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IDEC MicroSmart pentra FC5A-C10R2, User Manual


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ONTENTS

FC5A M

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S

 M

ANUAL

  FC9Y-B1268

iii

Restriction on Ladder Programming   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

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 8: 

Advanced Instructions Reference

Advanced Instruction List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Advanced Instruction Applicable CPU Modules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Structure of an Advanced Instruction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Input Condition for Advanced Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Source and Destination Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Using Timer or Counter as Source Device  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Using Timer or Counter as Destination Device  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Data Types for Advanced Instructions (Integer Type)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Discontinuity of Device Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
NOP (No Operation)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

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HAPTER

 9: 

Analog I/O Control

System Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Analog I/O Control Parameters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Data Register Device Addresses for Analog I/O Modules   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Analog Input Parameters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Analog Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

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HAPTER

 10: 

User Communication Instructions

User Communication Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
User Communication Mode Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Connecting RS232C Equipment through RS232C Port 1 or 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
RS232C User Communication System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Connecting RS485 Equipment through RS485 Port 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
RS485 User Communication System Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
TXD (Transmit)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
RXD (Receive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-15
User Communication Error  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-32
ASCII Character Code Table   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-33
RS232C Line Control Signals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-34
Sample Program – User Communication TXD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-38
Sample Program – User Communication RXD   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   10-40

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 11: 

Data Link Communication

Data Link Specifications   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Data Link System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Data Register Allocation for Transmit/Receive Data   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Special Data Registers for Data Link Communication Error  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Data Link Communication between Master and Slave Stations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Special Internal Relays for Data Link Communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Programming WindLDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Data Refresh   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   11-10
Sample Program for Data Link Communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   11-11
Operating Procedure for Data Link System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11-12
Data Link with Other PLCs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   11-13

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HAPTER

 12: 

Modbus ASCII/RTU Communication

Modbus Communication System Setup   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Modbus Master Communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
Modbus Slave Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12-11
Communication Protocol   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   12-15

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Summary of Contents for MicroSmart pentra FC5A-C10R2

Page 1: ...FC5A SERIES FC9Y B1268 User s Manual Basic Volume Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 2: ...ting Range 0 to 65535 16 bits 0 to 4 294 967 295 32 bits Multi stage Comparison Possible Comparison Action Comparison output Comparison output Interrupt program Frequency Measurement Possible Pulse Ou...

Page 3: ...result The environment for using the MicroSmart is Pollution degree 2 Use the MicroSmart in environments of pollution degree 2 according to IEC 60664 1 Prevent the MicroSmart from falling while movin...

Page 4: ...or higher 101 or higher 5 60 FC5A SIF2 Expansion RS232C Communi cation Module Compatibility Note 3 110 or higher 5 1 or higher 2 86 Advanced Vol 25 1 Modbus Master Upgrade Note 4 12 6 Modbus Slave Up...

Page 5: ...n XCHG Advanced Vol 3 15 Increment Instruction INC Advanced Vol 5 13 Decrement Instruction DEC Advanced Vol 5 13 Sum Instruction SUM Advanced Vol 5 16 Random Instruction RNDM 210 or higher 210 or high...

Page 6: ...unter preset values and timer counter current values Note 2 The new instruction execution time applies to FC5A D12K1E and FC5A D12S1E regardless of its system program version If the control system per...

Page 7: ...ctions Special internal relays and special data registers are also described Chapter 7 Basic Instructions Programming of the basic instructions available devices and sample programs Chapter 8 Advanced...

Page 8: ...tions shift rotate instructions data conversion instructions week programmer instruc tions interface instructions program branching instructions refresh instruc tions interrupt control instructions co...

Page 9: ...3 Installation and Wiring Installation Location 3 1 Assembling Modules 3 2 Disassembling Modules 3 2 Installing the HMI Module 3 3 Removing the HMI Module 3 4 Securing USB Extension Cable Using Cable...

Page 10: ...6 3 Device Addresses for END Refresh Type Analog I O Modules 6 7 Device Addresses for AS Interface Master Module 1 6 7 Device Addresses for Data Link Master Station 6 8 Device Addresses for Data Link...

Page 11: ...2 RS232C User Communication System Setup 10 3 Connecting RS485 Equipment through RS485 Port 2 10 4 RS485 User Communication System Setup 10 4 Programming WindLDR 10 5 TXD Transmit 10 6 RXD Receive 10...

Page 12: ...and ERR LED during Errors 13 4 Error Causes and Actions 13 4 User Program Execution Error 13 6 Troubleshooting Diagrams 13 8 APPENDIX Execution Times for Instructions A 1 Breakdown of END Processing...

Page 13: ...ser programs made for IDEC s previous PLCs such as OpenNet Controller and FC4A MicroSmart your software assets can be used in the new control system Features Powerful Communication Functions The Micro...

Page 14: ...timer counter current values and changing timer counter preset values Displaying and changing data register values Setting and resetting bit device statuses such as inputs outputs internal relays and...

Page 15: ...put Four inputs can be used as interrupt inputs When a quick response to an external input is required such as positioning control the interrupt input can call a subroutine to execute an interrupt pro...

Page 16: ...nd 16 I O types have the PID instruction which implements a PID propor tional integral and derivative algorithm with built in auto tuning or advanced auto tuning to determine PID parameters This instr...

Page 17: ...dd port 3 to port 5 so that MicroSmart CPU module can communicate with more RS232C RS485 devices at the same time The figure below illustrates a system setup of user communication and modem communicat...

Page 18: ...nted to the CPU modules to add port 3 through port 7 so that the CPU modules can be added in the 1 N computer link system For details about the computer link communication see pages 4 1 this manual an...

Page 19: ...ing any slim type CPU modules mounted with RS485 communication modules For details about the data link communication see page 11 1 Master Station Slave Station 1 Slave Station 31 Modbus Communication...

Page 20: ...ries Operator Interface To RS232C Port 1 or 2 O I Communication Cable Applicable Cables to Operator Interfaces Operator Interface O I Communication Cable For Use on MicroSmart All in one 24 I O CPU Mo...

Page 21: ...ple yet efficient wiring system and features automatic slave address assignment function while installation and maintenance are also very easy For details about AS Interface communication see pages 2...

Page 22: ...Cable 4C FC2A KC4C 3m 9 84 ft long To Port 3 RS232C Expansion Communication Port communication port on the RS232C expansion communication module HG series Operator Interface To Port 1 RS232C CPU Modul...

Page 23: ...tect abnormal conditions of machines When an error occurs an mail message is sent to the address of PCs and mobile phones registered within the web server module Web Server Module PLC1 PLC2 E mail Ser...

Page 24: ...DC power type has an expansion connector to connect I O modules When four 16 point input or output modules are connected to the 24 I O type CPU module the I O points can be expanded to a maximum of 88...

Page 25: ...puter link modem communication or data link communication Every all in one type CPU module has a cartridge connector to install an optional memory cartridge or clock cartridge CPU Module Type Numbers...

Page 26: ...ed to the CPU module 8 Run LED RUN Turns on when the CPU module is executing the user program 9 Error LED ERR Turns on when an error has occurred in the CPU module 10 Status LED STAT The status LED ca...

Page 27: ...Voltage 100 to 240V AC Allowable Voltage Range 85 to 264V AC Rated Power Frequency 50 60 Hz 47 to 63 Hz Maximum Input Current 250 mA 85V AC 300 mA 85V AC 450 mA 85V AC Maximum Power Consumption 30VA...

Page 28: ...er Power Supply Connection Reverse polarity No operation no damage Improper voltage or frequency Permanent damage may be caused Improper lead connection Permanent damage may be caused Note 1 Power con...

Page 29: ...se width 40 s maximum Minimum turn off pulse width 150 s maximum Self diagnostic Function Power failure watchdog timer data link connection user program EEPROM sum check timer counter preset value sum...

Page 30: ...rtridge Option Memory Type EEPROM Accessible Memory Capacity 32 KB 64 KB 128 KB The maximum program capacity depends on the CPU module When using the 32 KB memory cartridge on the 24 I O type CPU modu...

Page 31: ...Both sinking and sourcing input signals can be connected If any input exceeding the rated value is applied permanent damage may be caused Cable Length 3m 9 84 ft in compliance with electromagnetic imm...

Page 32: ...lter value Isolation Between input terminals Not isolated Internal circuit Photocoupler isolated Input Type Type 1 IEC 61131 2 External Load for I O Interconnection Not needed Signal Determination Met...

Page 33: ...mmon line Minimum Switching Load 1 mA 5V DC reference value Initial Contact Resistance 30 m maximum Electrical Life 100 000 operations minimum rated load 1 800 operations hour Mechanical Life 20 000 0...

Page 34: ...Input Terminals AC Power Terminals Output Terminals FC5A C16R2 24V 0V 10 DC OUT COM DC IN 0 1 2 3 4 5 6 7 L N 100 240VAC Ry OUT COM0 Ry OUT COM1 4 5 Ry OUT COM2 6 0 1 2 3 Sensor Power Terminals Input...

Page 35: ...1 4 5 Ry OUT COM2 6 0 1 2 3 24VDC Input Terminals DC Power Terminals Output Terminals FC5A C24R2C 10 11 12 13 14 15 COM DC IN 0 1 2 3 4 5 6 7 Ry OUT COM0 Ry OUT COM1 Ry OUT COM3 11 Ry OUT COM2 10 0 1...

Page 36: ...T COM1 4 5 Ry OUT COM2 6 0 1 2 3 12VDC Input Terminals DC Power Terminals Output Terminals FC5A C24R2D 10 11 12 13 14 15 COM DC IN ONLY 12VDC 0 1 2 3 4 5 6 7 Ry OUT COM0 Ry OUT COM1 Ry OUT COM3 11 Ry...

Page 37: ...or Power DC Source Input Wiring External Power 2 wire COM DC IN 0 1 2 3 4 5 Sensor 24 or 12 V DC DC Sink Input Wiring 24V 0V DC OUT COM DC IN 0 1 2 3 4 5 Sensor External Power 2 wire Sensor Power DC S...

Page 38: ...nstall an optional memory cartridge and a clock cartridge CPU Module Type Numbers Slim Type I O Points Output Type High speed Transistor Output Q0 Q1 Type No 16 8 in 8 out Relay Output 240V AC 30V DC...

Page 39: ...on 9 Output LED Tr OUT or Ry OUT Turns on when a corresponding output is on 10 Analog Potentiometer Sets a value of 0 through 255 to a special data register All slim type CPU modules have one potenti...

Page 40: ...1 2 CPU module 7 I O modules expansion module 8 I O modules 19W 26 4V DC 19W 26 4V DC Allowable Momentary Power Interruption 10 ms at 24V DC Dielectric Strength Between power and terminals 500V AC 1...

Page 41: ...e A 5 Internal Relay 2 048 Shift Register 256 Timer 256 1 sec 100 ms 10 ms 1 ms Counter 256 adding dual pulse reversible up down selection reversible Data Register 2 000 Expansion Data Register 6 000...

Page 42: ...C4A HPC3 Standards EIA RS232C EIA RS232C EIA RS485 EIA RS485 Maximum Baud Rate 57 600 bps 57 600 bps 57 600 bps 57 600 bps Maintenance Communication Computer Link Possible Possible Possible Possible U...

Page 43: ...rtridge is installed the user program on the memory cartridge is exe cuted User programs can be downloaded from the memory cartridge to the CPU module User programs can also be uploaded to the memory...

Page 44: ...ble Length 3m 9 84 ft in compliance with electromagnetic immunity Connector on Mother Board MC1 5 13 G 3 81BK Phoenix Contact FL26A2MA Oki Electric Cable Connector Insertion Removal Durability 100 tim...

Page 45: ...100 000 operations minimum rated load 1 800 operations hour Mechanical Life 20 000 000 operations minimum no load 18 000 operations hour Rated Load 240V AC 2A resistive load inductive load cos 0 4 30V...

Page 46: ...um Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8W Inductive Load L R 10 ms 28 8V DC 1 Hz External Current Draw Sink output 100 mA maximum 24V DC power voltage at the V ter...

Page 47: ...ted COM terminals are interconnected Connect a fuse appropriate for the load For wiring precautions see pages 3 15 through 3 19 FC5A D16RS1 16 I O Relay and Transistor Source High speed Output Type CP...

Page 48: ...L Fuse L L L L L L Load L Fuse CN2 Terminal No Input Terminal No Output 26 I10 25 Q10 24 I11 23 Q11 22 I12 21 Q12 20 I13 19 Q13 18 I14 17 Q14 16 I15 15 Q15 14 I16 13 Q16 12 I17 11 Q17 10 COM 9 COM 8...

Page 49: ...se L L L L L L Load L Fuse CN2 Terminal No Input Terminal No Output 26 I10 25 Q10 24 I11 23 Q11 22 I12 21 Q12 20 I13 19 Q13 18 I14 17 Q14 16 I15 15 Q15 14 I16 13 Q16 12 I17 11 Q17 10 COM 9 COM 8 COM 7...

Page 50: ...ule and a communication adapter Every slim type CPU module has two cartridge connectors to install an optional memory cartridge and a clock cartridge CPU Module Type Numbers Slim Type Web Server I O P...

Page 51: ...using a LAN cable 13 Network LED Green Flashes when CPU module sends or receives data from the Ethernet port 14 Analog Potentiometer Sets a value of 0 through 255 to a special data register All slim...

Page 52: ...um Power Consumption Note 1 2 CPU module 7 I O modules expansion module 8 I O modules 19W 26 4V DC Allowable Momentary Power Interruption 10 ms at 24V DC Dielectric Strength Between power and terminal...

Page 53: ...t Register 256 Timer 256 1 sec 100 ms 10 ms 1 ms Counter 256 adding dual pulse reversible up down selection reversible Data Register 2 000 Expansion Data Register 6 000 Extra Data Register 40 000 Inpu...

Page 54: ...rd USB 2 0 Ethernet Electrical Characteristics IEEE 802 3 compliant Transmission Speed 10BASE T 100BASE TX Function Maintenance communication user communication Modbus TCP communica tion e mail Web se...

Page 55: ...to 90 of full charge Battery Life Approx 100 recharge cycles after discharging down to 10 of full charge Replaceability Not possible to replace battery Communication Function Communication Port Port 2...

Page 56: ...damage may be caused Cable Length 3m 9 84 ft in compliance with electromagnetic immunity Connector on Mother Board MC1 5 13 G 3 81BK Phoenix Contact Connector Insertion Removal Durability 100 times mi...

Page 57: ...mum Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8W Inductive Load L R 10 ms 28 8V DC 1 Hz External Current Draw Sink output 100 mA maximum 24V DC power voltage at the V te...

Page 58: ...OM terminals are interconnected Connect a fuse appropriate for the load For wiring precautions see pages 3 15 through 3 19 Basic Vol FC5A D12S1E 12 I O Transistor Source High speed Output Type CPU Mod...

Page 59: ...Input 16 point DC Input 32 point DC Input 8 point AC Input Screw Terminal FC4A N08B1 FC4A N16B1 FC4A N08A11 Connector FC4A N16B3 FC4A N32B3 Parts Description The above figures illustrate the 8 point D...

Page 60: ...mA 24V DC 65 mA 5V DC 0 mA 24V DC All Inputs OFF 5 mA 5V DC 0 mA 24V DC 5 mA 5V DC 0 mA 24V DC 5 mA 5V DC 0 mA 24V DC 10 mA 5V DC 0 mA 24V DC Weight 85g 100g 65g 100g Input Internal Circuit Input Usa...

Page 61: ...ion Method Static Effect of Improper Input Connection If any input exceeding the rated value is applied permanent damage may be caused Connector on Mother Board MC1 5 11 G 3 81BK Phoenix Contact Conne...

Page 62: ...e Sensor 24V DC PNP FC4A N16B1 16 point DC Input Module Screw Terminal Type Applicable Terminal Block FC4A PMT10P supplied with the input module 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 DC IN COM COM 1...

Page 63: ...Input 20 I0 19 I10 18 I1 17 I11 16 I2 15 I12 14 I3 13 I13 12 I4 11 I14 10 I5 9 I15 8 I6 7 I16 6 I7 5 I17 4 COM 3 COM 2 NC 1 NC Source Input Wiring 2 wire Sensor 24V DC NPN 2 wire Sensor 24V DC NPN Ter...

Page 64: ...DC NPN 2 wire Sensor 24V DC NPN CN2 No Input No Input 20 I20 19 I30 18 I21 17 I31 16 I22 15 I32 14 I23 13 I33 12 I24 11 I34 10 I25 9 I35 8 I26 7 I36 6 I27 5 I37 4 COM1 3 COM1 2 NC 1 NC 2 wire Sensor...

Page 65: ...ock FC4A PMT11P supplied with the input module 7 COM1 0 1 2 3 4 5 6 7 AC IN 1 0 2 3 COM0 NC 4 5 6 Terminal No Output 0 I0 1 I1 2 I2 3 I3 COM0 COM0 NC NC 4 I4 5 I5 6 I6 7 I7 COM1 COM1 AC AC Two COM ter...

Page 66: ...or Sink Output FC4A T08K1 8 point Transistor Source Output FC4A T08S1 16 point Transistor Sink Output MIL Connector FC4A T16K3 16 point Transistor Source Output FC4A T16S3 32 point Transistor Sink Out...

Page 67: ...Board MC1 5 11 G 3 81BK Phoenix Contact MC1 5 10 G 3 81BK Phoenix Contact Connector Insertion Removal Durability 100 times minimum 100 times minimum Internal Current Draw All Outputs ON 30 mA 5V DC 40...

Page 68: ...ns see page 3 16 Fuse FC4A R161 16 point Relay Output Module Screw Terminal Type Applicable Terminal Block FC4A PMT10P supplied with the output module 0 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 Ry OUT CO...

Page 69: ...imum Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8W Inductive Load L R 10 ms 28 8V DC 1 Hz External Current Draw 100 mA maximum 24V DC power voltage at the V terminal Isol...

Page 70: ...propriate for the load For output wiring precautions see page 3 16 Fuse FC4A T16K3 16 point Transistor Sink Output Module Connector Type Applicable Connector FC4A PMC20P not supplied with the output m...

Page 71: ...fuse appropriate for the load For output wiring precautions see page 3 16 CN1 Terminal No Output Terminal No Output 20 Q0 19 Q10 18 Q1 17 Q11 16 Q2 15 Q12 14 Q3 13 Q13 12 Q4 11 Q14 10 Q5 9 Q15 8 Q6 7...

Page 72: ...aximum Leakage Current 0 1 mA maximum Clamping Voltage 39V 1V Maximum Lamp Load 8W Inductive Load L R 10 ms 28 8V DC 1 Hz External Current Draw 100 mA maximum 24V DC power voltage at the V terminal Is...

Page 73: ...appropriate for the load For output wiring precautions see page 3 16 FC4A T16S3 16 point Transistor Source Output Module Connector Type Applicable Connector FC4A PMC20P not supplied with the output m...

Page 74: ...a fuse appropriate for the load For output wiring precautions see page 3 16 CN1 Terminal No Output Terminal No Output 20 Q0 19 Q10 18 Q1 17 Q11 16 Q2 15 Q12 14 Q3 13 Q13 12 Q4 11 Q14 10 Q5 9 Q15 8 Q6...

Page 75: ...pe Numbers Module Name Terminal Type No 4 in 4 out Mixed I O Module Removable Terminal Block FC4A M08BR1 16 in 8 out Mixed I O Module Non removable Wire clamp Terminal Block FC4A M24BR2 Parts Descript...

Page 76: ...OFF Time 4 ms 24V DC Isolation Between input terminals Not isolated Internal circuit Photocoupler isolated External Load for I O Interconnection Not needed Signal Determination Method Static Effect o...

Page 77: ...terminal and internal circuit 1 500V AC 1 minute Between output terminals COMs 1 500V AC 1 minute Contact Protection Circuit for Relay Output See page 3 17 Output Delay Command Output Relay Status OFF...

Page 78: ...9 I10 10 I11 11 I12 12 I13 13 I14 14 I15 15 I16 16 I17 17 COM0 Sink Input Wiring 2 wire Sensor 24V DC NPN 2 wire Sensor 24V DC PNP L Terminal No Output 1 Q0 2 Q1 3 Q2 4 Q3 5 COM1 6 NC 7 Q4 8 Q5 9 Q6...

Page 79: ...module is allocated 20 data registers to store analog I O data and parameters for controlling ana log I O operation These data registers are updated at every end processing while the CPU module is ru...

Page 80: ...nalog I O modules earlier than version 200 do not have a version number indicated on the module label Analog I O Module Version 3 Power LED PWR END refresh type FC4A L03A1 FC4A L03AP1 FC4A J2A1 FC4A K...

Page 81: ...der Refresh Type Type No FC4A J4CN1 FC4A J8C1 FC4A J8AT1 Rated Power Voltage 24V DC Allowable Voltage Range 20 4 to 28 8V DC Terminal Arrangement See Analog I O Module Terminal Arrangement on pages 2...

Page 82: ...n time Note 1 80 200 ms 1 scan time Note 1 Type of Input Single ended input Differential input Operating Mode Self scan Conversion Method type ADC Input Error Maximum Error at 25 C 0 2 of full scale 0...

Page 83: ...operating status See page 9 7 Noise Resistance Maximum Temporary Deviation during Electrical Noise Tests 1 maximum when 1 kV is directly applied to the power supply line and a 1 kV clamp voltage is ap...

Page 84: ...um 30 ms maximum 10 ms maximum Total Input System Transfer Time Note 1 FC4A J4CN1 50 ms channels 1 scan time FC4A J8C1 8 ms channels 1 scan time 85 ms channels 1 scan time 50 ms channels 1 scan time T...

Page 85: ...2 A K 0 058 C J 0 038 C T 0 042 C Pt100 0 086 C Pt1000 0 0086 C Ni100 0 037 C Ni1000 0 0037 C Data Type in Application Program Default 0 to 50000 Default 0 to 50000 Pt100 Ni100 0 to 6000 Pt1000 Ni1000...

Page 86: ...ut of Range Detectable Note 3 Noise Resistance Maximum Temporary Deviation during Electrical Noise Tests 3 maximum when a 500V clamp voltage is applied to the power supply and I O lines Input Filter S...

Page 87: ...Monotonicity Yes Current Loop Open Not detectable Noise Resistance Maximum Temporary Deviation during Electrical Noise Tests Note 4 1 3 maximum Note 1 4 maximum 3 maximum RecommendedCablefor Noise Imm...

Page 88: ...e Analog voltage current output device FC4A L03AP1 Analog I O Module Screw Terminal Type Applicable Terminal Block FC4A PMT11P supplied with the analog I O module Terminal No Channel 24V DC OUT NC A I...

Page 89: ...Channel 24V 24V DC 0V NC CS IN0 I CS IN1 IN1 I CS IN2 I CS IN3 I Connect a fuse appropriate for the applied voltage and current draw at the position shown in the diagram This is required when equipmen...

Page 90: ...rrent output device Analog voltage current output device Analog voltage current output device Analog voltage current output device Analog voltage current output device FC4A J8AT1 Analog Input Module S...

Page 91: ...d Fuse 24V DC Analog voltage current input device FC4A K2C1 Analog Output Module Screw Terminal Type Applicable Terminal Block FC4A PMT10P supplied with the analog output module Terminal No Channel 24...

Page 92: ...age current input device Analog voltage current input device 24V DC Connect a fuse appropriate for the applied voltage and current draw at the position shown in the diagram This is required when equip...

Page 93: ...15 K CS Input Circuit I 7 Current Source Input Circuit FC4A J8C1 10 k Input Selection Signal 100 FC4A J8AT1 A Input Circuit B Current Source Multiplexer FC4A L03A1 FC4A J2A1 Ver 200 or higher 10 Inpu...

Page 94: ...AP1 FC4A K1A1 FC4A K2C1 Output Circuit Output Circuit V I FC4A L03A1 FC4A L03AP1 FC4A K1A1 Output Circuit Ver 200 or higher FC4A K4A1 Control Circuit Protection Circuit AMP Voltage Control Circuit Pro...

Page 95: ...luence of noises After the CPU module has started to run ladder refresh type analog input modules perform initialization for a maximum of 5 seconds During this period the analog input data have an ind...

Page 96: ...expansion interface cable FC5A KX1C Expansion Interface Module Type Number Module Name Type No Remarks Expansion Interface Module FC5A EXM2 For integrated mounting Expansion Interface Master Module FC...

Page 97: ...r LED2 PWR2 Turns on when power is supplied to trailing I O modules 3 Run LED RUN Turns on when the expansion interface module is executing I O refresh 4 Error LED ERR Turns on or flashes when an erro...

Page 98: ...om Internal Circuit Not isolated Only communication interface part is isolated Dielectric Strength Between power and terminals 500V AC 1 minute Insulation Resistance Between power and terminals 10 M m...

Page 99: ...nterface module When more than eight I O modules are mounted to the right of the expansion interface module When any module other than digital I O modules is mounted to the right of the expansion inte...

Page 100: ...3 GF 5 08BK supplied with the expansion interface module EX PWR2 RUN ERR PWR1 24V DC For power wiring precautions see page 2 77 FC5A EXM1M Expansion Interface Master Module FC5A EXM1S Expansion Inter...

Page 101: ...erface master and slave modules If the expansion interface cable is disconnected during operation the I O modules connected to the expansion interface slave mod ule are reset and all I O points are tu...

Page 102: ...S Interface Cable Connector 2 Pushbuttons PB1 PB2 5 Unlatch Button 5 Unlatch Button 3 AS Interface Cable Terminal Block supplied with the AS Interface master module 1 LED Indicators Status LEDs Indica...

Page 103: ...e Connector on Mother Board MSTB2 5 3 GF 5 08BK Phoenix Contact Connector Insertion Removal Durability 100 times minimum Internal Current Draw 80 mA 5V DC 0 mA 24V DC AS Interface Master Module Power...

Page 104: ...vices and data 2 ESC Button Cancels the current operation and returns to the immediately preceding operation 3 Button Scrolls up the menu or increments the selected device address or value 4 Button Sc...

Page 105: ...le is not needed to install the HMI module HMI Base Module Type Number Module Name Type No HMI Base Module FC4A HPH1 Parts Description 1 HMI Connector 2 Hinged Lid 4 Communication Connector 3 Port 2 C...

Page 106: ...n Module Specifications Type No FC4A PC1 FC4A HPC1 FC4A PC2 FC4A HPC2 FC4A PC3 FC4A HPC3 Standards EIA RS232C EIA RS485 EIA RS485 Communication Method Asynchronous Asynchronous Asynchronous Port No 2...

Page 107: ...e port 2 connector on the all in one type CPU module or HMI base module 2 Port 2 RS232C Communication Module Mini DIN RS485 Communication Module Mini DIN RS485 Communication Module Screw Terminal 1 Co...

Page 108: ...d by the latches Similarly when installing the communication adapter on the HMI base module open the hinged lid and push the communication adapter into the port 2 connector from the front until it bot...

Page 109: ...dule Caution Before removing the communication adapter or communication module turn off the power to the MicroSmart CPU module Otherwise the communication adapter or CPU module may be damaged or the M...

Page 110: ...pansion Connector Connects to the CPU and other I O modules All in one 10 and 16 I O type CPU modules cannot be connected 2 Module Label Indicates the expansion RS232C RS485 communication module Type...

Page 111: ...ation from Internal Circuit Transformer isolated Effect of Improper Input Connection Incorrect Wiring Malfunction may be caused Improper Voltage If any input exceeding the rated value is applied perma...

Page 112: ...rocessing Time The CPU module processes data communication with expansion RS232C RS485 communication modules in the END pro cessing every scan The CPU module also processes data communication during t...

Page 113: ...nput Receive Data DR DSR Input Data Set Ready SG SG Signal Ground NC Functional ground Functional ground Functional ground Wiring Example Caution Use a recommended cable or a similar shielded cable fo...

Page 114: ...Ground SG Signal Ground Functional ground Functional ground Functional ground Wiring Example Caution Use a recommended cable or a similar shielded cable for wiring the expansion RS485 communica tion t...

Page 115: ...er program in the memory cartridge to the CPU module The memory cartridge upload function makes it possible to upload the user program from the CPU module and store it in the memory cartridge Not inst...

Page 116: ...m download from the memory cartridge install a memory cartridge on the CPU module con nected to a PC and power up the CPU module Programming WindLDR 1 From the WindLDR menu bar select Configuration Ca...

Page 117: ...on the memory cartridge is cleared 5 Turn off the power to the CPU module and remove the memory cartridge from the CPU module The memory cartridge has been configured for user program upload 6 Instal...

Page 118: ...emory cartridge diag onally otherwise the terminal pins will be deformed After installing the memory cartridge close the ter minal cover To remove the memory cartridge hold both edges of the memory ca...

Page 119: ...r clock using WindLDR If the calendar clock is set before installing the clock cartridge clock IC error occurs turning on the ERR LED All in One Type CPU Module Terminal Cover Cartridge Connector Cloc...

Page 120: ...nting on a DIN rail CPU Modules FC5A C10R2 FC5A C10R2C FC5A C10R2D FC5A C16R2 FC5A C16R2C FC5A C16R2D 80 0 90 0 4 5 70 0 8 5 mm when the clamp is pulled out FC5A C24R2 FC5A C24R2C FC5A C24R2D 8 5 mm w...

Page 121: ...90 0 4 5 8 5 mm when the clamp is pulled out FC5A D32K3 FC5A D32S3 47 5 11 3 70 0 90 0 4 5 8 5 mm when the clamp is pulled out FC5A D12K1E FC5A D12S1E 47 5 14 6 70 0 90 0 4 5 8 5 mm when the clamp is...

Page 122: ...e clamp is pulled out FC4A N08A11 FC4A R081 FC4A M08BR1 FC4A L03A1 FC4A L03AP1 FC4A J2A1 FC4A K1A1 FC4A K4A1 23 5 14 6 70 0 90 0 4 5 3 8 8 5 mm when the clamp is pulled out FC4A N16B1 FC4A R161 FC4A J...

Page 123: ...en the clamp is pulled out FC4A N16B3 FC4A T16K3 FC4A T16S3 17 6 11 3 70 0 90 0 4 5 3 8 8 5 mm when the clamp is pulled out FC4A N32B3 FC4A T32K3 FC4A T32S3 29 7 11 3 70 0 90 0 4 5 3 8 8 5 mm when the...

Page 124: ...m when the clamp is pulled out Expansion Interface Master Module FC5A EXM1M 8 5 mm when the clamp is pulled out 17 6 90 0 4 5 3 8 60 0 70 0 Expansion Interface Slave Module FC5A EXM1S 8 5 mm when the...

Page 125: ...AS62M 10 17 7 37 5 23 5 90 0 4 5 3 8 9 4 70 0 8 5 mm when the clamp is pulled out HMI Module FC4A PH1 35 0 42 0 HMI Base Module FC4A HPH1 38 0 13 9 71 0 90 0 4 5 8 5 mm when the clamp is pulled out Al...

Page 126: ...g figure illustrates a system setup consisting of the all in one 24 I O type CPU module an 8 point relay out put module and a 16 point DC input module mounted on a 35 mm wide DIN rail using BNL6 end c...

Page 127: ...not touch the connector pins with hand otherwise electrostatic discharge may damage the internal elements Keep the MicroSmart wiring away from motor lines Installation Location The MicroSmart must be...

Page 128: ...easy alignment 3 With the expansion connectors aligned correctly and the blue unlatch button in the down position press the CPU module and I O module together until the latches click to attach the mo...

Page 129: ...in the CPU module until the latch clicks HMI Module HMI Connector Slim Type Unlatch Button Communication Connector Cover Slim Type CPU Module HMI Base Module HMI Module 1 When using the HMI module wit...

Page 130: ...is section describes the procedures for removing the HMI module from the optional HMI base module mounted next to any slim type CPU module 1 Insert a thin flat screwdriver 3 0 mm maximum between the g...

Page 131: ...is section describes the procedure to secure the USB extension cable to the USB port cover using the cable tie 1 Open the USB port cover and insert the USB extension cable into the USB port 2 Pass a c...

Page 132: ...D16RK1 FC5A D16RS1 FC5A D12K1E and FC5A D12S1E First remove the shorter terminal block Next remove the longer terminal block FC5A D16RK1 FC5A D16RS1 FC5A D12K1E and FC5A D12S1E 1 Before removing the t...

Page 133: ...dule the communication connector cover must be removed from the CPU module Break the communication connector cover on the slim type CPU module as described below 1 Carefully push in the communication...

Page 134: ...es of the MicroSmart modules to prevent moving sideways Removing from DIN Rail 35 mm wide DIN Rail Clamp 1 Insert a flat screwdriver into the slot in the clamp 2 Pull out the clamps from the modules 3...

Page 135: ...e Make mounting holes of 4 3 mm as shown below and use M4 screws 6 or 8 mm long to mount the MicroSmart mod ules on the panel surface CPU Modules FC5A C10R2 FC5A C10R2C FC5A C10R2D FC5A C24R2 FC5A C24...

Page 136: ...1 FC4A M08BR1 FC4A L03A1 FC4A L03AP1 FC4A J2A1 FC4A J4CN1 FC4A J8C1 FC4A J8AT1 FC4A K1A1 FC4A K2C1 FC4A K4A1 FC5A SIF2 FC5A SIF4 103 0 90 0 2 4 3 6 3 23 5 3 0 103 0 90 0 2 4 3 6 3 17 6 3 0 FC4A N32B3...

Page 137: ...XM1S 103 0 90 0 2 4 3 24 1 35 4 3 0 103 0 90 0 2 4 3 6 3 17 6 3 0 103 0 90 0 2 4 3 6 3 39 1 3 0 AS Interface Module HMI Base Module FC4A AS62M FC4A HPH1 103 0 90 0 2 4 3 6 3 23 5 3 0 103 0 90 0 20 3 3...

Page 138: ...83 0 1 0 4 3 103 0 113 0 0 2 15 3 23 5 23 5 12 3 23 5 23 5 23 5 Direct Mounting Strip FC4A PSP1P Example 2 Mounting hole layout for from left FC4A HPH1 FC5A D16RK1 FC4A N16B3 FC4A N32B3 and FC4A M24R2...

Page 139: ...ing to IEC 60664 1 When installing the MicroSmart modules in a control panel take the convenience of operation and maintenance and resistance against environments into consideration All in One Type CP...

Page 140: ...on a hor izontal plane as shown at left below When the ambient temperature is 40 C or below the all in one type CPU modules can also be mounted sideways on a vertical plane as shown in the middle belo...

Page 141: ...er wires for input wiring All in one type CPU modules UL1015 AWG22 or UL1007 AWG18 Slim type CPU and I O modules UL1015 AWG22 DC Source Input DC Sink Input COM COM 0 1 2 3 4 5 6 7 DC IN 0 1 2 3 4 5 6...

Page 142: ...ended for use in European countries insert an IEC 60127 approved fuse to each output of every module for protection against overload or short circuit This is required when equipment containing the Mic...

Page 143: ...n the load impedance is smaller than the RC impedance in an AC load power circuit R Resistor of approximately the same resistance value as the load C 0 1 to 1 F Protection Circuit B Inductive Load COM...

Page 144: ...put points Basically power failure is detected when the power voltage drops below 85V AC AC power type 20 4V DC 24V DC power type and 10 2V DC 12V DC power type stopping operation to prevent malfuncti...

Page 145: ...failure detection voltage depends on the quantity of used input and output points Basically power failure is detected when the power voltage drops below 20 4V DC stopping operation to prevent malfunc...

Page 146: ...tion device Take the following measures depending on the operating environment Use a separate power supply for the external device generating noises so that a loop circuit to induce noises can not be...

Page 147: ...AP1 FC4A J2A1 FC4A J4CN1 FC4A J8C1 FC4A J8AT1 FC4A K1A1 FC4A K2C1 FC4A K4A1 AS Interface Master Module FC4A AS62M Internal Current Draw by Expansion Modules Module Type No Internal Current Draw 5V DC...

Page 148: ...mA 425 mA Total 5 425 mA Expansion Interface Module FC5A EXM2 or FC5A EXM1M FC5A EXM1S Additional Input Module FC4A N32B3 4 65 mA 260 mA Transistor Output Module FC4A T32K3 4 20 mA 80 mA Total 8 340 m...

Page 149: ...rules crimping tool and screwdriver are made by Phoenix Contact and are available from Phoenix Contact Type numbers of the ferrules crimping tool and screwdriver listed below are the type numbers of P...

Page 150: ...3 INSTALLATION AND WIRING 3 24 FC5A MICROSMART USER S MANUAL FC9Y B1268 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 151: ...puter link system connect a PC to the CPU module using the computer link cable 4C FC2A KC4C The computer link cable 4C can be connected to port 1 directly When connecting the cable to port 2 on the al...

Page 152: ...DC source or an AC adapter with 9V DC output For details about the RS232C RS485 converter see page 21 4 Advanced Vol To set up a 1 1 computer link system using the slim type CPU module an optional RS...

Page 153: ...hen select PLC Type The PLC Selection dialog box appears PLC Selection Option MicroSmart CPU Module Type No FC5A C10R2X FC5A C10R2 FC5A C10R2C FC5A C10R2D FC5A C16R2X FC5A C16R2 FC5A C16R2C FC5A C16R2...

Page 154: ...e WindLDR menu bar then select Set Up The Communication Settings dialog box appears 2 Select Serial Port in the Port selection box and click the Automatic Detection button Click OK to save the changes...

Page 155: ...Smart See page 4 1 2 Check that a stop input is not designated using Configuration Run Stop Control Stop and Reset Inputs See page 5 2 Note When a stop input is designated the MicroSmart cannot be sta...

Page 156: ...g down the sys tem power down the CPU first followed by I O modules or power down the CPU and I O modules at the same time Start Stop Operation Using Stop Input and Reset Input Any input terminal avai...

Page 157: ...ation When only input I0 is turned on output Q0 is turned on When only input I1 is turned on output Q1 is turned on When both inputs I0 and I1 are turned on output Q2 flashes in 1 sec increments Rung...

Page 158: ...the user program with the LOD instruction by inserting a NO contact of input I0 1 From the WindLDR menu bar select Home Basic A Normally Open 2 Move the mouse pointer to the first column of the first...

Page 159: ...by inserting a NO coil of output Q0 7 From the WindLDR menu bar select Home Basic OUT Output 8 Move the mouse pointer to the third column of the first ladder line where you want to insert an output c...

Page 160: ...ontains any user program syntax error 10 From the menu bar select Home Convert above Program When the instruction symbols are connected correctly conversion is completed successfully If any error is f...

Page 161: ...quit simulation from the WindLDR menu bar select Online Simulation Download Program You can download the user program from WindLDR running on a PC to the MicroSmart From the WindLDR menu bar select On...

Page 162: ...follows Rung 1 When both inputs I0 and I1 are on output Q0 is turned off Rung 2 When both inputs I0 and I1 are on output Q1 is turned off Rung 3 When both input I0 and I1 are on internal relay M10 is...

Page 163: ...r program must be downloaded to the MicroSmart after changing any of these settings Function Area Settings Various special functions are programmed in the Function Area Settings To call the Function A...

Page 164: ...R 1 From the WindLDR menu bar select Configuration Run Stop Control The Function Area Settings dialog box for Run Stop Control appears 2 Click the check box under the Stop and Reset Inputs Stop Input...

Page 165: ...registers stored in the RAM are maintained for approximately 30 days Since this setting relates to the user program the user program must be downloaded to the MicroSmart after changing this setting Pr...

Page 166: ...tion at Memory Backup Error regardless of Run Stop Selection at Power Up For start stop operation see page 4 5 Since this settings relate to the user program the user program must be downloaded to the...

Page 167: ...eset by turning on a designated reset input these statues and values are cleared despite the settings in the Configure Keep Clear Settings dialog box shown below The keep clear settings in this dialog...

Page 168: ...through R16 and R33 through R255 are clear types Counter Clear Designation Keep All All counter current values are maintained at startup default Clear All All counter current values are cleared at st...

Page 169: ...65 535 16 bits Current Value Comparison Preset value Overflow Underflow Preset value Comparison Action Comparison output Reset Input With Without Reset Special Internal Relay With Current Value after...

Page 170: ...value and is updated every scan The value stored in another special data register preset value is used as a preset value When a reset input special inter nal relay is turned on the current value is r...

Page 171: ...ase high speed counter HSC2 Preset value is 8 Q0 is designated as a comparison output Reset Input M8036 0 1 2 8 Current Value D8047 The D8048 value at this point becomes the pre set value for the next...

Page 172: ...alue reset status special internal relay M8130 turns on in the next scan When reset input special internal relay M8032 is turned on M8130 does not turn on See page 5 11 Special Internal Relays for Two...

Page 173: ...M8030 1 scan time Current Value Overflow M8131 1 scan time Current Value Underflow M8132 7 6 5 4 3 65532 65533 65534 65535 Underflow Overflow When reset input I2 is turned on the D8046 reset value is...

Page 174: ...mber available on the CPU module in the Comparison Output field When the preset value is reached single phase high speed counter or when current value overflow or underflow occurs two phase high speed...

Page 175: ...he comparison output is turned on the high speed counter continues another cycle of counting The comparison output remains on for 0 5 second to punch holes in the tape and is turned off before the hig...

Page 176: ...rts counting 2nd scan At the falling edge of M8120 initialize pulse M0 is turned on M8032 reset input is turned on to initialize HSC1 in the END processing of the second scan When HSC1 overflows 65535...

Page 177: ...odes adding counter dual pulse reversible counter and up down selection revers ible counter All high speed counters HSC1 through HSC4 can be used as adding counters HSC1 and HSC4 can also be used as a...

Page 178: ...e Input ON OFF Eight special internal relays and eight special data registers are assigned to control and monitor each single phase high speed counter operation The current value is stored in two spec...

Page 179: ...Value High Word D8216 D8232 R W Reset Value Low Word D8217 D8233 R W Note When using the current value preset value 1 preset value 2 and reset value in advanced instructions select the data type of d...

Page 180: ...down selection input I0 is off the current value decre ments The current value is updated every scan When the current value reaches the preset value comparison 1 ON status M8131 goes on for one scan...

Page 181: ...value In addition the two phase high speed counters have another comparison of the current value to 0 When the current value decreases down to 0 another comparison output can be turned on or program e...

Page 182: ...tus special internal relay M8130 or M8135 turns on in the next scan When reset input special internal relay M8032 or M8046 is turned on M8130 or M8135 does not turn on See page 5 22 Special Internal R...

Page 183: ...ed in the Function Area Settings Current Value Keep When current value comparison for preset value 1 or preset value 2 is true the current value can also be kept to count subsequent input pulses witho...

Page 184: ...nputs to phase B input I1 because of the 1 edge count mode While phase A input I0 is leading phase B input I1 the current value increments While phase A input I0 is trailing phase B input I1 the curre...

Page 185: ...e downloading the user program If a user program containing a high speed counter is downloaded while the gate input is on the high speed counter is disabled Then to enable counting stop and restart th...

Page 186: ...nter Settings dialog box select the following options High speed Counter No HSC1 HSC4 HSC2 HSC3 Operation Mode Single phase Two phase Single phase Counting Mode Adding counter Dual pulse reversible Up...

Page 187: ...umber in the subroutine program 5 Select to keep current value or not For the HSC1 and HSC4 the current value can be kept when reaching preset value 1 and preset value 2 to enable another comparison T...

Page 188: ...Q2 every 1000 pulses Program Parameters PLC Selection FC5A D32 Function Area Settings Group 2 I3 Single phase High speed Counter Enable Comparison 1 Yes Comparison Output Q2 Enable Comparison 2 No Ena...

Page 189: ...o D8220 D8221 preset value M8035 gate input is turned off M0 is turned off 3rd scan At the rising edge of M0 M8035 gate input is turned on After the END pro cessing of the third scan HSC2 starts count...

Page 190: ...n output is turned on the high speed coun ter continues another cycle of counting The comparison output remains on for 0 5 second to punch holes in the tape and is turned off before the high speed cou...

Page 191: ...scan HSC1 starts counting 2nd scan At the falling edge of M8120 initialize pulse M0 is turned on M8032 reset input is also turned on to initialize HSC1 in the END processing of the second scan When HS...

Page 192: ...M8045 Frequency Measurement Value High Word D8060 D8062 D8064 D8066 Low Word D8061 D8063 D8065 D8067 Frequency Measurement Range 4 Hz to 100 kHz Measurement Error 4 Hz to 4 kHz 10 maximum 4 kHz and a...

Page 193: ...bar select Configuration Input Configuration The Function Area Settings dialog box for Input Configuration appears 2 When using frequency measurement select Single phase High speed Counter in the Grou...

Page 194: ...Width All in one type 40 s Slim type 5 s I3 I4 40 s I2 I5 Minimum Turn OFF Pulse Width All in one type 150 s Slim type 5 s I3 I4 150 s I2 I5 Note Input filter settings have no effect on the catch inp...

Page 195: ...n a catch input is received the catch input relay assigned to a catch input is turned on for only one scan This exam ple demonstrates a program to maintain a catch input status for more than one scan...

Page 196: ...ys for Interrupt Inputs Group Interrupt Input No Interrupt Input Jump Destination Label No Interrupt Input Status Group 1 I2 D8032 M8140 Group 2 I3 D8033 M8141 Group 3 I4 D8034 M8142 Group 4 I5 D8035...

Page 197: ...rate the interrupt program from the main program using the END instruction at the end of the main program When an interrupt program calls another subroutine a maximum of 3 subroutine calls can be nest...

Page 198: ...program the user program must be downloaded to the CPU module after changing any of these settings Special Data Register and Special Internal Relay for Timer Interrupt Interrupt Special Data Register...

Page 199: ...m the main program using the END instruction at the end of the main program When an interrupt program calls another subroutine a maximum of 3 subroutine calls can be nested If more than 3 calls are ne...

Page 200: ...re listed in the table below Module For Inputs For Outputs FC5A MicroSmart CPU Modules FC5A C24R2 FC5A C24R2C FC5A D16RK1 FC5A D16RS1 FC5A D32K3 FC5A D32S3 FC5A D12K1E FC5A D12S1E FC5A D16RK1 FC5A D16...

Page 201: ...Output Enter the first output number used for the key matrix Qty of Outputs Enter the quantity of output points used for the key matrix Valid range 2 to 16 First Internal Relay Enter the first intern...

Page 202: ...DC Input Output Q0 Q1 Q2 Note For the circuit above a transistor sink output module must be used When using a transistor source output module reverse the direction of diodes Diode rating is Average r...

Page 203: ...ime Approx 5 ms Input filter value Note 1 Approx 10 ms Note 2 Note 1 The input filter can be selected using WindLDR From the WindLDR menu bar select Configuration Input Configuration Input Filters Dif...

Page 204: ...function select Normal Input under Special Inputs on the Input Configuration dialog box in the Function Area Set tings Since these settings relate to the user program the user program must be downloa...

Page 205: ...MRF instruction see page 11 13 Advanced Vol Regardless of the communication refresh option for port 3 through port 7 the expansion communication buffers for port 3 through port 7 are always refreshed...

Page 206: ...g WindLDR 1 From the WindLDR menu bar select Configuration Program Protection The Function Area Settings dialog box for Program Protection appears 2 Under User Program Protection select required prote...

Page 207: ...the WindLDR menu bar select Online Download or Upload When the user program in the CPU module is read and or write protected the Protect Error dialog box appears When program verification or online ed...

Page 208: ...s When the devices listed below are used as a double word device two consecutive devices are processed according to the 32 bit data storage settings Device Device Address Data Register D0 D1999 Expans...

Page 209: ...nt Value High Word Low Word D8211 Low Word High Word D8212 High speed Counter 1 I0 I2 Preset Value 1 High Word Low Word D8213 Low Word High Word D8214 High speed Counter 1 I0 I2 Preset Value 2 High Wo...

Page 210: ...device and data register D20 is designated as a double word destination device the data is loaded from or stored to two consecutive devices according the 32 bit data storage setting as illustrated bel...

Page 211: ...he MicroSmart but not been confirmed nor canceled during the online editing Timer counter preset values have been changed but not been confirmed nor canceled Quick Flash 100 ms interval During the use...

Page 212: ...increased to several milliseconds When the actual scan time is longer than the scan time preset value the scan time cannot be reduced to the constant value Special Data Registers for Scan Time In add...

Page 213: ...nitored on the WindLDR screen The test program download replaces the user program in the RAM only and does not overwrite the EEPROM immedi ately When test program download is completed the modified pr...

Page 214: ...ick the Confirm button in the TIM CNT Change Status field The displayed status will switch from Changed to Unchanged Upload the user program which has new preset values in place of the original preset...

Page 215: ...error which may cause hazards depending on the application When executing the run time program download output statuses are maintained When an OUT OUTN instruction is deleted or an output device addr...

Page 216: ...communication buffer for TXD RXD ETXD ERXD instructions still holds the instruction data the run time program down load does not overwrite the data in the communication buffer immediately After the c...

Page 217: ...the communication cable Otherwise a fatal error may occur such as user program writing error which may cause hazards depending on the application When executing the test program download output status...

Page 218: ...scard the downloaded program The original user program stored in the ROM is restored and loaded to the RAM Note If an output status is changed because of the test program download the output status is...

Page 219: ...in the buffer the new data for TXD RXD ETXD ERXD instructions takes effect To clear the receive buffer for the RXD instruction turn on the special internal relay for user communication receive instru...

Page 220: ...Potentiometer 2 24 I O Type Only All in One Type CPU Module Slim Type CPU Module Analog Potentiometer 1 Special Data Registers for Analog Potentiometers CPU Module Analog Potentiometer 1 Analog Potent...

Page 221: ...dated in every scan Special Data Register for Analog Voltage Input CPU Module Analog Voltage Input Data Slim Type CPU Modules D8058 To connect an external analog source use the attached cable The cabl...

Page 222: ...ing the PLC Displaying and changing calendar clock data only when using the clock cartridge Confirming changed timer counter preset values Parts Description ESC Button Cancels the current operation an...

Page 223: ...value of D10000 and above Data Register Menu D2XXXX Displays and changes the data register value of D20000 and above Data Register Menu D3XXXX Displays and changes the data register value of D30000 a...

Page 224: ...1 Indicates the PLC program version each time the PLC is powered up 1 Mode 2 Indicates the same menu as when the PLC was shut down When a keep data error occurs mode 1 is enabled regardless of the val...

Page 225: ...r is displayed OK Go to next screen Current Value 4 The preset value of the selected timer number is displayed Change the preset value to 900 as described below Slow Flash Shift up one digit OK Slow F...

Page 226: ...Select digit Quick Flash Increment the value OK Complete device selection Go to next screen Quick Flash 3 The current value of the selected timer number is displayed OK Go to next screen On slim type...

Page 227: ...Changed Preset Value Confirm menu OK Display the TIM CNT change status to con firm TIM CNT change status 0 Unchanged 1 Changed 2 Confirm the changed timer counter preset values and write the changes f...

Page 228: ...the device address Slow Flash Shift up one digit OK Slow Flash Select digit ESC Decrement the value Back to digit selection Quick Flash Quick Flash Slow Flash Shift up one digit OK Slow Flash Select d...

Page 229: ...ol screen 2 Select the device address Slow Flash Shift up one digit OK Slow Flash Select digit ESC Increment the value Back to digit selection Quick Flash Quick Flash Slow Flash Shift up one digit OK...

Page 230: ...K Clear the general error codes Return to the Error menu To abort clearing the general error codes press the ESC button instead of the OK button the Error menu is restored Note For details about gener...

Page 231: ...be started or stopped by turning start control special internal relay M8000 on or off the procedure described below does not work See page 4 5 1 Select the Run Stop menu OK Go to control screen 2 The...

Page 232: ...rol screen 2 The calendar data is displayed OK Current Data 3 Change the year data using the or button Slow Flash Increment the value OK Slow Flash Enable the change 4 Change the month data using the...

Page 233: ...s section Example Change clock data from 12 05 to 10 10 1 Select the Clock menu OK Go to control screen 2 The clock data is displayed OK Current Data 3 Change the hour data using the or button Slow Fl...

Page 234: ...O Status When the MicroSmart starts running The force settings are retained The forced inputs and outputs are kept on off even after the MicroSmart is stopped regardless of the status of M8025 mainta...

Page 235: ...g box Start Suspend Force New Force ON Force OFF Refresh Force Release 3 Click the New button and type an input or output number under Device in the list Click the Force On button or Force Off button...

Page 236: ...d I O designation click the Force Release button Input I0 is released from the forced I O designation Even when forced I O is enabled actual input status is read to the CPU module Now input I0 works a...

Page 237: ...I O modules to expand the I O points For details of I O internal relay and special internal relay numbers see page 6 3 All in One Type CPU Modules Device FC5A C10R2 FC5A C10R2C FC5A C10R2D FC5A C16R2...

Page 238: ...al internal relay device address is an octal number 0 through 7 Upper digits are decimal numbers The device addresses of expansion inputs and outputs start with I30 and Q30 respectively Note that inpu...

Page 239: ...I527 I530 I537 I540 I547 I550 I557 I560 I567 I570 I577 I580 I587 I590 I597 I600 I607 I610 I617 I620 I627 FC5A D16RK1 FC5A D16RS1 FC5A D12K1E FC5A D12S1E I0 I7 I10 I17 I30 I37 I40 I47 I50 I57 I60 I67 I...

Page 240: ...Q260 Q267 Q270 Q277 Q280 Q287 Q290 Q297 Q300 Q307 Q310 Q317 Q320 Q327 Q330 Q337 Q340 Q347 Q350 Q357 Q360 Q367 Q370 Q377 Q380 Q387 Q390 Q397 Q400 Q407 Q410 Q417 Q420 Q427 Q430 Q437 Q440 Q447 Q450 Q457...

Page 241: ...M950 M957 M960 M967 M970 M977 M980 M987 M990 M997 M1000 M1007 M1010 M1017 M1020 M1027 M1030 M1037 M1040 M1047 M1050 M1057 M1060 M1067 M1070 M1077 M1080 M1087 M1090 M1097 M1100 M1107 M1110 M1117 M1120...

Page 242: ...430 M2437 M2440 M2447 M2450 M2457 M2460 M2467 M2470 M2477 M2480 M2487 M2490 M2497 M2500 M2507 M2510 M2517 M2520 M2527 M2530 M2537 M2540 M2547 M2550 M2557 All types Special Internal Relay M M8000 M8007...

Page 243: ...DI M1620 M1937 Digital output ODI M1940 M1997 Status information AS Interface Data Registers D1700 D1731 Analog input D1732 D1763 Analog output D1764 D1767 List of active slaves LAS D1768 D1771 List o...

Page 244: ...n 18 D1104 D1109 D1110 D1115 D8086 Slave Station 19 D1116 D1121 D1122 D1127 D8087 Slave Station 20 D1128 D1133 D1134 D1139 D8088 Slave Station 21 D1140 D1145 D1146 D1151 D8089 Slave Station 22 D1152 D...

Page 245: ...ed Cleared M8012 HMI Operation Prohibit Flag Maintained Cleared M8013 Calendar Clock Data Write Adjust Error Flag Operating Cleared M8014 Calendar Clock Data Read Error Flag Operating Cleared M8015 Ca...

Page 246: ...Maintained Cleared M8072 Modem Mode Originate Dialing Failure Maintained Cleared M8073 Modem Mode Disconnect Disconnect Line Failure Maintained Cleared M8074 Modem Mode General Command AT Command Fail...

Page 247: ...ck Operating Cleared M8122 100 ms Clock Operating Cleared M8123 10 ms Clock Operating Cleared M8124 Timer Counter Preset Value Changed Maintained Maintained M8125 In operation Output Cleared Cleared M...

Page 248: ...red M8195 Interrupt Input I5 Edge ON Rising OFF Falling Cleared Cleared M8196 M8197 Reserved M8200 User Communication Receive Instruction Cancel Flag Server 1 Cleared Cleared M8201 User Communication...

Page 249: ...link or Modbus communication of port 2 M8005 turns on The M8005 status is maintained when the error is cleared and remains on until M8005 is reset using WindLDR or until the CPU is turned off The caus...

Page 250: ...module See page 9 7 Advanced Vol M8017 Clock Data Write Flag When M8017 is turned on data in data registers D8019 through D8021 clock new data are set to the clock cartridge installed on the CPU modu...

Page 251: ...k Communication and Modbus Communication See pages 11 7 12 9 and 12 14 M8120 Initialize Pulse 1 scan time Start M8120 When the CPU starts operation M8120 turns on for a period of one scan M8121 1 sec...

Page 252: ...the CMP instruction is used M8152 is turned on when the value of device designated by S1 is less than that of device designated by S2 S1 S2 See page 4 2 Advanced Vol When the ICMP instruction is used...

Page 253: ...sabled M8204 User Communication Receive over Ethernet Instruction Cancel Flag Server Connection 5 When M8204 is turned on all ERXD S5 instructions ready for receiving user communication through server...

Page 254: ...ar New Data Write only Advanced Vol 9 6 D8016 Month New Data Write only Advanced Vol 9 6 D8017 Day New Data Write only Advanced Vol 9 6 D8018 Day of Week New Data Write only Advanced Vol 9 6 D8019 Hou...

Page 255: ...eed Counter 4 I5 I7 Reset Value 5 8 Special Data Registers for Modbus Communication D8053 Modbus communication error code Every scan 12 14 D8054 Modbus communication transmission wait time When commun...

Page 256: ...4 D8073 Slave Station 5 Communication Error at Master Station Error station number and error code at Modbus Master When error occurred 11 4 12 14 D8074 Slave Station 6 Communication Error at Master St...

Page 257: ...r When error occurred 11 4 12 14 D8094 Slave Station 26 Communication Error at Master Station Error station number and error code at Modbus Master When error occurred 11 4 12 14 D8095 Slave Station 27...

Page 258: ...5 17 D8226 High speed Counter 4 I5 I7 Current Value high word Every scan 5 17 5 20 D8227 High speed Counter 4 I5 I7 Current Value low word Every scan 5 17 5 20 D8228 High speed Counter 4 I5 I7 Preset...

Page 259: ...ess Every 1 sec 6 28 D8354 D8357 Maintenance Communication Server 2 Connected IP Address Every 1 sec 6 28 D8358 D8361 Maintenance Communication Server 3 Connected IP Address Every 1 sec 6 28 D8362 D83...

Page 260: ...artridge connector information about the user pro gram stored on the memory cartridge is stored to D8003 0 FC5A C10R2 FC5A C10R2C or FC5A C10R2D 1 FC5A C16R2 FC5A C16R2C or FC5A C16R2D 2 FC5A D12K1E o...

Page 261: ...01 Modbus Slave ASCII Communication 100 Modbus Master RTU Communication 101 Modbus Master ASCII Communication Port 1 0 Maintenance Communication 1 Other Communication D8026 0 3 Port 3 Port 4 Port 5 Po...

Page 262: ...pending on the DSR data set ready signal sent from the remote terminal Bit 15 0 2 0 1 0 0 D8105 0 3 Port 2 0 6 0 5 0 4 0 7 0 8 Port 3 Port 4 0 9 0 12 0 11 0 10 0 13 0 14 Port 5 Port 6 Bit 15 0 2 0 1 0...

Page 263: ...TCP Server 11 Unused D8302 Memory Cartridge Capacity The capacity of the memory cartridge installed on the CPU module is stored in D8302 0 No memory cartridge is installed 32 32 KB 64 64 KB 128 128 K...

Page 264: ...st accessing the server connection 1 through 8 is stored in special data registers Example Server Connection 1 Connected IP Address aaa bbb ccc ddd D8362 aaa D8363 bbb D8364 ccc D8365 ddd D8394 D8405...

Page 265: ...in the form of either numbers or character strings using the expansion data register editor on WindLDR Programming WindLDR 1 From the WindLDR menu bar select Configura tion Expansion Data Register Th...

Page 266: ...haracter string A pop up menu appears Select String in the pop up menu then the String dialog box appears Type required characters and click OK The entered characters are converted in pairs into ASCII...

Page 267: ...s are written from the RAM to the ROM as is the case with confirming changed timer counter preset values When the CPU is powered up again the new data is loaded from the ROM to the RAM When the user p...

Page 268: ...10R2D FC5A C16R2 FC5A C16R2C FC5A C16R2D FC5A C24R2 FC5A C24R2C FC5A C24R2D Device Adrs Points Device Adrs Points Device Adrs Points Input I I0 I5 6 I0 I7 I10 9 I0 I7 I10 I15 14 78 total except 12V DC...

Page 269: ...nsion I O Modules 7 maximum Module Module or 5 6 Input 32 pt Input 7 Module Input 16 pt Input Module Mixed 4 pt Input I O 4 pt Output Module 16 I O Type 8 pt Input 8 pt Output CPU Module 32 I O Type 1...

Page 270: ...6 DEVICE ADDRESSES 6 34 FC5A MICROSMART USER S MANUAL FC9Y B1268 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 271: ...294 967 295 7 16 CNT Adding Counter Adding counter 0 to 65 535 7 12 CNTD Double word Adding Counter Double word adding counter 0 to 4 294 967 295 7 15 CUD Up Down Selection Reversible Counter Up down...

Page 272: ...Subtracting 100 ms off delay timer 0 to 6553 5 sec 7 11 TMH 10 ms Timer Subtracting 10 ms timer 0 to 655 35 sec 7 8 TMHO 10 ms Off delay Timer Subtracting 10 ms off delay timer 0 to 655 35 sec 7 11 TM...

Page 273: ...ices The valid device range depends on the CPU module type For details see pages 6 1 and 6 2 Data registers can be used as bit devices with the data register number and the bit position separated by a...

Page 274: ...The SET and RST reset instructions are used to set on or reset off outputs internal relays and shift register bits The same output can be set and reset many times within a program SET and RST instruct...

Page 275: ...truction I Q M T C R D AND ANDN 0 627 0 627 0 2557 8000 8317 0 255 0 255 0 255 0 0 49999 15 Q0 Q1 OR and ORN Or Not The OR instruction is used for programming a NO contact in parallel The ORN instruct...

Page 276: ...ff I3 Instruction Data LOD LOD OR ANDLOD OUT I0 I2 I3 Q0 Program List Q0 OR LOD Load The OR LOD instruction is used to connect in parallel two or more circuits starting with the LOD instruction The OR...

Page 277: ...e user need not program the BPS BRD and BPP instructions The circuit in the ladder diagram shown below is converted into BPS BRD and BPP when the ladder diagram is compiled I0 I1 I2 Ladder Diagram I0...

Page 278: ...ils see pages 6 1 and 6 2 The preset value can be 0 through 65535 and designated using a decimal constant or data register TML 1 sec Timer I1 I0 T0 Ladder Diagram TML TML 4 T0 I0 ON OFF T0 ON OFF I1 O...

Page 279: ...and clearing preset values see page 7 18 Preset values can also be changed and changed preset values can be confirmed using the HMI module See pages 5 63 and 5 65 WindLDR ladder diagrams show TP time...

Page 280: ...he timer instruction execution to the END pro cessing Maximum and Minimum of Errors Error Timer Input Error Timer Counting Error Timeout Output Error Total Error Minimum Advance error 0 Note 0 0 Note...

Page 281: ...o T255 0 to 65 535 sec 1 ms The valid device range depends on the CPU module type For details see pages 6 1 and 6 2 The preset value can be 0 through 65535 and designated using a constant or a data re...

Page 282: ...than once While the reset input is off the counter counts the leading edges of pulse inputs and compares them with the preset value When the current value reaches the preset value the coun ter turns o...

Page 283: ...hes 65535 counting up it changes to 0 on the next count up When power is off the counter s current value is held and can also be designated as clear type counters using the Function Area Settings see...

Page 284: ...aches 65535 counting up it changes to 0 on the next count up When power is off the counter s current value is held and can also be designated as clear type counters using the Function Area Settings se...

Page 285: ...put I0 ON OFF Pulse Input I1 ON OFF Counter C0 ON OFF Timing Chart Output Q0 ON OFF 99998 Input I2 C0 99999 100000 ON OFF CNTD C0 100000 I1 Reset Pulse Instruction Data LOD LOD CNTD LOD AND OUT I0 I1...

Page 286: ...eturns to the preset value The preset input must be turned off before count ing may begin When the up pulse and down pulses are on simul taneously no pulse is counted The counter output is on only whe...

Page 287: ...es 0 counting down it changes to 4 294 967 295 on the next count down After the current value reaches 4 294 967 295 counting up it changes to 0 on the next count up When power is off the counter s cur...

Page 288: ...he EEPROM are not changed Note The HMI module can also be used to change pre set values and confirm changed preset values See pages 5 63 and 5 65 Data movement when confirming changed preset values Wi...

Page 289: ...ister D0 through D1999 all CPU modules or D2000 through D7999 and D10000 through D49999 slim type CPU modules When a data register is used the data of the data register becomes the preset value Ladder...

Page 290: ...s 500 CC 500 C30 CNT C30 1000 I2 Reset Pulse I1 Instruction Data LOD LOD CNT CC OUT I1 I2 C30 1000 C30 500 Q0 Program List Q0 Ladder Diagram 3 Pulse Input I4 ON OFF Output Q1 ON OFF Timing Chart 1 350...

Page 291: ...re from 0 to 65535 The preset value can be designated using a decimal constant or a data register D0 through D1999 all CPU modules or D2000 through D7999 and D10000 through D49999 slim type CPU module...

Page 292: ...or more Q0 Q1 Ladder Diagram 2 Output Q0 is on when data register D30 value is 500 DC 500 D30 Timing Chart Output Q0 ON OFF 400 210 210 0 500 D30 Value I1 REP S1 D50 D1 D30 MOV W 500 500 700 Q0 Ladder...

Page 293: ...t Data I1 Pulse R1 R2 R3 Shift Direction First Bit R0 of Bits 4 I0 I1 SFR R0 4 I2 Reset Pulse Data Instruction Data LOD LOD LOD SFR I0 I1 I2 R0 4 Program List First Bit of Bits Structural Diagram I2 I...

Page 294: ...status output can be programmed directly after the SFR instruction In this example the status of bit R3 is read to output Q3 Each bit can be loaded using the LOD R instruction Instruction Data LOD LOD...

Page 295: ...5 R26 Note Output is initiated only for those bits highlighted in bold print Note When power is turned off the statuses of all shift register bits are normally cleared It is also possible to maintain...

Page 296: ...Diagram I3 I1 R22 Reset Data I2 Pulse R23 R24 R25 Forward Shifting Last Bit R22 of Bits 6 R26 R27 Note Output is initiated only for those bits highlighted in bold print I4 I6 I5 Reset Data Pulse First...

Page 297: ...iagram Input I0 ON OFF Output Q0 ON OFF Output Q1 ON OFF Timing Chart SOTU SOTD T T T T Note T equals one scan time one shot pulse Instruction Data LOD SOTU OUT LOD SOTD OUT I0 Q0 I0 Q1 Program List Q...

Page 298: ...ot detected OUT All are turned off OUTN All are turned on SET and RST All are held in current status TML TIM TMH and TMS Current values are reset to zero Timeout statuses are turned off CNT CDP and CU...

Page 299: ...hat the following program is executed according to the actual input statuses of I4 through I6 Instruction Data LOD MCS LOD OUT LOD MCS LOD OUT LOD MCS LOD OUT MCR I1 I2 Q0 I3 I4 Q1 I5 I6 Q2 Program Li...

Page 300: ...struction Status SOTU Rising edges ON pulses are not detected SOTD Falling edges OFF pulses are not detected OUT and OUTN All are held in current status SET and RST All are held in current status TML...

Page 301: ...to program the END instruc tion after the last programmed instruction The END instruction already exists at every unused address When an address is used for programming the END instruction is removed...

Page 302: ...tions OUT OUTN SET RST TML TIM TMH TMS CNT CDP CUD SFR SFRN SOTU SOTD Error Detection When converting the ladder program an error message is shown such as TIM follows an invalid device Conversion fail...

Page 303: ...re Greater Than X X X X X Advanced Vol 4 1 CMP Compare Less Than or Equal To X X X X X Advanced Vol 4 1 CMP Compare Greater Than or Equal To X X X X X Advanced Vol 4 2 ICMP Interval Compare Greater Th...

Page 304: ...grammer WKTIM Week Timer Advanced Vol 9 1 WKTBL Week Table Advanced Vol 9 2 Interface DISP Display Advanced Vol 10 1 DGRD Digital Read Advanced Vol 10 3 User Communication TXD1 Transmit 1 10 6 TXD2 Tr...

Page 305: ...ced Vol 15 3 Intelligent Module Access RUNA Run Access X X Advanced Vol 16 2 STPA Stop Access X X Advanced Vol 16 4 Trigonometric Function RAD Degree to Radian X Advanced Vol 17 1 DEG Radian to Degree...

Page 306: ...X X X IMOVN X X X X X BMOV X X X X X IBMV X X X X X IBMVN X X X X X NSET X X X X X NRS X X X X X XCHG X X X X X TCCST X X X X X Data Comparison CMP X X X X X CMP X X X X X CMP X X X X X CMP X X X X X...

Page 307: ...X User Communication TXD1 X X X X X Note 1 TXD2 X X X X X TXD3 X Note 2 X X TXD4 X Note 2 X X TXD5 X Note 2 X X TXD6 X X TXD7 X X RXD1 X X X X X Note 1 RXD2 X X X X X RXD3 X Note 2 X X RXD4 X Note 2 X...

Page 308: ...igonometric Function RAD X X X X X DEG X X X X X SIN X X X X X COS X X X X X TAN X X X X X ASIN X X X X X ACOS X X X X X ATAN X X X X X Logarithm Power LOGE X X X X X LOG10 X X X X X EXP X X X X X POW...

Page 309: ...ion device 16 or 32 points start ing with the designated number are processed as source or destination data When a word device such as timer or coun ter is designated as a source device the current va...

Page 310: ...adecimal equivalents which are stored in the CPU as a result of addition and subtraction of the decimal values shown Data Type Result of Addition Hexadecimal Storage Result of Subtraction Hexadecimal...

Page 311: ...s e 30 23 f 22 0 31 30 23 22 0 Single Storage Format 23 bit fraction 8 bit biased exponent Sign bit 0 positive 1 negative The table below shows the correspondence between the values of the three cons...

Page 312: ...7999 slim type CPU only and special data registers D8000 through D8199 all in one type CPU or D8499 slim type CPU are in separate areas and do not continue with each other The internal relay ends at M...

Page 313: ...C16R2 FC5A C16R2C FC5A C16R2D FC5A C24R2D FC5A C24R2 FC5A C24R2C FC5A D16RK1 FC5A D16RS1 FC5A D32K3 FC5A D32S3 FC5A D12K1E FC5A D12S1E Quantity of Analog I O Modules 4 7 7 Note FC5A all in one 24 I O...

Page 314: ...adder editing screen type ANST and press the Enter key The Set Analog Module Parameters dialog box appears 2 Select the slots where analog I O modules are mounted All slots are selected to use seven a...

Page 315: ...lable for the selected module are shown Ladder Refresh Type Configure Parameters dialog box FC4A J4CN1 FC4A J8C1 FC4A J8AT1 FC4A K2C1 FC4A K4A1 Analog I O Data Note Analog I O Operating Status In the...

Page 316: ...e changes automatically 6 Enter a filter value Ladder refresh type analog input modules only The filter function is available for the FC4A J4CN1 FC4A J8C1 and FC4A J8AT1 only Filtering ensures smooth...

Page 317: ...Ladder refresh type analog input modules only When Celsius or Fahrenheit is selected for thermocouple resistance thermometer or thermistor signal types on ladder refresh type analog input modules the...

Page 318: ...og input data minimum value from 0 or another value in the pull down list The maximum value is changed automatically according to the selected minimum value For analog output values when Optional rang...

Page 319: ...cated depending on the slot where the analog I O module is mounted Ladder Refresh Type Data registers are automatically allocated depending on the number designated in the DR Device Address field Stat...

Page 320: ...FC4A K4A1 Analog Input Signal Type X X X X X X Page 9 12 Page 9 12 Analog Input Data Type X X X X X X Page 9 12 Page 9 12 Analog Input Data Minimum Maximum Values X X X X X X Page 9 14 Page 9 14 Filt...

Page 321: ...rogram download and test program download cannot be used to change analog I O parameters Channel Function END Refresh Type Analog I O Module No R W 1 2 3 4 5 6 7 Analog Input Ch 0 Analog input data D7...

Page 322: ...log input signal type CH1 00FFh R W 6 4 Analog input data configuration 0 R W 10 1 Analog input signal type CH2 00FFh R W 11 4 Analog input data configuration 0 R W 15 1 Analog input signal type CH3 0...

Page 323: ...ype Analog Output Module Data Register Allocation FC4A K4A1 Data Register Number Offset Data Size word Parameter Channel Default R W 0 Low Byte 1 Analog output signal type CH0 00h R W 0 High Byte Rese...

Page 324: ...meter X X 6 Pt 1000 resistance thermometer X 7 Ni 100 resistance thermometer X 8 Ni 1000 resistance thermometer X 9 NTC type thermistor X 10 PTC type thermistor X 255 Not used X X X Analog Input Data...

Page 325: ...72 32 to 2372 10 0 0 to 1300 0 0 to 13000 32 0 to 2372 0 320 to 23720 Type J thermocouple 1 0 to 1200 0 to 1200 32 to 2192 32 to 2192 10 0 0 to 1200 0 0 to 12000 32 0 to 2192 0 320 to 21920 Type T the...

Page 326: ...stored to a data register allocated to analog input data The analog input data register num ber is shown under Data in the Configure Parameters dialog box END Refresh Type The analog input signal is...

Page 327: ...0 0 Operating status bit Normal operation 1 Initializing changing configuration hardware initialization error Bit 1 0 Parameter bit Parameter configuration normal 1 Parameter configuration error Bit 2...

Page 328: ...ed select the default value or Not used for the channel Parameter FC4A L03A1 FC4A L03AP1 FC4A K1A1 FC4A K2C1 FC4A K4A1 0 Voltage output 0 to 10V DC 10 to 10V DC 0 to 10V DC 1 Current output 4 to 20 mA...

Page 329: ...annel is stored to a data register allocated to analog output operating sta tus While the analog output is operating normally the data register stores 0 The analog output operating status data registe...

Page 330: ...PU Module FC5A D32S3 Analog Input Module Thermistor FC4A J8AT1 Output Module Tr Source FC4A T08S1 Thermistor External Device Analog Meter Calibrated voltage Analog Output Module FC4A K1A1 Operation In...

Page 331: ...r B A Thermistor Specifications Type No NT731ATTD103K38J KOA Type NTC RO 10 000 T0 25 C B Parameter 3 800K FC4A T08S1 8 point Transistor Source Output Module Terminal No Output 0 Q0 1 Q1 2 Q2 3 Q3 4 Q...

Page 332: ...put range 50 to 150 C Scale 10 Analog input data 500 to 1500 CH1 Data Type Not used Unused channel CH2 Data Type Not used Unused channel CH3 Data Type Not used Unused channel CH4 Data Type Not used Un...

Page 333: ...dules and Q30 is turned on When I0 is turned on analog input data is moved from D676 to D1000 The temperature is compared with the alarm temperature of 100 C When the temperature is higher than 100 C...

Page 334: ...C4A K2C1 is mounted on slot 4 Ladder Diagram M8120 is the initialize pulse special internal relay MOV stores output values at the OFF state When the CPU stops STPA updates the analog out put value of...

Page 335: ...transmit and receive instructions can be programmed to match the communication protocol of the equipment to communicate with Possibility of communication using the user communication mode can be dete...

Page 336: ...ion on the slim type CPU module with the optional HMI module install the RS232C communication adapter FC4A PC1 to the port 2 connector on the HMI base module To connect an RS232C communication device...

Page 337: ...send 28 Twisted Black 2 NC no connection DTR data terminal ready 28 Yellow 3 TXD transmit data TXD transmit data 28 Blue 4 RXD receive data RXD receive data 28 Green 5 NC no connection DSR data set r...

Page 338: ...ptional HMI module install the RS485 communication adapter FC4A PC3 to the port 2 connector on the HMI base module FC4A HPH1 Connect RS485 device to the RS485 terminals A B and SG of port 2 on the Mic...

Page 339: ...ule after changing any of these settings 1 From the WindLDR menu bar select Configuration Communication Ports The Function Area Settings dialog box for Communication Ports appears 2 In the Communicati...

Page 340: ...ies two consecutive data registers starting with the device designated by D2 The transmit status data register D0 D1998 D2000 D7998 or D10000 D49998 stores the status of transmission and error code Th...

Page 341: ...ation Calculation Start Position Constant 00h 7Fh FFh No conversion 1 Data Register D0 D1999 D2000 D7999 D10000 D49999 A Binary to ASCII B BCD to ASCII No conversion 1 4 1 5 1 2 1 99 BCC A Binary to A...

Page 342: ...no conversion When repeat is designated data of data registers as many as the repeat cycles are transmitted starting with the desig nated data register Repeat cycles can be up to 99 Conversion Type T...

Page 343: ...0Ch FF 0Ch Lowest 1 digit ASCII data Transmitted data Repeat Cycles When a data register is designated to repeat consecutive data registers as many as the repeat cycles are used for trans mit data in...

Page 344: ...CC digits 1 Calculation start position 1 STX BCC calculation range 1st A 2nd B 3rd C 4th D 5th E 6th 0 15th CR 16th LF 17th BCC 18th BCC 19th BCC 2 digits 2 Calculation start position 2 STX BCC calcul...

Page 345: ...r a TXD instruction is turned on preparation for transmission is initiated followed by data trans mission When a sequence of all transmission operation is complete the designated output or internal re...

Page 346: ...nd delimiter using WindLDR TXD sample program S1 12 D1 M10 I0 SOTU TXD 1 D2 D100 Communication port Port 1 Transmit completion output M10 Transmit status register D100 Transmit data byte count D101 Da...

Page 347: ...log box reappears repeat the above procedure In the Data Type Selection dialog box click Variable DR and click OK Next in the Variable Data Register dialog box type D10 in the DR No box and click BCD...

Page 348: ...nished click OK 7 In the Transmit instruction dialog box type M10 in the destination D1 box and type D100 in the destination D2 box When finished click OK Programming of the TXD1 instruction is comple...

Page 349: ...rror code The next data register stores the byte count of received data The same data registers can not be used as transmit status registers for TXD1 through TXD7 instructions and receive status regis...

Page 350: ...ycles A start delimiter and an end delimiter can be included in the receive for mat to discriminate valid incoming communication When some characters in the received data are not needed skip can be us...

Page 351: ...ble when using CPU modules with system program version 200 or higher and WindLDR 5 2 or higher Delimiter Receive Digits The received data is divided into blocks of specified receive digits before conv...

Page 352: ...he data specified with receive digits conversion type and repeat is processed Note Delimiters for data registers can be used in the receive format of RXD instructions only Delimiters can be used only...

Page 353: ...is available on the CPU modules with system program version 200 or higher A start delimiter can be programmed at the first bytes in the receive format of a RXD instruction the MicroSmart will rec ogn...

Page 354: ...e RXD instruction is waiting for the incoming data When input I1 is turned on another RXD instruction is executed but since two RXD instructions have the same start delimiter the second RXD instructio...

Page 355: ...ster station must be received only when the incoming data is sent for the slave station 1 Incoming data Incoming data consists of start delimiter STX a slave station number which can be 0 through 9 da...

Page 356: ...instruction an end delimiter can be positioned immediately before or after the BCC code If a data register or skip is designated between the BCC and end delimiter correct receiving is not ensured When...

Page 357: ...ruction completes receiving the incoming data the receive status contains 64 meaning the RXD instruction has completed without errors even if the constant value is not an expected value Extra ladder p...

Page 358: ...onstant for Verification 6th byte and after Const Receive Format More than five constants are configured in the beginning of the receive format Byte 1st Const 2nd Const 3rd Const 4th Const 5th Const 6...

Page 359: ...cified from the first byte through the 15th byte The BCC is calculated for the range starting at the designated position up to the byte immediately before the BCC of the receive data Example Received...

Page 360: ...he BCC calculation result with the BCC code in the received incoming data to check for any error in the incoming communication due to external noises or other causes If a disparity is found in the com...

Page 361: ...format End Delimiter Delimiter Conditions for Completion of Receiving Data With With or Without When a specified byte count of data digits repeat has been received or when an end delimiter is receive...

Page 362: ...limiter end delimiter and BCC are included in the received data the byte counts for these codes are also included in the receive data byte count Example Data register D200 is designated as a device fo...

Page 363: ...D2 D1000 Communication port Port 1 Receive completion output M100 Receive status register D1000 Receive data byte count D1001 1 Start to program a RXD instruction Move the cursor where you want to in...

Page 364: ...n in the Data Type Selection dialog box click Variable DR and click OK Next in the Variable Data Register dialog box type D10 in the DR No box and click ASCII to BIN to select ASCII to binary conversi...

Page 365: ...g box type 03 to program the end delimiter ETX 03h When finished click OK 9 In the Receive instruction dialog box type M100 in the destination D1 box and type D1000 in the destination D2 box When fini...

Page 366: ...th or without a start delimiter is executed The receive completion output of the RXD instruction at a smaller address goes on 5 While a RXD instruction with a start delimiter is exe cuted another RXD...

Page 367: ...F V f v Decimal 6 22 38 54 70 86 102 118 134 150 166 182 198 214 230 246 7 BEL ETB 7 G W g w Decimal 7 23 39 55 71 87 103 119 135 151 167 183 199 215 231 247 8 BS CAN 8 H X h x Decimal 8 24 40 56 72 8...

Page 368: ...105 DSR input control signal option When sending receiving data R W D8106 DTR output control signal option When sending receiving data R W Port 7 Slim type CPU only D8204 Control signal status Every s...

Page 369: ...FF Enable TXD RXD No effect TXD RXD disabled 011 ON Enable TXD OFF Disable TXD No effect TXD RXD disabled 100 ON Disable TXD OFF Enable TXD No effect TXD RXD disabled 101 No effect No effect TXD RXD d...

Page 370: ...10 0 13 0 14 Port 5 Port 6 Bit 15 0 2 0 1 0 0 D8205 Port 7 D8105 D8205 3 bit Binary Value Description 000 DSR is not used for data flow control When DSR control is not needed set 0 to D8105 D8205 001...

Page 371: ...t 15 0 1 0 0 D8206 Port 7 D8106 D8206 2 bit Binary Value Description 00 While the MicroSmart is running DTR is on whether the MicroSmart is transmitting or receiving data While the MicroSmart is stopp...

Page 372: ...ing on printers such as DTR The function of this terminal is to send a signal to remote equipment whether the printer is ready to print data or not Since the operation of this signal may differ depend...

Page 373: ...le the DSR option for busy control M8125 is the in operation output special internal relay CMP W compares the D8014 second data with 0 When the D8014 data equals 0 second M0 is turned on Counter C2 cu...

Page 374: ...IC DS4600A Caution Do not connect any wiring to the NC no connection pins otherwise the MicroSmart and the barcode reader may not work correctly and may be damaged Description of Operation A barcode r...

Page 375: ...21 Store barcode data lower 4 digits D100 Receive status data register for barcode data D101 Receive data byte count data register Ladder Diagram When the MicroSmart starts operation the RXD1 instruct...

Page 376: ...om the BCC calculation start position to the byte immediately before the BCC in units of two characters to make 1 byte hexadecimal data Example 37h 35h 75h 2 Add up the results of step 1 3 Invert the...

Page 377: ...ers using the move instructions in the user program these data can also be exchanged between the master and slave stations The FC4A MicroSmart except all in one 10 I O type CPU module OpenNet Controll...

Page 378: ...HPH1 FC5A SIF4 Expansion RS485 communication module can also be mounted to the CPU module to add port 3 through 7 Connect the RS485 terminals A B and SG on every CPU module using a shielded twisted pa...

Page 379: ...9 Transmit data to slave 23 D978 D983 Receive data from slave 7 D1170 D1175 Receive data from slave 23 Slave 8 D984 D989 Transmit data to slave 8 Slave 24 D1176 D1181 Transmit data to slave 24 D990 D9...

Page 380: ...ion 2 communication error D8086 Slave station 18 communication error D8071 Slave station 3 communication error D8087 Slave station 19 communication error D8072 Slave station 4 communication error D808...

Page 381: ...1 Overrun error data is received when the receive data registers are full 2h 2 Framing error failure to detect start or stop bit 4h 4 Parity error an error was found by the parity check 8h 8 Receive...

Page 382: ...lave Station 4 D900 D901 Transmit Data D906 D907 Receive Data D8069 Communication Error Slave Station 30 D900 D901 Transmit Data D906 D907 Receive Data D8069 Communication Error Slave Station 31 D900...

Page 383: ...tation does not receive communication data from the master station for 10 seconds or more in the data link system M8007 turns on When a slave station does not receive data in 10 seconds after initiali...

Page 384: ...rom the list on the left and make settings as shown below Selects the same quantities of transmit and receive data for all slave stations Baud Rate 19200 38400 or 57600 bps Slave Station Number 01 thr...

Page 385: ...a register allocated to port 2 through port 7 without the need for downloading the user program If the number stored in special data regis ter is not within 1 through 31 the slave station number in th...

Page 386: ...n Area Settings for the MicroSmart to communicate with MICRO3 MICRO3 C stations Both master and slave stations refresh communication data at the END processing When data refresh is complete com munica...

Page 387: ...ave Stations D906 Receive data from slave 1 D912 Transmit data to slave 2 D900 Transmit Data D906 Receive Data I0 to I7 I10 to I17 Slave Station 1 Q0 to Q7 Q10 to Q17 Slave Station 2 Master station pr...

Page 388: ...nication power up slave stations first If a slave station is powered up later than or at the same time with the master station the master station does not recognize the slave station To make the maste...

Page 389: ...rformance CPU using Serial Interface Module PF3S SIF4 FA 3S PF3S SIF4 Settings MicroSmart Settings MicroSmart Settings Transmit data 6 words Receive data 6 words Baud rate 19200 or 38400 bps Slave sta...

Page 390: ...11 DATA LINK COMMUNICATION 11 14 FC5A MICROSMART USER S MANUAL FC9Y B1268 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 391: ...To set up a 1 N Modbus communication system install the RS485 communication adapter FC4A PC3 to the port 2 con nector on the all in one type CPU module When using the slim type CPU module mount the R...

Page 392: ...meters 656 feet maximum Core wire 0 3mm2 Mini DIN connector type RS485 com munication adapter FC4A PC2 or RS485 communication module FC4A HPC2 can also be used RS485 Communication Adapter FC4A PC3 on...

Page 393: ...r communication The internal relays are allocated in the order of requests For example when internal relay M0 is designated as the request execution device M0 is allocated to request No 1 M1 to reques...

Page 394: ...rved for storing error data When an error occurs for a request an error code is stored to a corresponding data register When Use a single DR for all communication requests is selected the same data re...

Page 395: ...e settings if required Baud Rate bps Note 1 9600 19200 38400 57600 115200 Parity Even Odd None Stop Bits 1 or 2 Retry Cycle 1 to 10 Receive Timeout 1 to 255 10 ms Transmission Wait Time Note 2 0 to 50...

Page 396: ...e order of request numbers When deleting a request or changing the order of requests the relationship of the request to the request execution devices and error status data register is changed If the i...

Page 397: ...unction code 01 02 05 or 15 is selected designate the data size in bits When function code 03 04 06 or 16 is selected designate the data size in words For valid data sizes see the table above Slave No...

Page 398: ...ord 0 b15 Master Word 1 Word 2 Data Register D b14 b1 b0 Bit 0 Slave Bit 1 Bit 2 Modbus Address b2 b15 b14 b1 b0 b2 b15 b14 b1 b0 b2 Word Data at Slaves Function Codes 03 04 06 and 16 Master Device Ad...

Page 399: ...ort 2 Ports 3 to 7 Description R W D8053 Note Modbus Communication Error Code When a Modbus communication is completed the request number and error code are stored High order 11 bits Request No 1 to 2...

Page 400: ...ow order 5 bits Error Code Low 3 Bits Request No Range 000 1 to 255 001 256 to 511 010 512 to 767 011 768 to 1023 100 1024 to 1279 101 1280 to 1535 110 1536 to 1791 111 1792 to 2040 Example For reques...

Page 401: ...roSmart When port 1 or 3 through 7 are used the response time is 1 ms 3 When timeout occurs the MicroSmart discards the received data and waits for the first frame of the next valid communication 4 AS...

Page 402: ...To calculate the address used in communication frame extract lower 5 dig its of the Modbus address subtract 1 from the value and convert the result into hexadecimal 3 These device addresses represent...

Page 403: ...Modbus RTU Slave 3 Click the Configure button The Communication Parameters dialog box appears Change settings if required 1 to 247 CPU modules with system pro gram version 110 or higher Baud Rate bps...

Page 404: ...y out of range 03h Device quantity error 1 bit write data error 11h ASCII code error ASCII mode only 12h Frame length error 13h BCC error R D8054 Modbus Communication Transmission Wait Time When the M...

Page 405: ...Code 80H Error Code CRC Idle 3 5 characters 1 byte 1 byte 1 byte 2 bytes Note Idle means no data flowing on the communication line Communication Frame Format ASCII mode finds the beginning of a frame...

Page 406: ...5 Store the two digits to the BCC LRC position Modbus RTU Mode Calculating the CRC 16 cyclic redundancy checksum Calculate the BCC using CRC 16 for the range from the slave number to the byte immedia...

Page 407: ...ddress No of Bits xxh 01h 02h xxxxh xxxxh ACK Reply from Modbus Slave Slave No Function Code Quantity of Data First 8 Bits Second 8 Bits Last 8 Bits xxh 01h 02h xxh xxh xxh xxh NAK Reply from Modbus S...

Page 408: ...ata First High Byte First Low Byte Last Low Byte xxh 03h 04h xxh xxh xxh xxh NAK Reply from Modbus Slave Slave No Function Code Error Code xxh 83h 84h xxh Communication Example Purpose Read 2 words st...

Page 409: ...s Slave Slave No Function Code Error Code xxh 85h xxh Communication Example Purpose Force internal relay M1320 on M1320 132 0 8 0 1001 2057 Modbus address 2057 2057 1 2056 808h Communication frame add...

Page 410: ...ode xxh 86h xxh Communication Example Purpose Write 8000 to data register D1708 D1708 1708 0 400001 401709 Modbus address 401709 Extract lower 5 digits 1709 1709 1 1708 6ACh Communication frame addres...

Page 411: ...te the following bit statuses to internal relays M605 through M624 M605 M606 M607 ON 0N OFF M610 M611 M612 M613 M614 M615 M616 M617 ON OFF ON ON OFF OFF 0N OFF M620 M621 M622 M623 M624 OFF OFF OFF OFF...

Page 412: ...xh Communication Example Purpose Write the following data to four data registers D1708 through D1711 D1708 D1709 D1710 D1711 1234h 5678h ABCDh EF01h D1708 1708 0 400001 401709 Modbus address 401709 Ex...

Page 413: ...or is reported by turning on the ERR LED on the MicroSmart and an error message can be viewed on WindLDR Error codes can also be read on the HMI module P W R R U N E R R S T A T 0 1 2 3 4 5 7 10 6 11...

Page 414: ...ure 1 From the WindLDR menu bar select Online Monitor Monitor The monitor mode is enabled 2 From the WindLDR menu bar select Online Status The PLC Status dialog box appears 3 On the right of the Error...

Page 415: ...gister D8005 If 1 is stored in each bit of D8005 the corresponding error is occurring Bit 15 2 1 0 Power failure D8005 3 6 5 4 7 8 9 12 11 10 13 14 Watchdog timer error Data link connection error User...

Page 416: ...ndLDR on a computer 0002h Watchdog Timer Error The watchdog timer monitors the time required for one program cycle scan time When the time exceeds approxi mately 340 ms the watchdog timer indicates an...

Page 417: ...rror occurs frequently the MicroSmart CPU module has to be replaced When a memory cartridge is installed on the CPU module writing into the memory cartridge is checked 0200h CPU Module Error This erro...

Page 418: ...1 through Sn out of range Month 01 through 12 Day 01 through 31 11 DGRD data exceeds 65535 with BCD5 digits selected 12 CVXTY CVYTX is executed without matching XYFS XYFS and CVXTY CVYTX have the same...

Page 419: ...2 TADD TSUB HOUR or HTOS has invalid data for source device S1 33 In the RNDM instruction S1 is larger than S2 or S1 or S2 data exceeds 32767 34 NDSRC has invalid data for source device S3 35 In the S...

Page 420: ...he interrupt catch input cannot receive short pulses Diagram 9 Frequency measurement does not work Diagram 10 The calendar clock does not operate correctly Diagram 11 Analog I O module does not work E...

Page 421: ...the power voltage correct The PWR LED does not go on Is the PWR LED on Supply power END Call IDEC for assistance Is the PWR LED on NO NO YES YES NO YES NO YES Supply the rated voltage All in one type...

Page 422: ...art control special internal relay using WindLDR Is M8000 on Turn on M8000 using WindLDR Is the RUN LED on Turn off the stop and reset inputs Is the RUN LED on YES NO YES YES NO NO YES Note The Start...

Page 423: ...using WindLDR See Note below END See page 13 3 Basic Vol Identify the error code and correct the error YES Note Temporary errors can be cleared to restore normal operation by clearing error codes from...

Page 424: ...re input device addresses correct Call IDEC for assistance Correct the external device wiring Is the input LED on Correct the program YES NO NO YES NO YES YES NO Correct the input wir ing Supply the r...

Page 425: ...uit in the CPU or output module is damaged Replace the module END Output does not operate normally Check the output allocation numbers Monitor the output using WindLDR Click the Start button in WindLD...

Page 426: ...l IDEC for assistance NO Communication between WindLDR on a computer and the MicroSmart is not possible Is the PWR LED on Is the computer link cable connected correctly Connect the cable completely Ca...

Page 427: ...reset input designated in the WindLDR Function Area Settings Monitor the start control special internal relay M8000 using WindLDR on a computer YES Turn off the start control special internal relay M...

Page 428: ...timer does not exceed 340 ms Call IDEC for assistance Watchdog timer error occurs and the CPU does not run Troubleshooting Diagram 9 Are the input ON OFF voltage levels correct Call IDEC for assistan...

Page 429: ...Make sure that input signals are connected to correct terminals See page 5 30 Call IDEC for assistance Frequency measurement does not work Select Single phase High speed Counter in the Groups 1 throu...

Page 430: ...ror data using WindLDR see page 13 1 Is the calendar clock operating normally Clear the error code see page 13 2 The clock data is broken Set the calendar clock using WindLDR see page 9 6 Advanced Vol...

Page 431: ...rrect parameters YES NO After changing settings was the CPU stopped and restarted Stop and restart the CPU to configure the analog I O settings Supply the rated power voltage to the ana log I O module...

Page 432: ...or turn on M8007 during oper ation using WindLDR Are error codes cleared to 0 at all stations Clear the error codes at all stations using WindLDR see page 13 2 Data link communication is impossible N...

Page 433: ...he PWR LED on Is the communication cable connected correctly Call IDEC for assistance Make sure of correct wiring YES YES Is the input to the TXD instruction on Turn on the input to the TXD instructio...

Page 434: ...rs to match those of the remote terminal using WindLDR see page 10 5 Make sure that the busy signal at the remote terminal does not exceed 5 sec NO NO Is the data register designated as transmit statu...

Page 435: ...the PWR LED on Is the communication cable connected correctly Call IDEC for assistance Make sure of correct wiring YES YES Is the input to the RXD instruction on Turn on the input to the RXD instruct...

Page 436: ...eck the format of incoming data Is an end delimiter specified in the RXD instruction Did you check the end delimiter of incoming data Is the receive timeout value set correctly using WindLDR Is one in...

Page 437: ...t slave address settings are correct Turn on the request execution internal relay YES Is it clear which request has an error NO See the request table to find which request has an error and what error...

Page 438: ...2 Check communication settings Open the Communication Settings dialog box in WindLDR Select USB and uncheck the Use HGxG Pass Through check box Restart the PC and try again Confirmation procedure 1 Ri...

Page 439: ...aster communication request is slow END Select to use request execution internal relay and designate an internal relay number Keep unnecessary internal relays turned off and turn on internal relays on...

Page 440: ...13 TROUBLESHOOTING 13 28 FC5A MICROSMART USER S MANUAL FC9Y B1268 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 441: ...ORN 0 5 0 111 Using data register 20 AND LOD OR LOD 0 8 0 111 BPS 0 6 0 056 BRD BPP 0 4 0 056 TML TIM TMH TMS 17 0 389 17 Note TMLO TIMO TMHO TMSO 22 CNT CDP CUD 19 CNTD CDPD CUDD 33 CC CC 8 0 111 8 N...

Page 442: ...D L M M D 91 D D D 66 SUB F D D D 134 1 decimal place MUL W I M M D 61 D D D 60 MUL D L M M D 83 D D D 76 MUL F D D D 104 DIV W I M M D 71 D D D 71 DIV D L M M D 98 D D D 89 DIV F D D D 166 INC W I 49...

Page 443: ...T 33 CVDT W I D L F 106 F W I D L 142 DTDV W D D 63 DTCB W D D 63 SWAP W 64 SWAP D 67 DISP BCD 5 digits 70 BIN 4 digits 66 DGRD BCD 5 digits 62 BIN 4 digits 61 LCAL 32 LRET 17 DJNZ D D 56 DI 22 EI 25...

Page 444: ...value of the scan time is stored to special data register D8024 scan time maximum value These values can be viewed on the PLC status screen of WindLDR while monitoring on a PC Executing Program Instr...

Page 445: ...module depends on the byte count of the RUNA STPA com munication data Note 2 See page 2 88 for the processing time of the expansion RS232C RS485 communication modules Note 3 Processing time of AS Inte...

Page 446: ...14 CNTD CDPD CUDD 4 12 to 14 CC CC 7 12 to 14 X DC DC 8 12 to 14 X SFR SFRN 6 10 SOTU SOTD 5 4 JMP 4 6 X JEND MCS MCR 4 4 X END 2 4 X Note One bit of data register is not used in the measurement of by...

Page 447: ...88 DISP 16 12 DGRD 20 14 TXD1 TXD2 RXD1 RXD2 21 to 819 16 to 814 LABEL 8 8 X LJMP LCAL 10 8 to 10 X LRET 6 6 X DJNZ 14 10 to 14 X DI EI 8 8 IOREF 12 10 X HSCRF FRQRF 6 6 X COMRF 2 4 XYFS 28 to 268 20...

Page 448: ...4 14 to 24 TADD 20 14 to 20 X TSUB 20 14 to 20 X HTOS 14 10 to 14 X STOH 14 to 16 10 to 16 X HOUR 24 16 to 22 EMAIL 12 to 14 PING 12 to 14 ETXD 16 to 814 ERXD 16 to 814 Advanced Instruction Qty of Byt...

Page 449: ...stem program with the fol lowing procedure 1 Connect the MicroSmart CPU module to the PC using the computer link cable 4C FC2A KC4C Notes The system program cannot be upgraded when Ethernet is selecte...

Page 450: ...automatically before the system program download starts Older system programs can also be downloaded to the MicroSmart if required The system program download takes about one minute when a baud rate o...

Page 451: ...vent that the system update process fails the RUN LED on the FC5A MicroSmart may keep flashing continuously In such cases turn the FC5A MicroSmart off and on and then retry the update procedure from t...

Page 452: ...ion Adapter FC2A KP1C FC4A HPC2 RS485 Communication Module Modem Cable 1C FC2A KM1C Cable Length 3m 9 84 feet To MicroSmart Port 2 D sub 25 pin Male Connector Pinouts Pin Description 1 FG Frame Ground...

Page 453: ...o MicroSmart RS232C Port 1 or 2 To RS232C Port Mini DIN Connector Pinouts Note When preparing a cable for port 1 keep pins 6 and 7 open If pins 6 and 7 are connected together user communication cannot...

Page 454: ...ata 2 6 DSR Data Set Ready 7 SG Signal Ground 8 NC No Connection 9 DTR Data Terminal Ready O I Communication Cable 2C FC4A KC2C Cable Length 5m 16 4 feet Mini DIN Connector Pinouts Description Pin NC...

Page 455: ...lear to Send 3 TXD Transmit Data 4 RXD Receive Data 5 RTS Request to Send 6 NC No Connection 7 SG Signal Ground 8 DTR Data Terminal Ready Cover Shield FC5A SIF2 Cable Connection with Operator Interfac...

Page 456: ...5 31 SDB RD 18 37 CS 3 19 35 RS 3 21 36 CS 3 22 34 RS 3 5 5 5 7 39 SG FC5A SIF4 Terminal NC A A B B SG SG Shield 1 Terminal numbers are described 2 As HG3G uses only RDA and RDB for RS 485 422 2 wire...

Page 457: ...used in conjunction with a CPU module with system program version earlier than 220 the maximum baud rate is 38400 bps Note 2 Modbus slave communication is available on CPU module with system program...

Page 458: ...X User Communication X X X X X Modem Communication Data Link Master X X Slave X X Modbus RTU Master X X X X Slave X X X X Modbus ASCII Master X X X X Slave X X X X Modbus TCP Note 2 Master Client Sla...

Page 459: ...Modules Power Voltage Input Type Output Type I O Points Type No 24V DC 24V DC Sink Source Transistor Sink Output 0 3A 12 8 in 4 out FC5A D12K1E Transistor Source Output 0 3A FC5A D12S1E Input Modules...

Page 460: ...For mounting HMI module with slim type CPU module FC4A HPH1 RS232C Communication Adapter Mini DIN connector type for all in one 16 and 24 I O CPU modules FC4A PC1 RS485 Communication Adapter Mini DIN...

Page 461: ...slim type CPU module FC5A D16RS1 package quantity 2 FC4A PMTS16PN02 16 position Terminal Blocks For slim type Web Server FC5A D12K1E package quantity 2 FC5A PMTK16EPN02 16 position Terminal Blocks For...

Page 462: ...m 7 87 ft long Used to connect RS232C equipment to the MicroSmart RS232C port without a connector to connect to RS232C equipment FC2A KP1C O I Communication Cable 1C 5m 16 4 ft long RS232C cable used...

Page 463: ...lded I O Flat Cable 2m 6 56 ft long FC9Z H200A20 Shielded I O Flat Cable 3m 9 84 ft long FC9Z H300A20 Non shielded I O Flat Cable 0 5m 1 64 ft long 20 wire non shielded straight cable for connecting t...

Page 464: ...A 24 FC5A MICROSMART USER S MANUAL FC9Y B1268 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com...

Page 465: ...type 9 16 potentiometer 2 5 2 17 2 29 5 58 voltage input 2 18 2 30 5 59 cable 5 59 AND and ANDN instructions 7 5 AND LOD instruction 7 6 applicability in interrupt programs A 6 applicable expansion mo...

Page 466: ...client connection D8278 6 27 communication mode information server connection D8279 6 27 comparison action 5 24 output 5 12 5 25 result equal to M8151 6 16 greater than M8150 6 16 less than M8152 6 16...

Page 467: ...ing 3 14 disable and enable interrupts 5 34 5 36 disabling protection 5 45 disassembling modules 3 2 discontinuity of device areas 8 10 displaying calendar data 5 70 clock data 5 71 data register valu...

Page 468: ...ervice A 5 terminals A 22 usage limits 2 7 2 20 2 32 2 52 wiring diagrams 2 13 initialize data link 11 12 pulse M8120 6 15 initializing relay 6 29 6 31 in operation output M8125 6 15 input condition f...

Page 469: ...2 16 slave number 12 14 mode 5 12 modem cable 1C A 12 communication system 1 5 module HMI base 2 81 3 3 4 1 4 2 RS232C communication 2 82 4 1 10 3 RS485 communication 2 82 4 2 11 2 12 1 specifications...

Page 470: ...instructions 7 32 ladder programs 7 32 protection circuit for output 3 17 type of 2 69 user program 5 44 pulse down 5 15 input 5 8 5 15 7 23 output 2 18 2 30 up 5 15 Q qty of bytes A 6 quantity of exp...

Page 471: ...e module 2 75 6 23 for frequency measurement 6 19 for high speed counter 5 8 5 10 5 17 5 20 6 19 6 22 for HMI module 6 20 for interrupt inputs 5 34 for Modbus communication 6 19 for Modbus master stat...

Page 472: ...e 8 7 timer counter current value 5 63 preset value 5 63 changed M8124 6 15 confirming clearing 5 65 sum check error 13 4 timing chart high speed counter 5 9 5 11 5 14 5 18 5 22 5 29 TML TIM TMH and T...

Page 473: ...des 13 2 monitoring 13 1 programming ANST 9 2 catch input 5 32 data link 11 8 expansion data register 6 29 frequency measurement 5 31 high speed counter 5 12 5 24 input filter 5 42 5 43 interrupt inpu...

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