HRC NSF250R 2012, Owner'S Manual & Parts List

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4-61
Engine Servicing
(1) RETURN SPRING (2) WASHER
(3) STOPPER ARM (4) BOLT
(1) STOPPER ARM
(2) DOWEL PIN (3) DRUM CENTER
(3) CUTOUT
Apply a locking agent to the threads of the stopper
arm pivot bolt.
Install the washer, return spring and pivot bolt, then
tighten the pivot bolt to the specified torque.
Torque: 12 N•m (1.2 kgf•m, 9 lbf•ft)
Check the stopper arm operation.
Hold the stopper arm with a driver, install the shift
drum center by aligning it cutout with the dowel pin
on the shift drum.
(1) DRUM SHIFTER (2) SPRING
(3) PLUNGER (4) RATCHET PAWL
(5) GUIDE PLATE
If the shift drum has been removed, install the
gearshift linkage as follows:
Apply clean transmission oil to the ratchet pawls,
plungers, springs and drum shifter.
Apply transmission oil to the drum shifter, each
ratchet pawl and plunger sliding surfaces, then
assemble them.
(1) RIGHT SHIFT FORK (2) CENTER SHIFT FORK
(3) LEFT SHIFT FORK
(1) SHIFT DRUM (2) SHIFT FORKS
(3) SHIFT FORK SHAFTS
Apply molybdenum oil solution to the shift fork
guide pin, shift fork I.Ds and shift fork shaft outer
surface.
Install the shift drum to the transmission holder.
Install the each shift forks into the each shifter gear
groove with their identification mark facing up.
Install the shift fork shaft.
(3)
(2)
(1)
(1)
(3)
(2)
(5)
(4)
(3)
(2)
(1)
(4)
(1)
(3)
(1)
(2)
(4)
(3)
(2)