7 - 13
Assembly
(continued)
15.
Fix the (1) case in a vice and assemble the (2-1)
base plate to the (1) case and tighten with (20)
socket head bolts.
Note:
Coat the sliding surfaces of (4) cylinder block and (5)
valve plate with hydraulic oil.
Be careful not to drop the (5) valve plate.
Align the (28) pin and (1) case pinhole.
Tighten the socket head bolts at the specified torque.
108 ± 10 Nm (11 ± 1.0 kgf/m, 79.5 ±7.2 lb/ft)
16. Plunger assembly
a.
Attach
ø
10 mm bar to the
ø
11 mm hole of the (2-2-1)
plunger and fix with a vice.
Assemble the (2-2-2) check valve and (2-2-3)
spring in order.
b.
Assemble (2-2-4) plug which has (2-2-5) 'O'-ring
attached to it into the (2-2-1) plunger and tighten
to the specified tightening torque. 137 ± 10 Nm
(14 ± 1.0 kgf/m, 101.2 ± 7.2 lb/ft)
17.
Assemble the (2-2-1) plunger into the (2-1) base plate.
Note:
Coat the plunger sliding part with hydraulic oil and
then assemble it.
Slowly turn the plunger as you assemble it.
Check that the plunger moves smoothly.
18. Cap Assembly
Assemble the (2-6-3) spring and (2-6-2) piston in
order to the (2-6-1) cap.
Section F
Transmission
9803/6400
Section F
7 - 13
Issue 2*
Motor
*
*
Summary of Contents for JS 200 Series
Page 57: ...9 1 Section 3 Routine Maintenance 9803 6400 Section 3 9 1 Issue 2 Component Location Diagram...
Page 113: ......
Page 137: ...5 3 Section C Electrics 9803 6400 Section C 5 3 Issue 2 Pump Control FLOW CHART...
Page 201: ...10 7 Section C Electrics 9803 6400 Section C 10 7 Issue 1 CAPs II Diagnostic system K C...
Page 215: ...Section E Section E Hydraulics 9803 6400 Issue 2 3 2 3 2 Schematics...
Page 217: ...Section E Section E 9803 6400 Issue 2 3 3 3 3 Hydraulics Schematics...
Page 218: ...3 5 Section E Hydraulics 9803 6400 Section E 3 5 Issue 1 Schematics Shuttle Block JS200 JS240...
Page 232: ...10 1 Section E Hydraulics 9803 6400 Section E 10 1 Issue 1 Hydraulic Pump JS200 JS240...
Page 233: ...10 2 Section E Hydraulics 9803 6400 Section E 10 2 Issue 1 Hydraulic Pump JS200 JS240...
Page 234: ...10 3 Section E Hydraulics 9803 6400 Section E 10 3 Issue 1 Hydraulic Pump JS200 JS240...
Page 263: ...30 2 Section E Hydraulics 9803 6400 Section E 30 2 Issue 1 Control Valve JS200 JS240...
Page 264: ...30 3 Section E Hydraulics 9803 6400 Section E 30 3 Issue 1 Control Valve JS200 JS240...
Page 265: ...30 4 Section E Hydraulics 9803 6400 Section E 30 4 Issue 1 Control Valve JS200 JS240...
Page 266: ...30 5 Section E Hydraulics 9803 6400 Section E 30 5 Issue 1 Control Valve JS200 JS240...
Page 267: ...30 6 Section E Hydraulics 9803 6400 Section E 30 6 Issue 1 Control Valve JS200 JS240...
Page 268: ...30 7 Section E Hydraulics 9803 6400 Section E 30 7 Issue 1 Control Valve JS200 JS240...
Page 327: ...51 12 Section E Hydraulics 9803 6400 Section E 51 12 Issue 1 Solenoid Valve 8 spool...
Page 328: ...55 1 Schematic Section E Hydraulics 9803 6400 Section E 55 1 Issue 1 Shuttle Valve...
Page 330: ...55 3 Schematic Section E Hydraulics 9803 6400 Section E 55 3 Issue 1 Cushion Valves...
Page 481: ...7 15 Section F Transmission 9803 6400 Section F 7 15 Issue 2 Motor...
Page 482: ...7 16 Section F Transmission 9803 6400 Section F 7 16 Issue 1 Motor...