2-12
Service Data
Item
Material
Remarks
Mainshaft/shift drum bearing set plate
Locking agent
Apply area:
bolt threads
6.5 ± 1 mm
Reed valve stopper bolt/washer threads
Cylinder head torx bolt threads
Breather plate bolt threads
Oil separator bolt threads
Guide plate bolt threads
Shift drum stopper arm pivot bolt
threads
Ignition pulse generator bolt threads
Stator socket bolt threads
Countershaft bearing set plate bolt
Locking agent
Apply area:
threads
4.0 ± 1 mm
Left crankcase torx bolt threads
Cylinder head water pipe joint threads
Cylinder torx bolt threads
Cylinder head cover breather joint
threads
Oil pump driven sprocket bolt threads
Right crankcase oil jet #80 threads
Locking agent
Do not apply tip of
bolt threads
Left crankcase cover torx bolt threads
Locking agent
Item
Material
Remarks
Crankcase mating surface
Sealant (TB1207B)
Right crankshaft hole cap threads
Multi-purpose grease
Water pump oil seal lips
Recommended grease:
Water pump water seal lips
08C30-80104L
Timing hole cap threads
Cylinder head cap threads
Each O-ring
Each oil seal lips
Cylinder head semi-circular portion
Sealant
TB 5211C
6.5 ± 1 mm
(0.26 ± 0.04 in)
1 – 2 mm
(0.04 ± 0.08 in)
4.0 ± 1 mm
(0.16 ± 0.04 in)
1 – 2 mm
(0.04 ± 0.08 in)
17 – 20 mm
(0.7 – 0.8 in)
2 places
Summary of Contents for NSF250R 2012
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