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OPM_LPS_33E_60K_M12_2GB_V010.doc

Operating Manual

LP 33 Series 60-80-100-120 kVA / S2

9.2 RELAY CARD

WARNING !

Connections described in this chapter shall be done only by a trained person or
SERVICE ENGINEERS.

The

Relay Card

, allows the programming of

4 output channels

on dry contacts, which can be read on

either terminal

or plug

(sub - D - male 9 pin).

3 General alarm (NO)

4 Mains failure (NC)

5 C (common)

6 Load on mains (NO)

7 Stop operation

8 C (common)

9 Mains failure (NO)

= Normally Open

= Common

= Normally Closed

Voltage free contacts:

Max.: 60Vdc or 30Vac / 0.5A
Min. signal level: 5Vdc / 5mA

Fig. 9.2-1 Relay Card

Output signals on voltage-free contacts

On terminals

connector

4 of the following 28 signals

can be selected from the display

(access only with password):

SETUP / SETUP /

LEVEL 2: SERVICE

0 - No signal

15 - Battery discharge

1 - Buzzer

16 - Manual bypass ON

2 - General alarm (NO)

17 - Rectifier ON

3 - Load on mains

18 - Inverter ON

4 - Stop operation

19 - Battery boostcharge

5 - Load on inverter

20 - Battery earth fault

6 - Mains failure

21 - Battery fault

7 - DC overvoltage

22 - Relay input 1

8 - Low battery

23 - Relay input 2

9 - Overload

24 - Relay output ON

10 - Overtemperature

25 - Relay output OFF

11 - Inverter-mains not syncrony

26 - EPO (Emergency Power Off)

12 - Bypass locked

27 -

ECO Mode

13 - Bypass mains failure

28 - General alarm (NC)

14 - Rectifier mains failure

NOTE !

The function

GEN-ON

is not available on the

Relay Card

In case this function is needed, the optional

Customer Interface

card must be

installed (see

Section 10.2.1)

Summary of Contents for Digital Energy LP 33 Series

Page 1: ..._UPS_GE_01 Operating Manual Uninterruptible Power supply Digital Energy LP 33 Series 60 80 100 120 kVA 400 Vac CE Series 2 GE Consumer Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 51 44 www gedigitalenergy com GE imagination at work ...

Page 2: ...T 2009 by GE Consumer Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of GE The illustrations and plans describing the equipment are intended as gene...

Page 3: ...he use of the LP 33 Series Uninterruptible Power Supply system developed and produced to the highest standards of quality will give you complete satisfaction Please read carefully the Operating Manual which contains all the necessary information and describes all you need to know about the use of the UPS Thank you for choosing GE Distributed by Your service contact g GE Consumer Industrial SA Gene...

Page 4: ... 25 5 4 PLACE OF INSTALLATION 26 5 5 VENTILATION AND COOLING 29 5 6 UNPACKING 30 5 7 ELECTRICAL WIRING 32 5 7 1 Fuse discrimination co ordination of breakers tripping 33 5 7 2 Fuse ratings 34 5 7 3 Input output cable ratings 35 5 7 4 Installation requirements 36 5 8 ELECTRICAL CONNECTION 37 5 8 1 LP 33 Series 60 kVA Power connection with common input mains 39 5 8 2 LP 33 Series 80 kVA Power connec...

Page 5: ...p 80 8 2 2 Parallel UPS shutdown with load transfer on manual bypass Q2 84 8 2 3 From Manual Bypass Q2 to normal function VFI 86 8 2 4 Separate a UPS unit from the Parallel System System Redundancy 87 8 2 5 Reconnect a UPS unit to a Parallel System 88 8 2 6 Complete Parallel System shutdown 89 8 2 7 Restore to normal operation after Total Off 90 8 2 8 Restore to normal operation after EPO Emergenc...

Page 6: ...ice personnel only The KNOWLEDGE and the FULLY compliance of the safety instructions and the warning contained in this manual are THE ONLY CONDITION to avoid any dangerous situations during installation operation maintenance work and to preserve the maximum reliability of the UPS system NOTE LP 33 Series 60 80 100 120 kVA is a Category C2 UPS Product Class A according to IEC 62040 Installation res...

Page 7: ...ons must be removed before any maintenance or service work Be aware that the inverter can restart automatically after the utility voltage is restored INSTALLATION This UPS must be installed and connected only by trained personnel Verify accurately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After rem...

Page 8: ...pe in parallel Proper disposal or recycling of the battery is required Refer to your local codes for disposal requirements Never dispose of battery in a fire they may explode Do not open or mutilate battery their contents electrolyte may be extremely toxic If exposed to electrolyte wash immediately with plenty of water Avoid charging in a sealed container Never short circuit the batteries When wor...

Page 9: ... the battery cabinet 2 Tools must have insulated handles and must be insulated so that they will not short battery terminals Do not allow a tool to short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or into the cabinet 3 Install the battery as shown on the ...

Page 10: ... NOTE Warns the user about important operations or procedures described in this manual Safety symbols When the text includes one or more of the following symbols that means exist a potentially hazardous situations Please remind the meaning of each symbol CAUTION Related to all the potentially hazardous situations which may result in injury DANGER OF PARTS ELECTRICALLY LIVE Related to all the situa...

Page 11: ...Opening for input and output of cables CI Customer Interface Board optional Q1 UPS output switch Q2 Manual bypass switch RC Relay card RPA RPA board optional SNMP Advanced SNMP Card optional X1 Terminals for common mains input connection rectifier bypass X2 Terminals for separate mains input connection optional X3 Terminals for load output connection LPS33_060 080_UPS_03 OFF ON OFF ON SNMP CI RC X...

Page 12: ...ing for input and output of cables CI Customer Interface Board optional Q1 UPS output switch Q2 Manual bypass switch RC Relay card RPA RPA board optional SNMP Advanced SNMP Card optional X1 Terminals for common mains input connection rectifier bypass X2 Terminals for separate mains input connection optional X3 Terminals for load output connection Q2 ON OFF Q1 ON OFF LPS33_100 120_UPS_03 SNMP CI RC...

Page 13: ...aximum energy saving The main typical performances of the LP 33 Series system are the following VFI Voltage Frequency Independent double conversion technology to provide an excellent quality power supply Input power factor 0 98 Input current THD Active IGBT Rectifier 9 Active IGBT Rectifier Clean Input Module 4 5 3 5 at 75 load Automatic bypass and manual bypass to improve reliability and maintena...

Page 14: ...at full and partial loads avoiding thus possible interference with other upstream equipment Inverter The inverter converts the DC voltage into a three phase sinusoidal with constant amplitude and frequency which is completely independent from the AC input voltage Automatic Bypass The automatic bypass consists of a static semiconductor switch SSR Static Switch Relay used to provide an uninterrupted...

Page 15: ... Mode operation When the ECO Mode is selected and the mains power is available the load is normally powered through the automatic bypass When the mains voltage is detected out of the prescribed tolerances the load is automatically transferred to the inverter When the mains recovers the load returns to the automatic bypass after a variable time defined by the control unit Fig 4 2 2 Energy flow in E...

Page 16: ...ss remains operating It is excluded only if the unit is separated from the common bus by opening its output switch Q1 Mains recovery operation As soon as the mains recovers the rectifier starts up automatically supplying the inverter and the battery charger recharges the battery In case the inverter has been shut down following a complete discharge of the battery when the mains recovers the system...

Page 17: ...nd the applied load Fig 4 2 6 Energy flow during mains failure operation In the event of an extended mains failure before the battery is fully discharged the alarm stop operation warns the user that the UPS will start the shutdown procedures when the indicated time expired normally 3 minutes In case of Parallel System With Parallel System for power capacity With the bypass mains power available as...

Page 18: ... g I nv erter Total Off g I nverter Total Off g Load Fig 4 3 1 RPA system diagram Should one of the parallel units trip off line the remaining n 1 units will share the load maintaining the applications protected by inverter until the normal situation restores Load sharing between parallel units The control bus exchanging the data between the microprocessors of the paralleled units provide for a co...

Page 19: ...st be prepared in advance before the installation The installation must be performed only with the UPS system completely shut down The AC Rectifiers input power 5 must be the same with clockwise phase rotation for each unit Each Rectifier must be set for the same floating DC voltage and the same Battery current limitation It is mandatory to install the fuses MCB 7 on each line connecting the Recti...

Page 20: ...01 LP 33 Series 60 80 kVA LP 33 Series 100 120 kVA Fig 4 5 1 Identification label The requested data permitting to identify your UPS are marked on the identification label fixed on the front of the cabinet behind the lower front door For fast and efficient Technical Support solutions please mention the data marked on the identification label 4 6 WARRANTY GE operating through its authorised agents ...

Page 21: ... design rules It does not contain CFCs Carbon Fluor Clorid or HCFCs Halogen Carbon Fluor Clorid RECYCLING AT THE END OF SERVICE LIFE GE in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to the local applicable regulations WARNING Leads contained in the batteries is a dangerous substance for the enviro...

Page 22: ... side of the cabinet NOTE When moving the UPS pay attention to FRAGILE SENSITIVE TO DAMPNESS TO HEAT SENSITIVE TO FROST SENSITIVE Forklift The UPS may be lifted with a forklift in upright position from right and left side Take note of the centre of gravity marked on the package NOTE Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other p...

Page 23: ...f g LPS33_060 080_S2_UPS dimensions_01 Fig 5 1 1 2 Dimensions LP 33 Series 60 80 kVA UPS standard shipping 295 Kg 651 lbs 320 Kg 706 lbs LP 33 Series 100 120 kVA Dimensions W x D x H 720mm x 745mm x 1815mm 28 35 x 29 34 x 71 46 100 kVA 120 kVA UPS standard weight 370 Kg 794 lbs 375 Kg 827 lbs 100 kVA 120 kVA UPS floor loading 709 Kg m2 719 Kg m2 100 kVA 120 kVA LPS33_100 120_S2_UPS dimensions_01 1...

Page 24: ... condition when eventually installed Never leave an UPS outside the building and do not store the UPS one on top of the other It is recommended to store the UPS in its original package in a dry dust free room and far away from chemical substances with temperature not exceeding 25 C to 55 C 13 F to 131 F 5 3 1 Storage of the UPS Some important functions of the UPS such as the customised functions a...

Page 25: ...ture of the storage ambient The optimal ambient temperature for the batteries is 20 C 68 F For storage temperature higher than 20 C 68 F the storage time will decrease Each additional 10 C 18 F over the nominal temperature of 20 C 68 F will decrease the storage time without freshening charge by half In case of a maintenance free battery the storage time without charging the battery is approximatel...

Page 26: ...round the front of the unit should be sufficient to enable free passage of personnel with the doors fully open and to allow sufficient airflow to the door vents To guarantee proper cooling air exhaust the recommended minimum clearance between ceiling and top of the UPS is 400mm 16 A single phase power outlet 230 Vac should be provided near the UPS for connection of power tools test equipment or co...

Page 27: ...on of input and output cables Pay attention to the position of this opening when choosing the placement of the UPS Fixing of the UPS cabinet LP 33 Series on the floor The UPS cabinet is free standing and normally does not require to be bolted to the floor The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor LPS33_060 120_S2_UPS fixing_01 Fig 5 4 4...

Page 28: ...g 5 4 7 LP 33 Series 60 80 kVA RPA Parallel System disposition LPS33_100 120_S2_RPA disposition_GE_01 1 2 3 4 Fig 5 4 8 LP 33 Series 100 120 kVA RPA Parallel System disposition In case of Parallel System try to place the UPS modules in sequence of their numbers marked on the packing If the units are positioned side by side the side panels must be mounted on all units ...

Page 29: ...om UPS room The heat must be evacuated from the environment with a proper cooling ventilation system provided by the user Fig 5 5 2 Heat evacuation from UPS room Air volume and losses of the UPS The approximate minimum air volume needed to evacuate the heat generated by the UPS for inlet temperature max 35 C 95 F for the standard version at inverter nominal load with PF 0 8 lag and battery charged...

Page 30: ...e you start unpacking Cut the two straps A fixing the carton box 2 GRAVITY CENTER of of GRAVITY CENTER B C LPS33_060 080_S2_Unpacking_GE_02 Remove package B Remove the protection C outside the cabinet and the accessories bag Remove the protection C outside the cabinet and the accessories bag 3 LPS33_060 080_S2_Unpacking_GE_02 D E Fig 5 6 1 LP 33 Series unpacking sequence Use a forklift to raise th...

Page 31: ...vices indicate an eventual shock or overthrow during transport Whenever these devices show a possible anomaly the UPS shall not be commissioned before consulting a Service Centre Fig 5 6 3 TiltWatch device NOTE A damaged UPS must never be installed or connected to mains or battery A detailed report of the damage is necessary for any indemnity claim PACKING MATERIAL RECYCLING GE in compliance with ...

Page 32: ... the output cables to prevent them from noise induction Mains Input LPS33_060 080_S2_RPA system_GE_01 LP 33 Series 1 LP 33 Series 2 LP 33 Series 3 LP 33 Series 4 RPA Board RPA Board RPA Board RPA Board F2 F1 F3 F4 I nverte r Tota lOff g I nverte r Tota lOff g I nverter TotalOff g I nverter Total Of f g Load Fig 5 7 1 RPA Parallel System In order to ensure a correct load sharing between the paralle...

Page 33: ...output occurs if the mains voltage does not exceed the admitted tolerances the load is instantly transferred to the mains through the automatic bypass taking advantage of the higher short circuit power To ensure a correct co ordination of the breakers tripping the fuses supplying the bypass line must be at least 1 6 time bigger than the largest fuse in the output distribution If the selectivity mu...

Page 34: ... for non linear current and for delayed operation Common input Rectifier Bypass Separate input Rectifier Bypass optional Fig 5 7 2 1 Common input Rectifier Bypass Fig 5 7 2 2 Separate input Rectifier Bypass optional Fuses AgL or equivalent MTCB for mains voltages 3x380 220V 3x400 230V 3x415 240V UPS model F1 F2 F3 F4 external battery LP 33 Series 60 kVA 3 x 100 A 3 x 100 A 3 x 100 A 3 x 125 A LP 3...

Page 35: ... K LP 33 Series 60 kVA 4 x 25 16 mm 2 4 x 25 mm 2 4 x 25 16 mm 2 3 x 35 25 mm 2 LP 33 Series 80 kVA 4 x 35 25 mm 2 4 x 35 mm 2 4 x 35 25 mm 2 3 x 50 25 mm 2 LP 33 Series 100 kVA 4 x 50 25 mm 2 4 x 50 mm 2 4 x 50 25 mm 2 3 x 70 35 mm 2 LP 33 Series 120 kVA 4 x 70 35 mm 2 4 x 70 mm 2 4 x 70 35 mm 2 3 x 120 70 mm 2 Cable sections recommended in Switzerland UPS model A B C D E K LP 33 Series 60 kVA 4 ...

Page 36: ...stallation requirements Typical examples for the connection of the LP 33 Series 60 80 100 120 kVA Single UPS with common input for rectifier bypass Single UPS with separate input for rectifier bypass option UPS Parallel System with common input rectifier bypass UPS Parallel System with separate input for rectifier bypass option ...

Page 37: ...ection of the electrical system must be in accordance with local regulations In case of additional cabinets containing batteries filters input output transformers etc the earth must be connected to the UPS main earth Once the power cables have been connected re install the internal safety shields and close the cabinets by re installing all external panels OFF ON B A C D OFF ON LPS33_060 080_S2_Con...

Page 38: ...Bear in mind that when the mains fuses are opened there is a supply failure to the rectifier as well as to the automatic bypass and manual bypass Fig 5 8 4 Separate input mains option Separate input mains option On request the UPS can be delivered for separate input mains Two independent lines F2 and F3 supply separately the rectifier and the bypass inputs With this configuration when the rectifie...

Page 39: ...put terminals must be tightened with a proper screwdriver applying torsion force 2 5 Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 1 2 External battery connection X4 Battery External battery connection Negative pole of the battery 0 Central point of battery blocks Positive pole of the battery PE Battery cabinet ground WARNING Before closing the external battery fuses verify for correct ...

Page 40: ...ut terminals must be tightened with a proper screwdriver applying torsion force 3 Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 2 2 External battery connection X4 Battery External battery connection Negative pole of the battery 0 Central point of battery blocks Positive pole of the battery PE Battery cabinet ground WARNING Before closing the external battery fuses verify for correct pol...

Page 41: ...proper screwdriver applying torsion force 10 Nm Main ground PE cables must be connected to bus bar with M8 bolts Torque wrench at 22Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 3 2 External battery connection X4 Battery External battery connection Negative pole of the battery 0 Central point of battery blocks Positive pole of the battery PE Battery cabinet ground WARNING Before closing...

Page 42: ...3 Load Load output connection L1 Load Phase L1 L2 Load Phase L2 L3 Load Phase L3 N2 Load Neutral PE Load Ground NOTE Max rating X1 X2 X3 X4 terminals 50mm2 Input output terminals must be tightened with a proper screwdriver applying torsion force 2 5 Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 4 2 External battery connection X4 Battery External battery connection Negative pole of the b...

Page 43: ...ns X3 Load Load output connection L1 Load Phase L1 L2 Load Phase L2 L3 Load Phase L3 N2 Load Neutral PE Load Ground NOTE Max rating X1 X2 X3 X4 terminals 70mm2 Input output terminals must be tightened with a proper screwdriver applying torsion force 3 Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 5 2 External battery connection X4 Battery External battery connection Negative pole of the...

Page 44: ...Phase L1 L2 Load Phase L2 L3 Load Phase L3 N2 Load Neutral PE Main Ground NOTE Max rating X1 X2 X3 X4 terminals 150mm2 Input output terminals must be tightened with a proper screwdriver applying torsion force 10 Nm Main ground PE cables must be connected to bus bar with M8 bolts Torque wrench at 22Nm LPS33_040 120_Connection battery_01 0 0 X4 PE Fig 5 8 6 2 External battery connection X4 Battery E...

Page 45: ...red down LPS33_060 080_S2_RPA connection_01 B A OFF ON OFF ON C D Fig 5 8 7 1 LP 33 Series 60 80 kVA Access to the RPA board Access to the RPA board 1 Open the front door A of the UPS cabinet 2 Remove the front panel B 3 Remove with appropriate tool the metallic window C from the metal screen D NOTE Put in place the front panel B paying attention to not damaging the control bus cables C D LPS33_10...

Page 46: ...cated in the diagram Fig 5 8 7 3 NOTE Provide that the connectors J3 and J4 are properly fixed with the included screws LPS33_040 120_RPA connection_03 JP1 JP2 JP3 P1 J3 P13 J4 P34 Fig 5 8 7 4 Connection to board P34 Connector adapter RPA NOTE The jumper JP1 JP2 JP3 must be removed only on the intermediate units where the connectors J3 and J4 are both inserted Do not insert or remove J3 and J4 fro...

Page 47: ...eries 3 P13 E E E LPS33_100 120_S2_RPA connection_01 Fig 5 8 7 6 LP 33 Series 100 120 kVA Control bus location RPA Parallel System Control bus location RPA Parallel System Place the cables and connect them as indicated in the diagram Fig 5 8 7 5 6 following these procedures Fix the control bus cables with the appropriate tie wrap E Place the cables between the parallel units in separated protected...

Page 48: ...sabled The UPS delivered as frequency converter has the following differences Automatic bypass disabled by setting of dedicated parameter access protected by password reserved to service engineer The handle of the switch Q2 manual bypass is removed to avoid accidental wrong manipulations Mains bypass disabled by removing the fuse F3 fitted on the board P2 Power Supply WARNING In case a UPS deliver...

Page 49: ...d on the UPS front door acts as the UPS user interface and comprises of the following elements Back lit Graphic Display LCD with the following characteristics Multilanguage communication interface English German Italian Spanish French Finnish Polish Portuguese Czech Slovakian Chinese Swedish Russian and Dutch Synoptic diagram indicating UPS status Command keys and parameters setting UPS status con...

Page 50: ...rom the Load It is possible to activate the command Total Off using the following screen COMMANDS REQUEST TOTAL OFF See Section 7 5 Attention TOTAL Off cannot disconnect the UPS from the Load with Q2 closed Home Commands COMMANDS RESET TOTAL OFF REQUEST TOTAL OFF To reset Total Off Restore the command Total Off by entering the screen COMMANDS RESET TOTAL OFF V For Parallel System if Total Off is p...

Page 51: ... is not protected by UPS or in case Q1 is open LED Operation green colour When lit indicates that the UPS is functioning correctly and the load is system protected Load supplied either from inverter or from Automatic Bypass in case of ECO Mode functionality When blinking indicates that a regular maintenance service is needed SERVICE REQUIRED May be reset by a service technician only See Section 11...

Page 52: ...80 100 120 kVA S2 6 3 COMMAND SWITCHES Q1 UPS output switch Q2 Manual bypass switch NOTE Do not switch ON Q1 and Q2 with Inverter ON Fig 6 3 1 Q1 and Q2 switches NOTE Mains failure of long duration or low Battery voltage will cause the automatic shutdown of the UPS thus preventing damage to the Battery ...

Page 53: ...to customize some UPS functions to specific requirements and to view UPS identification data See Section 7 4 CMDS COMMANDS Allows the user to execute UPS operation commands See Section 7 5 The LCD screen after 5 minutes of inactivity shuts down the backlight To reactivate it it is sufficient to press any keys If the keypad remains inactive for 5 minutes or longer during the viewing of a screen suc...

Page 54: ...ate a load status at 25 LED A Indicates a load level between 26 and 50 LED A B Indicate a load level between 51 and 75 LED A B C Indicate a load level between 76 and 100 LED A B C D Indicate a load level between 101 and 124 LED D blinking Indicates a load level 125 Fig 7 1 2 LEDs on synoptic diagram LEDs on synoptic diagram LED 1 Mains rectifier OK LED 2 Mains bypass OK LED 3 Rectifier ON LED 4 Di...

Page 55: ...vel The battery charge level Autonomy The estimated backup time with the present load Charger mode The functionality of SBM Superior Battery Management can help to reduce the battery recharging time and improve the lifetime of the battery Beside the indication of the battery voltage on the display a letter shows according to the table below the operational status of SBM Abbreviation Status of char...

Page 56: ...SE NEUTRAL for each phase A The output current as RMS values RPA value for each UPS The output load as percentage RPA value for each UPS The source of the power supplied to the load Home Meter COUNTERS Bypass mains failure 53 Rectifier mains failure 35 Overloads 15 InvOperTime h 2135 UPSOperTime h 3125 Statistics screen The total number of minor mains faults bypass mains out of tolerance faults Th...

Page 57: ...n by pushing the key for more than 3 seconds The events displayed are the standard GE events as described in the Section 7 3 1 EVENTS Alarms and Messages Home Alarm ALARM LEVEL 1 USER LEVEL 2 SERVICE V Alarms screen LEVEL 1 USER Chronologically view 2 events per screenshot LEVEL 2 SERVICE Chronologically view 5 events per screenshot with service related info Home Alarm User NR 255 03 03 2009 15 37...

Page 58: ...he load will be supplied by the battery 4102 K4 CLOSING FAILURE K4 not closed despite a closing command being done The rectifier is switched OFF 4103 K4 OPENING FAILURE K4 not open despite an opening command being done The rectifier is switched OFF 4104 BATTERY FUSES Alarm due to one of the following conditions The voltage of one or both battery strings was measured less then 50V that the battery ...

Page 59: ...itation cause inverter OFF and automatic restart message 320 After 3 times inverter switches OFF for persistent Is max detection in time Inverter switch OFF and it can be restarted manually 4340 INVERTER CONTROL FAILURE The slave oscillator is not synchronised with the master thus causing the shutdown of it s inverter 4347 OSCILLATOR FAILURE Auto calibration of the Inverters freerun frequency was ...

Page 60: ... which causes the opening of K6 4697 BATTERY OVERTEMPERATURE The battery temperature exceeds the value inserted in parameter Disabled with parameter service only 4698 BATTERY POWER INSUFFICIENT In case of utility failure with the actual load the autonomy time would result below stop operation time default 3 minutes 4700 DC LOW Battery voltage is at the lowest limit Shutdown of inverter until the b...

Page 61: ...n set ON signalling Operating mode dependent on setting of respective parameters 4164 GENERATOR OFF Customer Interface X1 11 22 received a Gen set OFF signalling Function bypass enabled dependent on setting of respective parameter 4302 INVERTER CANNOT BE TURNED ON Inverter cannot be switched on because one of the following conditions are still present Overtemperature Low battery voltage Inverter f...

Page 62: ...or mains bypass out of tolerance 4410 or setting respective parameters 4583 COMMAND TO SYNCHRONIZE Command to synchronise with mains has been done for mains BP OK 4410 or setting respective parameters 4600 COMMAND UPS ON The ECO Mode function has been disabled or the programmed time is expired The UPS returns to VFI mode supplying the load normally by inverter 4601 COMMAND UPS STANDBY The function...

Page 63: ... __ __ __ __ __ Series No UPS rating kVA Customer Place Date Sent by 1 Record the exact UPS status on the panel when the failure appeared 2 On the LCD panel enter the Alarms Mode and record the alarms messages in the list below indicating at least 5 events before the failure time Remark exact data and time are very important Event No Event Code UPS Status Date Time h m s 255 LED 1 ON OFF 254 LED 2...

Page 64: ...keys to set or modify the parameters ESC Allows to exit a selected screen without making any modification U Scrolls backward to the previous line V Scrolls forward to the next line Allows to access a value to be set or modified Select on the same line the following value or letter to set or modify Set or modify the selected value Save the set or modified value and return to the selected screen It ...

Page 65: ...e with Y N the remote control through modem calls by using this parameter For modem connection the default setting is for serial port J3 on P4 Customer Interface Init This parameter presents the modem initialisation string It can be 40 characters long When editing this parameter the UPS considers that a blank character terminates the string If no blank character is found then all 40 characters are...

Page 66: ...n the interval for the current day the ECO Mode is active The activation deactivation of ECO Mode is indicated each time in the event list In order to check the inverter function at least 1 minute of VFI mode must be programmed during the week the Y N parameter is automatically disabled if this condition is not satisfied In case this minimum time in VFI mode is not respected the ECO Mode will be d...

Page 67: ... Example 3 ECO Mode during the night and week end If the ECO Mode must be enabled all nights d3 Monday d7 Friday between 18 00 in the evening and 06 00 of the following morning and during all Saturday d1 and Sunday d2 the corresponding parameters are Weekday d1 Saturday d2 Sunday d3 Monday d4 Tuesday d5 Wednesday d6 Thursday d7 Friday ECO Mode START 00 00 00 00 18 00 18 00 18 00 18 00 18 00 ECO Mo...

Page 68: ...e ECO Mode STOP time of weekday d3 Monday has no effect as it is followed by the ECO Mode STOP time of weekday d4 Tuesday It can be without change of meaning any time between 18 00 and 23 59 Similarly the ECO Mode is active from 18 00 of weekday d4 Tuesday until 06 00 of weekday d5 Wednesday The ECO Mode START time of weekday d5 Wednesday has no effect as it is preceded by the ECO Mode START time ...

Page 69: ...ERTER ON INVERTER OFF BOOSTER ON Service V Commands screen 1 LAMP TEST Signalling LEDs test and buzzer test all LED should be lit and blinking and the acoustical alarm should be activated INVERTER ON Command to switch the inverter INVERTER OFF Command to shutdown the inverter BOOSTER ON Service Service only allowed Home Commands COMMANDS RESET TOTAL OFF REQUEST TOTAL OFF V Commands screen 2 RESET ...

Page 70: ...ins rectifier OK LED 2 Mains bypass OK LED 3 Rectifier ON LED 4 Discharging battery LED 5 Booster ON LED 6 Charge battery ON LED 7 Inverter available LED 8 Inverter ON LED 9 Q1 closed LED 10 Automatic bypass ON LED 11 Manual bypass Q2 ON LED 12 Load on UPS Q1 Output UPS switch Q2 Manual bypass switch Key Key Key LED LED LED Inverter ON Inverter OFF Total Off Stop Operation Alarm Operation 1 Switch...

Page 71: ...he following functions Confirm the selection made and select the next parameter ESC Re establish default value Modify or insert the selected value Save the configuration of set parameters Configuration DISPLAY CONFIGURATION Select language ENGLISH ESC DISPLAY CONFIGURATION screen Select language This parameter allows the choice of language used to display the information Configuration UPS CONFIGUR...

Page 72: ... type capacity and number of cells Autonomy times for lead acid batteries VRLA 2 x 120 cells Autonomy at full load at PF 0 8 U floating 273 Vdc 2 27 Vdc cell Battery with expected trickle life 5 years UPS Model 33Ah 50Ah 66Ah 2x33 Ah LP 33 Series 60 kVA 9 12 19 LP 33 Series 80 kVA 10 12 LP 33 Series 100 kVA 10 LP 33 Series 120 kVA 9 Autonomy time for battery supplied by GE UPS manufacturer Stop Op...

Page 73: ... Inverter ON I key Some seconds later the load will be transferred on inverter LED Alarm turn Off and the LED Operation must be lit The synoptic diagram must display the status LOAD SUPPLIED BY INVERTER 5 Load supply Your LP 33 Series UPS is now running in VFI mode supplying power to the output Insert the loads one by one to the output of the UPS Check the output current value of L1 L2 and L3 and ...

Page 74: ...utomatic bypass LED Alarm is lit and the LED Operation is Off The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 2 Close the manual bypass switch Q2 Pos I Load is now supplied parallel through automatic bypass and manual bypass Q2 The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 3 Open the output switch Q1 Pos 0 The loa...

Page 75: ...e max voltage of 5 Vdc about 30 seconds The acoustical alarm is activated press MUTE key from Home screen to reset it 7 Disconnect the inverter by pressing Inverter OFF O key and hold until the LED Inverter 7 turns OFF The load is now powered directly by mains through the MANUAL BYPASS Q2 END OF PROCEDURE WARNING If the above procedure is not completely performed it could cause serious damages to ...

Page 76: ...os I Load is now supplied parallel through automatic bypass and manual bypass Q2 The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 Home Commands COMMANDS RESET TOTAL OFF REQUEST TOTAL OFF 3 Only in case it has been previously activated restore the command Total Off by entering the screen COMMANDS RESET TOTAL OFF V Home Meter BOOSTER f 50 0 Hz L1 39...

Page 77: ...D Remark Command INVERTER ON will be enabled only when the inverter voltage of each phase decreases below 7 Vac about 30 seconds The acoustical alarm is activated press MUTE key from Home screen to reset it Home Meter BOOSTER f 50 0 Hz L1 397 V L2 395 V L3 393 V Vp 5 V Vn 5 V Before proceeding to step 5 check on the display panel that the DC link voltage both polarities Vp and Vn has reached the m...

Page 78: ...Switch shutdown Home Commands COMMANDS RESET TOTAL OFF REQUEST TOTAL OFF 1 Reset Total Off Restore the command Total Off by entering the screen COMMANDS RESET TOTAL OFF LED Alarm is lit V The load is supplied by the mains through the automatic bypass The booster starts automatically The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 2 Insert the inverter by pressing Inv...

Page 79: ...ors are open Booster Inverter and Static Switch shutdown 1 Reset the EPO key Press MUTE key to reset Alarm and Acoustical alarm LED Alarm remains lit 2 Reset the UPS by pressing Inverter OFF O key The load is supplied by the mains through the automatic bypass The booster starts automatically The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 3 Insert the inverter by pre...

Page 80: ...diagram LED 1 Mains rectifier OK LED 2 Mains bypass OK LED 3 Rectifier ON LED 4 Discharging battery LED 5 Booster ON LED 6 Charge battery ON LED 7 Inverter available LED 8 Inverter ON LED 9 Q1 closed LED 10 Automatic bypass ON LED 11 Manual bypass Q2 ON LED 12 Load on UPS Q1 Output UPS switch Q2 Manual bypass switch Key Key Key LED LED LED Inverter ON Inverter OFF Total Off Stop Operation Alarm Op...

Page 81: ...he following functions Confirm the selection made and select the next parameter ESC Re establish default value Modify or insert the selected value Save the configuration of set parameters Configuration DISPLAY CONFIGURATION Select language ENGLISH ESC DISPLAY CONFIGURATION screen Select language This parameter allows the choice of language used to display the information Configuration UPS CONFIGUR...

Page 82: ... type capacity and number of cells Autonomy times for lead acid batteries VRLA 2 x 120 cells Autonomy at full load at PF 0 8 U floating 273 Vdc 2 27 Vdc cell Battery with expected trickle life 5 years UPS Model 33Ah 50Ah 66Ah 2x33 Ah LP 33 Series 60 kVA 9 12 19 LP 33 Series 80 kVA 10 12 LP 33 Series 100 kVA 10 LP 33 Series 120 kVA 9 Autonomy time for battery supplied by GE UPS manufacturer Stop Op...

Page 83: ... will transfer to Inverter LED Alarm turn Off and the LED Operation must be is lit The synoptic diagram on first UPS unit must display the status LOAD SUPPLIED BY INVERTER 5 Insert the inverter by pressing Inverter ON I key on all other UPS units Do not start the next inverter until the sequence of the previous one ends As soon as the output power of the inverters is sufficient to supply the load ...

Page 84: ... LEDs Operation are Off The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 2 Close the manual bypass switch Q2 Pos I on all UPS units Load is now supplied from mains in parallel from automatic bypass and manual bypass Q2 of all UPS units The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS AND MANUAL BYPASS Q2 ...

Page 85: ...stical alarm is activated press MUTE key from Home screen to reset it 7 Disconnect the inverter on all UPS units by pressing Inverter OFF O key and hold until the LED Inverter 7 turns OFF The load is now powered directly by mains through all MANUAL BYPASS Q2 The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY MANUAL BYPASS Q2 END OF PROCEDURE WARNING If the above procedu...

Page 86: ...ESET TOTAL OFF REQUEST TOTAL OFF 3 Only in case it has been previously activated restore the command Total Off on any one of the units by entering the screen COMMANDS RESET TOTAL OFF V Home Meter BOOSTER f 50 0 Hz L1 397 V L2 395 V L3 393 V Vp 400 V Vn 400 V 4 Open the manual bypass switch Q2 Pos 0 on all UPS units The load is supplied by the mains through the automatic bypass Verify on all UPS un...

Page 87: ...inet Open fully and remove the cover of fuse holder by using correctly the handle Remove the fuses from their place re install and close fully the cover of fuse holder 5 In order to discharge the DC link capacitors insert the inverter by pressing Inverter ON I key only on this unit Home Meter INVERTER f 50 0 Hz L1 7 V L2 7 V L3 7 V T OK SYNCHRONISED Remark Command INVERTER ON will be enabled only ...

Page 88: ...S unit Overall test results Test1 OK Test7 OK Test2 OK Test8 OK Test3 OK Test9 OK Test4 OK Test10 OK Test5 OK Test11 OK Test6 OK The UPS performs a SELFTEST A successful termination of the tests will be indicated with Overall test results OK Commissioning cannot be continued should one or more tests result to be negative Please contact in this case your Service Centre 2 Insert the external battery...

Page 89: ...1 7 V L2 7 V L3 7 V T OK SYNCHRONISED Remark Command INVERTER ON will be enabled only when the inverter voltage of each phase decreases below 7 Vac about 30 seconds Home Meter BOOSTER f 50 0 Hz L1 397 V L2 395 V L3 393 V Vp 5 V Vn 5 V Before proceeding to step 5 check on the display panel that the DC link voltage both polarities Vp and Vn has reached the max voltage of 5 Vdc about 30 seconds The a...

Page 90: ...lied by the mains through the automatic bypass The booster starts automatically The synoptic diagram on all UPS units must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 2 Insert the inverter by pressing Inverter ON I key on first UPS unit In case of sufficient output power the output will transfer to Inverter LED Alarm turn Off and the LED Operation must be is lit The synoptic diagram on fi...

Page 91: ...pplied by the mains through the automatic bypass The booster starts automatically The synoptic diagram must display the status LOAD SUPPLIED BY AUTOMATIC BYPASS 3 Insert the inverter by pressing Inverter ON I key on first UPS unit In case of sufficient output power the output will transfer to Inverter LED Alarm turn Off and the LED Operation must be is lit The Synoptic diagram on first UPS unit mu...

Page 92: ...2_UPS_02 OFF ON LPS33_060 080_S2_UPS_02 Fig 9 1 Slot connectivity LP 33 Series is supplied by a standard Serial Port J27 RS232 see Section 9 1 and a Relay Card see Section 9 2 List of possible connectivity configurations on LP 33 Series Slot 1 J4 Slot 2 J3 Slot 3 J5 Slot 1 J4 Slot 2 J3 Relay Card standard Relay Card standard Advanced SNMP Card Optional Relay Card standard Advanced SNMP Card Option...

Page 93: ...2_UPS j27_01 J27 Fig 9 1 2 LP 33 Series 100 120 kVA Serial Port J27 RS232 Serial Port J27 RS232 sub D female 9 pin Total remote management of the system using software GE Power Diagnostics GE Data Protection or GE Service Software for system protection and management of the UPS systems The serial port J27 RS232 is enabled on all the units of the Parallel System Serial port J27 RS232 connection to ...

Page 94: ... free contacts On terminals J3 or J4 connector 4 of the following 28 signals can be selected from the display access only with password SETUP SETUP LEVEL 2 SERVICE 0 No signal 15 Battery discharge 1 Buzzer 16 Manual bypass ON 2 General alarm NO 17 Rectifier ON 3 Load on mains 18 Inverter ON 4 Stop operation 19 Battery boostcharge 5 Load on inverter 20 Battery earth fault 6 Mains failure 21 Battery...

Page 95: ... 2 X7 P1 Control board JP5 Fig 9 3 1 LP 33 Series 60 80 kVA Terminals X7 EPO Q2 ON OFF Q2 ON OFF 1 2 X7 P1 Control board JP5 LPS33_100 120_S2_UPS X7 JP5_01 Fig 9 3 2 LP 33 Series 100 120 kVA Terminals X7 EPO When activated this switch causes the immediate shutdown of booster battery charger inverter and the contactors K4 K6 and K7 NOTE This procedure could imply a load shutdown When the EPO has be...

Page 96: ...rogrammable input channels of witch one for GEN ON EPO Emergency Power Off Advanced SNMP Card Simple Network Management Protocol The Advanced SNMP Card is an Interface to the Ethernet Network and provides UPS information via the standard SNMP protocol The UPS can therefore be managed by a Network Management System NMS or by our applications for instance JUMP which uses this information to determin...

Page 97: ...nd on connector J2 are in parallel and therefore not separated galvanically from each other The programmable signals on X1 and J2 will be disabled with Q1 open with the exception of the signals for 16 Manual bypass ON 24 Relay output ON 25 Relay output OFF 26 EPO X1 Output signals on voltage free contacts X1 1 2 3 NO C NC Mains failure def Parameter RL 1 X1 4 5 6 NO C NC Load on inverter def Param...

Page 98: ...hen an external NO contact is closed on No function Inverter On Inverter OFF Generator ON Print all Status relay External bypass ON External battery fuses Voltage free contacts Max DC AC 24V 1 25A IEC 60950 SELV circuit Min signal level 5Vdc 5mA Gen Set signalling If an Emergency generator set supplies the UPS in case of utility failure and the generator is particularly unstable in frequency it sh...

Page 99: ...ee Fig 10 2 1 2 Verify if the cable on the terminal X7 1 2 and jumper JP5 on the P1 Control board are OFF see Fig 10 2 1 3 In a Parallel System a separate NC Normally Closed contact must be connected individually to each unit When activated this switch causes the immediate shutdown of booster battery charger inverter and the contactors K4 K6 and K7 NOTE This procedure could imply a load shutdown W...

Page 100: ..._ L1 1 0 L2 1 L3 1 N1 L1 2 L2 2 L3 2 L1 L2 L3 N2 PE PE N PE Max 5mm 2 OFF ON OFF ON _ 0 _ _ 0 _ A PE LPS33_060 080_S2_UPS battery cabinet_01 Main ground PE cables must be connected to bus bar with M8 bolts Clamp the cables with the included cable ties A X4 Battery External battery connection Negative pole of the battery 0 Central point of battery blocks Positive pole of the battery PE Battery cabi...

Page 101: ...r with improved lifetime of the Battery As a healthy battery is essential to the performance of the UPS an automatic or manual battery test can be performed regularly to ensure failsafe operation in order to check if the battery can provide the expected backup time in case of mains failure We recommend the battery test be performed at least every 1 month especially if the battery is not sufficient...

Page 102: ...ing Manual LP 33 Series 60 80 100 120 kVA S2 12 NOTES 12 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

Page 103: ...SHEET Technical Data Sheet These are included in the last section and are listings of the technical data of the UPS 13 2 UPS SCHEMATIC DIAGRAMS UPS Schematic Diagrams The UPS Schematic Diagrams are included in the CD ROM together with the Operating Manual 13 3 CD ROM CD Rom The enclosed CD Rom contains the complete documentation in various languages ...

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