9-4
GO
-KARTS
B
U
MPERBOAT
S
Specifications subject to change without notice - Check our website for valuable information including videos, workshop and operations manuals. www.jjamusements.com
503-304-8899
ENDURANCE CL
UTCH PLA
TES
TM
ENGINE-MOUNTED FUEL TANK REMOVAL
J&J extra-capacity fuel tanks are mounted to the
original Honda fuel tank mount bosses cast as part
of the engine. These tanks use machined brass
inserts cast into the cross-linked plastic during the
molding process. Threads for the outlet fittings are
also cast into the plastic.
These fuel tanks have an excellent record for
longevity, however, engine vibration and heat
will eventually cause the inserts to loosen and
possible cracks to occur. There is no repair for this
condition, and the fuel tank must be replaced.
NOTE: Always use the proper length bolts when
attaching the fuel tank to the engine. Improper bolt
length can cause irreparable damage to the fuel
tank.
The heat shield (on models equipped with 2.2
gallon fuel tanks) is held in place with two bolts and
one screw as shown in the photos.
Bolt “A” mounts through the shield, then the engine
boss and into a threaded insert in the tank.
Note: The anti-vibration pad should be adjusted so
that it is touching the fuel tank. This rubber piece
reduces vibration of the heat shield that may lead to
cracks around the mounting holes.
Screw
Screw
Bolt
Anti-Vibration pad
Bolt
Bolt “A”
Bolt “A”
