![background image](http://html1.mh-extra.com/html/jcb/js-200-series/js-200-series_service-manual_3627661361.webp)
75 - 8
Assembly JS200/JS240
(continued)
6. Assemble the piston rod into the cylinder.
a.
Secure the cylinder vertically or horizontally, insert
the piston into the cylinder.
b.
If the cylinder is vertical the piston rod will enter
under its own weight. If horizontal, it must be helped
in.
Note:
When inserting the piston into the cylinder take care
to
prevent the slide rings from falling off.
c.
Use a jig
A
(split nylon pipe) to compress the slide
rings
B
during insertion.
e.
Phase the gaps of slide rings
B
at 180°.
7. Position the cylinder head as shown.
Install the mounting bolts, temporarily tighten them in the
order shown and re-tighten the bolts to the specified
torque in the sequence shown.
8. Installing the piping.
a.
Make sure the 'O'-rings
C
are properly installed in the
respective grooves.
b.
Fasten the bolts at each port first.
c.
Fasten the bolts to the specified torque.
d.
Fasten the piping band screws
D
equally on both
sides to the specified torque so that the gap
clearances
E
are eliminated.
Section E
Hydraulics
9803/6400
Section E
75 - 8
Issue 1
Hydraulic Rams
C
E
E
D
D
A
B
Summary of Contents for JS 200 Series
Page 57: ...9 1 Section 3 Routine Maintenance 9803 6400 Section 3 9 1 Issue 2 Component Location Diagram...
Page 113: ......
Page 137: ...5 3 Section C Electrics 9803 6400 Section C 5 3 Issue 2 Pump Control FLOW CHART...
Page 201: ...10 7 Section C Electrics 9803 6400 Section C 10 7 Issue 1 CAPs II Diagnostic system K C...
Page 215: ...Section E Section E Hydraulics 9803 6400 Issue 2 3 2 3 2 Schematics...
Page 217: ...Section E Section E 9803 6400 Issue 2 3 3 3 3 Hydraulics Schematics...
Page 218: ...3 5 Section E Hydraulics 9803 6400 Section E 3 5 Issue 1 Schematics Shuttle Block JS200 JS240...
Page 232: ...10 1 Section E Hydraulics 9803 6400 Section E 10 1 Issue 1 Hydraulic Pump JS200 JS240...
Page 233: ...10 2 Section E Hydraulics 9803 6400 Section E 10 2 Issue 1 Hydraulic Pump JS200 JS240...
Page 234: ...10 3 Section E Hydraulics 9803 6400 Section E 10 3 Issue 1 Hydraulic Pump JS200 JS240...
Page 263: ...30 2 Section E Hydraulics 9803 6400 Section E 30 2 Issue 1 Control Valve JS200 JS240...
Page 264: ...30 3 Section E Hydraulics 9803 6400 Section E 30 3 Issue 1 Control Valve JS200 JS240...
Page 265: ...30 4 Section E Hydraulics 9803 6400 Section E 30 4 Issue 1 Control Valve JS200 JS240...
Page 266: ...30 5 Section E Hydraulics 9803 6400 Section E 30 5 Issue 1 Control Valve JS200 JS240...
Page 267: ...30 6 Section E Hydraulics 9803 6400 Section E 30 6 Issue 1 Control Valve JS200 JS240...
Page 268: ...30 7 Section E Hydraulics 9803 6400 Section E 30 7 Issue 1 Control Valve JS200 JS240...
Page 327: ...51 12 Section E Hydraulics 9803 6400 Section E 51 12 Issue 1 Solenoid Valve 8 spool...
Page 328: ...55 1 Schematic Section E Hydraulics 9803 6400 Section E 55 1 Issue 1 Shuttle Valve...
Page 330: ...55 3 Schematic Section E Hydraulics 9803 6400 Section E 55 3 Issue 1 Cushion Valves...
Page 481: ...7 15 Section F Transmission 9803 6400 Section F 7 15 Issue 2 Motor...
Page 482: ...7 16 Section F Transmission 9803 6400 Section F 7 16 Issue 1 Motor...