Hyundai Yanmar 3TNV82A-B Manual Download Page 1

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TNV se

YANMAR

- MINI-EXCAVATOR(5~8TON, -7A SERIES)

REFERENCE ONLY

ELECTRONIC CONTROL
MANUAL

FOR EPA TIER3

3TNV84T-Z
4TNV84T-Z
4TNV98T-Z
4TNV98-Z(R80-7A)
4TNV98-E(R55-7A,R55W-7A)
OPTION

3TNV82A-Z
3TNV88-Z, 3TNV88-E
3TNV88-Z, 4TNV88-E

Summary of Contents for Yanmar 3TNV82A-B

Page 1: ...MAR MINI EXCAVATOR 5 8TON 7A SERIES REFERENCE ONLY ELECTRONIC CONTROL MANUAL FOR EPA TIER3 3TNV84T Z 4TNV84T Z 4TNV98T Z 4TNV98 Z R80 7A 4TNV98 E R55 7A R55W 7A OPTION 3TNV82A Z 3TNV88 Z 3TNV88 E 3TNV...

Page 2: ...y 2 6 Service tool 2 6 Control scheme 2 7 System outline 2 7 E ECU 2 10 Electrical parts 2 19 Harness 2 24 Harness design requirements 2 24 Harness clamping 2 25 CAN bus termination 2 26 Control funct...

Page 3: ...ing aid relay 2 73 For 400 W air heater glow plug 2 73 For 500 800 W air heater 2 74 For 1000 W air heater 2 74 Coolant temperature sensors 2 75 Appendix Standard harness TNV Series service tool Opera...

Page 4: ...TNV Application Manual 1 1 Section 1 SPECIFICATIONS TNV Application Manual Page Specifications 1 3 Outline 1 13 00_Electronic_Control_System book 1...

Page 5: ...SPECIFICATIONS 1 2 TNV Application Manual This Page Intentionally Left Blank 00_Electronic_Control_System book 2...

Page 6: ...00 2300 2400 2500 2600 2700 2800 3000 Output Gross 1 Cont rating kW Rated output kW 16 5 17 3 18 1 18 9 19 7 20 5 21 3 23 0 Output NET Cont rating kW Rated output kW 16 0 16 8 17 5 18 2 19 0 19 7 20 4...

Page 7: ...peed min 1 25 7 Specific fuel consumption g kWh 8 Exhaust gas temp C F 9 Compression ratio 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft side Flywheel side 12 Rotation direction Counterc...

Page 8: ...90 2690 2810 2920 2995 3210 7 Specific fuel consumption g kWh 245 252 258 8 Exhaust gas temp C F 540 560 590 600 610 620 630 640 650 670 9 Compression ratio 19 1 10 Diesel fuel injection pressure MPa...

Page 9: ...2995 3210 7 Specific fuel consumption g kWh 245 252 258 8 Exhaust gas temp C F 570 580 590 600 610 620 630 640 660 9 Compression ratio 19 1 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft...

Page 10: ...7 Specific fuel consumption g kWh 8 Exhaust gas temp C F 9 Compression ratio 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft side Flywheel side 12 Rotation direction Counterclockwise View...

Page 11: ...2290 2400 2510 2590 2700 2810 2920 2995 3210 7 Specific fuel consumption g kWh 245 252 8 Exhaust gas temp C F 520 540 560 570 580 590 600 610 620 630 640 660 9 Compression ratio 19 1 10 Diesel fuel i...

Page 12: ...8 Exhaust gas temp C F 630 640 9 Compression ratio 19 1 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft side Flywheel side 12 Rotation direction Counterclockwise Viewed from flywheel side...

Page 13: ...00 2510 2590 2700 7 Specific fuel consumption g kWh 224 231 8 Exhaust gas temp C F 580 600 600 610 620 630 640 650 9 Compression ratio 18 5 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft...

Page 14: ...uel consumption g kWh 224 231 8 Exhaust gas temp C F 610 620 630 640 650 9 Compression ratio 18 5 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft side Flywheel side 12 Rotation direction C...

Page 15: ...ic fuel consumption g kWh 8 Exhaust gas temp C F 9 Compression ratio 10 Diesel fuel injection pressure MPa kgf cm2 11 Main shaft side Flywheel side 12 Rotation direction Counterclockwise Viewed from f...

Page 16: ...ONS TNV Application Manual 1 13 OUTLINE DI Series 3TNV82A B 3TNV82A Z Option Electronic Control System 492 3 246 561 3 391 1 170 2 246 3 378 80 224 88 546 Unit mm 013916 00E 00_Electronic_Control_Syst...

Page 17: ...TNV Application Manual 3TNV88 U 3TNV88 B 3TNV88 E 3TNV88 Z Option Electronic Control System 3TNV84T Z 013918 00J 400 80 191 2 622 1 430 9 200 258 7 255 7 514 4 88 568 It is developing 00_Electronic_Co...

Page 18: ...pplication Manual 1 15 4TNV88 U 4TNV88 B 4TNV88 E 4TNV88 Z Option Electronic Control System 4TNV84T Z 013919 00J 252 6 270 5 523 1 430 9 186 2 617 1 494 5 80 84 658 5 It is developing 00_Electronic_Co...

Page 19: ...SPECIFICATIONS 1 16 TNV Application Manual 4TNV98 E 4TNV98 Z 4TNV98T Z For Tier3 013917 00J 538 82 99 719 483 237 6 221 720 6 281 6 258 1 539 7 It is developing 00_Electronic_Control_System book 16...

Page 20: ...2 24 Harness design requirements 2 24 Harness clamping 2 25 CAN bus termination 2 26 Control functions 2 27 Control software 2 27 General 2 29 Engine control General 2 36 Application interface outline...

Page 21: ...CONTROL SYSTEM 2 2 TNV Application Manual This Page Intentionally Left Blank 00_Electronic_Control_System book 2...

Page 22: ...assessment as specified by Yanmar to ensure applicability of the E ECU and other control components to the intended machine At the first power up the E ECU is initialized and cannot be used to start t...

Page 23: ...overnor Supply power to the rack position sensor via terminal AVB E43 of the E ECU The fuel injection pump requires its specific injection quantity data When replacing the fuel injection pump be sure...

Page 24: ...and the machine comptroller in reference potential V1 V2 may cause excess voltage to be applied to the APS input of the E ECU or excess current to flow through GND A Figure 2 2 Accelerator sensor conn...

Page 25: ...ded machine Service tool Install the connector shown in Figure 2 3 at a convenient position on the intended machine in order to permit connection of the Yanmar genuine service tool Figure 2 3 Service...

Page 26: ...IP3 APP IP4 APP IP5 APP IP6 STPM A D TW GND A GND GND P NRPM NRPM GND AVB RPS AVCC APS RACK RLY RACKSOL AIRHT RLY RENRPM STARTSW MAIN RLY IGNSW LOAD M NRPM M FAIL LMP PREHT LMP SHUDNSW B CANH RECAN C...

Page 27: ...terminals of the E ECU panel in case of reverse connection of battery terminals Air heater relay Enables the E ECU to provide ON glow control simultaneous energization or after heating to the startin...

Page 28: ...ol the starting aid relay and provide ON glow simultaneous energization or after heating The preheat lamp can be turned on when the starting aid is energized during the ON glow process Even when the E...

Page 29: ...f the E ECU Figure 2 6 shown the connector pin numbers of the E ECU Note that the connection diagram in Figure 2 4 uses the pin numbers with a prefix of E as circuit symbols Figure 2 6 E ECU connector...

Page 30: ...or pins resulting in malfunction of the E ECU Avoid plugging unplugging the connector more than ten times Repeated plugging unplugging may cause contact failure of connector pins resulting in malfunct...

Page 31: ...gine control We recommend a stored current of 5 A for frequent cold starts or 4A for otherwise Note Power supply voltage is assumed to be 14 8V Table 2 2 Current consumption for engine control Design...

Page 32: ...M write cycles The service life of EEPROM is limited to the order of 105 key on operations if the power self holding feature is enabled or 104 key on duration hours if the power self holding feature i...

Page 33: ...ECU At the first power up check for correct initialization of the E ECU EEPROM as follows At the first power up When the failure lamp illuminates initialization is complete The engine cannot be start...

Page 34: ...TFO E16 TEGR E27 TAIR E26 TW E25 CSD CL E41 NRPM GND E18 NRPM E19 RACKSOL E42 REAN E37 RPS E36 APS E35 GND A E28 AVB E43 AVCC E38 RACK PLY E33 AIRHT RLY E44 APP IP2 E14 APP IP3 E9 APP IP4 E17 APP IP5...

Page 35: ...ressure sensor not defined Range 0 5 V Accuracy 512 13 2 5 V Input resistance 100 k Contact Engine start recognition STARTSW E8 Circuit High side Pull down resistance 1 2 k 10 mA 12 V Engine emergency...

Page 36: ...ut 300 mA Max 12 V Lamp load 12 V 3 4 W Max Rush current 12V 3 A 10ms Max Relay load 40 Min 200 mH Max Pulse Speed monitor NRPM M E22 Circuit High side direct coupled to speed input Output 200 mA Max...

Page 37: ...em The intake air temperature EGR temperature FO temperature and reserved analog atmospheric pressure sensor pins are not used and require no wiring Power supply Output Sensor 5V AVCC E38 Voltage Vcc...

Page 38: ...tart Essential Yes Starting aid 129915 77050 etc Cold start Essential Non Accelerator sensor 129938 77800 Engine target speed command May not be required for generator applications Essential Not requi...

Page 39: ...n Not required for other than ON glow indication Recommended Yes Oil pressure switch 119761 39450 Oil pressure alarm indication actuated when a problem occurs Use an alarm lamp or equivalent device to...

Page 40: ...for the Eco governor Part name Electrical requirements Accelerator sensor Sensor output voltage 0 5V 0 7 V Min and 3 0 V Max as standard Resistive potentiometer 2 0 k Min or thru hole potentiometer W...

Page 41: ...p load 12 V 3 4 W Max Rush current 12V 3 A 10ms Max Preheat lamp Harness Must meet the requirements shown on the standard connection diagrams E3 29927 0030 E3 29927 0040 Coolant temperature switch Con...

Page 42: ...mally open a contact Rated voltage 12 Vdc Rated load current 100V 115 Vac 4 A Min continuous 200V 210 Vac 2 A Min continuous Coil current 12 Vdc 300 mA Max Coil inductance 200 mH Max Switching durabil...

Page 43: ...h of the power supply line for the rack actuator and the EGR valve as close to E ECU terminal VB as practicable Otherwise transmission noise may be developed 7 Install a reverse connection prevention...

Page 44: ...the coupler when plugging the connector 4 Clamp the harness to appropriate structures so as to prevent swinging due to vibrations 5 Do not strain the harness clamp 6 Use joint couplers or butyl tape t...

Page 45: ...minated Figure 2 10 CAN terminator resistor Even if the CAN bus is not used select scheme b to permit a service tool to be connected to the terminator When the CAN bus is used configure the harness ac...

Page 46: ...f the following sections 1 Control program Engine control logic 2 Engine model specific control map Torque characteristics and optional settings 3 Individual data Correction values of fuel injection r...

Page 47: ...the E ECU must be updated according to settings of a new pump The individual data are stored on EEPROM Loading new individual data to EEPROM automatically refreshes the map from the Flash memory area...

Page 48: ...r averages cyclic fluctuations for one cylinder thus minimizing the effect of cyclic fluctuations in engine speed and ensuring stable measurement The E ECU uses a counter with a resolution of 0 125 s...

Page 49: ...asurement error of the coolant temperature sensor is approximately 3 C at 0 C and 6 C at 110 C The coolant temperature sensor has been designed so that it provides high measurement accuracy at relativ...

Page 50: ...2 16 By default 0 7 V signal is converted into the high idling speed and 0 3V signal into the low idling speed Input voltages corresponding to the low and high idling speeds can be adjusted provided...

Page 51: ...ltage levels at the input terminal for the high side contact input When the switch turns on the input terminal goes high for the switch with NO contact and goes low for the switch with NC contact Figu...

Page 52: ...ut of the E ECU High side output and Low side output See Figure 2 20 See Table 2 3 for the allowable sink current and source current of the contact outputs In this manual output transistor ON is refer...

Page 53: ...ires holding current to keep the valve stopped Two phase excitation means that the solenoid is supplied with two phase current and holding current does that the solenoid is always energized The motor...

Page 54: ...d to set a value in x coordinate See Figure 2 23 a in the figure below 4 2D type Used to set values in x and y coordinates See Figure 2 23 b in the figure below Figure 2 23 1D 2D map and interpolation...

Page 55: ...on A t this time the starter relay prevents the starter motor from starting until the diagnostic is completed Next when ON glow control is alive default the time of energization of the starting aid r...

Page 56: ...a torque equivalent to a load factor of approx 30 is reached in order that the idling non load speed does not fluctuate even if installation of the engine on a machine caus es some power loss Even wh...

Page 57: ...bling connection diagram is shown in Figure 2 26 Figure 2 26 Isochroous Droop switching and reverse droop enabling disabling connection Figure 2 27 summarizes the characteristics of virtual droop Cont...

Page 58: ...smoke suppression feature allows the high idling speed of the engine to be raised depending on the coolant temperature See page 2 54 for details The governor control feature calculates the target eng...

Page 59: ...unning Current control The deviation of the actual current Iact from the target current Iset is used to determine the target PWM duty ratio with PID control Current control helps improve the motion re...

Page 60: ...on due to condensation of exhaust gas components must be prevented Figure 2 31 EGR valve characteristics CSD control The fuel injection pump MP pump has a CSD valve mechanism that allows the fuel inje...

Page 61: ...Rmin Ract See Figure 2 32 The calculated load factor is delivered as a PWM signal from an E ECU terminal or through CAN communication Figure 2 32 Calculation of load factor Speed low idle high idle E...

Page 62: ...used for engine speed control Otherwise the engine runs at a speed 1500 min 1 by default determined by the accelerator sensor failure flag The accelerator position sensor input APS E35 and the backup...

Page 63: ...ag is set to 3 the input voltage at terminal APS or REAN is effective only when APP IP2 NO is low Otherwise the engine runs at low idling speed When the flag is set to 4 the input voltage at terminal...

Page 64: ...ensor failure depending on the status of the active switch when the flag is set to 3 or 4 Moreover if APP IP2 NO goes low or APP IP7 NC goes high while the input voltage is 0 65 V or lower the E ECU a...

Page 65: ...9650 77900 When the voltage at the power supply terminal of the E ECU decreases to 6 5 V the air heater relay is de energized to prevent the E ECU from being reset due to supply voltage low the E ECU...

Page 66: ...2 Starter disable optional feature This feature turns off the starter when it is energized continuously for 30 seconds and disables it to be energized for 30 seconds thereby providing protection to t...

Page 67: ...urned off within 160 seconds as a guideline Otherwise the starter tries to start the engine repeatedly in intervals of 30 seconds ECU OFF START ON Starting motor Key SW Battery S B Relay NO E20 E7 E45...

Page 68: ...and the engine speed in the three modes Values marked with an asterisk can be changed Optional Table 2 10 Engine speed and external switch position Map setting External switches Engine Speed Speed sel...

Page 69: ...is available in two types toggle and momentary Figure 2 40 Operation timing for constant speed mode ECU E48 E45 E47 Batt 12V APP IP4 E17 Speed1 APP IP3 E9 Speed2 APP IP6 E6 Speed selection enable APP...

Page 70: ...E6 is available in two types toggle and momentary Figure 2 42 Operation timing for constant deceleration mode ECU E48 E45 E47 Batt 12V APP IP4 E17 Speed1 APP IP3 E9 Speed2 APP IP6 E6 Speed selection e...

Page 71: ...ibility of a sudden change in engine speed if the E ECU is reset it is recommended to use a toggle switch External switch input can be replaced with CAN communication input ECU E48 E45 E47 Batt 12V AP...

Page 72: ...parison of engine cutoff means and Figure 2 45 shows a circuit example The engine stop switch is available in two types NC normally closed and NO normally open A failure detected by the E ECU may caus...

Page 73: ...equired for vanishing the emission of blue and white smoke in cold start conditions See Figure 2 48 By default the blue and white smoke suppression feature is disabled Figure 2 48 High idling speed li...

Page 74: ...gine Figure 2 49 Effect of the accelerator filter Block heater control This feature allows the block heater to be turned on or off by an external coolant temperature monitoring relay as long as the E...

Page 75: ...status can also be sent via CAN communication A failure lamp can be connected to each sensor See Figure 2 51 Be sure to connect a lamp or load resistance 120 to the pressure switch so that the contact...

Page 76: ...ensor Backup speed sensor becomes active speed is limited to 1800 min 1 Option can change Backup speed sensor failed Engine stops Without optional backup speed sensor Engine stops Turn key off Always...

Page 77: ...is not shut off even though main relay is off Engine runs normally Correct fail ure Or turn key off Default to disable 1 6 13 Rack actuator relay failure Low status is detected even through port is of...

Page 78: ...Option can change Turn key off Default to enable 3 3 24 Air cleaner block age alarm Air cleaner switch turns on Engine runs normally Option can change Turn key off Default to enable 3 4 25 Oily water...

Page 79: ...ilure log indications can include time stamps Table 13 lists attributes available for time stamps See the service tool manual or troubleshooting chart for details Figure 2 53 Connection of the service...

Page 80: ...toll and ASE J1939 for inter E ECU communication The inter E ECU CAN communication feature is optional Figure 2 54 Outline of CAN communication Service Tool Yanmar original Error code Control Status O...

Page 81: ...2 Oil pressure switch Speed up Foot pedal NO switch E9 APP IP3 Speed 1 Charge alarm E17 APP IP4 Speed 2 Coolant temperature switch E5 APP IP5 Reverse droop Air cleaner Machine up Pulse accelerator E6...

Page 82: ...t pedal APP IP7 switch See Accelerator sensor for details E10 RENRPM Backup speed sensor 0 Non 1 Backup speed sensor default E44 AIRHT RLY Starting aid relay 0 Starting aid relay failure detection dis...

Page 83: ...hen an accelerator sensor failure is detected while the engine is running a value immediately before the failure is held 2 These numbers are those used in Table 2 12 Table 2 18 Operational limitations...

Page 84: ...eater relay failure Starting aid relay failure detection setting flag 14 Backup accelerator sensor failure REAN terminal function assignment flag 15 Atmospheric pressure sensor failure 16 Oil pressure...

Page 85: ...injection pump Solenoid valve CSD Mating connector Yazaki 7323 7414 40 Rack actuator Mating connector Yazaki 7283 8850 30 Speed sensor Mating connector Sumitomo 6189 0522 housing 6918 1260 retainer T...

Page 86: ...n Manual 2 67 EGR VALVE Figure 2 56 EGR valve outline Connector pin arrangement Mating connector Sumitomo 6195 0021 or equivalent Mating connector Sumitomo 6195 0021 or equivalent Drain hole 7 00_Elec...

Page 87: ...irements of the accelerator sensor see Figure 2 2 Table 2 6 Accelerator input and Accelerator input selection Constant speed engines for generators may require no accelerator sensor Contact Yanmar for...

Page 88: ...sensor so that the sensor lever arm does not suffer vibration due to vibrations of the accelerator lever or wire cable Secure the accelerator lever and wire cable to the same member for example Ensure...

Page 89: ...is the same as the main relay It also contains a diode that prevents contact operation in case of reverse connection of the excitation coil But this diode is not necessarily required for the rack actu...

Page 90: ...4 for electrical connection of the starter relay This starter relay is applicable to 12 Vdc 2 3 kW starters 129900 77010 129910 77022 and 12 Vdc 3 0 kW starter 129940 77010 It can also be applied to o...

Page 91: ...relay 129927 77910 Part Number 129927 77920 Coil rated voltage 12 Vdc Rated excitation current 117 mA Contact type a contact Contact rated voltage 12 Vdc Contact rated current 83 A for 200 seconds De...

Page 92: ...w plug Figure 2 61 ISO relay 40 A As ISO relays have no bracket a metal bracket compatible with the mating connector Yazaki 7223 6146 30 is available See Figure 2 60 Part Number 129927 77930 Coil rate...

Page 93: ...umber 129927 77900 Coil rated voltage 12 Vdc Rated excitation current 200 mA Contact type a contact Contact rated voltage 12 Vdc 24 Vdc Contact rated current Resistive load 90 A for 4 minutes Resistiv...

Page 94: ...ensor comprises a thermister and provides control to the Eco governor Figure 2 63 Coolant temperature sensor 119254 44910 Mating connector Tyco 1 178392 4 housing 171662 5 receptacle contact 172888 2...

Page 95: ...CONTROL SYSTEM 2 76 TNV Application Manual 00_Electronic_Control_System book 76...

Page 96: ...Appendix Standard harness 1 00_ _E fm 1...

Page 97: ...Appendix Standard harness 2 00_ _E fm 2...

Page 98: ...TNV Series service tool Operation Manual...

Page 99: ...12 6 1 2 Operation Tool Bar 13 6 1 3 Function Select Tool Bar 15 7 Main Menu 16 7 1 System Information Universal Function 16 7 1 1 System Information 16 7 2 Fault Code 17 7 2 1 Active Diagnostic Trou...

Page 100: ...2 7 7 3 ECU ID Information 43 7 8 System Installation 44 7 8 1 Configuration Mechanic Function 44 7 8 2 Calibration Mechanic Function 51 7 8 3 Tuning Mechanic Function 52 8 Graph Function 53 8 1 Setti...

Page 101: ...mputers PC AT running Windows operating system 2 System Requirements The following are required to operate the YANMAR Engine Diagnostic Service Tool YEDST PC PC AT compatible Communication port USB Di...

Page 102: ...he Setup exe file on the CD ROM The screen as shown below appears Press the Next button The screen as shown below appears Enter your name and organization Enter the serial number of your product and p...

Page 103: ...oose a folder to install the program and press the Next button The confirmation screen appears Press the Next button Installation starts When the installation is completed the screen as shown below ap...

Page 104: ...ion is included in the tool function of the diagnostic software 4 2 Authority and Password Management Functions are divided into 2 groups depending on their service function level Different passwords...

Page 105: ...upplied from the engine system So using a damaged cable or shorting the terminals of the cable connecter is highly dangerous 5 1 2 Turning on the Devices There is no specific order to turn on the devi...

Page 106: ...plication in Chapter 3 and click Next For Windows XP the screen as shown below appears Click Continue Anyway to continue the installation The location where the driver file exists is asked Choose Setu...

Page 107: ...he administrator level password If you forget it you cannot log in User ID Enter a name to identify the user Password Enter a password Reinput Enter the password you entered in again for confirmation...

Page 108: ...reen as shown in Figure 5 2 appears after the registration in the first session and in second and later sessions User ID Enter a registered ID Password Enter the password for the user ID Check the ent...

Page 109: ...d applications is 500k For some models the baud rates are changed Refer to the specification document Address Set ECU s physical address Usually it is 0 When multiple ECU s are connected to one CAN li...

Page 110: ...m 5 3 Troubleshooting If a communication error occurs and you cannot perform monitoring normally check the following points and restart the program Note that if a connector is disconnected or the syst...

Page 111: ...nu of View on the standard tool bar 2 View Main view Displays the details of the selected function Additional Information view Display area specific to screens that show graphs and chronological data...

Page 112: ...e etc Input Output A Digital Input Bit Status I Digital Output O Active Control Data D Active Control Graph G Active Control Hysteresys Graph H Data Monitor M Stored Data S Trend Graph T Lifetime Data...

Page 113: ...tion available on each screen by clicking the corresponding button Unavailable operations are displayed dim Screen Print Screen BMP Save File Save Refresh Cont Start Stop Option Set Trigger Set Sampli...

Page 114: ...ata FFD Stored Data Trend Graph Diagnostic Test TC Analog Pulse etc Input Output Digital Input Bit Status Digital Output Active Control Data Active Control Graph Active Control Hysteresys Graph Data L...

Page 115: ...viation Description System Information SI Trouble data Fault Code FC Trouble data Freeze Frame Data FFD Data before after failure Diagnostic Test DT System check Data Logging DL Analysis of engine tro...

Page 116: ...n tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves data on the screen in CSV format Refreshes the system information 2 Main view Classification Classification of a display...

Page 117: ...nation and remedy for the trouble for the cursor line are displayed When the cause of the trouble is removed and normal operation is restored the trouble display on the screen disappears 1 Operation t...

Page 118: ...ield is checked 3 Main view Clear Shows whether it will be deleted Click a checkbox to checkmark it Active A lit lamp mark is displayed for current troubles Code Displays a trouble code DTC complying...

Page 119: ...screen Time Shows the time of the trouble cumulative engine operation time 2 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves buffered data in a CSV file Refres...

Page 120: ...that can be displayed Selects deselects a data item to be displayed Default Restores the default settings Set Data Data items displayed in the Main view Changes the display order of the selected data...

Page 121: ...er at the cursor point Displayed item and data Displays an item name and data The background color corresponds to the graph line color 2 Operation tool bar Prints a hardcopy of the screen Saves buffer...

Page 122: ...hen the screen is selected the screen display is automatically refreshed at intervals of 2 seconds by default 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves...

Page 123: ...tically refreshed at intervals of 2 seconds by default 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves data on the screen in a CSV file Refreshes the current...

Page 124: ...inuously At intervals of 2 seconds Stops continuous refreshing 2 Main view Manual Displays whether manual control mode is enabled You can change the mode To change the mode click the checkbox The chec...

Page 125: ...Shift sub window This sub window appears when you make any changes on the screen in manual control mode Yes Returns to auto control mode No Keeps values in manual mode Figure 7 9 Diagnostic Test Digi...

Page 126: ...ue 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves data on the screen in a CSV file 2 Main view Manual The checkmark which appears when active control operati...

Page 127: ...tors 1 10 or 100 Default Restores the factory settings Reception Mode Selects whether to receive feedback data Increases decreases the Receiving Time value Set Outputs the set data to the ECU Close Ca...

Page 128: ...value of Graph Top Position Displays the data number at the cursor point Displayed item and data Displays an item name and data The background color corresponds to the graph line color 2 Operation too...

Page 129: ...ardcopy of the screen Saves the screen in BMP format Saves the measured result in a CSV file date_time_DTHY CSV Raw data of the X Y graph date_time_DTHYC CSV Point data Im1 to 8 and computation result...

Page 130: ...the X axis and with the alternative value of the rack position digital encode value of voltage and the alternative value of the rack actuator electric current pulse duty value on the Y axis You can s...

Page 131: ...hardcopy of the screen Saves the screen in BMP format Starts receiving data Data that has not been saved in 7 5 2 Stored Data is overwritten and deleted Stops receiving data manually Sets data to be...

Page 132: ...32 7 Main Menu Figure 7 15 Data Logging Data Monitor Screen...

Page 133: ...int means a set of data items at a certain point of time ii Preservation status Displays the data logging status Status Displays the status Display during waiting for a trigger Preservation during sto...

Page 134: ...u can select and register 8 points of data freely from data pieces categorized and pre registered in addition to FFD The number of data points is limited to 8 Therefore if you want to add an item you...

Page 135: ...he threshold value of the trigger Type Sets the type of the trigger rising edge or falling edge Delay Shows the number of data points between the start of storage and the trigger Storage Sets the numb...

Page 136: ...ion Figure 7 19 Data Logging Data Monitor Sampling Setting Sub Window Screen 8 Overview of data sampling operation Set item names you want to display 4 5 Set the trigger conditions as necessary If you...

Page 137: ...MP format Saves buffered data in a CSV file Opens a sub window to set displayed items of received data and the order For information on the settings see 3 7 1 5 2 Main view No Shows the chronological...

Page 138: ...values of Graph Bottom Position Displays the data number of the cursor point Time Displays the time of the cursor point Unit Displays the time unit Displayed item and data Displays an item name and d...

Page 139: ...and clear trip time 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves all historical data in CSV format Refreshes all historical data 2 Function buttons Clear...

Page 140: ...he screen in BMP format Saves all historical data in CSV format Refreshes data Opens the Graph Scale Set sub window You can adjust the full scale of each axis in 3 steps 25 50 or 100 2 Main view Data...

Page 141: ...n including the channel assignment unit scaling etc 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format 2 Main view LID Data management number called local ID CID SPN P...

Page 142: ...e screen in BMP format 2 Main view I O Type of contact input or output LID Data management number called local ID CID SPN Parameter ID number complying with SAE J1939 Description Description of the se...

Page 143: ...l bar Prints a hardcopy of the screen Saves the screen in BMP format 2 Main view ECUID Data manage number stored in the ECU CID Data management number called common ID Description Name of displayed it...

Page 144: ...alue Clicking this field opens the Data Set window To make any changes you need to enter a password Notes Displays reference information to enter the setting 3 Data Set sub window Data Name Displays t...

Page 145: ...7 Main Menu 45 Figure 7 27 System Installation Configuration Screen...

Page 146: ...n functions normally you can copy the setting values correction values etc from the current old controller to the new controller Follow these steps Procedure Click the ECU exchanges button on the Conf...

Page 147: ...of your engine in advance Note that in this case the configuration calibration and tuning data are not written Therefore you need to reenter each item using the menu Procedure Click the ECU exchanges...

Page 148: ...configuration calibration and tuning data are not written Therefore you need to reenter each item using the menu Procedure Click the ECU exchanges button on the Configuration screen Checkmark Manual...

Page 149: ...erform maintenance you can save the current ECU settings to a report file manually Procedure Click the ECU exchanges button on the Configuration screen Checkmark Report Click the Read button When the...

Page 150: ...ng procedure First you need to receive the pump correction data file pump_serial excp for the model name and serial number of your pump in advance Procedure Click the Part exchange button on the Confi...

Page 151: ...at the time of injection 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves buffered data in a CSV file 2 Main view Description Calibration item Offset Displays...

Page 152: ...gulations 1 Operation tool bar Prints a hardcopy of the screen Saves the screen in BMP format Saves data on the screen in CSV format 2 Main view Description Setting item Value Displays the current par...

Page 153: ...load a graph pattern depending on the type of trouble 8 1 1 Basic Operations in Analog Mode The basic operations in analog mode are as follows Selecting analog mode Click Analog of Display Mode to che...

Page 154: ...e upper right of the Graph Set sub window The save screen opens Saving a file Save a file with a name you can easily search for later The file extension is gset The default file folder is Set 8 1 2 2...

Page 155: ...isplay Mode to checkmark it Selecting data 1 Click the Data Select No 1 combo box and select the data you want to graph using the scrollbar Selecting the bit to be displayed Click the combo box of Dat...

Page 156: ...with the scroll bar Moving the cursor to check the values Click the point of interest The cursor moves to the point and the data values at the point are displayed in the Cursor Value field Expanding r...

Page 157: ...the button on the Operation tool bar 10 Saving and Loading Data You can save data in tabular format into a comma separated value format file by clicking the button on the Operation tool bar You can im...

Page 158: ...4 names Port Fixed to USB Priority The standard value is 6 Physical address The standard value is DA00h If your system has several ECU s you may need to change 00h Function address Fixed to DB33h SA...

Page 159: ...on editing lower level user IDs For same level user IDs the user cannot change them without entering the current password To change the password of the current login user the menu of Tool T Password C...

Page 160: ...ogin user ID Change the password periodically Choose the Standard tool bar Tool T Password Change The sub window opens An old password Enter the current password A new password Enter a new password Re...

Page 161: ...data PDM Product Data Management SA Source Address ID information in CAN communication data SAE Society of Automotive Engineers Sno Serial Number Manufacturing serial number of engine pump and ECU SP...

Page 162: ...62 14 References 14 References For information on details of Probable cause and Action displayed when a trouble occurs see the separate manual Troubleshooting Manual...

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