Giken GSK Series Instruction Manual Download Page 109

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108

GIKEN INDUSTRIAL CO., LTD.

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Headquaters

97-8, Imago-cho Yamatokoriyama, Nara, 639-1031

TEL

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0743-59-3730

FAX

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0743-59-3733

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Sales engineering department

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[email protected]

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Control engineering section

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[email protected]

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Nagoya Branch Office

1202, Kumada, Nagakute, Aichi, 480-1144

TEL

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0561-63-5321

FAX

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0561-63-5320

E-Mail

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nagoya@

gikenkogyo.com

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Kanto Branch Office

1-2-15, Matoba, Kawagoe, Saitama, 350-1101

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049-298-4755

FAX

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049-298-4756

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kanto@

gikenkogyo.com

The 4th edition in March. 2020

Summary of Contents for GSK Series

Page 1: ...Instruction Manual GSK GSKW Controller November 2017 GIKEN INDUSTRIAL CO LTD The 3rd edition...

Page 2: ...should be excluded in the scope of the warranty Matters listed in this instruction manual are subject to change for the improvement without notice For the product with special specifications please co...

Page 3: ...on to make GSK controller driver recognize axis Number You cannot communication from the PC when axis No isn t set You must set axis No when you change controller driver For wiring reconfirmation afte...

Page 4: ...imensions Standard type GSKW 5 19 Controller dimensions T type GSKW T5 20 Dimensions display Model GSK D1 21 Wire connection 22 Wiring reference diagram 22 M net ver GSKW Controller system wiring refe...

Page 5: ...ration 45 Alarm and alarm reset in the program operation 46 Tightening angle sampling operation 47 Setting 48 Display setting function 48 View of the display unit 48 Operation the display unit 48 Sett...

Page 6: ...e List 79 Alarm generated in the GSK IF EC 79 Alarm generated in the GSK driver E 81 Indication on the display 83 Maintenance and check 90 PRrecautions 90 Precautions for maintenance and check 90 Chec...

Page 7: ...ut Outout communication 102 Precautions to read history 103 About connection setting of ID controller 104 Select with condition of starting transmission 105 Selecting transmission data 106 Transmissio...

Page 8: ...tion alarm information on the front LED display Three setup methods are provided to setup the tightening program the input method from the setup personal computer exclusive display and that from the c...

Page 9: ...0 ANZM 850 80 420 2 8 TS4609N1920E203 3 9 AZM 850 ANZM 1600 140 420 4 0 TS4618N1920E203 5 0 AZM 1500 ANZM 2000 180 290 4 0 TS4618N1920E203 6 8 AZM 2500 ANZM 3000 280 235 6 0 TS4619N1920E203 9 0 AZM 40...

Page 10: ...onal computer and the controller front panel disply panel Memory backup E2PROM FRAM Setting value backup SD Card PC FD HD Outside dimensions IF unit 44 226 171 6 Controller unit GSK 1 T 4 E N2 GSKW 1...

Page 11: ...ll axis indication or personal computer Angle stop accuracy within 0 5 downward 30rpm Angle display minimum unit 0 1 Tightening accuracy downward 3 2 Connection Connection cable Standard type and T ty...

Page 12: ...n resistance DC 500 V 10M more Controller Calorific value Controller 1 unit 15W Momentary power failure No effect in the range less than 50 msec excluding the driving time Nut runner model ANZM 50 ANZ...

Page 13: ...on of controllers and NRs other than ANZM series The combination of each NR and controller is shown below ANZMC series Compact torque sensor type TYPE Controller type ANZMC 50 GSKW 14 T4 E N2 GSK 14 T...

Page 14: ...KW 15 T5 E N2 GSK 15 T5 E N2 ANZMSH 500 ANZMSH 700 ANZMSH 2000 GSK 17 T7 E N2 ANZKHM series High speed type with built in clutch TYPE Controller type ANZMKH 400 GSKW 15 T5 E N2 GSK 15 T5 E N2 ANZMKH 7...

Page 15: ...ting function Setting for axis cutting is possible by the PC setting or the operation from the front panel Used when the controller malfunctioned Zero magnification check function Diagnosis function f...

Page 16: ...15 Size Interface dimensions Standard type GSK IF...

Page 17: ...16 Controller dimensions Standard type GSK 4 GSKW 4...

Page 18: ...17 Controller dimensions Standard type GSK 5 7...

Page 19: ...18 Controller dimensions T type GSK T5 T7...

Page 20: ...19 Controller dimensions Standard type GSKW 5...

Page 21: ...20 Controller dimensions T type GSKW T5...

Page 22: ...21 Dimensions display Model GSK D1 Panel cut out dimensions Back Side Front Under...

Page 23: ...22 Wire connection Wiring reference diagram M net ver GSKW Controller system wiring reference diagram...

Page 24: ...23 M net ver GSK Controller system wiring reference diagram...

Page 25: ...CN11 For power line of nutrunner 1 2 179277 2 TYCO 2 178128 4 TYCO 1 353717 2 TYCO CN12 For power line of nutrunner 2 2 179277 2 TYCO 2 178128 4 TYCO 1 353717 2 TYCO CN21 For sensor line of nutrunner1...

Page 26: ...fication for relay CN3 Debugger for serial RS232 Usually it does not connect Also used in the firmware update of GSKIF CN4 A setting personal computer USB Use to rewrite or read the data using the con...

Page 27: ...26 Connection to the outside 1 External connection diagram GSK controller NR standard and T type 1 axis type has none CN 21 at positioning mode Pins not shown in the above figure are not connected...

Page 28: ...27 External connection diagram I F unit Connected equipment standard and T type...

Page 29: ...D 16R M ANZMC ANZMCH ANZMSH etc Small torque sensor series 8E S DC 16R M Integrated resolver sensor cable Nut runner Controller ANZR series 8R S D 16R M ANZRC series 8R S DC 16R M Movable relay encod...

Page 30: ...ANZM 50 ANZM 9000 etc 8E S T 16R M ANZMC ANZMCH ANZMSH etc Small torque sensor series 8E S TC 16R M Movable relay resolver sensor cable Nut runner Relay part ANZR series etc 8R S T 16R M ANZRC series...

Page 31: ...f tightening management with PLC Analog monitor Output item Matter M1 Output the date of torque speed and current by the panel operation Monitoring of the torque sensor 5V sensor rate Scaling of the c...

Page 32: ...rmed continuously 0 2 Start GSK will start the program execution at the rising edge of the start bit start bit 0 1 You also need to maintain the 1 at start bit during operation If 1 become 0 to suspen...

Page 33: ...Only positioning mode Return the axis of the command to the specified position When in operation such as automatic operation it will begin to move after interrupting the operation 3 4 5 WAIT WAIT Onl...

Page 34: ...unner running 0 Motor is stopped Servo motors are tuned off on all axes 1 Motor is running Either axis is controlled with motor 0 6 Completion of QL processing This signal becomes 1when you complete Q...

Page 35: ...it0 This signal is 0 at the automatic operation start 4 6 Positioning mode boot in Only positioning mode 0 X axis and Y axis aren t used 1 X axis or Y axis alternatively both in operation 5 0 7 Positi...

Page 36: ...te Y axis origin return Zero point and magnificatio n check OK Zero point and magnificatio n check NG Cycle stop OUT 3 Z axis pottion 1 Z axis pottion 2 Block OK Block NG 4 Block end 1 Block end 2 Blo...

Page 37: ...iceNet 1722 CCLINK 1723 by equipment before that Extender board setting method Please set the following expansion board to connector J2 at under GSKIF of cover MNET An extender board is unnecessary De...

Page 38: ...perating Executing QL processing end Step completion Program selection output 1 to 5 Output ENABLE Block OK Block NG Block selection output 1 to 5 Blocks OK 1 to 26 Block completion Axes OK 1 to 60 10...

Page 39: ...rt Block selection 1 to 5 Output signal GSS PLC Operation ready OK Device OK Battery OK Total OK Total NG Operating Executing QL processing end Step completion Program selection output 1 to 5 Output E...

Page 40: ...QL input QL mode IN wait input Program selection 1 to 5 Input ENABLE Reset Tightening angle sampling start Block selection 1 to 5 Output signal GSS PLC Operation ready OK Device OK Battery OK Total OK...

Page 41: ...set Alarm reset QL input QL mode IN wait input Program selection 1 to 5 Input ENABLE Reset Tightening angle sampling start Block selection 1 to 5 0 2 sec min 1st step 2nd axis OK Operation ready OK De...

Page 42: ...t input Program selection 1 to 5 Input ENABLE Reset Tightening angle sampling start Block selection 1 to 5 Operation ready OK Device OK Battery OK Total OK Total NG Operating Executing QL processing e...

Page 43: ...tery OK Total OK Total NG Operating Executing QL processing end Step completion Program selection output 1 to 5 Output ENABLE Block OK Block NG Block selection output 1 to 5 Blocks OK 1 to 26 Block co...

Page 44: ...to 5 Output signal GSS PLC Operation ready OK Device OK Battery OK Total OK Total NG Operating Executing QL processing end Step completion Program selection output 1 to 5 Output ENABLE Block OK Block...

Page 45: ...processing end Step completion Program selection output 1 to 5 Output ENABLE Block OK Block NG Block selection output 1 to 5 Blocks OK 1 to 26 Block completion Axes OK 1 to 60 0 2 sec min 0 2 sec min...

Page 46: ...ttery OK Total OK Total NG Operating Executing QL processing end Step completion Program selection output 1 to 5 Output ENABLE Block OK Block NG Block selection output 1 to 5 Blocks OK 1 to 26 Block c...

Page 47: ...rogram selection 1 to 5 Input ENABLE Reset Tightening angle sampling start Block selection 1 to 5 Output signal GSS PLC Operation ready OK Device OK Battery OK Total OK Total NG Operating Executing QL...

Page 48: ...input QL mode IN wait input Program selection 1 to 5 Input ENABLE Reset Tightening angle sampling start Block selection 1 to 5 Output signal GSS PLC Operation ready OK Device OK Battery OK Total OK T...

Page 49: ...lock OK Block NG Block selection output 1 to 5 Blocks OK 1 to 26 Block completion Axes OK NG 1 to 60 Operation ready Automatic inching Program start Inching start Determination reset Alarm reset QL in...

Page 50: ...49 Setting...

Page 51: ...meter of the SOC T operation xx 50 yy 16 Note 1 Lxx yy Parameter of the PRET operation xx 50 yy 32 Note 1 Gxx yy Parameter of the REV T operation xx 50 yy 16 Note 1 Hxx yy Parameter of the REA T opera...

Page 52: ...current 084 ID of the monitor 1 Data of the set ID is converted into an analog signal that it s outputted from the M1 terminal 085 Scale of the monitor 1 Output scaling of the monitor 1 086 ID of the...

Page 53: ...he tightening angle measurement operation Nm 177 Axis number You enter the axis number of each corresponding to the driver Please set immediately after the driver mounting when installing the driver 1...

Page 54: ...on fitting gear check 00 Rotation inching direction specified 0 rotation to the tightening direction 1 Rotation Loosen the direction Torque judgment fitting gear check 0 No torque judgment 1 One shot...

Page 55: ...the pre tightening torque is not reached from the start of this process until this set value the rotation stops when this set time is reached and over time NG is output This time setting prevents mis...

Page 56: ...ing cut angle It stops when it reaches this set angle from measurement starting torque This setting uses angles to prevent mistakes 1 degree No23 Stall time When using a sensorless type nut runner in...

Page 57: ...ere is no condition beyond this set value during reverse rotation operation reverse rotation passing torque NG will be obtained It becomes NG when tightening an unclamped bolt etc 0 1Nm No 05 Baking t...

Page 58: ...57 Reverse tightening reference waveform...

Page 59: ...le method Snag torque It starts clamping plastic zone from this torque It also starts measuring angle and time 0 1Nm No 03 Speed 1 It is the speed at the start in this process Normally set about 50 to...

Page 60: ...the zone judgment Angle method Snag torque lower limit It is the lower limit value of snug torque If this value is exceeded snug torque under NG is output 0 1Nm No 20 Torque method Zone judgment rang...

Page 61: ...ed 3 4 additional mode It sets whether to use Speed 3 and 4 0 None 1 Execution No 29 Speed 3 switching angle When this angle is reached speed 3 is switched 1 degree No 30 Speed 3 It will be the speed...

Page 62: ...61...

Page 63: ...62 Gradient calculation method...

Page 64: ...ectively zero offset anomaly it will be magnification abnormal Torque senso about 5 at rating current sensor about 10 at rating 0 1Nm No 03 Set over Set the fluctuation tolerance value every zero time...

Page 65: ...1 ANZM 50 44 ANZMKSH 40 80 ANZM 250 43 LUR 1000 84 ANZM 350 45 OTHER 99 Note The value is 0 to 2 can not be used in the GSK GKL GSS only Note 2 About value of sensor type Sensor type Value Sensor type...

Page 66: ...current coordinate is within the range X coordinate the set value of the points GSK driver determines that the move to the specified point has been completed 0000 9999 0 1mm No 04 Range output lower l...

Page 67: ...rdinate is within the range of this setting the output signal Y range output will turn ON 0000 9999 1mm No 05 Range output upper limit No 06 Range output lower limit When the current Y axis coordinate...

Page 68: ...acent interference distance 5 Adjacent interference distance 6 4 0 1 Adjacent interference distance 7 Adjacent interference distance 8 No257 Set the soft limit direction Set the upper operating limit...

Page 69: ...orque results of reverse operation 15 The time results of reverse operation 16 The angle results of reverse operation 17 Result number 18 The fast forward torque result of pre tightening 19 The fast f...

Page 70: ...e PLC No 0 No 5 the contents of the input signal 0 to 5 No 6 No 19 the contents of the output signal 0 to 13 Attention point of the input output monitor The signal monitor display is a hexadecimal dis...

Page 71: ...K 7 Preliminary 8 Communication port exchange of debugging and PC communication RS232C USB 1 Only just after writing in 1 for wrong operation prevention after 2 moves For example when you want to save...

Page 72: ...s in waiting time I start the next blocking This setting is the setting for the quality control personal computer but the behavior is the same if you have connected the setting personal computer Pleas...

Page 73: ...3 unused BIT1 0 Auto Print selection 00 N 01 every time 10 NG at the time 11 First N stand when NG No 09 Online print mode BIT5 print format 0 Standard 1 Jamco specification BIT4 zero times result pr...

Page 74: ...git Refer to the undermentioned data Set the digit no of transmission with torque 2nd digit Set the digit no of transmission with time 3rd digit Set the digit no of transmission with angle 4th digit S...

Page 75: ...point 4th digit with decimal point 5 th digit with decimal point 6th digit with decimal point 2nd digit without decimal point 3rd digit without decimal point 4th digit without decimal point 5th digit...

Page 76: ...veform data1 save in 10msec Interval from the block start to block end Waveform data2 save in 0 5degree Interval from the real tightening snag torque to real tightening finished It is possible at the...

Page 77: ...is output to the analog monitor 2 initial value 41 Current speed ID 087 Output scale of the Monitor2 The analog monitor 1 is scaled so that the set value of this parameter becomes 8V output initial va...

Page 78: ...toring time angle tightening has reached the cut angle 0107 Gear checkNG2 Motor current during rotation exceeds the torque upper limit equivalent The torque limit is a current value 0108 Fitting angle...

Page 79: ...ime of arrest has exceeded the range 0407 Real tightening closed fast NG Torque has reached the sampling start torque between the closed fast decision angle from the start 0411 Real tightening torque...

Page 80: ...interface and GSK driver Confirmation of the connection among GSK drivers Check whether the axis number of GSK driver saide and unit setting is matching EC3 FRAM error Reset is impossible Anomaly dete...

Page 81: ...e cable Fogging or mismatch of Z axis driver ID Review the driver settings Z axis driver turns off Reboot the master EC9 Arcnet communication error It occurs when turning on the power ARC NET communic...

Page 82: ...000000h 1 Rotated in a certain direction for a long time Review of operation pattern 2 Does not move due to cable disconnection or wiring mistake Cable replacement E42 Excessive deviation Position dev...

Page 83: ...er Decrease of control 24V voltage 1 Control 24V voltage dropped Review of external power supply unit 2 Abnormal voltage detection circuit Replace controller E82 Bus failure Cannot read write data bet...

Page 84: ...be red indication Tightening result data tightening torque curve A tightening corrugation can be seen transverse Time vertical axis torque transverse Time vertical axis speed and transverse The angle...

Page 85: ...setting variously Setting parametor change is possible by input PIN code It s possible to change the language shown to a display The language which can be indicated is two Japanese and English The re...

Page 86: ...ut option setting in common setting It s indicating which unit an axis is The tightening data output output from a controller is established The setting contents by the option item are being indicated...

Page 87: ...of XY Each parameter details in a set interaction region are indicated by each XY axis The restriction time details established as the intervention waiting time with the other units are indicated Ther...

Page 88: ...tening Reverse Each parameter of socket adjustment is indicated A parameter of pre tightening set value is indicated It s possible to do smaller control and judgment by option setting A parameter of r...

Page 89: ...dicated It s possible to do smaller control and judgment by option setting A parameter of real tighteningl set value by the angle control mode is indicated It s possible to do smaller control and judg...

Page 90: ...itor output The program setting can be confirmed It s possible to do input confirmation of I O monitor A screen is changed by an arrow button It s possible to do output confirmation of I O monitor A s...

Page 91: ...cracks Special care should be taken to inspect the movable cables Check the driver ventiration hole for foreign matters attached Periodical check year Check the screws at tightening point for loosene...

Page 92: ...e Fn01 to Fn12 Each 10 000 times total Program overwrite 10 000 times each axis Tightening history data Tightening of about 10 000 000 times axis Engine number data About 59 520 000 units Alarm histor...

Page 93: ...hronization and the axis in which step has been complete turns OFF the servo motor and waits for the step completion of other axes When steps of all axes are complete the next step will be operated QL...

Page 94: ...r the engine number set the calendar and transmit the result data by connecting the interface unt and ID controller via serial communication Exclusive use with a printer APPLICABLE TO PRINTERS Connect...

Page 95: ...Make sure to set the SIO start address setting Fn12 No 13 from the controller panel when SIO is selected for the communication with PLC If the PLC address does not match the GSK controller SIO start a...

Page 96: ...ning With the tightening waveform of the automatic measurement item in the setting software you can check the waveform used for this calculation To see this waveform you select Extended waveform Smoot...

Page 97: ...he GSK IF and store it in the SD card otherwise you can write the setting data in the SD card to the GSK IF by operating the GSK display When reading and writing to the SD card with the setting softwa...

Page 98: ...rn off the power or push this button when unplugging the SD card This function is canceled by pushing this button and pulling out the SD card While this button is active the lighting of LED 2 will sta...

Page 99: ...It sets the saving pattern of the tightening history Please select the setting contents from the right column 0 Don t save 1 Save only the tightening result 2 Save tightening result save waveform 3 S...

Page 100: ...etting software Sampling data which used for waveform image creation is recorded It records torque angle rotation speed every 10 msec About 1000 items can be saved in this file If it is over it names...

Page 101: ...ing off the power or resetting Flow to alarm notification The GSK system possesses a predictive maintenance function for warning of electrical parts life warning and protection warning The following s...

Page 102: ...oved The GSK I F checks the number of relay operations of each driver and it judges whether it exceeds the warning level or not Warning Reset That is impossible Driver s EEPROM lifetime warning Warnin...

Page 103: ...cted inching start is not accepted Please be careful of it Do not input the inching start during the program operation It may cause malfunction Alarm reset Input for the alarm reset input is enabled o...

Page 104: ...on speed at 19200 Bps about 4 minutes of reading time is needed per axis Items of setting possible and setting not possible Item Manual input Input from setup soft Driver parametor internal setting RA...

Page 105: ...eral Data transmit demand or Specify of unit to send the data Unit No specified 1 to 6 Setting of callendar Callendar Callendar setting year month date hour minute each 2 figures Transmission format I...

Page 106: ...ent 1st axis judgement Axis no 02 2nd axis torque 2nd axis time n axix gradient axis judgement Date and time letters means blank Program no 01 to 24 2 letters Unit no 1 to 6 1 letter Engine no 1234567...

Page 107: ...ta time data and angle data data of only one kind of operation is transmitted even if many kinds of operation such as pretightening real tightening etc are carried out within the same block Selection...

Page 108: ...2016 2nd Jun 2017 Added correspondence table of nut runner and controller Etc 3rd November 2017 Added the commentary about Additional functions Added setting procedure Etc 4th March 2020 Alarm list m...

Page 109: ...nt gyomu gikenkogyo com E Mail Control engineering section seigyo gikenkogyo com Nagoya Branch Office 1202 Kumada Nagakute Aichi 480 1144 TEL 0561 63 5321 FAX 0561 63 5320 E Mail nagoya gikenkogyo com...

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Summary of Contents for GSK Series

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Giken GSK Series, Instruction Manual, Page: 109 / 109

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Summary of Contents for GSK Series

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