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Figure 43. Attaching the adjustable mounting rails to the Intelligent Switched PDU chassis

9. Identify an open mounting space that is the size of a single EIA in the rack where you are installing

the PDU model.
At the rear of the rack, attach nut clips to the top and bottom holes of the EIA on each side of the

rack. Use nut clips that were provided with the rack mounting kit.
Note: If your rack has square mounting holes, attach cage nuts instead of nut clips to the specified

EIA locations. Use cage nuts that were provided with the rack mounting kit.

10. Hold the PDU model at a slight angle and carefully insert it into a mounting space that is a single EIA

unit within the rack cabinet. Pushing in slightly on both of the long mounting brackets helps clear the

brackets from the rack flanges.

11. Align the end of the PDU model with the short mounting brackets with the outside of the rack flanges.

Use two M6 screws (A) if cage nuts are used or M5 screws if nut clips are used per bracket to attach

the brackets to the nut clips or cage nuts on the rack flanges. Use screws that were provided with the

rack mounting kit.

60 Power Systems: Racks and rack features

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Summary of Contents for 7014 T00

Page 1: ...Power Systems Racks and rack features IBM ...

Page 2: ...l G229 9054 and the IBM Environmental Notices and User Guide Z125 5823 This edition applies to IBM Power Systems servers that contain the POWER9 processor and to all associated models Copyright International Business Machines Corporation 2018 2019 US Government Users Restricted Rights Use duplication or disclosure restricted by GSA ADP Schedule Contract with IBM Corp ...

Page 3: ... to rack attachment kit for a 600 mm pitch 114 Attaching the stabilizer brackets 116 Connecting the power distribution system 118 Attaching the rack doors 118 Ruggedized kit for the 7965 S42 rack 122 Earth ground bonding the rack 124 Installing the side cover 128 Installing an extender to the rack 129 Installing the airflow management kit 131 Removing the rack top cover 134 Replacing the top cover...

Page 4: ...iv ...

Page 5: ...800 300 8751 German safety information Das Produkt ist nicht für den Einsatz an Bildschirmarbeitsplätzen im Sinne 2 der Bildschirmarbeitsverordnung geeignet Laser safety information IBM servers can use I O cards or features that are fiber optic based and that utilize lasers or LEDs Laser compliance IBM servers may be installed inside or outside of an IT equipment rack DANGER When working on or aro...

Page 6: ...es To Disconnect 1 Turn off everything unless instructed otherwise 2 For AC power remove the power cords from the outlets 3 For racks with a DC power distribution panel PDP turn off the circuit breakers located in the PDP and remove the power from the Customer s DC power source 4 Remove the signal cables from the connectors 5 Remove all cables from the devices To Connect 1 Turn off everything unle...

Page 7: ...where the air flow is compromised Ensure that air flow is not blocked or reduced on any side front or back of a unit used for air flow through the unit Consideration should be given to the connection of the equipment to the supply circuit so that overloading of the circuits does not compromise the supply wiring or overcurrent protection To provide the correct power connection to a rack refer to th...

Page 8: ...mm 30 x 80 in Ensure that all devices shelves drawers doors and cables are secure Ensure that the four leveling pads are raised to their highest position Ensure that there is no stabilizer bracket installed on the rack cabinet during movement Do not use a ramp inclined at more than 10 degrees When the rack cabinet is in the new location complete the following steps Lower the four leveling pads Ins...

Page 9: ...helves or work spaces Do not place objects on top of rack mounted devices In addition do not lean on rack mounted devices and do not use them to stabilize your body position for example when working from a ladder L002 L003 or or or or Safety notices ix ...

Page 10: ... 60825 as a class 1 laser product Consult the label on each part for laser certification numbers and approval information CAUTION This product might contain one or more of the following devices CD ROM drive DVD ROM drive DVD RAM drive or laser module which are Class 1 laser products Note the following information Do not remove the covers Removing the covers of the laser product could result in exp...

Page 11: ...nded for use to assist lift install remove units load up into rack elevations It is not to be used loaded transporting over major ramps nor as a replacement for such designated tools like pallet jacks walkies fork trucks and such related relocation practices When this is not practicable specially trained persons or services must be used for instance riggers or movers Read and completely understand...

Page 12: ...easing winch handle A winch accident could cause serious injury Not for moving humans Make certain clicking sound is heard as the equipment is being raised Be sure winch is locked in position before releasing handle Read instruction page before operating this winch Never allow winch to unwind freely Freewheeling will cause uneven cable wrapping around winch drum damage cable and may cause serious ...

Page 13: ...ed DC return DC I design The DC battery return terminal shall not be connected to the chassis or frame ground The dc powered system is intended to be installed in a common bonding network CBN as described in GR 1089 CORE Safety notices xiii ...

Page 14: ...xiv Power Systems Racks and rack features ...

Page 15: ...Procedure 1 Locate the kitting report in an accessory box 2 Ensure that you received all of the features that you ordered and all of the parts on the kitting report Results If there are incorrect missing or damaged parts contact Your IBM reseller IBM support see the Directory of worldwide contacts website http www ibm com planetwide at IBM Directory of worldwide contacts Country region for contact...

Page 16: ...ed in a different rack cabinet An electrical outlet that is not correctly wired could place hazardous voltage on the metal parts of the system or the devices that attach to the system It is the responsibility of the customer to ensure that the outlet is correctly wired and grounded to prevent an electrical shock R001 part 1 of 2 R001 part 2 of 2 CAUTION Do not install a unit in a rack where the in...

Page 17: ...ask About this task To position the rack perform the following steps 1 Remove all the packing materials from the rack i e tape plastic sheet cardboard etc 2 Position the rack 3 Lock each caster by tightening the locking screw Item Description 1 Caster 2 Locking screw Figure 1 Tightening the locking screw Use the following information to determine the next step To bolt the rack to a concrete floor ...

Page 18: ... Foot quantity 4 3 Jam Nut quantity 4 Figure 2 Adjusting the leveling feet Attaching the stabilizer brackets You might need to attach the stabilizer brackets to the rack This section helps you determine whether stabilizer brackets are necessary and describes how to attach them if needed About this task If the front or rear AC electrical outlets are going to be installed in the rack you cannot atta...

Page 19: ...concrete floor About this task Obtain the services of a Professional Engineer and or mechanical contractor to attach the rack to the concrete floor The Professional Engineer and or mechanical contractor must determine that the hardware being used to secure the rack to the concrete floor is sufficient to meet the requirements for the installation IBM provides rack mounting plates that may be used f...

Page 20: ...anel 5 Spring clip 3 If they are installed remove the front and rear doors If they are not installed continue with 4 To remove a rack door complete the following steps a Unlock and open the door b Grasp the door firmly with both hands and lift it up away from the hinges 6 Power Systems Racks and rack features ...

Page 21: ...Rack mounting bolts 4 Thin washers 8 Plastic isolator bushings 4 Thick washers 4 Spacers 5 If you are installing an AC powered rack temporarily install the lower plastic isolator bushings to help you locate the mounting locations for the mounting plate After the mounting plate has been correctly located remove the lower plastic isolator bushings Figure 5 Rack bolt down hardware Racks and rack feat...

Page 22: ...y by adding the following items in the order listed to each rack mounting bolt a Thin washer b Top plastic isolator bushing c Thick flat washer d Spacer Note Ensure the bottom isolators are in place to ensure that the mounting plate and the rack mounting bolts are properly aligned 8 Insert a rack mounting bolt assembly through each of the leveling feet 9 Reposition the rack mounting plates under t...

Page 23: ... triangular brace to the floor 1 Rack mounting bolt 2 Thin washer 3 Top plastic isolator bushing 4 Thick washer 5 Spacer 6 Jam nut 7 Leveling foot 8 Lower plastic isolator bushing used only on DC powered systems Racks and rack features 9 ...

Page 24: ...chor bolt hole 12 Traced pattern Pattern to be traced onto the floor using the mounting plate as a template Figure 7 Securing the rack with the X brace to the floor 1 Rack mounting bolt 2 Thin washer 3 Top plastic isolator bushing 4 Thick washer 10 Power Systems Racks and rack features ...

Page 25: ...ack mounting bolt holes drill four clearance holes into the concrete floor Each clearance hole should be approximately 1 inch deep This depth allows the rack mounting bolts enough room to protrude past the thickness of the mounting plates Note You must use a minimum of two anchor bolts for each rack mounting plate to securely attach the plate to the concrete floor Because some of the holes in each...

Page 26: ... threaded bolt holes Drill holes at the selected locations into the concrete floor Figure 9 Recommended bolt down locations 27 Install the concrete anchors 28 Position the front rack mounting plate over the concrete anchors 29 Install the anchoring bolts in the front rack mounting plate but do not tighten Note If this is a DC powered installation ensure that the bottom isolators are installed 12 P...

Page 27: ...vided by the professional engineer or the mechanical contractor 38 Torque the bolts securing the rear rack mounting plate to the concrete floor Torque requirements are provided by the professional engineer or the mechanical contractor 39 Adjust the leveling feet downward as needed to take the load off the castors should spin freely and until the rack is level When the rack is level tighten the jam...

Page 28: ... to attach a rack in a raised floor environment The Professional Engineer or mechanical contractor must determine that the hardware used to secure the rack to the concrete floor is sufficient to meet the requirements for the raised floor installation IBM provides rack mounting plates that are used for installation of the rack To attach the rack to a concrete floor beneath a raised floor complete t...

Page 29: ...o remove a rack door complete the following steps a Unlock and open the door b Grasp the door firmly with both hands and lift it up away from the hinges After the rack doors have been removed go to the next step 4 Locate the hardware mounting kit and the two mounting plates Refer to Figure 12 on page 16 when reviewing the contents of the hardware mounting kit The hardware mounting kit contains the...

Page 30: ...nstall the lower plastic isolator bushings to help you locate the rack mounting plate After you have located the mounting plate remove the lower plastic isolator bushings Figure 12 Rack bolt down hardware Item Description Item Description 1 Rack chassis 7 Jam nut 2 Rack mounting bolt 8 Leveling foot 16 Power Systems Racks and rack features ...

Page 31: ... Remove the rack mounting plates from the marked locations 15 If you are installing an AC powered rack remove the bottom isolator bushing from each of the leveling feet 16 Loosen each of the locking screws on the casters 17 Move the rack so that it is clear of both areas that were marked on the floor for the rack mounting plate locations 18 Reposition the mounting plates within the marked areas 19...

Page 32: ...pass through the raised floor panel to the concrete floor Figure 13 Bolt down plate hole locations for rack with the triangular brace 24 Transfer the locations of the anchor bolt holes exclude the clearance holes drilled for the rack mounting bolts from the raised floor panel to the concrete floor directly beneath and mark the hole locations on the concrete floor 25 Drill holes in the concrete flo...

Page 33: ...oor directly beneath and mark the hole locations on the concrete floor 29 Drill holes in the concrete floor to secure the anchor bolts 30 If the raised floor panels were removed position the raised floor panels back into position over the anchor bolt holes 31 Position the front rack mounting plate within the marked area on the raised floor panel 32 Using your anchoring method secure the front rack...

Page 34: ...ower plastic isolator bushing used only on DC powered systems 3 Top plastic isolator bushing 9 Mounting plate 4 Thick washer 10 Threaded hole used to secure the rack to mounting plate 5 Spacer 11 Anchor bolt hole 6 Jam nut 12 Traced pattern pattern to be traced onto the floor using the mounting plate as a template 20 Power Systems Racks and rack features ...

Page 35: ...astic isolator bushing 9 Mounting plate 4 Thick washer 10 Threaded hole used to secure the rack to mounting plate 5 Spacer 11 Anchor bolt hole 6 Jam nut 12 Traced pattern pattern to be traced onto the floor using the mounting plate as a template Note If this is a DC powered installation ensure that the bottom isolators are installed 34 Position the rack over the front rack mounting plate Racks and...

Page 36: ...ngineer or the mechanical contractor torque the hardware that secures the front rack mounting plate to the concrete floor 42 Using torque requirements that are provided by the Professional Engineer or the mechanical contractor torque the hardware that secures the rear rack mounting plate to the concrete floor 43 Replace all raised panels that you removed when you are aligning and securing the moun...

Page 37: ...th the rack to rack attachment kit complete the following steps Procedure 1 Read the Rack safety notices on page 1 2 If they are installed remove the side panels from each rack Remove side panels only from the sides that will be attached to each other by completing the following steps a If the side panel ruggedized kit is installed remove the screw securing the panel For more information see Relea...

Page 38: ...tiple racks Item Description 1 Short foam strip only on a 42U rack 2 Top trim strip 3 Screw 4 Washer 5 Rack top cover only on a 42U rack 6 Standoff 7 Z bracket 8 Rack top side cover only on a 42U tall rack 9 J bracket 10 Front and rear trim strips 11 Long foam strip 24 Power Systems Racks and rack features ...

Page 39: ... front of the rack must also be sealed including the gaps between equipment This step ensures that proper airflow within the rack is maintained 15 Connect the cables that go between the racks 16 If the racks are secured to a rack mounting plate torque the four bolts securing the rack to the rack mounting plate to 54 67 newton meters 40 50 foot pounds 17 If necessary install a side panel on the end...

Page 40: ...necting the ground cable to the rack frame Sections of the following instructions are from the copyrighted Telect Dual Feed 600A Load Center Frame 600CB10 and 600CB12 User manual and are reproduced in part with the written permission of Telect Inc Additional details on the Telect Dual Feed 600A Load Center Frame can be found in the Telect User manual For more information see Dual Feed 600A Load Ce...

Page 41: ...Figure 20 Power distribution panel 1 B side 48V DC return cable 2 B side 48V DC input cable 3 A side 48V DC return cable Racks and rack features 27 ...

Page 42: ...stic bus bar covers from the PDP perform the following tasks a Remove the two retaining screws from the A side cover b Remove the A side cover c Remove the two retaining screws from the B side cover d Remove the B side cover DANGER The bus bar covers must be correctly reinstalled to protect against possible injury when maintenance is performed on the power distribution panel 4 If you are using ala...

Page 43: ...5 Connect the DC power source to the PDP To connect the DC power source to the PDP perform the following steps a Go to your 48V DC power source Turn off any 48V DC power sources that will be connected to the PDP b After the 48V DC power sources are turned off ensure that there is a tag or label over the power source switches or fuses lock out tag out to indicate to others that the power source has...

Page 44: ...erforming an overhead cable installation route the power cables down to the PDP Attention Ensure that any oxidation on the copper bus bars and copper terminals is removed Note If required lightly coat anti oxidant on the input power cable lugs and on the 48V input BATT and return RTN terminals Note Tighten the nuts that secure the input connections to the PDP to 17 newton meters 150 inch pounds 12...

Page 45: ...onnect the A feed of the 48V DC return to the A side return connection right side when viewed from the rear f Connect the B feed of the 48V DC power to the B side input power connection left side when viewed from the rear g Connect the B feed of the 48V DC return to the B side return connection left side when viewed from the rear Racks and rack features 31 ...

Page 46: ... If required lightly coat anti oxidant on the power source ground wire lug b If you are performing an overhead cabling installation connect the power source ground wire to the copper bar that is located at the top of the rack Proceed to step 5 on page 29 c If you are performing a raised floor installation connect the power source ground wire to the copper bar that is located at the bottom of the r...

Page 47: ...green normal operation but with B PWR LED red off or failure operation test the A PWR relay and contact alarm terminal Ensure that there is continuity 0Ω between Terminals C and NC Ensure that there is an open circuit Ω between Terminals C and NO 12 Temporarily restore the B feed 48V DC power to the PDP 13 Check the B feed voltage for proper polarity If the polarity is correct proceed to the next ...

Page 48: ...you removed To replace the PDP top cover perform the following tasks a Position the PDP top cover onto the PDP b Install the four retaining screws 20 Install the cable channel cover that you removed To install the cable channel cover perform the following tasks a Position the cover over the retaining screws and align the larger openings in the cover with the retaining screw heads b Set the cover d...

Page 49: ...ads 3 Lift the cover up to clear the retaining screws and remove it b Remove the PDP top cover To remove the PDP top cover complete the following steps 1 Remove the four retaining screws 2 Remove the PDP cover DANGER Ensure that you have turned off the 48V DC A power sources that are connected to the PDP before continuing c After the 48V DC A power sources are turned off be sure there is a tag or ...

Page 50: ...lastic bus bar covers complete the following steps a Remove the two retaining screws from B side cover b Remove the B side cover 6 Connect DC power cable for power supply 2 B to the PDP a Connect the 48V DC wire to the circuit breaker lug on the B side that matches the A side position i e if the A side 48 V DC wire is connected to circuit breaker A3 the wire should be connected to the B3 position ...

Page 51: ...rs Circuit breakers are supplied with the device that you are installing About this task DANGER Only use circuit breakers that have been provided with the device that you are installing Using an incorrectly rated circuit breaker may create a safety hazard Note If the device you are installing is not provided by IBM you must provide the properly sized circuit breakers Note A few installed devices m...

Page 52: ...breaker cover circuit breaker position shown is for reference only 2 Use the screws provided with the circuit breaker to attach the cover removed in step 1 to the circuit breaker 38 Power Systems Racks and rack features ...

Page 53: ... screw removed in step 1 to fasten the cover to the PDP 5 Place an EIA location and current rating label in the small square above the circuit breaker position To place these labels complete the following steps a Select a label from the PDP label strip that matches the current rating of the circuit breaker installed for example 30A b Install the current label in the lower section of the small squa...

Page 54: ...ection provides information about removing and replacing a circuit breaker from PDP About this task To remove the system component circuit breakers from the PDP complete the following steps Procedure 1 Ensure all operation processes have been shut down in the device that controls the circuit breakers 2 Place the circuit breakers in the off position 3 Remove the bottom screw holding circuit breaker...

Page 55: ...r with a different rating go to Installing the system component circuit breakers in the PDP on page 37 10 If you are not installing a circuit breaker install the circuit breaker cover by using the screw that you removed in step 3 11 Remove the current and EIA labels that are above the location from which the circuit breakers were removed 12 Repeat steps 1 11 for all the circuit breakers that you w...

Page 56: ...e PDP To remove the A side plastic bus bar covers from the PDP remove the two retaining screws from the A side cover 6 Disconnect the DC power cable for power supply 1 A from the PDP To disconnect the DC power cable for power supply 1 do the following a Disconnect the 48V DC wire from the circuit breaker lug on the A side Reinstall the nuts and washers onto the studs b Disconnect the 48V return wi...

Page 57: ...top cover by repositioning the top cover on to the PDP and installing the four retaining screws 15 Install the cable channel cover To install the cable channel cover do the following a Position the cover over the retaining screws and align the larger openings in the cover with the retaining screw heads b Set the cover down over the retaining screws and slide the cover toward the rear of the rack s...

Page 58: ...r source to the rack you can use the procedure in this section to perform this task This section also includes illustrations of the related hardware components and shows how these components relate to each other About this task Note You are responsible for providing and connecting the 48V DC power source and 48V DC power return cables from your source 48V DC to the bus bars in the power distributi...

Page 59: ...at the following steps are performed when connecting the DC power source a At 48 V DC power source turn off any 48 V DC power sources that will be connected to the power distribution panel b After the 48 V DC power sources are turned off be sure there is a tag or label over the power source switches or fuses lock out tag out to indicate that the power source is turned off intentionally Note Ensure...

Page 60: ...turn power cable 2 A 48 V DC bus bar 7 B 48 V DC power cable 3 A 48 V DC power cable 8 B Return bus bar 4 A Return bus bar 9 B 48 V DC bus bar 5 A Return power cable f If you want to install a power status alarm connect the alarm cable to the terminal board on the rear cover of the DC power distribution panel Note Ensure that you remove the oxidation on the copper bus bars g Ensure that the power ...

Page 61: ...gure 33 Cable locations Item Description 1 Rear view of rack DC 2 Power cable power return cable and ground 3 Ground cable Install at either top or bottom of the rack 5 Reinstall the 48 V DC bus bar shield 6 Reinstall the top cover on the DC power distribution panel 7 Reinstall the cable channel cover Racks and rack features 47 ...

Page 62: ... to the floor and the stabilizer brackets have been removed The following items are installed at the site The AC outlet mounting plate which provides the mounting location for an AC electrical outlet The AC electrical outlets on the front or rear of the rack The ESD Y ground cable Note you are responsible for providing both the outlets and the power cables that attach to the power source You are a...

Page 63: ...e correct 3 Remove the blank filler plates from the AC outlet mounting plates for the number of AC outlets that you are installing 4 Install the AC outlets on the AC outlet mounting plate Figure 35 Installing the mounting plate Item Description Item Description 1 Ground cable 7 Ground connector short end of ground cable 2 Star washer 8 Y end of ground cable 3 Rear of rack 9 Long end of ground cabl...

Page 64: ...he mounting holes in the rack Securely tighten the screws 13 Place the star washer onto the ground lug of the rear AC outlet mounting plate 14 Place the lug on the short end of the ground cable onto the ground lug 15 Place a ground lug nut onto the ground lug and securely tighten it 16 Connect the Y shaped end of the ground cable to the rack frame either near the center in the rear of the rack or ...

Page 65: ... quantity 2 5 Button head screw 6 Long end of ground cable 2 Locate the Y shaped ground cable 3 Place the star washer onto the ground lug of the front AC outlet mounting plate 4 Place the lug on the long end of the ground cable onto the ground lug 5 Place a ground lug nut onto the ground lug and securely tighten it 6 Route the cable under the rack 7 Position the front AC outlet mounting plate onto...

Page 66: ...llowing checks on the AC power source Procedure 1 Turn off the branch circuit breaker for the AC power outlet that the rack will plug into To the circuit breaker switch attach tag S229 0237 which reads Do Not Operate Note All measurements are made with the receptacle faceplate in the usual installed position 2 Some receptacles are enclosed in metal housings For this type of receptacle complete the...

Page 67: ...e of a rack Learn how to install the power distribution unit PDU power distribution unit plus PDU Intelligent Switched PDU or Intelligent Switched PDU vertically in the side of a rack Before you begin Tip Removing the rack doors and side panels makes installing the PDU easier About this task To install the PDU model in a single EIA vertical mounting space in the side of the rack complete the follo...

Page 68: ...M3x5 screws B per bracket Use screws that were provided with the rack mounting kit 5 Attach nut clips A to the four locations on the rack mounting flanges where you want to attach the PDU model Use nut clips that were provided with the rack mounting kit See the following figure 54 Power Systems Racks and rack features ...

Page 69: ...PDU model with the opening in the side of the rack Then while you hold the PDU model in place attach the brackets to the nut clips in the rack mounting flanges with four M5 screws A as shown in the following figure Use screws that were provided with the rack mounting kit Racks and rack features 55 ...

Page 70: ...ncluded in your order connect the PDU Access Cord 0 38m to the PDU before you install it into the side of the rack 8 If the PDU model was provided with a detached power cord connect the power cord now Align the connector on the power cord A that was provided with the PDU model with the connector on the front of the unit A turning as necessary for key alignment Then turn the connector twist lock B ...

Page 71: ... the power cord to a properly wired and grounded dedicated power source Then connect the servers or rack PDU in the rack to the power outlets on the PDU model 12 Route all of the other power cables neatly and secure the power cables with cable straps 13 If you removed the side covers or doors reinstall them Installing the PDU PDU Intelligent Switched PDU or Intelligent Switched PDU horizontally in...

Page 72: ...the vertical mounting brackets A to the front of the PDU as shown in the following figure Make sure that you attach the brackets so that the power outlets face the rear of the rack Figure 41 Aligning the vertical mounting brackets to the front of the PDU 7 Attach the brackets A to the PDU Intelligent Switched PDU or Intelligent Switched PDU with two M3x5 screws B per bracket Use screws that were p...

Page 73: ...witched PDU adjustable mounting rails complete the following tasks a Assemble the adjustable mounting rail by using the three screws that are included with the mounting kit b Attach the adjustable mounting rails to each side of the PDU chassis by using the six screws that are included with the mounting kit Racks and rack features 59 ...

Page 74: ...A locations Use cage nuts that were provided with the rack mounting kit 10 Hold the PDU model at a slight angle and carefully insert it into a mounting space that is a single EIA unit within the rack cabinet Pushing in slightly on both of the long mounting brackets helps clear the brackets from the rack flanges 11 Align the end of the PDU model with the short mounting brackets with the outside of ...

Page 75: ...witched PDU f Tighten the M3 pan head screws that secure the long mounting brackets to the PDU PDU Intelligent Switched PDU or Intelligent Switched PDU model g Hold the PDU PDU Intelligent Switched PDU or Intelligent Switched PDU model at a slight angle and carefully insert it into a mounting space that is a single EIA unit within the rack cabinet Pushing in slightly on both of the long mounting b...

Page 76: ...hat the long mounting brackets are aligned with the inside of the rack flanges d Align the blank filler panel A on the outside of the rack flanges e Attach the filler panel to the rack flanges and then to the long mounting bracket with one M6 screw B per bracket Use screws that were provided with the rack mounting kit Figure 45 Attaching the brackets and filler panel to the rack 15 If the PDU PDU ...

Page 77: ...17 Route the power cord toward a dedicated power source Use the provided cable straps to secure the power cord along the way If the power cord must exit the rack to connect to a power source use the openings in the rack Attention To prevent damage to a power device and other connected devices always connect the power device to an authorized power source for that device 18 Connect the power cord to...

Page 78: ...n type the default user ID Admin Press Enter 6 Type the default password The default password is 00000000 Press Enter 7 The PDU Configuration Utility Admin level main menu displays 8 To disable DHCP and enter static network parameters type 2 and then press Enter 9 To configure PDU location and receptacle parameters press 8 and then Enter The default values are displayed in parentheses To edit a fi...

Page 79: ...notebook computer to a 1U PDU If your workstation or notebook computer does not have a DB9 serial connector you can use a DB9 to USB converter cable to connect the PDU to a workstation or notebook computer To connect the PDU to a workstation or notebook computer by using a DB9 to USB converter cable complete the following steps Procedure 1 Obtain a DB 9 to USB converter cable must be purchased sep...

Page 80: ...ated by the converter cable Connecting the Intelligent Switched PDU to a LAN You can monitor the PDU power outlets and digital outputs over a network through the web interface using a LAN connection About this task Connect a router or switch to the Ethernet connector on the PDU using an Ethernet cable You can then monitor the PDU from a workstation or notebook computer that is connected to the sam...

Page 81: ...u want to monitor to a power outlet on the PDU with the power cord that comes with the device Setting up power monitoring using the PDU You can monitor the power status for any device that is connected to the power distribution unit plus PDU either manually or remotely through the PDU web interface Note All of the Configuration Utility configuration options are available through the web interface ...

Page 82: ...or who will use a web browser to configure the PDU E mail Notification Set up a list of users who will be alerted with event messages if an unusual event is triggered on the PDU system Set Multi Users Configure other user and password logins and the read and write access levels Set IBM DPI Information Configure the PDU logging interval refresh rate and custom name fields for the load groups Settin...

Page 83: ...tt hour consumption and cumulative kilowatt hour power consumption If you connect an optional environmental monitored probe the temperature and humidity environment conditions are displayed Each menu page provides online help to assist you with configuring the PDU Click the Help icon at the top of each page to view the help Changing the basic settings Use the System menu to configure the PDU syste...

Page 84: ...h the computer time or synchronize it with an NTP server Changing event alerts You can change event alerts on the SNMP Trap Receivers page About this task To configure the PDU to send e mail or SNMP trap alerts to specified users when specific events occur complete the following steps Procedure 1 From the main status page in the left navigation pane click System 2 Click Trap Receivers to create a ...

Page 85: ... events on the Event Log page To view the complete record of the PDU events complete the following steps Procedure 1 From the main status page in the left navigation pane click Logs 2 Click Events Each log file shows a record of the input power and output power of each outlet Monitoring the power status using the Intelligent Switched PDU You can monitor the power status of any device that is conne...

Page 86: ...emotely Power on sequencing some models You can use the power on sequence function to define a sequence for powering on the PDU outlets You can use Telnet and SNMP through the Ethernet port or HyperTerminal through the serial port to configure the power on sequence function About this task Use the power on sequence function for the following two scenarios Device dependency There are applications t...

Page 87: ...zero the only delay is the PDU boot up time which is 10 seconds If there are values in the delay timers the turn on time is the sum of following three values PDU boot up time 10 seconds GlobalDelayTimer value IndividualDelayTimer value The following example shows what you can expect to see if power to the PDU is restored after a power outage PDU boot up time 10 seconds GlobalDelayTimer 5 seconds T...

Page 88: ...alDelayTimer 9 17th second Total Delay time bootup time GlobalDelayTimer IndividualDelayTimer 10 Off Previous state is Off 11 20th second Total Delay time bootup time GlobalDelayTimer IndividualDelayTimer 12 Off Previous state is Off The following sections explain how to configure the GlobalDelayTimer and IndividualDelayTimer parameters through the serial port by using HyperTerminal or similar app...

Page 89: ...k To set the parameters for the power on sequence function by using a serial port HyperTerminal interface complete the following steps Procedure 1 Make sure that the serial port configuration is 115200 8 N 1 None 2 Log in as ADMIN 1001 3 On the IBM PDU Configuration Utility main meu type 8 to select Set PDU Location and Outlet Information 4 Ttype the GlobalDelayTimer value 5 On the main menu type ...

Page 90: ...and time Some of these settings are described in the following sections Changing the system information On the Configuration of IBM PDU page you can change the system name and location SNMP community and history log interval and you can restart the PDU Displaying SNMPv3 information On the IBM SNMPv3 USM Setup page you can set up the configuration for user profiles of SNMPv3 USM related parameters ...

Page 91: ...ystem administrators can use this page to analyze problems with network equipment Viewing the event log On the Event Log page you can view the complete record of the PDU events Each event log file shows the date time and description of each event that has occurred on the PDU The index shows the order in which the events are logged Viewing the history log On the History Log page you can access the ...

Page 92: ...nstall the high perforation front door complete the following steps Procedure 1 Read the Rack safety notices on page 1 2 Remove the top left and right trim panels For details about removing the left and right trim panels from a 7014 T00 or 7014 T42 rack see Removing and replacing 7014 T00 or 7014 T42 trim panels on page 91 Figure 51 Removing the trim panels 78 Power Systems Racks and rack features...

Page 93: ...k hinge then move up the hinge pin on the door and lower the hinge pin into the hinge 5 Adjust the latch so the door latches securely Installing the rack security kit You might need to install the rack security kit To install a rack security kit feature 6580 that consists of the security lock and security slide bars complete the following steps 1 Read the Rack safety notices on page 1 2 Verify the...

Page 94: ...ack lock Bracket Screw Two keys 2 Two security slide bars 3 Two locked unlocked stickers 3 Remove the existing door latch a Open the front rack door b On the inside of the door remove the screw 4 in Figure 53 on page 81 that secures the latch to the rack door 80 Power Systems Racks and rack features ...

Page 95: ...the outside of the door remove the door latch 6 Note If the rack is equipped with the ruggedized kit remove the jam nut 1 and hex nut 2 from the existing door latch and reinstall both nuts on the new door lock latch as shown in the following figure Racks and rack features 81 ...

Page 96: ...cription 1 Jam nut 2 Hex nut 3 Hex nut 4 Screw 4 If the door latch has the ruggedized latch continue with step 5 on page 83 If you have not yet installed the standard latch go to step 6 on page 84 82 Power Systems Racks and rack features ...

Page 97: ... for steps 5a through 5d and the Ruggedized latch Figure 54 on page 82 for steps 5e through 5i a Remove the end cap 1 from the new latch and discard b Loosen the hex nut 3 c Remove the screw 2 from the new latch d Remove the nut 3 from the screw e Insert the screw 4 into the new latch in the reverse orientation f Screw the hex nut 3 onto the screw 4 g Screw the hex nut 2 onto the screw 4 Racks and...

Page 98: ...st the latch to prevent the screw 4 from loosening as shown in Figure 54 on page 82 10 Install a security slide bar on the right side of the rack Note Each slide bar rail has two long tabs on the bottom of the rail The slide bar rails are identical and can be installed on either the right or left side cover panel a Unlatch right side cover panel and lean the panel back so that you can access the t...

Page 99: ...uggedized kit brackets are installed at the manufacturer Note If you are installing a rack with the ruggedized kit and need to secure the rack to the floor see Installing the 7014 T00 and 7014 T42 racks on page 1 Releasing or securing the ruggedized brace You might need to release the ruggedized brace There are two ruggedized kit options available for the 7014 racks Feature code 6080 is available ...

Page 100: ...ch bracket screw M8 x 20 mm 12 Spacer 5 Brace latch bracket 13 Spacer screw M8 x 20 mm 6 Hinge 14 Side cover washer 7 Hinge screw M8 x 20 mm 15 Side cover securing screw M5 x 16 mm 8 Brace thumbscrew Figure 58 Ruggedized kit parts feature code 6080 To remove the triangular brace complete the following tasks 86 Power Systems Racks and rack features ...

Page 101: ...lace the hinge pivot studs 9 in the barrel in the hinges 6 2 Swing the brace 10 into the rack 1 3 Install and securely tighten the brace thumbscrew 8 The following illustration highlights the contents of the feature code ERGC kit and the approximate location of the bracket and hinges in the event that you need to uninstall and reinstall a part Item Description 1 Rack 2 Brace bracket bolt M8 x 13 m...

Page 102: ...Lift the brace and place the hinge pins in the barrel of the brace hinge bracket 5 2 Swing the brace 7 into the rack 1 3 Install the four M10 x 16 X brace bolts 6 and torque them to 19 2 Nm 14 1 5 ft lb Releasing the side panel with a ruggedized kit You might need to release the side panel on the rack Use this procedure to perform this task The ruggedized kit contains securing screws that secure t...

Page 103: ...g and replacing side panels on page 89 Removing and replacing side panels Learn how to remove and replace a side panel on a rack Use the procedures in this section to perform this task Removing a 7014 T00 or 7014 T42 side panel Use the procedure in this section to remove a side panel on a rack About this task To remove a side panel complete the following steps Racks and rack features 89 ...

Page 104: ...nel 3 Tilt the top of the side panel slightly toward you 4 Pull the panel up and away from the rack chassis This motion will release the panel from the two lower J brackets 5 Repeat this procedure for the other side panel Replacing a 7014 T00 or 7014 T42 side panel Use the procedure in this section to replace a side panel on a rack About this task To replace a side panel complete the following ste...

Page 105: ...acks that use trim panels a reduced interference panel type must be installed when certain expansion unit models are present Use the procedures in this section to remove the existing trim panels from the rack and replace them with the reduced interference panel type Removing the 7014 T00 or 7014 T42 trim panels For racks that use trim panels instead of doors a reduced interference panel type must ...

Page 106: ...left side trim panel Replacing the 7014 T00 or 7014 T42 trim panels For racks that use trim panels instead of doors a reduced interference panel type must be installed when certain expansion unit models are present Use the procedure in this section to replace the trim panels About this task To install the trim panels complete the following steps Procedure 1 Align the bottom plate A of the right si...

Page 107: ...lace the rack top cover Use these procedures to perform these tasks Removing the rack top cover You might need to remove the rack top cover Use this procedure to perform this task About this task Note A 10 mm 6 point pt socket with an extension bar is required to remove the screws from the top cover Other tools might cause the screw heads to become rounded and unremovable To remove the rack cover ...

Page 108: ...aces that were provided in the shipping container Fasten each rack brace at the top of the front and rear of the rack just below the top cover 6 Use the four screws B that were removed from the top cover to secure each rack brace to the rack as shown in Figure 65 on page 94 Item Description A Front rack brace B Retaining screws 2 screws for each brace C Rear rack brace Figure 65 Securing the rack ...

Page 109: ...er Use this procedure to perform this task About this task Note A 10 mm 6 point pt box socket with an extension bar is required to replace the screws into the rack top cover Other tools might cause the screw heads to become rounded and unable to be removed again To replace the rack top cover onto the rack complete the following steps Procedure 1 Position the rack top cover D on the rack Racks and ...

Page 110: ...ity 2 G EIA label Figure 67 Replacing the top cover Note A 10 mm 6 point pt box socket with an extension bar is required to replace the screws into the rack top cover Other tools might cause the screw heads to become rounded and unable to be removed again 3 Remove the rack braces A and C by unfastening them at the top of the rack just below the top cover Remove the braces at the front and rear of ...

Page 111: ... in lb 21 23 ft lb 6 Install rack filler panels to cover open areas at the front of the rack Seal all gaps in the front of the rack including the gaps between pieces of equipment This step ensures that proper airflow within the rack is maintained Installing the IBM Enterprise Slim Rack 7965 S42 rack and features Use this information to install the 7965 S42 rack and to install the related component...

Page 112: ...ies Association EIA 310D specifications If you do not have a rail kit designed for the equipment in the non IBM rack do not install the equipment into the rack as damage to the equipment or personal injury could occur R001 part 1 of 2 DANGER Observe the following precautions when working on or around your IT rack system Heavy equipment personal injury or equipment damage might result if mishandled...

Page 113: ... unit in a rack where the air flow is compromised Ensure that air flow is not blocked or reduced on any side front or back of a unit used for air flow through the unit Consideration should be given to the connection of the equipment to the supply circuit so that overloading of the circuits does not compromise the supply wiring or overcurrent protection To provide the correct power connection to a ...

Page 114: ...rface on which the rack is placed 5 Adjust the leveling feet downward as needed until the rack is level When the rack is level tighten the jam nuts against the base 6 If you are not connecting multiple racks see Attaching the stabilizer brackets on page 116 Attaching the rack to a concrete floor Learn about how to attach the rack to a concrete floor About this task Obtain the services of a Profess...

Page 115: ...bolt down hardware 1 Rack mounting bolt 2 Thick washer 12 7 mm 3 Thick washer 6 4 mm 4 Spacer 5 Jam nut 6 Leveling foot 7 Mounting plate 4 Position the two mounting plates in the approximate mounting location under the rack Racks and rack features 101 ...

Page 116: ...f the leveling feet 7 Reposition the rack mounting plates under the four rack mounting bolts so that the mounting bolts are centered directly over the threaded bolt holes 8 Turn the rack mounting bolts four complete turns into the mounting plate s threaded bolt holes Figure 70 Securing the rack to the concrete floor 1 Rack mounting bolt 2 Thick washer 12 7 mm 3 Thick washer 6 4 mm 102 Power System...

Page 117: ... holes 16 Remove the two rack mounting plates from the marked areas 17 At the marked location of the threaded rack mounting bolt holes drill four clearance holes into the concrete floor Each clearance hole should be approximately 1 inch deep This depth allows the rack mounting bolts enough room to protrude past the thickness of the mounting plates Note If the hole locations selected at the rear of...

Page 118: ...ut do not tighten 27 27 Insert two of the rack mounting bolts through the 12 7 mm thick washer 6 4 mm thick washer spacer and through each of the rear leveling feet 28 Align the two rack mounting bolts with the two tapped holes in the rear mounting plate and turn three to four rotations 29 Torque the bolts securing the front rack mounting plate to the concrete floor Torque requirements are provide...

Page 119: ...ue with Connecting multiple racks with the rack to rack attachment kit for a 600 mm pitch on page 114 Otherwise torque the four bolts to 54 67 newton meters 40 50 foot pounds 33 After the rack is bolted down install the airflow plate to the front of the rack To install the airflow plate complete the following tasks a Position the airflow plate 1 so that it rests on the rack mounting plate b Instal...

Page 120: ...he rack to the concrete floor is sufficient to meet the requirements for the raised floor installation IBM provides rack mounting plates that are used for installation of the rack To attach the rack mounting plates to a concrete floor beneath a raised floor use a Professional Engineer or mechanical contractor s services To attach the rack to a concrete floor beneath a raised floor complete the fol...

Page 121: ... contents of the hardware mounting kit The hardware mounting kit contains the following items 4 Rack mounting bolts 4 Thick washers 12 7 mm 4 Thick washers 6 4 mm 4 Spacers Figure 74 Rack bolt down hardware 1 Rack mounting bolt 2 Thick washer 12 7 mm 3 Thick washer 6 4 mm 4 Spacer 5 Jam nut Racks and rack features 107 ...

Page 122: ... 12 7 mm b Thick washer 6 4 mm c Spacer 6 Insert a rack mounting bolt assembly through each of the leveling feet 7 Reposition the rack mounting plates under the four rack mounting bolts so that the mounting bolts are centered directly over the threaded bolt holes 8 Turn the rack mounting bolts four complete turns into the mounting plate s threaded bolt holes Figure 75 Securing the rack to the conc...

Page 123: ...aded holes 16 Remove the two rack mounting plates from the marked areas 17 At the marked location of the threaded rack mounting bolt holes drill four clearance holes into and through the raised floor This allows the rack mounting bolts enough room to protrude past the thickness of the rack mounting plates Note The quantity location size and type of concrete anchors must be determined by the Profes...

Page 124: ...mounting bolts through the 12 7 mm thick washer 6 4 mm thick washer spacer and through each of the front leveling feet 27 Align the two rack mounting bolts with the two tapped holes in the front mounting plate and turn 3 to 4 rotations 28 Position the rear mounting plate over the holes in the raised floor 29 Using your anchoring method secure the rear rack mounting plate on top of the raised floor...

Page 125: ...chment kit for a 24 inch pitch on page 112 If you are connecting multiple racks for a 600 mm pitch continue with Connecting multiple racks with the rack to rack attachment kit for a 600 mm pitch on page 114 Otherwise torque the four bolts to 54 67 newton meters 40 50 foot pounds 37 After the rack is bolted down install the airflow plate to the front of the rack To install the airflow plate complet...

Page 126: ...hment kit for 24 inch racks To perform this task you must have the rack to rack attachment kit Ensure that you have the following bolts M8x35 front rack M8x45 rear rack 13 mm socket To use the rack to rack attachment kit to attach 24 inch racks complete the following steps Procedure 1 Read the Rack safety notices on page 1 2 If they are installed remove the side panels from each rack Remove side p...

Page 127: ...r bracket C in front Align and install the rear spacer bracket C as shown in Figure 79 on page 113 Figure 79 Removing the side panels bracket and standoffs to connect multiple racks Item Description A Hex flange screw B J bracket C Spacer bracket D M5 hex flange screws E M8x35 screw Racks and rack features 113 ...

Page 128: ...e end rack For more information see Installing the side cover on page 128 13 If you are installing stabilizer brackets go to Attaching the stabilizer brackets on page 116 Connecting multiple racks with the rack to rack attachment kit for a 600 mm pitch You might need to connect multiple racks together About this task Connect multiple racks to each other using a rack to rack attachment kit for 600 ...

Page 129: ...et C M8x30 screw D Washer E M8x45 screw 4 Position the racks together 5 Align the standoff holes If the standoff holes do not align adjust the leveling feet 6 Install a screw C E and washer D into all four positions but do not tighten 7 Ensure that all of the racks are aligned and then tighten all four screws Racks and rack features 115 ...

Page 130: ...or install the stabilizer bracket About this task To attach the stabilizer bracket to the bottom of the rack complete the following steps If you are connecting multiple racks for a 24 inch pitch continue with Connecting multiple racks with rack to rack attachment kit for a 24 inch pitch on page 112 If you are connecting multiple racks for a 600mm pitch continue with Connecting multiple racks with ...

Page 131: ...e of the stabilizer brackets 3 with the mounting holes 2 at the bottom front of the rack as shown in Figure 82 on page 118 6 Install the four mounting screws 2 loosely into the holes 2 on the stabilizer bracket 3 and ensure that the base of the stabilizer 3 rests firmly on the floor as shown in Figure 82 on page 118 Racks and rack features 117 ...

Page 132: ...ligent Switched High Function PDU on page 53 Attaching the rack doors Learn how to attach the rack doors Use this procedure to perform this task About this task Depending on the model of the rack the front door of a rack might be an optional feature If your system already has the front door installed or does not have a front door to install skip this section Attaching a front or rear door You migh...

Page 133: ...o screws attach the catch bracket 3 Lift the pin into the up position in two locations on the door 4 Align the door over the hinge brackets 5 Lower the two pins in the door to engage into the barrel of the hinge bracket 6 Adjust the latch so the door latches securely 7 Install the door latch on the right and the door hinges on the left 8 Adjust the latch so the door latches securely Changing the s...

Page 134: ... door remove the two screws A that keep the door hinge bracket in place Move the door hinge bracket B down on both the top and bottom of the door 5 Install the door hinge bracket by tightening the screws A 120 Power Systems Racks and rack features ...

Page 135: ...ing the door hinge 6 Loosen the bolt that secures the latch to the door A and release the latch retention bracket B Rotate the latch 180 degrees C Tighten the bolt and latch retention bracket Racks and rack features 121 ...

Page 136: ...t the door latches securely Ruggedized kit for the 7965 S42 rack You might need to open the ruggedized brace for maintenance or remove or replace a part in the ruggedized kit This section includes procedures so that you can perform these tasks The ruggedized kits 122 Power Systems Racks and rack features ...

Page 137: ...the approximate location of each bracket and hinges in the event that you need to uninstall and reinstall a part Item Description A F A Hinge bracket top F M8 x 20 Hex bolt Hinge bracket top B F B Hinge bracket bottom F M8 x 20 Hex bolt Hinge bracket bottom C F C X brace latch bracket F M8 x 20 Hex bolt X brace latch bracket D F D X brace latch bracket hinge side F M8 x 20 Hex bolt X brace latch b...

Page 138: ...ket A and B 2 Swing the brace E into the rack 3 Install the eleven M10 x 25 X brace bolts and torque them to 19 2 Nm 14 1 5 ft lb Earth ground bonding the rack Electrical bonding is the practice of intentionally electrically connecting all exposed metallic non current carrying items in a room or building as protection from electric shock The following sections provide instructions for earth ground...

Page 139: ... side covers ground the covers again by installing the bolts Door ground connection points The earth ground connection points on the front and rear doors are located in each of the hinge side corners About this task The connection points are identified by the international earth ground symbol The following figure shows a ground connection point on the door Racks and rack features 125 ...

Page 140: ...f insulation that is stripped from each end of the wire A ring type connector that is secured to each end of the wire according to the instructions that come with the connectors M5 bolt and external star washers M6 external star washers Note You must use a 6 point pt socket with an extension bar to remove the bolts from the top cover Other tools might cause the bolt heads to become rounded and dif...

Page 141: ...6 bolt on the rack Use the connection point screw that is closest to the door hinge Note The ground points are at each corner of the rack The ground point for the acoustic door is near the upper hinge side 3 Place one ring terminal and then one external star washer on the bolt The following figure shows the order in which the screw ring terminal and external star washer are installed Racks and rac...

Page 142: ...the rack frame 7 Repeat steps 1 on page 127 6 on page 128 to earth ground bond the other door Installing the side cover You might need to install a side cover on your rack About this task To install a side cover complete the following tasks Procedure 1 Ensure that the J bracket on the bottom of the rack is in place If a J bracket is not installed on the bottom of the rack install it now 2 Tilt the...

Page 143: ... four holes in the top of the rack 4 Install eight screws into each of the holes four on the top and four on the inside to secure the cover to the rack Installing an extender to the rack You might need to install an extender on your rack About this task To install an extender to the rack complete the following tasks Racks and rack features 129 ...

Page 144: ...e hinges and then remove the door from the rack c Using a 2 Phillips head screwdriver or a 8 mm socket remove the screws that secure the top and bottom hinges to the rack d Using a 2 Phillips head screwdriver or a 8 mm socket remove the screws that secure the rear latch plate 2 Install the left extension panel To install the left extension panel perform the following tasks Figure 92 Installing the...

Page 145: ...h of the screw holes Use a torque screwdriver to tighten the screws to 2 5 Nm 22 1 lb c Install the nut clips C 5 Install the bottom cap To place the bottom cap perform the following task a Align the bottom cap F with the installed extension panels b Using a 2 Phillips head screwdriver insert and tighten the M5 screws G with captive star washers into each of the screw holes Use a torque screwdrive...

Page 146: ...d screwdriver tighten the three M5 screws 3 that secure the access panel to the rack Use a torque screwdriver to tighten the screws to 2 5 Nm 22 1 lb 2 Install the airflow management kit fillers in the side of the rack 132 Power Systems Racks and rack features ...

Page 147: ...Figure 94 Installing the airflow management kit fillers 3 If you have a rear extender attach each of the four fillers 1 4 to the rear extender Racks and rack features 133 ...

Page 148: ... removed Note You must use a 6 point pt box socket with an extension bar to remove the screws from the top cover Other tools might cause the screw heads to become rounded and difficult to remove To remove the rack top cover complete the following steps Procedure 1 Remove the front door 2 Remove the rear door 3 Remove the side panels 4 Locate the front and rear rack braces M6 nut clips and M6 screw...

Page 149: ...Figure 96 Fastening the rack braces 5 Remove the four corner screws from the top cover Racks and rack features 135 ...

Page 150: ...Figure 97 Removing the corner screws 6 Remove the remaining screws from the top cover 136 Power Systems Racks and rack features ...

Page 151: ...Figure 98 Removing the remaining screws 7 Lift off the top cover Racks and rack features 137 ...

Page 152: ...complete the following steps Procedure 1 Position the rack top cover on the rack 2 Install the screws 3 Torque the screws to 5 6 N m 4 13 ft lb 4 Remove the rack braces by unfastening them at the top of the rack just below the top cover Remove the braces at the front and rear of the rack 5 Install rack filler panels to cover open areas at the front of the rack Seal all gaps in the front of the rac...

Page 153: ...door heat exchanger on an IBM Enterprise Slim Rack 7965 S42 There are some planning tasks that you should perform before you install the rear door heat exchanger You might need to read the following before you install the rear door heat exchanger To plan for water cooling see Water cooling system specification and requirements on page 159 Follow these guidelines when installing your rear door heat...

Page 154: ...osen after installation Place paper towels under the heat exchanger for a period of time then examine them for signs of a leak If it appears that there might be a leak carefully inspect the entire heat exchanger to determine whether there is a leak or whether it is water that is from the filling process If the heat exchanger core or copper tubing is leaking or is damaged remove it from the rack Ne...

Page 155: ...Rack safety notices You need to read the rack safety notices before you install the equipment About this task Before you install a rack rack features or a system or expansion unit into a rack read the following safety information Racks and rack features 141 ...

Page 156: ...r disconnect the customer s DC power source when directed to disconnect power during servicing Connect all devices installed in a rack cabinet to power devices installed in the same rack cabinet Do not plug a power cord from a device installed in one rack cabinet into a power device installed in a different rack cabinet An electrical outlet that is not correctly wired could place hazardous voltage...

Page 157: ...ion for your heat exchanger including dimensions weight temperature and water information Table 2 Heat exchanger size and weight specifications Size and weight Specifications Door size Depth 129 mm 5 0 in Height 1950 mm 76 8 in Width 600 mm 23 6 in Door assembly weight Empty 39 kg 85 lb Filled 48 kg 105 lb Table 3 Heat exchanger air specifications Air Specifications Movement Provided by servers an...

Page 158: ...populated rack near uniform power dissipation and a 30 kW heat load A heat removal of 100 indicates that an amount of heat equivalent to that generated by the devices has been removed by the heat exchanger and the average air temperature leaving the heat exchanger is identical to that entering the rack 27 C 80 6 F in this example Heat removal in excess of 100 indicates that the heat exchanger not ...

Page 159: ...tomatically adjust the water temperature accordingly Otherwise the water temperature must be above the maximum dew point that is allowed at that data center installation The following graphic shows performance data for a 20 kW heat load Because of the lower heat load a specific level of cooling can be achieved with warmer water a lower flow rate or both Racks and rack features 145 ...

Page 160: ...page 141 2 Use the wrench that comes with the rack to lower the front and rear leveling pads Make sure that the rack is level on the floor 3 Remove the rack rear door If the rack came with an existing basic rear door remove it and the hinges and door catch that are bolted to the rack 4 Remove power from the rack and all installed components 5 Remove the cardboard top from the heat exchanger carton...

Page 161: ...nut clips to the rack as shown in Figure 105 on page 148 b Install the lower hinge bracket by tightening the top and bottom M6x20 screws PN 01KL839 as shown in Figure 105 on page 148 Use a torque screwdriver to tighten the screws to 2 5 Nm 0 2 Nm 22 1 inch lbs 1 8 inch lbs Racks and rack features 147 ...

Page 162: ...in Figure 106 on page 149 One nut clip is installed on the top of the rack flange the second on the underside of the rack flange b Install the upper hinge bracket by tightening the M5 and two M6x16 screws as shown in Figure 106 on page 149 Use a torque screwdriver to tighten the screws to 2 5 Nm 0 2 Nm 22 1 inch lbs 1 8 inch lbs c Unscrew the upper hinge pin as shown in Figure 106 on page 149 and ...

Page 163: ...at exchanger 13 With the three required people one person on each end and one person in the middle rotate the heat exchanger 90 and up onto the three rectangular packing inserts 14 With one person holding the heat exchanger steady on the package inserts have another person remove the inner and outer hose access panels Push the panels up and out to remove them Set the hose access panels aside 15 Po...

Page 164: ...that the hinge pin goes into the hole that is closest to the rear of the heat exchanger 18 While two people hold the heat exchanger steady have a third person climb the platform ladder and add put the hinge pin that you set aside into the hole on the top of the heat exchanger 19 Push up on the upper hinge bracket Align the top of the hinge pin with the hole in the hinge bracket as shown in Figure ...

Page 165: ...f the rack Secure the air baffle to the rack with two M5 and two M6 screws as shown in Figure 108 on page 151 Use a torque screwdriver to tighten the screws to 2 5 Nm 0 2 Nm 22 1 inch lbs 1 8 inch lbs Figure 108 Aligning the bottom hole with the hinge pin 24 Install the hose guide peg by using one M5 screw Use a torque screwdriver to tighten the screw to 2 5 Nm 0 2 Nm 22 1 inch lbs 1 8 inch lbs 25...

Page 166: ...ut routing and attaching the hoses and filling the heat exchanger 30 After you attach the hoses and fill the heat exchanger with water complete the following steps a Install the inner hose access panel on the inside bottom of the heat exchanger as shown in Figure 110 on page 153 b Install the outer hose access panel on the outside bottom of the heat exchanger Add two M6 screws as shown in Figure 1...

Page 167: ...Figure 110 Installing the inner hose panel Racks and rack features 153 ...

Page 168: ...g the cables through the upper and lower air baffles group the cables in small bundles and spread the cables evenly across the air baffle opening so there are no air gaps If the cables are tied in a single round bundle hot air will escape from the open space in the air baffle The following illustration shows the correct way to bundle and route cables through the upper air baffle 154 Power Systems ...

Page 169: ...igure 112 Bundling and routing the cables through the upper air baffle The following illustration shows the correct way to bundle and route cables through the lower air baffle Racks and rack features 155 ...

Page 170: ...e rack About this task You can route cables from the front of the rack to the rear by using the cable channels on the sides of the rack There is one cable channel on each side of the rack If a cable channel is not used make sure that the cap is completely covering the channel opening This helps prevent hot air recirculation from the rear of the rack to the front of the rack 156 Power Systems Racks...

Page 171: ...ing precautions Install filler panels over all unoccupied bays Route signal cables at the rear of the rack so that they enter or exit the cabinet through the top and bottom air baffles Bundle signal cables together in a rectangle so that the air baffle sliders are closed as far as possible Do not bundle signal cables together in a circular formation Raised floor environment You might need to insta...

Page 172: ...8 in will cause the hose to kink will restrict the flow of water to and from the heat exchanger and will void the heat exchanger warranty 3 Route the hoses through the access hole lengthwise under the rack and around the rear caster on the pivot side of the heat exchanger Figure 115 Flexible hoses secured to the bottom of the rear door heat exchanger After several hours of operation repeat the air...

Page 173: ...the water comes in contact with the components to be cooled There are cases where the DECS water is supplied by an in rack CDU or can be supplied by an external CDU that service multiple racks For details of potential liquid cooling systems and loops within a data center and the terminology that is used see Figure 116 on page 160 The water quality standards that are specified pertain only to the D...

Page 174: ...hat can take many chemical forms Examples are the reduction of metal ions or the consumption of oxygen and water to form hydroxyl ions Even when not in electrical contact aluminum can be galvanically attacked by copper because of dissolved copper ions in low concentrations that deposit on the aluminum surface forming the galvanic corrosion couple Microbiological growth microbiological growth in wa...

Page 175: ...r concentration Water quality requirements Use the following requirements to plan for the water quality in your system The water that is required to initially fill the system side cooling loop must be reasonably clean bacteria free water less than 100 CFU ml such as demineralized water reverse osmosis water deionized water or distilled water The water must be filtered with an in line 50 μm filter ...

Page 176: ...Turbidity NTU less than or equal to 1 Plumbing materials requirements All piping must be composed of specified materials to prevent scaling and to allow proper reactions with the chemistry of the water within the system Threaded joints must not be sealed with polytetrafluoroethylene tape as particles from the tape may enter the water stream and create clogs Instead a thread sealant must be used to...

Page 177: ...ts that come in contact with water must be avoided Solder joints are porous and they leach flux residue into the cooling loop Solder joints might pass inspection and pressure tests as manufactured but still might be unreliable Brazed joints are preferred for joining copper plumbing pieces Braze joints must not be used to join stainless steels Tungsten inert gas TIG and metal inert gas MIG welding ...

Page 178: ...e to bacterial is suspected or a concern biocides such as Nalco H 550 or Nalco 73500 can be used If fungi are suspected or a concern Nalco 77352 can be used A method to add chemicals Use an installed system chemical shot feeder an appropriately sized chemical feed pump or both Source of demineralized water reverse osmosis water deionized water or distilled water Proper personal protective equipmen...

Page 179: ...he Initial treatment for systems smaller than 75 7 liters 20 gallons on page 164 procedure the system was empty with no water in it complete the following steps 1 Fill the coolant reservoir with Nalco 460PCCL100 Nalco CCL100 Add 120 ppm of Nalco 3DT 199 to raise the azole concentration to 40 ppm 2 If bacteria or fungi is suspected or is a serious concern add one of the following biocides 100 parts...

Page 180: ...zed water or distilled water 9 Circulate for 15 minutes 10 Immediately proceed to the inhibitor dosing procedure b Cleaning with deionized water This procedure can be used if the cleaning chemical cannot be obtained or if local laws prevent the disposal of the chemicals 1 Completely fill the system with demineralized water reverse osmosis water deionized water or distilled water 2 Deionize the wat...

Page 181: ...en a concern in the past Fungi might not be detected in the water even though it can grow and cause blockage of cooling channels in cold plates that are used to cool the computer processors Reduced coolant flow rate through the cold plates might be an indication of blocked channels due to fungi growth On large systems that have more than 250 gallons of water Nalco 3D TRASAR controller must be inst...

Page 182: ...against anaerobic bacteria Isothiazolone is more effective against aerobic bacteria fungi and algae When in doubt use the isothiazolone biocide 5 Circulate for 30 minutes 6 Add 120 ppm of Nalco 3DT 199 to achieve 40 ppm of azole concentration 7 Circulate for 30 minutes 8 Confirm azole residual using Nalco azole test kit If the water can be poured down the sanitary sewer use the following procedure...

Page 183: ... Might be an indication of corrosion and or microbiological issues Refresh the water supply Slime in flow meter areas Might be an indication of corrosion and or microbiological issues Refresh the water supply Elevated microbial counts For systems of smaller than 75 7 liters 20 gallons refresh the water supply For systems of larger than 75 7 liters 20 gallons add 100 parts per million ppm of Nalco ...

Page 184: ...170 Power Systems Racks and rack features ...

Page 185: ...uct s and or the program s described in this publication at any time without notice Any references in this information to non IBM websites are provided for convenience only and do not in any manner serve as an endorsement of those websites The materials at those websites are not part of the materials for this IBM product and use of those websites is at your own risk IBM may use or distribute any o...

Page 186: ...sion to use information technology content successfully Overview The IBM Power Systems servers include the following major accessibility features Keyboard only operation Operations that use a screen reader The IBM Power Systems servers use the latest W3C Standard WAI ARIA 1 0 www w3 org TR wai aria to ensure compliance with US Section 508 www access board gov guidelines and standards communication...

Page 187: ...o collect personally identifiable information If the configurations deployed for this Software Offering provide you as the customer the ability to collect personally identifiable information from end users via cookies and other technologies you should seek your own legal advice about any laws applicable to such data collection including any requirements for notice and consent For more information ...

Page 188: ...e and 2 this device must accept any interference received including interference that may cause undesired operation Industry Canada Compliance Statement CAN ICES 3 A NMB 3 A European Community Compliance Statement This product is in conformity with the protection requirements of EU Council Directive 2014 30 EU on the approximation of the laws of the Member States relating to electromagnetic compat...

Page 189: ...hree phase Electromagnetic Interference EMI Statement People s Republic of China Declaration This is a Class A product In a domestic environment this product may cause radio interference in which case the user may need to perform practical action Electromagnetic Interference EMI Statement Taiwan The following is a summary of the EMI Taiwan statement above Warning This is a Class A product In a dom...

Page 190: ...g kann im Wohnbereich Funk Störungen verursachen in diesem Fall kann vom Betreiber verlangt werden angemessene Maßnahmen zu ergreifen und dafür aufzukommen Deutschland Einhaltung des Gesetzes über die elektromagnetische Verträglichkeit von Geräten Dieses Produkt entspricht dem Gesetz über die elektromagnetische Verträglichkeit von Geräten EMVG Dies ist die Umsetzung der EU Richtlinie 2014 30 EU in...

Page 191: ... receiver is connected Consult an IBM authorized dealer or service representative for help Properly shielded and grounded cables and connectors must be used in order to meet FCC emission limits Proper cables and connectors are available from IBM authorized dealers IBM is not responsible for any radio or television interference caused by unauthorized changes or modifications to this equipment Unaut...

Page 192: ...ns the Japan Electronics and Information Technology Industries Association JEITA statement for products less than or equal to 20 A per phase This statement explains the JEITA statement for products greater than 20 A single phase This statement explains the JEITA statement for products greater than 20 A per phase three phase IBM Taiwan Contact Information 178 Power Systems Racks and rack features ...

Page 193: ...wortlich für die Einhaltung der EMV Vorschriften ist der Hersteller International Business Machines Corp New Orchard Road Armonk New York 10504 Tel 914 499 1900 Der verantwortliche Ansprechpartner des Herstellers in der EU ist IBM Deutschland GmbH Technical Relations Europe Abteilung M456 IBM Allee 1 71139 Ehningen Germany Tel 49 0 800 225 5426 email HalloIBM de ibm com Generelle Informationen Das...

Page 194: ...xport this information except in full compliance with all applicable laws and regulations including all United States export laws and regulations IBM MAKES NO GUARANTEE ABOUT THE CONTENT OF THESE PUBLICATIONS THE PUBLICATIONS ARE PROVIDED AS IS AND WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY NON INFRINGEMENT AND FITNES...

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