Heat & Glo PRIMO48 Installation Manual Download

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Heat & Glo • PRIMO48, PRIMO48ST, PRIMO60, PRIMO60ST, PRIMO72, PRIMO72ST Installation Manual • 2310-970 Rev. L • 2/16

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire!

Maintain air space clearance

to vent.

DO NOT

pack insulation or other combustibles:

• Between ceiling

restops

• Between wall shield

restops

• Around vent system
Failure to keep insulation or other material away from
vent pipe could cause overheating and

re.

Vent Clearances and Framing

Figure 5.1 Horizontal Venting Clearances To Combustible
Materials

(PVI-SLP)

1-1/2 in. (38 mm)

clearance above horizontal pipe sections

1 in. (25 mm)
clearance around
vertical sections

1in. (25 mm) clearance below

horizontal pipe sections

3 in. (76 mm)

top clearance

1-1/2 in. (38mm)

clearance above

an elbow

1 in. (25 mm)
clearance around
vertical sections

3 ft. min. (914 mm)

1 in. (25 mm)
clearance on bottom
and sides of horizontal
pipe sections

1-1/2 in. (38 mm) clearance

above horizontal pipe sections

1 in. (25 mm)
clearance on bottom
and sides of horizontal
pipe sections

Heat
Shield

Wall

Shield

Firestop

Heat
Shield

WALL

3 in. (76 mm)

clearance above elbow

1 in. (25 mm)
clearance around
vertical sections

Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).

DVP heat shield

- designed to be used on a wall 4 in. to 7-1/4 in. (102

mm to 184 mm)

thick

,IZDOOWKLFNQHVVLVOHVVWKDQLQWKHH[LVWLQJKHDWVKLHOGVPXVWEHILHOG

WULPPHG,IZDOOWKLFNQHVVLVJUHDWHUWKDQLQD'93+60%ZLOO

be required.

SLP heat shield

- designed to be used on a wall 4-3/8 in. to 7-5/8 in.

(111 mm to 194 mm thick).

,IZDOOWKLFNQHVVLVOHVVWKDQWKHH[LVWLQJKHDWVKLHOGVPXVWEH

ILHOGWULPPHG,IZDOOWKLFNQHVVLVJUHDWHUWKDQLQD'93+60%

will be required.

(DVP-SLP Pipe Shown)

39,6/3

1-1/2 in. (38 mm) clearance

above horizontal pipe sections

Figure 5.2 Clearances - Elbow Directly Off Top of Appliance
(PVI-SLP/PVLP-SLP)

Figure 5.3 Clearances - 3 Feet of Vertical Pipe Before an Elbow
(PVI-SLP/PVLP-SLP)

•

These clearances to combustible override the

clearances noted in the PVI-SLP installation
instructions.

• Clearance above an elbow is 3 inches unless 3 feet

of vertical pipe is installed between the 6 inch factory-
installed pipe section and the

rst elbow. After 3 feet of

vertical pipe is installed, the clearance is 1-1/2 inches.

Summary of Contents for PRIMO48

Page 1: ...LASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A glass barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals DO NOT store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance What to do if you smell gas DO NOT ...

Page 2: ...bows 20 E Measuring Standards 20 F Vent System and Diagrams 20 G Power Vent Baffle Adjustment 22 5 Vent Clearances and Framing A Pipe Clearances to Combustibles 23 B Wall Penetration Framing Firestops 24 C Ceiling Firestop Floor Penetration Framing 25 D Install Attic Insulation Shield 25 6 Appliance Preparation A Vent Collar Preparation 26 B Securing and Leveling the Appliance 27 C HEAT ZONE PRIMO...

Page 3: ...Veri ed all clearances meet installation manual requirements ___________________________ Mantels and wall projections comply with installation manual requirements ___________________________ Granite or Clean Face nishing complete and complies with clearance requirements in installation manual ___________________________ Barrier glass properly installed ___________________________ Appliance Setup S...

Page 4: ...e MODEL PRIMO48 PRIMO48ST PRIMO60 PRIMO60ST PRIMO72 PRIMO72ST LABORATORY Underwriters Laboratories Inc UL TYPE Direct Vent Gas Appliance STANDARD ANSI Z21 50 2014 CSA 2 22 2014 B Glass Specifications The firebox glass and the barrier glass on this appliance are tempered glass Hearth Home Technologies ap pliances manufactured with tempered glass may be in stalled in hazardous locations such as bath...

Page 5: ...is installed in locations such as in bathrooms or near sinks E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile con crete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at...

Page 6: ...rizontally vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors a...

Page 7: ...afety glasses Level Reciprocating saw Manometer Flat blade screwdriver Suction Cups to lift glass See Section 11 Clamps for Granite Finish See Section 10 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300ºF minimum continuous exposure rating Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of an...

Page 8: ... 16 2157 K 13 3 8 340 13 3 8 340 13 3 8 340 L 9 3 8 238 9 3 8 238 9 3 8 238 M 39 1 2 1003 39 1 2 1003 39 1 2 1003 N 2 1 16 52 2 1 16 52 2 1 16 52 O 37 940 37 940 37 940 P 44 3 4 1137 44 3 4 1137 44 3 4 1137 Q 17 3 16 437 17 3 16 437 17 3 16 437 R 59 1 2 1511 71 1 2 1816 83 1 2 2121 S 8 5 8 219 8 5 8 219 8 5 8 219 T 18 3 16 462 18 1 8 460 18 1 8 460 U 8 203 8 203 8 203 V 30 9 16 776 30 9 16 776 30 ...

Page 9: ...5 23 13 16 605 G 8 1 4 210 8 1 4 210 8 1 4 210 H 3 1 2 89 3 7 16 87 3 7 16 87 I 51 1 16 1297 63 1 16 1602 75 1 16 1907 J 60 15 16 1547 72 15 16 1853 84 15 16 2157 K 13 3 8 340 13 3 8 340 13 3 8 340 L 9 3 8 238 9 3 8 238 9 3 8 238 M 39 1 2 1003 39 1 2 1003 39 1 2 1003 N 2 1 16 52 2 1 16 52 2 1 16 52 O 37 940 37 940 37 940 P 44 3 4 1137 44 3 4 1137 44 3 4 1137 Q 17 3 16 437 17 3 16 437 17 3 16 437 R...

Page 10: ...hes Millimeters Inches Millimeters A 22 3 4 579 22 3 4 579 22 3 4 579 B 13 3 8 340 13 3 8 340 13 3 8 340 C 9 3 8 238 9 3 8 238 9 3 8 238 D 51 1295 63 1600 75 1905 Note See Section 10 for mantel and finishing requirements and additional clean face finishing details C A B D 1 2 INCH SHEET ROCK NOTE Sheetrock 1 2 inch may be installed up to appliance opening APPLIANCE OPENING WALL 1 2 INCH SHEETROCK ...

Page 11: ...9 7 8 251 D 3 7 8 98 3 7 8 98 3 7 8 98 E 46 1 16 1170 58 1 16 1475 70 1 16 1780 F 58 1473 70 1778 82 2083 G 23 13 16 605 23 13 16 605 23 13 16 605 H 2 1 2 64 2 1 2 64 2 1 2 64 I 1 1 4 32 1 1 4 32 1 1 4 32 J 1 2 13 1 2 13 1 2 13 K 3 3 4 82 3 3 4 82 3 3 4 82 D C A B G E F WALL 1 2 INCH SHEETROCK 1 2 INCH SHEETROCK GRANITE SURROUND Installed on top of 1 2 inch sheetrock H I J K H APPLIANCE OPENING NO...

Page 12: ...ns diagrams are not drawn to scale Actual installation could vary due to individual design preference Figure 3 5 Appliance Locations PRIMO48 PRIMO60 PRIMO72 It is important to follow the framing and finishing instruc tions step by step to ensure proper placement of fireplace in the surrounding framing finishing materials Refer to Section 10 for mantel and wall projection information A F E F C B B ...

Page 13: ...e Locations PRIMO48ST PRIMO60ST PRIMO72ST NOTICE This See Through appliance is NOT designed or approved for an indoor outdoor application PVLP SLP Minimum Horizontal Footprint Model A B C D PRIMO48ST Inches 60 1 4 17 1 8 48 1 2 Millimeters 1530 435 1219 13 PRIMO60ST Inches 72 1 4 17 1 8 48 1 2 Millimeters 1835 435 1219 13 PRIMO72ST Inches 84 1 4 17 1 8 48 1 2 Millimeters 2140 435 1219 13 12 1 2 IN...

Page 14: ...ng Depth Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance Clearance to Ceiling Inches 10 9 42 18 1 4 60 1 4 31 0 0 1 1 36 53 3 4 Millimeters 254 229 1067 464 1530 787 0 0 25 25 914 1365 Header depth not to exceed 3 1 2 inches If appliance is installed off of floor maintain required clearances to combustibles Cons...

Page 15: ...ough Opening DVP Vent Pipe Rough Opening SLP Vent Pipe Rough Opening Height Rough Opening Depth Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring Sides of Appliance Front or Rear of Appliance Clearance to Ceiling Inches 10 9 48 17 72 1 4 31 0 0 1 36 53 3 4 Millimeters 254 229 1219 432 1835 787 0 0 25 914 1365 PRIMO72ST A B C D E F G H I J Rough Opening DVP Vent Pipe R...

Page 16: ... accommodate steel header See Detail A DETAIL A RELOCATE STANDOFF RELOCATE STANDOFF PRIMO48 41 3 4 IN PRIMO60 72 47 IN Steel framing must go to top of the standoff Combustible header stud can be used above standoff Standoffs may be moved toward center of appliance to allow for steel header Standoffs MUST be reinstalled Steel framing above appliance required below this line WARNING Risk of Fire DO ...

Page 17: ...ivalent method may be used to achieve maximum air tightness To further prevent drafts the wall shield and ceiling fire stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation If the appliance is being install...

Page 18: ...16 12 to 18 12 7 0 Over 18 12 to 20 12 7 5 Over 20 12 to 21 12 8 0 Figure 4 1 Minimum Height From Roof To Lowest Discharge Opening 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 4 2 Staggered Termination Caps Gas...

Page 19: ...B A E V V V V V V M H or i V G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 18 inches vinylsoffitandoverhang PVLP SLP 42 inches vinyl soffit and overhang PVI SLP P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN t...

Page 20: ...manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall WARNING Risk of Fire or Asphyxiation This appli ance requires a separate vent DO NOT vent to a pipe serving a separate solid fuel burning appliance D Use of Elbows Diagonal runs have both vertical and horizontal vent as pects when calculating the effects ...

Page 21: ...enting and firestop systems Install wall shield and ceiling firestops as specified Failure to keep insulation or other material away from vent pipe could cause fire WARNING WARNING Risk of Fire Vertical termination is NOT allowed with PVLP SLP Fire could occur APPROVED VENT SYSTEMS HORIZONTAL TERMINATION VERTICAL TERMINATION DVP VENT COMPONENTS SLP VENT COMPONENTS PVI SLP ALLOWED ALLOWED ALLOWED A...

Page 22: ... CAUTION Risk of Overheating DO NOT remove the locking screw on the baffle Appliance could overheat Figure 4 7 PVLP SLP Baffle Locking Screw The PVLP SLP baffle is closed when the locking screw remains installed The PRIMO requires that the baffle MUST remain in the CLOSED position as indicated in Figure 4 7 For more information regarding installation of the PVLP SLP refer to the instruction includ...

Page 23: ...ield Wall Shield Firestop Heat Shield WALL 3 in 76 mm clearance above elbow 1 in 25 mm clearance around vertical sections Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick I ZDOO WKLFNQHVV LV OHVV WKDQ LQ WKH H LVWLQJ KHDW VKLHOGV PXVW EH ILHOG WULPPHG I ZDOO WKLFNQHVV LV JUHDWHU WKDQ LQ D 93 60 ZLOO ...

Page 24: ...d DVP pipe A wall shield firestop is required on one side only on interior walls If your local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield refer to Section 12 A attached to them See instructions included with PVLP SLP and PVI SLP for clearance information See Section 7 F for information for regarding the instal lation of a horizon...

Page 25: ...ble materials and be secured in place An attic insulation shield kit is available from Hearth Home Technologies Contact your dealer to order Install attic insulation shield according to instructions included with kit C Ceiling Firestop Floor Penetra tion Framing A ceiling firestop MUST be used between floors and attics DVP pipe only Frame an opening 10 in by 10 in 254 mm by 254 mm whenever the ven...

Page 26: ...n Use DVP 2SL to convert for use with SLP pipe Figure 6 1 Vent Collar Preparation SEAL CAP HEAT ZONE SEAL PLATE DVP PIPE ATTACHED SQUARE PIPE GASKET HEAT ZONE SEAL PLATE HEAT OUT SEAL PLATE HEAT OUT SEAL PLATE Note Remove only one of the two middle seal plates if installing the HEAT OUT PRIMO The other plate must remain installed 6 3 8 in 163 mm 4 3 16 in 106 mm 4 5 8 in 117 mm 5 1 16 in 128 mm 8 ...

Page 27: ...e fireplace installed on the floor However this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained Setting the Fireplace into the Framing The left and right nailing tabs were designed as a means to ensure the fireplace is mounted flush with the framing materials See Figures 6 2 6 4 1 The shipping ...

Page 28: ...dify it or any of its componentsyouwillvoidthewarranty andyoumaypossibly cause a fire hazard Installation must be done according to applicable local state provincial and or national codes WARNING Risk of Fire Either the HEAT ZONE PRIMO and or the HEAT OUT PRIMO PowerFlow Heat Man agement System must remain ON during operation of the appliance Overheating will occur Appliance will shut down Introdu...

Page 29: ...und Duct 659 200 2 Fan Housing Assembly 659 001A 2 Junction Box 659 122 2 Air Register 659 150 2 Register Adaptor Frame 659 125 2 Duct Adaptor Round to Oval 659 129 2 Gear Clamp Large 662 803 4 Preliminary Preparation Contents of HEAT ZONE PRIMO Figure 6 6 HEAT ZONE PRIMO Components 659 200 6 INCH ROUND DUCT 659 001A 659 122 659 150 659 125 REGISTER ADAPTER FRAME 659 129 DUCT ADAPTER ROUND TO OVAL...

Page 30: ...ee Figure 6 8 Attach included flexible ducts to round to oval adapter with gear clamps Note 6 Inch metal duct can be used in place of the in cluded flexible ducts Figure 6 7 HEAT ZONE PRIMO DO NOT REMOVE KNOCKOUTS HEAT ZONE COLLAR LOCATION LEFT AND RIGHT SIDES SQUARE VENT PIPE GASKET HEAT OUT PRIMO SEAL PLATES Figure 6 9 18 in 6 3 4 in MINIMUM SPACE REQUIRED FOR 90 DEGREE BEND Fan Housing Round to...

Page 31: ... IN Figure 6 11 Wall Mounting 2 X 4 Figure 6 10 Wall Mounting 2 X 6 Note The brackets can be rotated 180º and mounted to the back side of the 2 x 4 if necessary See Figure 6 11 If the fan housing is installed in a 2 x 4 wall the front of the housing will protrude approximately 1 2 in 13 mm out of the wall See Figure 6 11 2 X 4 Wall Mounting WARNING Risk of Fire The PowerFlow Heat Management system...

Page 32: ...hased from an HVAC supplier Metal Round And Oval Duct A combination of 6 in round and 6 in oval air duct can be used in the duct run Metal duct components may be purchased from an HVAC supplier Note Support duct at intervals of no greater than four feet with no more than 1 2 in sag between supports as required by local code Tape all seams with aluminum tape 1 1 4 in minimum width or as specified b...

Page 33: ...AT ZONE PRIMO HEAT ZONE PRIMO HEAT ZONE PRIMO Collar HEAT ZONE PRIMO Collar LED Color Switch HEAT ZONE PRIMO Feature Configuration WARNING Risk of Fire Either the HEAT ZONE PRIMO and or the HEAT OUT PRIMO PowerFlow Heat Man agement system must remain ON during operation of the appliance Overheating will occur Appliance will shut down HEAT ZONE PRIMO ...

Page 34: ...ician has installed the appliance including the HEAT OUT PRIMO PowerFlow Heat Management System follow the in structions supplied with the appliance manual for operation Contact your dealer if you have questions The HEAT OUT PRIMO feature is carefully engineered and must be installed only as specified If you modify it or any of its components you will void the warranty and you may possibly cause a...

Page 35: ...lling the HEAT OUT PRIMO The other plate must remain installed PowerFlowTM Heat Management Toggle LED COLOR SWITCH DO NOT install wall switch plate and toggle switch if only HEAT OUT PRIMO is installed Install wall switch plate and toggle switch only when both HEAT OUT PRIMO and HEAT ZONE PRIMO are installed LED COLOR SWITCH INSTALL Figure 6 16 HEAT OUT PRIMO HEAT OUT PRIMO Feature Configuration W...

Page 36: ...tion shown above Use included zip ties to attach the flex ducting to the damper Note Remove only one of the two middle seal plates if installing the HEAT OUT PRIMO The other plate must remain installed HEAT ZONE PRIMO Collar HEAT OUT PRIMO Incorporated with HEAT ZONE PRIMO WARNING Risk of Fire Verify damper is opera tional Overheating will occur if damper does not open and close WARNING Risk of Ov...

Page 37: ...MO60ST PRIMO72 PRIMO72ST Installation Manual 2310 970 Rev L 2 16 Figure 6 18 Minimum Clearances for Termination E Power Vent Termination Clearances PV HO HO PV PV HO HO GRADE 12 IN MIN 24 IN MIN 24 IN MIN 6 IN MIN PV PVLP SLP HO HEAT OUT PRIMO ...

Page 38: ...ged burner glass pieces shipped inside the firebox 2 Position the burner glass tight to the burner tube as shown in Figure 6 19 Note The burner glass is designed to fit tightly The screws located adjacent to the burner glass locations may be loosened in order to allow for more clearance when placing the burner glass into the appliance Note The two small pieces should be located at the right end of...

Page 39: ...cceptable to use screws no longer than 1 2 inch 13 mm to hold outer pipe sections together If predrilling holes DO NOT penetrate inner pipe For 90º and 45º elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 inch 13 mm If predrilling s...

Page 40: ...eeding vent component is securely fitted and locked into the preceding component All outer pipe joints must be sealed with high temperature silicone 300º F minimum continuous exposure rating or aluminum foil duct tape including the slip section that connects directly to the horizontal termination cap Apply a bead of silicone sealant 300º F minimum con tinuous exposure rating inside the female oute...

Page 41: ...w and cap outer flues shall be sealed Maintain a 1 1 2 in 38 mm overlap between the slip section and the pipe section Secure the pipe and slip section with two screws no longer than 1 2 in 13 mm using the pilot holes in the slip section See Figure 7 7 120º Figure 7 8 Securing Vertical Pipe Sections 120º Figure 7 9 Securing Horizontal Pipe Sections C Secure the Vent Sections Vertical runs originati...

Page 42: ...10 970 Rev L 2 16 D Disassemble Vent Sections Rotate either section see Figure 7 10 so the seams on both pipe sections are aligned as shown in Figure 7 11 Pull carefully to separate the pieces of pipe Figure 7 11 Align and Disassemble Vent Sections Figure 7 10 Rotate Seams for Disassembly ...

Page 43: ...G 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 7 14 Install Bolt into Brackets Figure 7 14 Install Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surf...

Page 44: ...ination cap shown in Figure 7 16 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall t...

Page 45: ...vent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind driven rain penetration a flashing kit and HRC caps are available When penetrating a brick wall a brick extension kit is available for framing the brick Figure 7 16 Venting Through the Wall PVI SLP INTERIOR HEAT SHIELD OR EXTENDED HEAT SHIELD WALL SHIELD FIRESTOP HEAT SHIELD 1 1...

Page 46: ...P SLP wall switch and PowerFlow Heat Management System 8 8 Electrical Information Electrical Service and Repair WARNING Risk of Shock Label all wires prior to dis connection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING Risk of Shock Replace damaged wire with type 105º C rated wire Wire must have high temperature in...

Page 47: ...emoving the barrier glass and transition media tray See Section 10 for details Figure 8 4 Valve Cavity Lower Access Cover Panel Removed IMPORTANT NOTE The lower access cover panel is re movable if finishing materials are not installed See Figure 8 5 If finishing materials are installed lift the transition media tray out of glass frame bracket to access valve cav ity CAUTION Risk of Cuts Wear prote...

Page 48: ...GREEN IN OUT IN RED IN IN OUT WHITE OUT OUT OUT LIGHT BLUE OUT OUT IN YELLOW IN OUT OUT PURPLE OUT IN OUT OUT IN OUT IN LED Switch Operation Three white toggle switches are used to operate the interior lighting for the fireplace There are seven color options See Figure 8 6 Flipping a combination of these three buttons activates the desired color The chart in Figure 8 6 shows the combinations for e...

Page 49: ...mer plug into the appliance junction box to supply power to the appliance IntelliFireTM Plus Ignition System Wiring B Wiring Requirements RC300 4 5V DC AAA X 3 2273 308 2310 211 6V TRANSFORMER BLK BLK 2206 299 LOCK OUT RESET SWITCH 2196 150 PVI MODULE 2196 200 PVI WIRE HARNESS HEAT ZONE PRIMO LED S 2310 062 2155 204 LED SWITCH 2155 752 JUNCTION BOX 2310 211 2166 335 AUX 2155 755 PRIMO72ST ONLY 107...

Page 50: ...0 Rev L 2 16 Figure 8 8 HEAT ZONE PRIMO Incorporated with HEAT OUT PRIMO HEAT ZONE PRIMO Black Hot Black Hot Black Hot White Neutral White Neutral White Neutral Capacitor HEAT OUT PRIMO Blower To Fan outlet on PRIMO JuncƟon Box HEAT OUT PRIMO Terminal Block Blue Black Green Yellow Brown COMMON ...

Page 51: ...setts installation must be performed by a licensed plumber or gas fitter Note A listed and Commonwealth of Massachusetts ap proved 1 2 in 13 mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Fire Risk Explosion Hazard High pressure will damage valve Discon...

Page 52: ...ws securing the burner to the fire box sides and disengage burner from orifice Remove burner See Figure 9 4 13 Remove the screws that secure the glass window Remove the glass window Handle with care See Figure 9 5 14 Carefully remove LED tray assembly from appliance by lifting up and out through the bottom glass opening NOTICE LED wires are installed Handle transition LED tray assembly with care C...

Page 53: ...e 9 3 Base Pan with Burner Pilot Cover and Burner Glass LARGE BURNER GLASS PIECES BURNER SMALL BURNER GLASS PIECES 2 LOCATED OPPOSITE OF PILOT ASSEMBLY MEDIA TRAY SCREWS CIRCLED 6 PILOT ASSEMBLY LARGE BURNER GLASS PIECES QUANTITY PER UNIT PRIMO48 PRIMO48ST 6 PRIMO60 PRIMO60ST 8 PRIMO72 PRIMO72ST 10 BURNER SCREWS CIRCLED 6 Figure 9 4 Location of Burner Screws ...

Page 54: ...ing line purge could ignite Purge should be performed by qualified service technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flames Turn the appliance on The appliance is equipped with a pre purge safety feature After the pre purge the appli ance will take approximately 2 to 3 minutes to light It will take a short time for air to purge from lines Wh...

Page 55: ...ing Air shutter settings may be adjusted by a qualified installer at the time of installation The air shutter is set at the fac tory for optimal flame appearance The factory air shutter setting is recommended for all vent runs See Figure 9 9 Refer to Gas Service Access instructions in Section 9 C to access the air shutter Loosen the 1 4 in screw Twist shutter to adjust The factory setting is recom...

Page 56: ...arance and one inch side clearances are maintained WARNING Risk of Fire Maintain specified air space clearances to combustibles Inadequate air space could cause overheating and fire WARNING Risk of Fire Explosion or Asphyxiation DO NOT use screws more than 3 4 inch long on lower access cover panel Longer screws may penetrate gas line or damage valve or electrical components Note It is acceptable t...

Page 57: ...plosion Install fasteners as instructed Gas train could be damaged causing a gas leak Electrical components could be damaged causing electrical shock LED S could be damaged Glass installation could be obstructed Note It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel SHEET ROCK WALL 1 2 IN SHEETROCK SHEETROCK STOPS AT RETURN BEND APPLIANCE OPE...

Page 58: ...ying the mud feather it evenly around the opening throughout the zone shown in Figure 10 5 Asmooth even surface covering a wide area of the wall is desired for best results For best results follow the tips below Figure 10 4 Install Sheetrock Trim Strips SHEETROCK TRIM STRIPS SHEETROCK TRIM STRIPS INSTALLED ON ALL 4 SIDES INSTALLED ON ALL 4 SIDES SHEETROCK SHEETROCK TRIM STRIPS TRIM STRIPS INSTALLE...

Page 59: ...he bracket are against the firebox side Use two self drilling screws to secure to the firebox side See Figure 10 7 Ensure glass panel is stationary Repeat for right side panel Trim Strip Joint Crack Prevention and Repair Trim strip joints around the fireplace will be affected by exposure to increased temperatures along with other environmental and structural factors The specific methods presented ...

Page 60: ...upport Figure 10 11 Form Barrier Glass Support BREAK LINE BREAK LINE HAND BEND AT 90 DEGREES HAND BEND AT 90 DEGREES 5 Break the barrier glass support into two pieces as shown in Figures 10 9 and 10 10 Make the hand bends as shown in Figure 10 11 to form the glass supports Figure 10 8 Position Glass Clip and Install Glass Panel NOTICE Fasteners are not used with glass clip ...

Page 61: ...ss Supports SELF TAPPING SCREW LOCATION SELF TAPPING SCREW LOCATION ATTACH RUBBER BUMPERS ATTACH RUBBER BUMPERS BARRIER GLASS SUPPORT BARRIER GLASS SUPPORT EXISTING SCREW LOCATION EXISTING SCREW LOCATION LOWER ACCESS COVER PANEL APPLIANCE OUTER WRAP A REMOVE EXISTING SCREW D DRIVE SELF TAPPING SCREW C REINSTALL EXISTING SCREW B POSITION BARRIER GLASS SUPPORT INSTALLED SHOULDER BOLT Figure 10 13 In...

Page 62: ... 15 Install Transition Glass Panel Bracket EXISTING HOLES EXISTING HOLES 8 Install glass transition panel bracket on left and right sides of appliance opening using two self tapping screws See Figures 10 14 10 15 and 10 16 for details 9 Install transition glass panels by securing with tabs on left and right sides of appliance See Figures 10 16 and 10 17 Figure 10 14 Form Transition Glass Panel Bra...

Page 63: ...n Glass Panel TRANSITION GLASS TRANSITION GLASS PANEL BRACKET PANEL BRACKET TRANSITION GLASS TAB TRANSITION GLASS TAB TRANSITION TRANSITION GLASS PANEL GLASS PANEL TRANSITION GLASS TAB TRANSITION GLASS TAB ATTACHMENT HOLES SELF TAPPING SCREWS TRANSITION MEDIA TRAY TRANSITION GLASS PANEL BRACKET INSTALLED TRANSITION GLASS PANEL INSTALLED ...

Page 64: ... PRIMO48ST PRIMO60 PRIMO60ST PRIMO72 PRIMO72ST Installation Manual 2310 970 Rev L 2 16 1 2 IN SHEETROCK Figure 10 17 Transition Glass Tab Installation and Finished Wall TRANSITION GLASS TAB TRANSITION GLASS TAB INSTALLED ...

Page 65: ... Glass Panel Bracket 2310 120 2310 120 DESCRIPTION PRIMO72 PRIMO72ST KIT PRIMO48 CF PRIMO48ST CF Firebox Panel Glass Assembly BGK 72 BGK LINEARST Transition Panel Glass Assembly 2310 032 2310 032 Glass Retaining Bracket 2300 133 2300 133 Barrier Glass Support 2310 134 2310 134 Rubber Bumper 2310 140 2310 140 Transition Glass Tab 2310 145 2310 145 Clean Face Barrier Glass GLA2336 106 GLA2336 106 Tr...

Page 66: ...o granite not being level See Figure 10 19 Figure 10 20 Do Not Install Sheetrock Trim Strips PRIMO48 GR PRIMO48ST GR PRIMO60 GR PRIMO60ST GR PRIMO72 GR PRIMO72ST GR NOTICE DO NOT install sheetrock trim strips Granite pieces will not be level The wall and granite pieces must be clean free from dust and construction debris and dry before beginning installation Dust or moisture may prohibit the adhes...

Page 67: ...ing the media tray in place Set back panel against the back wall of the firebox with the polished side of the panel facing outward Hold back panel in place while install ing the left right panels per step 2 2 Single Sided Models Set left side panel in location B in Figure 10 21 into firebox with the polished side facing outward Place retaining bracket over panel so holes in the bracket are against...

Page 68: ...NG SHOULDER BOLTS LEVELING SHOULDER BOLTS GRANITE TRANSITION BRACKET GRANITE TRANSITION BRACKET CLEARANCE HOLES CLEARANCE HOLES Figure 10 24 Install Granite Transition Brackets INSTALL LEVELING INSTALL LEVELING SHOULDER BOLTS SHOULDER BOLTS SHOULDER BOLTS THREADED HOLES GRANITE TRANSITION PANEL BRACKET INSTALLED ...

Page 69: ...ITE TRANSITION BRACKET 3 Install right outside granite by aligning the bolts on the back of the granite piece with bottom hole on granite transition panel bracket Insert the bolt in the bottom slot See Figure 10 25 Align and slide toward outside of appliance Repeat with left side granite Bolt detail M6 1 00 x 25 Hex Head Figure 10 25 Install Side Granite Pieces NOTICE Verify the left and right sid...

Page 70: ...f adhesive around edges by not applying it too close to the edge of the granite Place X MODEL X PRIMO48 58 IN PRIMO60 70 IN PRIMO72 82 IN Figure 10 28 Apply Adhesive For Top and Bottom Granite 1 IN 1 IN 1 IN 1 IN APPLY ADHESIVE EDGE IS FLUSH BRACE TO SUPPORT WEIGHT NOTICE Verify the left and right side granite is correctly installed per Figure 10 25 10 27 and 10 29 7 Align the top edge with the bo...

Page 71: ...1 15 Install the glass support bracket See Figure 10 31 16 Attach the rubber bumpers to the glass support bracket See Figure 10 31 17 Insert top of barrier glass behind granite and place the bottomonbarrierglasssupports Centerthebarrierglass Secure the D Shaped glass retaining brackets on left and right sides with screws See Figure 10 32 18 Reinstall side granite See Figure 10 25 NOTICE Allow the ...

Page 72: ... Removed D SHAPED GLASS RETAINING BRACKET BARRIER GLASS RUBBER BUMPER GLASS SUPPORT BRACKET WITH RUBBER BUMPER INSTALLED THIS SIDE OUT THIS SIDE OUT THIS SIDE OUT THIS SIDE OUT NOTE INSTALL BARRIER GLASS PRINTED SIDE OUT THIS SIDE OUT MUST BE LEGIBLE ON BARRIER GLASS GLASS GASKET BULB LOCATED BEHIND GRANITE AND SHEETROCK SEE DETAIL A GLASS GASKET BULB GLASS GASKET BULB TOP TOP BOTTOM BOTTOM DETAIL...

Page 73: ...119 2310 119 2310 119 GRANITE LOCATING TAB 2310 146 2310 146 2310 146 SHOULDER BOLT 319 835 319 835 319 835 RUBBER BUMPER 383 221 383 221 383 221 GRANITE RETAINING BRACKET 2310 143 2310 143 2310 143 GRANITE SURROUND TOP BOTTOM SRV2310 702 SRV2329 702 SRV2336 702 TRANSITION GRANITE PANEL SRV2310 704 SRV2310 704 SRV2310 704 GRANITE BACK PANEL SINGLE SIDE SRV2310 707 SRV2329 707 SRV2336 707 GRANITE B...

Page 74: ...ure 10 33 Granite Finish Dimensions Location PRIMO48 PRIMO48ST PRIMO60 PRIMO60ST PRIMO72 PRIMO72ST Inches Millimeters Inches Millimeters Inches Millimeters A 27 11 16 703 27 11 16 703 27 11 16 703 B 11 13 16 300 11 13 16 300 11 13 16 300 C 9 7 8 251 9 7 8 251 9 7 8 251 D 3 7 8 98 3 7 8 98 3 7 8 98 E 46 1 16 1170 58 1 16 1475 70 1 16 1780 F 58 1473 70 1778 82 2083 G 23 13 16 605 23 13 16 605 23 13 ...

Page 75: ...OP EDGE OF THE OPENING 11 14 17 31 TO CEILING 9 12 6 4 1 2 INCH SHEETROCK COMBUSTIBLE FACING MATERIAL Figure 10 35 Mantel Leg or Wall Projections Acceptable on both sides of opening Note Clearance from opening to perpendicular wall MantelLegsOrWallProjectionsExtendingPastTheFace Of The Fireplace Combustible or Non Combustible UNLIMITED 4 1 2 IN MINIMUM FIREPLACE OPENING 4 1 2 IN MAXIMUM MANTEL LEG...

Page 76: ...allation and removal must be performed by a qualified service technician See chart below for barrier glass weights PRIMO60 AND PRIMO72 MODELS It is recom mended that glass installation and removal be per formed by two qualified service technicians Replacing Barrier Glass Clean Face Finish 1 Press glass suction cups firmly against glass to create a solid hold 2 Tilt glass and slide glass between fi...

Page 77: ...rier Glass Black Granite Finish BARRIER GLASS GLASS SUPPORT BRACKET D SHAPED RETAINING TAB THIS SIDE OUT THIS SIDE OUT NOTE INSTALL BARRIER GLASS PRINTED SIDE OUT THIS SIDE OUT MUST BE LEGIBLE ON BARRIER GLASS GLASS GASKET BULB LOCATED BEHIND GRANITE Replacing Barrier Glass Black Granite Finish 1 Use suction cups to pick up barrier glass 2 Place the top edge of the barrier glass behind the top gra...

Page 78: ...at are on the upper edge of the glass frame of the appliance See Figure 11 5 3 Use both index fingers to release the glass clips 4 Allow glass to tilt forward Lift up and out The glass will lift out of the bottom retaining lip Replacing Firebox Glass Assembly 1 Locate retaining lip on lower front face of firebox Note Remove any media that may have fallen into the glass retaining lip 2 Place glass ...

Page 79: ...m 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Height Length 4 7 8 in 276 mm 13 mm Finished Height 19 3 4 in 502 mm UNIV AS2 Attic Insulation Shield Tab 1 in 25 4 mm 20 3 4 in 527 mm Pipe Effective Length Inches Millimeters...

Page 80: ...s MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Figure 12 2 DVP vent components Term Cap Minimum Effective Length Maximum Effective...

Page 81: ...m 24 5 8 in 625 mm 13 1 4 in 337 mm RF12 Roof Flashing Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield Figure 12 3 DVP Vent Components ...

Page 82: ... 3 4 in 451 mm 7 1 4 in 12 in 305 mm 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW VerticalTermination Cap Highwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap 6 in 152 mm Fi...

Page 83: ...red separately from PVI SLP Contact your dealer to order 12 1 2 IN 318 mm 20 3 4 IN 527 mm 13 5 8 IN 346 mm EFFECTIVE LENGTH 32 IN 813 mm MIN 35 IN 889 mm MAX Note Termination caps listed in Section 12 A are approved for use with the PVI SLP Figure 12 5 Vent Components 16 IN 406 mm 15 IN 381 mm 16 11 16 IN 424 mm 9 3 16 IN 233 mm 4 1 2 IN 114 mm 16 11 16 IN 424 mm 13 5 8 IN 346 mm 12 1 2 IN 318 mm...

Page 84: ...nt Component 14 IN 356 mm 15 1 2 IN 394 mm 11 1 2 IN 292 mm 8 IN 203 mm 4 3 8 IN 112 mm 10 IN 254 mm 5 1 4 IN 135 mm 2 1 4 IN 57 mm 9 1 2 IN 241 mm 4 3 4 IN 121 mm 2 1 4 IN 57 mm 1 1 2 IN 38 mm 12 1 2 IN 318 mm 6 1 4 IN 159 mm Note A PVLP HS heat shield is available and sold separately Use if the PVLP SLP is installed in a high traffic area PVLP HS Heat Shield PVLP SLP Horizontally Terminated Powe...

Page 85: ...ength SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8 11 16 in 220 mm 8 11 16 in 220 mm 1 1 2 in 38 mm 12 in 305 mm 12 in 305 mm 5 1 2 in 146 mm Effective Height Length Pipe inches mm SLP4 4 102 SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP3...

Page 86: ...4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235 mm 8 in 203 mm 12 in 305 mm Max Effective Length 14 7 16 in 367 mm 14 7 16 in 367 mm 2 5 16 in 59 mm 3 15 16 in 101 mm ...

Page 87: ...eries Vent Components 13 in 330 mm 13 in 330 mm 1 5 16 in 34 mm 10 9 16 in 269 mm 14 in 356 mm 12 1 2 in 318 mm 12 in 305 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLP TVHW Vertical Termination Cap 17 7 8 IN 454 mm 7 3 8 IN 187 mm 14 IN 356 mm 12 IN 305 mm SLP TB1 Basement Vent Cap ...

Page 88: ...t system in which the heat can be transferred to another room with in the home building For safety Verify that the heat management fan s is not blocked or obstructed Verify that the heat management fan s is operational Contact your dealer if you have questions Fire Art Fire art accessories may be installed by a qualified ser vice technician following the instructions included with the accessory Op...

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