be used and installed correctly to prevent leakage and en...

Page 175: ...d secure the case lid 1 against twisting 9 Reload the system data See chapter 7 5 1 Loading the system data page 84 DANGER Explosion hazard When the case lid is open Ex protection and touch protection...

Page 176: ...Loosen the screws 3 and pull out the transmitter plug in module 6 Insert the new transmitter plug in module 2 and retighten the screws 3 7 Before closing the housing make sure the case lid O ring is c...

Page 177: ...e 1 0 A for voltage supply usable for all devices 00645917 No Designation Part number 1 Housing lid for transmitters in a single compartment housing with a com pact design 00645918 2 Universal backpla...

Page 178: ...itters in a dual compartment housing with a re mote mount design ex zone 1 00645925 2 Universal backplane for transmitters in a dual compartment housing 00645920 3 Housing lid for transmitters in a si...

Page 179: ...012 Model 406015 Model 406013 Model 406016 1 Connection board without preamplifier 00645931 00645931 Connection board with preamplifier 00645932 00645932 G00880 1 No Designation Part number Model 4060...

Page 180: ...al width DN 65 2 1 2 00661231 9 Flat seal with FDA approval Nominal width DN 80 3 00661232 10 Flat seal with FDA approval Nominal width DN 100 4 00661236 No Designation Part number 1 Flat seal with FD...

Page 181: ...er 7 6 Nominal width measuring range page 92 Calibration pulse output Nominal width 0 4 of the measured value 0 02 QmaxDN standard DN 3 to 2 000 0 2 of measured value 0 02 QmaxDN option al DN 10 to 60...

Page 182: ...city v in m s Q QmaxDNa a QmaxDN See table chapter 7 6 Nominal width measuring range page 92 Y Accuracy of measured value in Repeatability 0 11 of the measured value tmeas 100 s v 0 5 to 10 m s Respon...

Page 183: ...are allowed for CIP SIP cleaning for a limited time See table 13 2 4 Hard rubber DN 15 to 2000 1 2 to 80 0 mbar 90 C 194 F Soft rubber DN 50 to 2000 2 to 80 0 mbar 60 C 140 F PTFE DN 10 to 600 3 8 to...

Page 184: ...C 5 F 60 C 140 F PFA Steel 10 C 14 F 60 C 140 F 10 C 14 F 90 C 194 F PTFE 45 C 113 F 130 C 266 F Thick PTFE Stainless steel 20 C 4 F 60 C 140 F 25 C 13 F 90 C 194 F ETFEb b For version Sensor housing...

Page 185: ...rbide Steel 10 C 14 F 60 C 140 F 10 C 14 F 80 C 176 F Stainless steel 20 C 4 F 60 C 140 F 20 C 4 F 80 C 176 F Remote mount design high temperature version a a For version Sensor housing made of alumin...

Page 186: ...fier 50 m 164 ft With preamplifier 200 m 656 ft Scope of delivery 5 m 16 4 ft included Signal cable part no 00648906 Transmitter housing design Single compartment housing Ex zone 1 Ex zone 2 or Outsid...

Page 187: ...ber Soft rubber Stainless steel 1 4571 AISI 316 Ti Hastelloy C 4 2 4610 titani um tantalum platinum iridium x PTFE PFA ETFE Thick PTFE Stainless steel 1 4571 AISI 316 Ti Hastelloy C 4 2 4610 titani um...

Page 188: ...asuring grounding elec trode For lining Hard rubber Stainless steel 1 4571 AISI 316 Ti Hastelloy C 4 2 4610 titani um tantalum platinum iridium x PTFE Stainless steel 1 4571 AISI 316 Ti Hastelloy C 4...

Page 189: ...1 0432 ASTM A105 Q255A 20 16Mn Stainless steel 1 4301 AISI 304 1 4307 1 4404 AISI 316 L 1 4435 AISI 316 L 1 4541 AISI 321 1 4571 AISI 316 Ti ASTM materials Grade TP304 TP304 L TP316 L TP321 TP316 Ti T...

Page 190: ...o DN 400 16 CL150 300 up to DN 1 000 40 CL150 ASME Stainless steel DIN flange DN 25 to 600 1 to 24 G00591 CL300 CL150 CL600 30 22 10 14 10 50 30 86 50 122 70 158 90 194 110 230 130 266 150 302 170 C 3...

Page 191: ...el case DN 25 to 600 1 to 24 G01335 40 35 30 25 20 15 10 5 0 580 508 435 363 290 218 145 73 0 PS bar PS PSI PN40 PN25 CL150 PN16 PN10 10 14 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 90 194 80...

Page 192: ...m admissible cleaning temperature If the ambient temperature is 25 C the difference must be subtracted from the max cleaning tem perature Tmax C C TAmb 25 C 13 3 5 Maximum admissible temperature shock...

Page 193: ...owing applies for low temperature version optional 40 C 40 F Maximum Minimum Maximumb b Higher temperatures are allowed for CIP SIP cleaning for a limited time See table chapter 13 3 4 Maximum admissi...

Page 194: ...er and sensor is made via a signal cable Transmitter Single compartment housing Ex zone 2 or outside of Ex area housing design Maximum signal cable lengtha a At a minimum conductivity for the measurem...

Page 195: ...ainless steel 1 4539 AISI 904 L Stainless steel 1 4571 AISI 316 Ti Hastelloy C 4 2 4610 Hastelloy B 3 2 4600 titani um tantalum platinum iridium x Seals For process connection x Welded socket compress...

Page 196: ...580 25 to 130 C 13 to 266 F DN 50 DN 80 2 3 16 232 DN 65 DN 100 2 1 2 4 10 145 Tri clamp DIN 32676 DN 3 to 50 1 10 to 2 16 232 25 to 121 C 13 to 250 F DN 65 to 100 2 1 2 to 4 10 145 Tri clamp ASME BPE...

Page 197: ...2210 Connection flange design Nominal width Material Process connec tion Fluid temperature TS Admissible pressure PS DN 32 to 100 1 1 4 to 4 1 4404 1 4435 1 4301 PN10 25 to 130 C 13 to 266 F 10 bar 14...

Page 198: ...pply AC 100 to 230 V 15 10 AC 24 V 30 10 DC 24 V 30 30 harmonics 5 Supply frequency 47 to 64 Hz Excitation frequency 6 25 HZ 7 5 Hz 12 5 Hz 15 Hz 25 Hz 30 Hz 50 60 Hz voltage supply Power consumption...

Page 199: ...chnical data 13 4 7 Vibration according to EN 60068 2 Valid for Remote mount design In the range 10 to 58 Hz Transmitter max 0 15 mm 0 006 amplitudea a Peak load In the range 58 to 150 Hz max 2 g acce...

Page 200: ...inum Aluminum Sensor Design type Steel pipe Shell housing Shell housing Material Steel Aluminum Aluminum Process connection Material Steel Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX IE...

Page 201: ...minum Aluminum Process connection Material Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX FM15ATEX0024X FM15ATEX0025X FM15ATEX0024X FM15ATEX0025X IECEx FME15 0006X FME15 0006X Ex protectio...

Page 202: ...Material Aluminum Aluminum Process connection Material Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX IECEx Ex protection zone 1 2014 34 EU ATEX FM15ATEX0025X FM15ATEX0025X IECEx FME15 000...

Page 203: ...sing Shell housing Material Steel Aluminum Aluminum Process connection Material Steel Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX IECEx Ex protection zone 1 2014 34 EU ATEX IECEx Pressu...

Page 204: ...onnection Material Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX FM15ATEX0024X FM15ATEX0025X FM15ATEX0024X FM15ATEX0025X IECEx FME15 0006X FME15 0006X Ex protection zone 1 2014 34 EU ATEX...

Page 205: ...inum Process connection Material Steel Stainless steel Ex protection zone 2 2014 34 EU ATEX IECEx Ex protection zone 1 2014 34 EU ATEX FM15ATEX0025X FM15ATEX0025X IECEx FME15 0006X FME15 0006X Pressur...

Page 206: ...AISI 316 Ti CrNi steel 1 4571 AISI 316 Ti Process connection Material CrNi steel 1 4404 AISI 316 L CrNi steel 1 4404 AISI 316 L Ex protection zone 2 2014 34 EU ATEX IECEx Ex protection zone 1 2014 34...

Page 207: ...4571 AISI 316 Ti Process connection Material CrNi steel 1 4404 AISI 316 L CrNi steel 1 4404 AISI 316 L CrNi steel 1 4404 AISI 316 L Ex protection zone 2 2014 34 EU ATEX FM15ATEX0024X FM15ATEX0025X FM...

Page 208: ...sing Single compartment housing Dual compartment hous ing Material Aluminum Aluminum Aluminum Ex protection zone 2 2014 34 EU ATEX FM15ATEX0024X FM15ATEX0025X IECEx FME15 0006X Ex protection zone 1 20...

Page 209: ...as Bubblea Conductivi tya Coatinga Sensor Tempa a Only available for JUMO flowTRANS MAG S02 H02 Pulse F Pulse R DO1 behavior Active Passive Passive DO2 Alarm Config F R Signal Pulse R General Alarm Mi...

Page 210: ...ssure Equipment Directive PED 2014 68 EU Article 13 Pressure Equipment Directive PED 2014 68 EU Mod B D EMC directive 2014 30 EC Low voltage directive 2014 35 EU ATEX directive 2014 34 EC Explosion pr...

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Page 258: ...14 Annex 258...

Page 259: ......

Page 260: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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