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5 - 5
Changing the Hydraulic oil
!
!
WARNING
DO NOT remove the hydraulic tank filler cap or cover
plate when the engine is running. The hydraulic system
is under pressure. You or others could be injured. First
stop the engine and then release the pressure.
8-3-4-4/1
!
!
WARNING
Hydraulic Pressure
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil contains
harmful contaminants which can cause skin cancer. Do
not handle used engine oil more than necessary. Always
use barrier cream or wear gloves to prevent skin
contact. Wash skin contaminated with oil thoroughly in
warm soapy water. Do not use petrol, diesel fuel or
paraffin to clean your skin.
INT-3-2-3
1. Prepare the Machine
Position the machine on level ground as at
A
. Stop the
engine. Remove the starter key.
2.
Locate the Hydraulic oil tank or Filler Plate.
See
Component Location Diagrams
at the end of the
section.
3. Release Tank Pressure
See
Releasing Tank Pressure
.
a .
Remove the filler port cover
B
and 'O'-ring
C.
b.
Use a pump and discharge the hydraulic oil into an
empty waste container.
c.
Remove the drain plug
D
on the bottom of the Tank
and drain the remaining oil from the tank (have a
drain pan ready).
4. Replace the Suction Strainer E
See
Changing the Suction Strainer.
5. Replace the Return Filter F
See
Changing the Return Filter.
6. Seal the system
a.
Refit Drain plug
D.
b. Refill the Tank
Refill the Tank with Hydraulic oil
(See
Lubricants
and Capacities
for the type of fluid)
to the specified
level
see
Checking the Fluid Level.
c.
Install the 'O'-ring
C
and filler port cover
B.
Note:
If the 'O'-Ring
C
is damaged, replace it with a new
one.
Section 3
Routine Maintenance
9803/6400
Section 3
5 - 5
Issue 2*
Hydraulics
(continued)
JS03760
A
B
C
F
D
E
*
*
Summary of Contents for JS 200 Series
Page 57: ...9 1 Section 3 Routine Maintenance 9803 6400 Section 3 9 1 Issue 2 Component Location Diagram...
Page 113: ......
Page 137: ...5 3 Section C Electrics 9803 6400 Section C 5 3 Issue 2 Pump Control FLOW CHART...
Page 201: ...10 7 Section C Electrics 9803 6400 Section C 10 7 Issue 1 CAPs II Diagnostic system K C...
Page 215: ...Section E Section E Hydraulics 9803 6400 Issue 2 3 2 3 2 Schematics...
Page 217: ...Section E Section E 9803 6400 Issue 2 3 3 3 3 Hydraulics Schematics...
Page 218: ...3 5 Section E Hydraulics 9803 6400 Section E 3 5 Issue 1 Schematics Shuttle Block JS200 JS240...
Page 232: ...10 1 Section E Hydraulics 9803 6400 Section E 10 1 Issue 1 Hydraulic Pump JS200 JS240...
Page 233: ...10 2 Section E Hydraulics 9803 6400 Section E 10 2 Issue 1 Hydraulic Pump JS200 JS240...
Page 234: ...10 3 Section E Hydraulics 9803 6400 Section E 10 3 Issue 1 Hydraulic Pump JS200 JS240...
Page 263: ...30 2 Section E Hydraulics 9803 6400 Section E 30 2 Issue 1 Control Valve JS200 JS240...
Page 264: ...30 3 Section E Hydraulics 9803 6400 Section E 30 3 Issue 1 Control Valve JS200 JS240...
Page 265: ...30 4 Section E Hydraulics 9803 6400 Section E 30 4 Issue 1 Control Valve JS200 JS240...
Page 266: ...30 5 Section E Hydraulics 9803 6400 Section E 30 5 Issue 1 Control Valve JS200 JS240...
Page 267: ...30 6 Section E Hydraulics 9803 6400 Section E 30 6 Issue 1 Control Valve JS200 JS240...
Page 268: ...30 7 Section E Hydraulics 9803 6400 Section E 30 7 Issue 1 Control Valve JS200 JS240...
Page 327: ...51 12 Section E Hydraulics 9803 6400 Section E 51 12 Issue 1 Solenoid Valve 8 spool...
Page 328: ...55 1 Schematic Section E Hydraulics 9803 6400 Section E 55 1 Issue 1 Shuttle Valve...
Page 330: ...55 3 Schematic Section E Hydraulics 9803 6400 Section E 55 3 Issue 1 Cushion Valves...
Page 481: ...7 15 Section F Transmission 9803 6400 Section F 7 15 Issue 2 Motor...
Page 482: ...7 16 Section F Transmission 9803 6400 Section F 7 16 Issue 1 Motor...