7-4
GO
-KARTS
B
U
MPERBOAT
S
Specifications subject to change without notice - Check our website for valuable information including videos, workshop and operations manuals. www.jjamusements.com
503-304-8899
ENDURANCE CL
UTCH PLA
TES
TM
Check the lining thickness and condition of pads in
each caliper.
If the lining thickness of either pad is less than
the service limit (approximately the thickness of a
dime), replace both pads in the caliper as a set.
LINING THICKNESS:
Standard: .325~.381 (8.25 mm~9.65 mm)
Service Limit: .04 (1 mm)
If either pad is damaged, replace both pads in the
caliper as a set. J&J #010820A (sold individually)
BRAKE PAD INSPECTION
When removing or installing brake pads, remove
a sufficient quantity of brake fluid from the master
cylinder to avoid leaking brake fluid out of the
cap. Before pushing the caliper pistons back, clean
the exposed portions of the piston; this will avoid
damage to the piston seals.
Before removing the old pad, gently pry between
the disc and the old pad, moving the caliper piston
back into the caliper. This is necessary, as the piston
must be forced back into the brake cylinder bore
to provide sufficient clearance to install new brake
pads.
Remove the brake pad retainer clip and remove
each brake pad by pulling straight up.
Place new pads in the caliper and install the
retainer clip. If the retainer clip shows signs of wear,
replace it.
Refill the master cylinder with fresh brake fluid.
Pump the brake pedal several times to bring the
pads into adjustment.
Top off the brake fluid level.
<WARNING> Test the brake operation before
putting the go-kart back in service.
BRAKE PAD REMOVAL AND INSTALLATION
REPLACEMENT BRAKE PADS!
Brake pads # 010820A
Retainer clip # 010942
