jcb JS 200 Series, Service Manual

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32 - 2
Section E
Hydraulics
9803/6400
Section E
32 - 2
Issue 1
Control Valve JS200/JS240
Control Valve Trouble Shooting (continued)
Relief Valve
Hydraulic System
Symptoms Possible Causes Countermeasures
Pressure does not rise at all 1. The main poppet, sleeve or pilot Check whether foreign matter is in each
poppets are sticking open or poppet.
foreign matter is in the valve seat.
Check whether each part is sliding
smoothly.
Clean all the parts.
Relief pressure is unstable 1. The pilot poppet seat is damaged. Replace the damaged parts.
2. The piston is sticking to the main poppet. Remove the surface scratches.
Clean all the parts.
Relief pressure is out of control 1. Wear due to foreign matter. Replace the worn parts
2. Lock nut and adjuster are loose. Reset the pressure and tighten the lock nut
to the rated torque.
Oil leakage 1. Damaged seat or worn O-ring. Replace damaged or worn parts.
Check whether each part is sliding
smoothly.
2. Parts are sticking due to foreign Check for scratches, cuts or foreign matter.
matter. Clean all the parts.
Symptoms Possible Causes Countermeasures
The hydraulic system is not 1. Pump problem. Check the pressure or replace the pump.
working well or not at all
2. Foreign matter clogging inside the Disassemble the relief valve and clean.
relief valve.
3. Relief valve trouble. Check according to the maintenance
procedures.
4. Ram trouble. Repair or replace.
5. Load is too heavy. Check the circuit pressure.
6. Crack in the valve. Replace the valve assembly.
7. Spool does not stroke fully. Check the spool movement and
operation link.
8. Oil level too low. Replenish hydraulic oil.
9. Filters inside circuit are clogged. Clean filter or replace.
10. Hose runs are kinked. Check the hoses.