12 - 12
System Diagnosis (cont'd)
Air in System
Gauge Readings:
Low Side Gauge -
High.
High Side Gauge -
High.
Other symptoms:
Sight Glass -
Bubbles visible during system
operation.
Pipes -
Low pressure pipes are hot to the touch.
Diagnosis:
Air is present in the system, possibly from
inadequate evacuation procedure.
Correction:
1.
Evacuate A/C system.
2.
Check compressor oil for contamination. Check
compressor for proper oil amount. Correct if
necessary.
3.
Charge system with R-134a.
4.
Operate system and check performance.
Expansion Valve Improperly Mounted or Heat
Sensing Tube Defective (Opening Too Wide)
Gauge Readings:
Low Side Gauge -
High.
High Side Gauge -
High.
Other symptoms:
Pipes -
Large amount of frost or moisture on low side
pipes.
Diagnosis:
Excessive refrigerant in low side pipes possibly
from expansion valve being opened too wide.
Correction:
1.
Leak test system.
2.
Evacuate A/C system.
3.
Repair system leaks.
4.
Charge system with R-134a.
5.
Operate system and check performance.
LOW SIDE (RED)
HIGH SIDE (BLUE)
High
High
Section B
Body & Framework
9803/6400
Section B
12 - 12
Issue 1
Air Conditioning
LOW SIDE (RED)
HIGH SIDE (BLUE)
High
High
LOW SIDE - 2.8 bar (2.8 kgf/cm
2
)(40 lbf/in
2
)
HIGH SIDE - 22.1 bar (22.5 kgf/cm
2
)(320 lbf/in
2
)
LOW SIDE - 3.5 bar (3.5 kgf/cm
2
)(50 lbf/in
2
)
HIGH SIDE - 22.1 bar (22.5 kgf/cm
2
)(320 lbf/in
2
)
50
40
30
30
0
10
20
60
70 80
90
100
110
120
350
150
100
500
0
50
200 250
300
350
400
450
50
40
30
30
0
10
20
60
70 80
90
100
110
120
350
150
100
500
0
50
200 250
300
350
400
450
Summary of Contents for JS 200 Series
Page 57: ...9 1 Section 3 Routine Maintenance 9803 6400 Section 3 9 1 Issue 2 Component Location Diagram...
Page 113: ......
Page 137: ...5 3 Section C Electrics 9803 6400 Section C 5 3 Issue 2 Pump Control FLOW CHART...
Page 201: ...10 7 Section C Electrics 9803 6400 Section C 10 7 Issue 1 CAPs II Diagnostic system K C...
Page 215: ...Section E Section E Hydraulics 9803 6400 Issue 2 3 2 3 2 Schematics...
Page 217: ...Section E Section E 9803 6400 Issue 2 3 3 3 3 Hydraulics Schematics...
Page 218: ...3 5 Section E Hydraulics 9803 6400 Section E 3 5 Issue 1 Schematics Shuttle Block JS200 JS240...
Page 232: ...10 1 Section E Hydraulics 9803 6400 Section E 10 1 Issue 1 Hydraulic Pump JS200 JS240...
Page 233: ...10 2 Section E Hydraulics 9803 6400 Section E 10 2 Issue 1 Hydraulic Pump JS200 JS240...
Page 234: ...10 3 Section E Hydraulics 9803 6400 Section E 10 3 Issue 1 Hydraulic Pump JS200 JS240...
Page 263: ...30 2 Section E Hydraulics 9803 6400 Section E 30 2 Issue 1 Control Valve JS200 JS240...
Page 264: ...30 3 Section E Hydraulics 9803 6400 Section E 30 3 Issue 1 Control Valve JS200 JS240...
Page 265: ...30 4 Section E Hydraulics 9803 6400 Section E 30 4 Issue 1 Control Valve JS200 JS240...
Page 266: ...30 5 Section E Hydraulics 9803 6400 Section E 30 5 Issue 1 Control Valve JS200 JS240...
Page 267: ...30 6 Section E Hydraulics 9803 6400 Section E 30 6 Issue 1 Control Valve JS200 JS240...
Page 268: ...30 7 Section E Hydraulics 9803 6400 Section E 30 7 Issue 1 Control Valve JS200 JS240...
Page 327: ...51 12 Section E Hydraulics 9803 6400 Section E 51 12 Issue 1 Solenoid Valve 8 spool...
Page 328: ...55 1 Schematic Section E Hydraulics 9803 6400 Section E 55 1 Issue 1 Shuttle Valve...
Page 330: ...55 3 Schematic Section E Hydraulics 9803 6400 Section E 55 3 Issue 1 Cushion Valves...
Page 481: ...7 15 Section F Transmission 9803 6400 Section F 7 15 Issue 2 Motor...
Page 482: ...7 16 Section F Transmission 9803 6400 Section F 7 16 Issue 1 Motor...