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Fuji Electric FRENIC-VG Series, User Manual

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Fuji Electric FRENIC-VG Series User Manual Download Page 345

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

High Performance, Vector Control Inverter 

 

 

User's Manual

 

(Option Edition)

 

First Edition, March 2013 
 

Fuji Electric Co., Ltd.

 

 

The purpose of this manual is to provide accurate information in the handling, setting up and operating of 
the FRENIC-VG series of inverters.

 

Please feel free to send your comments regarding any errors or 

omissions you may have found, or any suggestions you may have for generally improving the manual.

 

In no event will Fuji Electric Co., Ltd. be liable for any direct or indirect damages resulting from the 
application of the information in this manual.

 

Summary of Contents for FRENIC-VG Series

Page 1: ...For the STACK type User s Manual User s Manual Option Edition 24A7 E 0045 3 ...

Page 2: ......

Page 3: ...High Performance Vector Control Inverter User s Manual Option Edition ...

Page 4: ...eproduced or copied without prior written permission from Fuji Electric Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement ...

Page 5: ...dition this manual 24A7 0045 Old No MHT286 Functions of various option cards RS 485 interface etc available for the FRENIC VG series For the optional functional safety card OPC VG1 SAFE refer to the option card instruction manual Other options are described in this manual Stack Type Edition 24A7 0018 Features specifications cabinet design materials etc of the FRENIC VG Stack type and the converter...

Page 6: ...hapter describes the use of standard RS 485 communications ports and provides an overview of the FRENIC VG Loader Chapter 6 CONTROL OPTIONS This chapter describes the FRENIC VG s control options For other information refer to the FRENIC VG User s Manuals Unit Type Function Codes Edition and Stack Type Edition ...

Page 7: ...he master side 5 12 5 1 8 Host side procedures 5 13 5 1 8 1 Read procedure 5 13 5 1 8 2 Write procedure 5 14 5 1 9 RAS 5 15 5 1 9 1 Communication errors 5 15 5 1 10 Communication error measures 5 18 5 2 Fuji General purpose Communications 5 19 5 2 1 Message format 5 19 5 2 2 Transmission frame 5 19 5 2 3 Standard frame 5 20 5 2 4 Option frame 5 23 5 2 5 Negative response frame 5 27 5 2 6 Field des...

Page 8: ...ital 16 bit option card 6 12 6 1 4 5 Installing an analog option card 6 12 6 1 4 6 Installing a field bus interface card 6 15 6 1 4 7 Installing a functional safety card 6 16 6 1 4 8 Installing a control circuit terminal option 6 17 6 2 PG Interface Expansion Card OPC VG1 PG PGo 6 18 6 2 1 Product overview 6 18 6 2 2 Model and specifications 6 19 6 2 2 1 Model 6 19 6 2 2 2 Specifications 6 20 6 2 ...

Page 9: ...nsmission format 6 65 6 4 7 2 Occupied area 6 65 6 4 7 3 Allocated Address 6 65 6 4 8 Transmission format 6 67 6 4 8 1 Data format FRENIC VG MICREX 6 67 6 4 8 2 Data format MICREX FRENIC VG 6 68 6 4 9 Link function 6 70 6 4 9 1 Link command permission selection 6 70 6 4 9 2 Link edit permission selection 6 71 6 4 9 3 Data transmission example 6 71 6 5 SX Bus Interface Card OPC VG1 SX 6 74 6 5 1 Pr...

Page 10: ... 6 6 12 Wiring inductance direct parallel connection 6 151 6 6 12 1 Wiring length in MD specification 6 152 6 6 12 2 Wiring length in LD specification 6 152 6 7 CC Link Interface Card OPC VG1 CCL 6 153 6 7 1 Product overview 6 153 6 7 2 Model and specifications 6 154 6 7 2 1 Model 6 154 6 7 2 2 Specifications 6 154 6 7 3 External dimension drawing 6 158 6 7 4 Basic connection diagram 6 159 6 7 5 F...

Page 11: ...o be taken for alarms 6 198 6 8 7 Check function 6 198 6 8 7 1 Option mounting check 6 198 6 8 8 Related option 6 199 6 9 F V Converter OPC MCA VG1 FV available soon 6 203 6 9 1 Product overview 6 203 6 9 2 Model and specifications 6 203 6 9 2 1 Model 6 203 6 9 2 2 Specifications 6 204 6 9 3 External dimensions 6 205 6 9 4 Internal block diagram 6 206 6 9 5 Adjustment method 6 207 6 9 6 Basic conn...

Page 12: ...view 6 244 6 14 2 Model and specifications 6 244 6 14 2 1 Model 6 244 6 14 2 2 Specifications 6 244 6 14 3 Dimensions 6 245 6 14 4 Installation method 6 245 6 14 5 Basic schematic diagram 6 246 6 14 6 Operation method 6 248 6 15 E SX Bus Interface Card OPC VG1 ESX 6 249 6 15 1 Product overview 6 249 6 15 2 Model and specifications 6 249 6 15 2 1 Model 6 249 6 15 2 2 Specifications 6 250 6 15 3 Ext...

Page 13: ...5 10 3 Action when synchronization is lost are 6 266 6 15 11 Support tool interface 6 267 6 15 11 1 Configuration definition method 6 267 6 15 11 2 Compatible versions of the SPH3000MM and support tool 6 267 ...

Page 14: ...ses directly related to the human safety Though the FRENIC VG is manufactured under strict quality control install safety devices for applications where serious accidents or property damages are foreseen in relation to the failure of it An accident could occur Installation Install the inverter on a base made of metal or other non flammable material Otherwise a fire could occur Do not place flammab...

Page 15: ...ould occur Be sure to perform wiring after installing the inverter unit Otherwise an electric shock or injuries could occur Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected Otherwise a fire or an accident could occur Do not connect the power supply wires to output te...

Page 16: ...or when the power is recovered Design the machinery or equipment so that human safety is ensured after restarting If the user configures the function codes wrongly without completely understanding this Instruction Manual and the FRENIC VG User s Manual the motor may rotate with a torque or at a speed not permitted for the machine An accident or injuries could occur Even if the inverter has interru...

Page 17: ... the inverter may not reach the stop conditions so that it may continue running Even if the inverter starts deceleration the detected speed deviates from the zero speed area before the zero speed control duration F39 elapses due to hunting caused by high response in low speed operation Accordingly the inverter will not reach the stop conditions so that it enters the deceleration mode again and con...

Page 18: ...an result in the inverter not operating to full efficiency as well as information concerning incorrect operations and settings which can result in accidents This icon indicates information that can prove handy when performing certain settings or operations This icon indicates a reference to more detailed information ...

Page 19: ...5 1 6 Referencing and changing data 5 9 5 1 6 1 Write restrictions for function codes 5 9 5 1 6 2 Negative response and error response 5 10 5 1 6 3 No response 5 10 5 1 7 RS 485 function codes 5 11 5 1 7 1 Response interval time H39 5 11 5 1 7 2 Disconnection detection time H38 5 12 5 1 7 3 Character timeouts 5 12 5 1 7 4 Timeouts on the master side 5 12 5 1 8 Host side procedures 5 13 5 1 8 1 Rea...

Page 20: ...tion codes 5 37 5 3 2 4 Maintenance code 5 38 5 3 2 5 Error response 5 39 5 3 3 Error checking 5 40 5 3 3 1 CRC 16 5 40 5 3 3 2 CRC 16 algorithm 5 41 5 3 3 3 CRC 16 calculation example 5 42 5 3 3 4 Calculating frame length 5 43 5 3 4 Communication examples 5 44 5 3 4 1 Reading 5 44 5 4 FRENIC VG Loader 5 45 5 4 1 Specifications 5 45 5 4 2 Connection 5 46 5 4 2 1 USB connection 5 46 5 4 2 2 RS 485 ...

Page 21: ...ctions of FRENIC VG Loader such as editing the function code data tracing the running data in real time and tracing back the running data from the time when an alarm occurs Multi drop connection through RS 485 enables you to access up to 31 FRENIC VG inverters with one FRENIC VG Loader FRENIC VG Loader can also be connected to the built in USB port of the FRENIC VG However in this case it would be...

Page 22: ...yte BCC CRC 16 Generator polynomial X16 X15 X2 1 Sum check 2 byte BCC Logical station selection 1 255 logical station 0 Broadcast 1 247 logical station 99 Broadcast Note 1 1 31 logical station Frame length Variable length Variable length Normal transmission 16 bytes fixed High speed transmission 8 or 12 bytes fixed Max transfer data 1 message Write 16 words Read 99 words Write 16 words Read 99 wor...

Page 23: ...r RS 485 communications on the control circuit terminal block Signal name Function Remarks DX RS 485 data DX RS 485 data Built in terminating resistor 112Ω Open close by SW4 For details about SW4 refer to Chapter 3 Section 3 3 3 9 Setting up the slide switches As there is no earth terminal for the shield the shield wire must be earthed on the host device side ...

Page 24: ...evices The shield must be earthed on the host device side Host equipment USB or RS 232C Host equipment RS 485 SD OUT OUT IN IN USB RS 485 converter or RS 232C RS 485 converter commercially available FRENIC VG series Inverter 1 DX DX FRENIC VG series Inverter 2 DX DX FRENIC VG series Inverter n DX DX Terminating resistor 112 Ω 4 wire Shield 2 wire Station No 01 Station No 02 Station No n Using the ...

Page 25: ...quires a function to change the output to high impedance driver enable OFF Always check that products using the RS 485 protocol have this function The output of the driver circuit on the host device side should be changed to high impedance driver enable OFF except during transmission During host device transmission disable the host device receiver circuit receiver enable OFF so that you don t rece...

Page 26: ...y refers to a feature that ensures the RS 485 receiver s output at High logic even if the RS 485 receiver s input is opened or short circuited or all the RS 485 drivers are inactive Refer to Figure 5 3 Communications Level Conversion Recommended converter System Sacom Sales Corporation KS 485PTI RS 232C RS 485 converter USB 485I RJ45 T4P USB RS 485 converter Send receive switching system The RS 48...

Page 27: ... Diagrams for Control Logic for more details Function code H29 and the 23 Allow link edit command WE LK X function are used to control writing to function codes F E C P H A o L U via the link function Refer to Chapter 4 Section 4 1 Block Diagrams for Control Logic for more details 5 1 5 1 Link command permission selection Link switching You can switch modes as shown below by assigning 24 Link run ...

Page 28: ... You can write protect the function codes F E C P H A o L U as shown below by assigning 23 Allow link edit command WE LK to the X function input terminal Allow link edit command assignment Input terminal Status Assigned ON Link edit allowed mode Function code write enabled Not assigned OFF Link edit disallowed mode Function code write protected Link edit You can use function code H29 allow link ed...

Page 29: ...pt to write to any of the following function codes Code Name Reason P02 M1 mode selection Other codes are automatically updated when P02 is changed Updates are generally written to non volatile memory For P02 only however updates are written to volatile memory discarded when system switched OFF resulting in inconsistent codes when the system is switched OFF and ON again Only change P02 via the key...

Page 30: ... details with function code M26 or the keypad maintenance screen For details refer to the section on type 34 communication error codes in Chapter 4 Section 4 2 Function Code Tables Additionally Modbus RTU protocol uses special codes subcodes for error responses For details refer to the section on Modbus RTU 5 1 6 3 No response If the hardware on the inverter side detects a parity error or framing ...

Page 31: ... bps H35 RS 485 setting data length selection 0 8 bit 1 7 bit H36 RS 485 setting parity bit selection 0 None 1 Even 2 Odd H37 RS 485 setting stop bit selection 0 2 bit 1 1 bit Default communications setting H38 RS 485 communication downtime 0 1 to 60 0 s 0 0 disabled H39 Response interval time 0 00 to 1 00 s H40 RS 485 protocol selection 0 Fuji general purpose 1 SX protocol loader protocol 2 Modbu...

Page 32: ...mmunication speed of 2400 bps allowing for a character interval of 5 ms to 4 6 ms 12 11 bit 2400 Be aware that if the character interval exceeds this time communications on the inverter side will be reset 5 1 7 4 Timeouts on the master side Specify the time allowed before determining that the master side PLC PC will timeout if the response from the inverter is interrupted The specified time common...

Page 33: ...ecessary If the response is normal this indicates that some kind of temporary transmission error such as noise occurred and normal communications should be possible thereafter If there is frequent reoccurrence of this phenomenon it is necessary to investigate further to determine whether there is an error If there is again no response execute further retries If the number of retries exceeds the pr...

Page 34: ...t Change to correct command and resend Resend after writing completes Yes No No Yes Yes Yes Yes No No No Link priority Operation via this communication is disabled during link option connection Yes No Function code error Change to correct function code and resend Yes No Write disabled Written to write disabled function code cannot be changed during operation etc Yes No Data error Change to correct...

Page 35: ... Ω at both ends of the wiring Separate wiring Do not bundle power wires input R S T output U V W with RS 485 communication wires Separating the wiring can help to suppress inductance noise Effect of shield The shield acts as an antenna picking up noise If the circiut is looped between the shield and the ground and the earth is not close the electrical potential may differ resulting in noise from t...

Page 36: ...s in the signal circuit or pass the cable through a ferrite core ring This will help to keep the impedance of the signal lines high to counteract high frequency noise When filtering and adding inductance components with fast communication speeds the signal waveform may become irregular causing transmission errors If this happens use function code H34 to slow down the communication speed Normal sig...

Page 37: ... of noise from other sources Equipment It is possible to contain noise radiation inductance by passing the power wires through a metal duct or using a metal control panel Isolated power supply It is possible to curb the propagation of noise conductance by using an isolated transformer for the inverter power supply 3 Measures to lower noise level Consider using a zero phase reactor 9 6 5 and an EMC...

Page 38: ...H33 timer time 5 00 s c H32 2 Operation continues if cause of transmission error is resolved within timer time set in b above Operation stops after error continues beyond timer set time H33 timer time 5 00 s d H32 3 Operation continues even after transmission error occurs continued operation Transmission status Keypad display Run command Speed setting Normal Er5 Error reset O O Good Good Error 伝送状...

Page 39: ...ng a broadcast you can execute run commands and frequency commands for all inverters simultaneously This is enabled only for S codes with standard frames and a to f and m commands with W E and option frames 5 2 2 Transmission frame There are two types of transmission frame a standard frame which allows you to use all communications functions and an option frame which allows you to perform high spe...

Page 40: ...ction A 41H Motor 2 3 L 4CH Elevator data U 55H User function o 6FH Option S 53H Command data 5 Type M 4DH Monitor data 6 0 9 30H 39H Function code No Decimal tens place 7 Function code No 0 9 30H 39H Function code No Decimal ones place 8 SP 20H Unused fixed space 9 0 9 A F 30H 39H 41H 46H 1st character Hexadecimal thousands place 10 0 9 A F 30H 39H 41H 46H 2nd character Hexadecimal hundreds place...

Page 41: ...lecting write 4 Command E 45H Alarm reset Function code type F 46H Basic function E 45H Terminal function C 43H Control function P 50H Motor 1 H 48H High level function A 41H Motor 2 3 L 4CH Elevator data U 55H User function o 6FH Option S 53H Command data 5 Type M 4DH Monitor data 6 0 9 30H 39H Function code No Decimal tens place 7 Function code No 0 9 30H 39H Function code No Decimal ones place ...

Page 42: ...asic function E 45H Terminal function C 43H Control function P 50H Motor 1 H 48H High level function A 41H Motor 2 3 L 4CH Elevator data U 55H User function o 6FH Option S 53H Command data 5 Type Note 1 M 4DH Monitor data 6 0 9 30H 39H Function code No Decimal tens place 7 Function code No Note 1 0 9 30H 39H Function code No Decimal ones place 8 SP 20H Unused fixed space 9 20H Unused fixed space 1...

Page 43: ...equest Request command a 61H Speed setting 1 S01 b 62H Torque command S02 c 63H Torque current command S03 d 64H Magnetic flux command S04 e 65H Orientation position command S05 f 66H Run command S06 4 Command m 6DH Reset command All 0 5 0 9 A F 30H 39H 41H 46H 1st character Hexadecimal thousands place 6 0 9 A F 30H 39H 41H 46H 2nd character Hexadecimal hundreds place 7 0 9 A F 30H 39H 41H 46H 3rd...

Page 44: ...ce Transmission response ACK 06H 3 ACK NAK NAK 15H Positive response No receiving error or request logic error Negative response Request logic error Request command a 61H Speed setting 1 S01 b 62H Torque command S02 c 63H Torque current command S03 d 64H Magnetic flux command S04 e 65H Orientation position command S05 f 66H Run command S06 4 Command m 6DH Reset command All 0 5 ETX ETX 03H Transmis...

Page 45: ...erter station address Decimal tens place 2 Station No 0 9 30H 39H Inverter station address Decimal ones place 3 ENQ ENQ 05H Transmission request Request command g 67H Speed detection value M06 h 68H Torque command monitor M07 i 69H Torque current monitor M08 j 6AH Output frequency monitor M09 4 Command k 6BH Run status monitor M14 5 ETX ETX 03H Transmission ends 6 0 9 A F 30H 39H 41H 46H Sum check...

Page 46: ...or Negative response Request logic error Request command g 67H Speed detection value M06 h 68H Torque command monitor M07 i 69H Torque current monitor M08 j 6AH Output frequency monitor M09 4 Command k 6BH Run status monitor M14 5 0 9 A F 30H 39H 41H 46H 1st character Hexadecimal thousands place 6 0 9 A F 30H 39H 41H 46H 2nd character Hexadecimal hundreds place 7 0 9 A F 30H 39H 41H 46H 3rd charac...

Page 47: ...d in designated position Standard frame Length 16 bytes Format error 74 4AH 2 Non designated command Non designated command not R W A E a k m detected Standard frame Length 16 bytes Command error 75 4BH 3 Selecting command a f m ETX not detected in designated position Option frame Length 8 bytes Format error 74 4AH 4 Polling command g k ETX not detected in designated position Option frame Length 1...

Page 48: ...e alphabetical capitals for hexadecimal A F For polling set all request frame data fields to zero 0 before sending For selecting ACK response frame data field contents are not specified Example Function code S01 speed setting 1 500 r min Max speed 1500 r min 1 Calculate the default in accordance with the S01 data format 20 000 max speed Data 500r min 20 000 1500r min CW CCW 6666 6 6667 2 Convert t...

Page 49: ...les This section illustrates representative communication examples In all cases the station number is 12 5 2 7 1 Standard frame 1 S01 Selecting speed setting 1 write 300r min command 20000 max speed 1500 4000d 0FA0H Request frame Host J Inverter SOH 1 2 ENQ W S 0 1 SP 0 F A 0 ETX 7 D ACK response frame Inverter J Host SOH 1 2 ACK W S 0 1 SP 0 F A 0 ETX 7 E NAK response frame Inverter J Host Link p...

Page 50: ...J Host Cause of error confirmed to be M26 Send error process code SOH 1 2 NAK f ETX E 1 2 Polling torque command value read Request frame Host J Inverter SOH 1 2 ENQ h ETX D 3 ACK response frame Inverter J Host 85 00 2134H J 8500d J 85 00 SOH 1 2 ACK h 2 1 3 4 ETX 9 E 3 Selecting run command with broadcast write Request frame Host J Inverter REV command SOH 9 9 ENQ f 0 0 0 2 ETX A 2 Broadcast retu...

Page 51: ...C3 3 C S c s H3 4H EOT DC4 4 D T d t H4 5H ENQ NAK 5 E U e u H5 6H ACK SYN 6 F V f v A1 7H BEL ETB 7 G W g w o1 8H BS CAN 8 H X h x o2 9H HT EM 9 I Y i y U1 AH LF SUB J Z j z SF BH VT ESC K k CH FF FS L l DH CR GS M m EH SO RS N n FH SI US O _ o DEL Shaded codes are used with this communication Example For 0 ASCII code is 30H For 1 ASCII code is 31H Note 1 Codes after 80H are unique codes specifie...

Page 52: ... 3010 cmd soh SOH 3020 cmd cmd 01 Address 01 31 FunctionCode H31 3030 cmd cmd enq ENQ 3040 cmd cmd W Command R W A E 3050 cmd cmd F03 Code F00 3060 cmd cmd 05DC Data 0000 FFFF 3070 cmd cmd etx ETX 3080 4000 Send 4010 buf cmd 4020 GOSUB calcbcc 4030 cmd cmd bcc Add BCC 4040 4050 PRINT 1 cmd Send 4060 5000 Receive 5010 recv INPUT 1 1 Receive 5020 IF recv soh THEN answer 5030 answer answer recv 5040 ...

Page 53: ...uery Normal response Error response and Broadcast Query The host sends a message to a single inverter Normal response After the query from the host is received the request is processed and a normal response is returned Error response An error response is returned if the inverter receives the query but the requested function cannot be activated A message indicating the reason why the requested func...

Page 54: ... 3 Read function code Data size max 99 4 to 5 Unused 6 Write function code Data 1 7 Unused 8 Maintenance code 9 to 15 Unused 16 Continuously write function code Data size max 16 17 to 127 Unused 128 to 255 Reserved for Exception Response 3 Information Information fields contain all information items function code byte count data size data etc For details on information fields for each message type...

Page 55: ...nction 1 2 C Control function 32 H2 High level function 2 3 P Motor 1 function 33 H3 High level function 3 4 H High level function 34 H4 High level function 4 5 A Motor 2 function 35 H5 High level function 5 6 o Option function 36 A1 Motor 3 function 7 S Command function data 37 o1 Option function 1 8 M Monitor data 38 o2 Option function 2 9 L Elevator function 39 U1 User function 1 11 U User func...

Page 56: ...i Lo Setting Query Broadcasts can be used if the address is 0 In this case the broadcast request is processed by all inverters and no response is returned FC 06 Function codes are 2 bytes in length and composed of an identification code and a number For details on identification codes refer to the table in Section 5 3 2 1 The length of read data fields is fixed at 2 bytes Interpreting Normal respo...

Page 57: ...ction codes are 2 bytes in length and composed of an identification code and a number For details on identification codes refer to the table in Section 5 3 2 1 The length of read data fields is fixed at 2 bytes The setting range is 1 16 If you set a value of 17 or more an error response will be returned The byte count is 1 byte in length The setting range is 2 32 Set the byte count to twice the si...

Page 58: ...es 2 bytes 2 bytes Station No 08 Diagnosis code 00 00 Data Error check Setting Query Broadcasts cannot be used for this query FC 08 Diagnosis codes should be 2 bytes in length and fixed as 0x0000 If you set the data to a value other than 0x0000 an error response will be returned The data should be 2 bytes in length The content of the data can be set arbitrarily Interpreting Normal response A norma...

Page 59: ...Item Details M26 HEX Keypad 1 Incorrect FC FC other than 3 6 8 16 received 75 4BH 01 Incorrect function code Range exceeded or non existent code F81 etc received Incorrect data size Attempted to write more than 16W of data 2 Incorrect address Diagnosis code error maintenance code Diagnosis code setting is not 0 78 4EH 02 3 Incorrect data Data range error Write data range exceeds writable range 80 ...

Page 60: ...ating polynomial 17 bit X16 X15 X2 1 The remainder 16 bit is the CRC value z Add the remainder to the last level of the data disregarding the quotient and send the message z The recipient divides the received message with the CRC value added by the generating polynomial If the remainder is zero the message has been received without errors CRC 16 A generating polynomial is expressed as factors of X...

Page 61: ...n be cross checked with the CRC that was sent 初期設定 余り R FFFF 生成多項式 P A001 ﾃﾞｰﾀ長ｶｳﾝﾀ n 0 ﾃﾞｰﾀ長計算 N ﾃﾞｰﾀ長 n N n A n番目の送信ﾊﾞｲﾄを ﾜｰﾄﾞﾃﾞｰﾀの下位ﾊﾞｲﾄに設定 上位ﾊﾞｲﾄは 00 CRC DATA CRC DATA XOR A Shift Count 8 Shift Count No Yes Bitｼﾌﾄ ｷｬﾘｰ有り No CRC DATA CRC DATA XOR P Shift Count 0 Yes No Shift Count 0 Yes CRC DATAを 送信ﾌﾚｰﾑ最終段に付加 END START Yes n 1 CRC DATA A XOR R No Yes No CRC DATA 1bitｼﾌﾄ Default Remainder R FFFF...

Page 62: ...0 0 0 0 0 0 0 0 1 1 13 CRC No 11 X or No 12 1 0 0 0 0 0 0 0 0 1 1 1 1 1 0 1 14 Shift 1 0 1 0 0 0 0 0 0 0 0 1 1 1 1 1 0 1 15 CRC No 14 X or G P 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1 16 Shift 1 0 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1 17 CRC No 16 X or G P 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1 0 18 Shift 2 0 0 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1 19 CRC No 18 X or G P 1 0 0 1 0 1 0 0 0 0 0 0 0 1 1 0 20 Shift 2 0 0 1 0 0 1 0 1 ...

Page 63: ...o 50 0 0 0 1 0 1 0 0 1 1 1 0 1 0 0 0 52 Shift 4 0 0 0 0 0 0 0 1 0 1 0 0 1 1 1 0 1 53 CRC No 52 X or G P 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1 54 Shift 1 0 1 0 1 0 0 0 0 1 0 1 0 0 1 1 1 1 55 CRC No 54 X or G P 1 1 1 1 0 0 0 0 1 0 1 0 0 1 1 0 56 Shift 2 0 0 1 1 1 1 0 0 0 0 1 0 1 0 0 1 1 57 CRC No 56 X or G P 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0 58 Shift 1 0 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0 Send CRC 4 E 1 4 Foll...

Page 64: ...Host J Inverter 05 03 08 06 00 01 67 EF Normal response Inverter J Host 05 03 02 27 10 53 B8 Speed detection value 2710H J 10000d Max speed 10000d x 20000 750 r min Max speed 1500 r min 2 S01 Write 400 r min to speed setting 1 Max speed 1500 r min 20000d 400 r min x 1500 r min 5333d 14D5H Query Host J Inverter 05 06 07 01 14 D5 16 65 Normal response Inverter J Host 05 06 07 01 14 D5 16 65 ...

Page 65: ...ng writing function code data Traceback Supported by free version WPS VG1 STR Instruction Manual INR SI47 1617 Historical trace Trace functions Real time trace I O monitor System monitor Operation monitor Alarm monitor Supported by optional paid for version WPS VG1 PCL Instruction Manual INR SI47 1589 On non standard series of inverters such as special order made inverters FRENIC VG Loader may not...

Page 66: ...ts Fixed Stop bit length 1 bit Fixed Parity Even Fixed No of retries None 1 to 3 to 10 No of retries before detection of communication timeout error Transmission specifications 3 Timeout setting 100 ms 300 ms 500 ms 1 0 to 1 9 s 2 0 to 9 0 s 10 0 to 60 0 s Time longer than the response interval H39 should be specified 2 It is not recommended that FRENIC VG Loader be used on computers downgraded fr...

Page 67: ...rt devices Connection with FRENIC5000VG7 Use the VG7 loader cable for connection For details refer to the FRENIC5000VG7 related documents 5 4 2 3 Communication via MICREX SX In the system configuration in which the FRENIC VG or FRENIC5000VG7 inverters are connected with the MICREX SX via the SX bus or E SX bus FRENIC VG Loader can access to those inverters through the MICREX SX Transparent communi...

Page 68: ...ach type according to its feature The trace data can be saved in a computer so that it is possible to analyze failures not only at the site but also at offices 1 Traceback If the inverter causes an alarm it automatically saves the running states in waveforms into its memory FRENIC VG Loader reads out the waveform data and displays it in graph form This function is suitable for failure analysis The...

Page 69: ...ntially 5456 to 24549 points Ch This number increases or decreases depending on the number of channels Display data size Analog 8 channels Digital 16 channels Analog 8 channels Digital 16 channels Analog 8 channels Digital 16 channels Selected data size Analog 26 items Digital IN 16 items OUT 16 items x 8 blocks Analog 26 items Digital IN 16 items x 6 blocks OUT 16 items x 6 blocks Analog 26 items...

Page 70: ...he inverter the current alarm content and the various running information applied when an alarm has occurred This also shows a list of alarm data selected from four alarms latest and last three alarms This requires a backup battery Inverters of 30 kW or above Battery included as standard Refer to Chapter 8 Section 8 6 Battery in the FRENIC VG User s Manual Unit Type Function Codes Edition Figure 5...

Page 71: ...5 Installing an analog option card 6 12 6 1 4 6 Installing a field bus interface card 6 15 6 1 4 7 Installing a functional safety card 6 16 6 1 4 8 Installing a control circuit terminal option 6 17 6 2 PG Interface Expansion Card OPC VG1 PG PGo 6 18 6 2 1 Product overview 6 18 6 2 2 Model and specifications 6 19 6 2 2 1 Model 6 19 6 2 2 2 Specifications 6 20 6 2 3 External dimension diagram 6 26 6...

Page 72: ... 2 Specifications 6 55 6 4 3 External dimensions 6 57 6 4 3 1 Terminal function 6 57 6 4 4 Basic connection diagram 6 58 6 4 5 Function code 6 60 6 4 6 Protective operation 6 62 6 4 6 1 Light and heavy alarms 6 62 6 4 6 2 Protective operation function code 6 63 6 4 7 Data allocation addresses 6 65 6 4 7 1 Transmission format 6 65 6 4 7 2 Occupied area 6 65 6 4 7 3 Allocated Address 6 65 6 4 8 Tran...

Page 73: ... 6 6 8 Protective Functions 6 138 6 6 8 1 Process in Protective Operation 6 138 6 6 8 2 Processing for light alarms 6 139 6 6 8 3 Inter inverter link error erb 6 139 6 6 8 4 Operation procedure error er6 6 139 6 6 9 I O interface 6 140 6 6 10 Switching between multiwinding and single winding motor drive Multiwinding system 6 146 6 6 11 Running with reduced number of units 6 147 6 6 12 Wiring induc...

Page 74: ... 8 2 2 Specifications 6 189 6 8 3 External dimension drawing 6 191 6 8 4 Connection 6 192 6 8 4 1 Connector and terminal specifications 6 192 6 8 4 2 Basic connection diagram 6 193 6 8 5 Function code 6 195 6 8 5 1 Function codes related to motor control 6 195 6 8 6 Protective functions 6 198 6 8 6 1 Alarm display list 6 198 6 8 6 2 Actions to be taken for alarms 6 198 6 8 7 Check function 6 198 6...

Page 75: ... Card OPC VG1 AIO 6 237 6 13 1 Product overview 6 237 6 13 2 Models and specifications 6 238 6 13 2 1Models 6 238 6 13 2 2Specifications 6 239 6 13 3 Dimensions 6 240 6 13 3 1Specifications 6 241 6 13 4 Function codes 6 242 6 13 5 Check function 6 243 6 14 Optional PG Changeover Card MCA VG1 CPG available soon 6 244 6 14 1 Product overview 6 244 6 14 2 Model and specifications 6 244 6 14 2 1Model ...

Page 76: ...15 10 Synchronization of E SX bus tact cycle and inverter control cycle 6 266 6 15 10 1 Conditions required for tact synchronization 6 266 6 15 10 2 Checking the tact synchronization status 6 266 6 15 10 3 Action when synchronization is lost are 6 266 6 15 11 Support tool interface 6 267 6 15 11 1 Configuration definition method 6 267 6 15 11 2 Compatible versions of the SPH3000MM and support tool...

Page 77: ...ve PMPG interface card OPC VG1 PMPGo Open collector output A B magnetic pole positions max 4 bit 6 3 Digital 8 bit A and B ports only UPAC communication high speed serial card OPC VG1 SIU 1 Used for driving two or more inverters with a single inverter equipped with a UPAC via the communications link Separately issued manual PROFIBUS DP interface card OPC VG1 PDP 2 PROFIBUS DP interface card Field ...

Page 78: ...L FRENIC VG Loader paid for version INR SI47 1616 Note 1 A box replaces an alphabetic letter J Japanese E English or C Chinese An asterisk replaces an edition number a b c Note 2 The materials are subject to change without notice Be sure to obtain the latest editions for use Mounting ports for control options Figure 6 1 1 Control Option Mounting Ports on the Control Printed Circuit Board Note To u...

Page 79: ...K OK NG CCL OK OK OK OK OK NG NG PG PGo OK OK OK OK OK OK OK 2 PMPG PMPGo OK OK OK OK OK OK OK 2 NG SPGT 1 1 1 OK OK OK OK NG NG NG SIU OK OK OK OK OK OK OK OK OK OK NG SX OK OK OK OK OK OK NG OK OK OK NG NG ESX OK OK OK OK OK NG NG OK OK OK NG NG NG UPAC OK OK OK OK OK OK OK OK OK OK OK NG NG NG PNET OK OK OK OK OK NG NG OK OK OK NG NG NG NG NG PDP OK OK OK OK OK NG NG OK OK OK NG NG NG NG NG NG ...

Page 80: ...essories Option model Screws spacers Other power supply harnesses optical cables plugs and housings OPC VG1 FV SN AIO 15 V use CN12 connections OPC VG1 DI 24 V use CN24 and CN25 connections Sumitomo 3M Limited Plug 10120 3000PE Housing 10320 52A0 008 OPC VG1 DIO 24 V use CN24 and CN25 connections Sumitomo 3M Limited Plug 10136 3000PE Housing 10336 52A0 008 OPC VG1 TL CCL OPC VG1 PG PGo OPC VG1 PMP...

Page 81: ...ut clearance 22 kW or below Relative humidity 5 to 95 RH without condensation Altitude 3 000 m or below 1001 to 3000 m Current derating is required for use Refer to the Chapter 3 3 3 Mounting and Wiring the Inverter Vibration 200 V 55 kW 400 V 75 kW or below 3 mm 2 to less than 9 Hz 9 8 m s2 9 to less than 20 Hz 2 m s2 20 to less than 55 Hz 1 m s2 55 to less than 200 Hz 200V 75 kW 400 V 90 kW or a...

Page 82: ...ity is a concern place a desiccant silica gel etc inside the packaging and then wrap as described in 2 above 6 1 3 2 Long term storage The method used to store options for an extended period of no use after purchase varies greatly with the storage environment If the device must be stored under precisely controlled conditions consult the company from which you purchased the product or your nearest ...

Page 83: ...ock ensure that all external power supplies are off open Remove the inverter s front cover as shown in the following figures Note that the method for removing the cover depends on which inverter model capacity you are using FRN22VG1S 2J 4J 22 kW or lower FRN30VG1S 2J 4J 30 kW or greater As shown in Figure 6 1 2 loosen the one mounting screw on the front cover at location a and grip the top of the ...

Page 84: ...3 Tighten the three included screws e to secure the communications option card in place 4 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the procedure to reattach the front cover When connecting the card to B port 1 Attach the three included spacers d to the three option mounting fixtures a through c on the control printed circuit board 2 Install the communications option ca...

Page 85: ...erse the procedure to reattach the front cover When connecting to B port 1 Install the digital 16 bit option connecting it to the D port CN10 connector on the control printed circuit board 2 Attach the two screws a included with the digital 16 bit option to mounting holes and on the digital 16 bit option and attach four spacers b to holes through 3 Attach one spacer d included with the communicati...

Page 86: ...ncluded screws e to secure the digital option card in place 5 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the procedure to reattach the front cover When connecting to B port 1 Attach the three included spacers d to the three option mounting fixtures a through c on the control printed circuit board 2 Install the digital option card so that connector CN1 on the back of the ...

Page 87: ...the control printed circuit board 6 Tighten the three included screws e to secure the digital option card in place 7 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the procedure to reattach the front cover When connecting to B port 1 Install the digital 16 bit option connecting it to the D port CN10 connector on the control printed circuit board 2 Attach the two screws a inc...

Page 88: ...og option card can be connected to A port CN3 connector on the control printed circuit board When not using the analog option card together with a digital 16 bit option OPC VG1 SX etc follow Installation procedure 1 below When using the analog option card together with a digital 16 bit option OPC VG1 SX etc follow Installation procedure 2 below Digital 16 bit option B port A port e c a b Digital 8...

Page 89: ... analog option card connects to A port CN3 on the control printed circuit board 3 Connect the power supply harness running from the top of the analog option card to CN12 on the control printed circuit board 4 Tighten the three included screws e to secure the analog option card in place 5 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the removal procedure to mount the front ...

Page 90: ...he analog option card to the option mounting fixture c on the control printed circuit board 4 Install the analog option card so that connector CN1 on the back of the analog option card connects to A port CN3 on the control printed circuit board 5 Connect the power supply harness running from the top of the analog option card to CN12 on the control printed circuit board 6 Tighten the three included...

Page 91: ...re a on the control printed circuit board 2 Install the interface card so that connector CN1 on the back of the interface card connects to C port CN6 on the control printed circuit board 3 Tighten the two included screws c to secure the interface card in place 4 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the removal procedure to mount the front cover Figure 6 1 14 Instal...

Page 92: ...back of the functional safety card connects to E port CN16 on the control printed circuit board 2 Tighten the three included screws a to secure the functional safety card in place 3 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the removal procedure to mount the front cover Figure 6 1 15 Installing a Functional Safety Card Options OPC VG1 SAFE E port a Functional Safety Car...

Page 93: ... circuit board 2 Mount the control circuit terminal option 3 Tighten two screws b to secure the control circuit terminal option in place 4 Referring to Figures 6 1 2 and 6 1 3 Removing the Front Cover reverse the removal procedure to mount the front cover Figure 6 1 16 Removing the Control Circuit Terminal Printed Circuit Board Figure 6 1 17 Mounting the Control Circuit Terminal Option Options OPC...

Page 94: ...e broken wire detection function can be used when using SD motor speed detection When a broken wire is detected the inverter will display alarm p9 and the interruption of inverter output will cause the motor to perform a free run stop However this function is not available when using the open collector voltage output model OPC VG1 PGo The FRENIC VG ships with PG broken wire detection cancelation f...

Page 95: ... line speed detection For line speed detection PR pulse reference For input of pulse train commands pulse train synchronous operation SD speed detection For motor speed detection None Line driver output model provides PG broken wire detection function when SD is selected o Open collector output and voltage output model no PG broken wire detection function PG Pulse generator interface expansion car...

Page 96: ...connection diagram Line driver output type Connect a 5 V power supply to PGP and PGM Other 5 V power supplies cannot be used Since a balanced circuit is used it is necessary to use twisted pair shielded cable for wiring Open collector output type Built in 5 V pull up sink current 8 mA max circuit Can be used when connected to the FRENIC VG s FA and FB terminals Voltage output type L level voltage ...

Page 97: ...rol accuracy Analog setting 0 1 of max speed Digital setting 0 005 max speed PG interface functionality When the PG interface expansion option is installed and set to SD the built in PG function is disabled and the PG option takes priority Broken wire detection function Yes Frequency division output Output can be generated by dividing the frequency of PG interface expansion card pulses input from ...

Page 98: ...curacy Analog setting 0 1 of max speed Digital setting 0 005 max speed PG interface functionality With the PG interface expansion card installed and the LD setting active Function code H53 2 Line speed detection enabled Function code H53 3 High selector line speed detection motor speed detection using built in PG The encoder pulse count can be set using the o06 function code Pulse compensation Com...

Page 99: ...ctable depends on the requirement of 8 mA of sink current per circuit For example if the output maximum rating for the devices is 25 mA up to 3 can be connected 24 mA 3 8 mA Valid setting range 0 to 30 000 r min However the input pulse frequency cannot exceed 500 kHz OPC VG1 PG or 100 kHz OPC VG1 PGo Speed control Speed control accuracy 0 005 of maximum speed Accuracy relative to steady state devi...

Page 100: ...output card 3 Standard RS 485 Internal stop position setting Four points can be specified with the UNO function codes The combination of general purpose input terminals switches between the four points Positioning repeatability Within 1 pulse 0 088 when a pulse encoder of 1024 P R is used The repeatability is dependent on the encoder pulse resolution and calculated with 360 4 encoder resolution Wh...

Page 101: ...nce or stop without speed up Control input Orientation command Position change command latch function to apply when the stop position is changed Slow direction command Switching of stop direction Control output During orientation Orientation completed Off delay and on delay of each output signal are possible Completion width specified Monitor function Positioning deviation amount Stop position com...

Page 102: ...6 26 6 2 3 External dimension diagram Unit mm Figure 6 2 9 OPC VG1 PG Outline Drawing Figure 6 2 10 OPC VG1 PGo Outline Drawing VG1 VG1 ...

Page 103: ... Do not use products with damaged or missing parts Doing so may result in bodily injury or damage Inappropriate installation or removal of the product may cause damage to the product Failure to set the switches on the PG interface expansion card SW1 SW2 correctly will prevent the system from operating properly Read information about the settings below and be sure to set the switches correctly 6 2 ...

Page 104: ... collector output type Can be used when connecting the master device s FA and FB open collector outputs to PA and PB on the slave PGo PR Voltage output type Within 10 m Use when connecting a voltage output device or a device that uses an external power supply It is necessary to exercise caution concerning the maximum voltage of 15 V and threshold values L level voltage detection 0 V to 2 V H level...

Page 105: ... In this configuration the common line is connected to the PG interface expansion card Figure 6 2 14 Figure 6 2 15 Note As a rule shielded wires are earthed However if excessive induced noise from external sources affects the system the effects of such noise can be reduced by connecting shielded wires to 0 V MOTOR FRENIC VG OPC VG1 PG SD U V W M PG PGP PGM PA PA Main power supply 3 phase power sup...

Page 106: ... of such noise can be reduced by connecting shielded wires to 0 V 6 2 4 5 Pulse train operation and synchronized operation When using the FRENIC VG s FA and FB open collector outputs to perform master slave synchronized operation separate open collector wiring from power lines and keep wiring runs as short as possible When using long distance wiring it is recommended to provide a separate converte...

Page 107: ...tput FA and FB generated by the master FRENIC VG is connected to the slave FRENIC VG s PG interface expansion card The slave operates by receiving these pulse commands Since the FRENIC VG receiving these signals can generate open collector output FA and FB the pulse signals can be passed to the next FRENIC VG In this way multiple FRENIC VG units can be driven synchronously It is recommended to ins...

Page 108: ...f the machine The stop position and orientation commands can be entered through the T link DI card built in RS 485 field bus etc OFF 1 2 MODE PD LD PR SD ON OFF Figure 6 2 22 1 Connection example using T link Figure 6 2 23 2 Connection example using DIO B Figure 6 2 24 Note As a rule shielded wires are earthed However if excessive induced noise from external sources affects the system the effects ...

Page 109: ...NIC VG can be connected in this way as shown below Table 6 2 9 Master open collector output FA FB and CM terminals Slave OPC VG1 PGo PA PB and CM terminals 15 mA max per circuit 8 mA max per circuit When using master slave synchronized operation the slave s synchronized operation speed is obtained by multiplying the master s speed by the pulse compensation factor function codes o14 and o15 Change ...

Page 110: ...for slave motors will be opposite that of the master the direction is determined by the IVS contact and the pulse input format Set function code o13 pulse train input format selection according to the pulse format This technique drives the master FRENIC VG with pulse commands using a PLC or other pulse transmitter As illustrated below the maximum number of units connectable is determined by the cu...

Page 111: ... simultaneously during pulse train operation When FWD turns on with a delay after SYC turns on while a pulse train continues to be input the motor may accelerate to its maximum speed in order to eliminate the accumulated deviations Risk of bodily injury Operating the motor with an incorrect allocation of the function selection input function code s data may result in bodily injury or equipment dam...

Page 112: ...tate Figure 6 2 28 Slave acceleration and deceleration times The slave motor s acceleration t1 and deceleration t2 times will lag slightly behind the master As illustrated in the above figure the slave will operate while maintaining a pulse deviation steady state deviation relative to the master Steady state deviation The slave motor will operate while maintaining a steady deviation relative to th...

Page 113: ...requency control with the pulse transmitter Times t1 S and t2 S in Figure 6 2 30 cannot be controlled by the inverter Pulse train input SYC FWD t1 t2 Motor speed Figure 6 2 30 6 2 5 3 Function codes Incorrect use of function code data may result in a hazardous state Consequently re check data after finishing setting and writing data Risk of accident Suddenly setting a high gain value with ASR gain...

Page 114: ...eed command and using pulse train operation for the master based on that signal About o12 1 operation Internal speed commands 12 input and multi stage speed commands etc are converted into pulse signals oscillations and those pulse signals are converted back into speed commands as part of position control and enabled with SYC To synchronize operation with other inverters converted pulse signals ar...

Page 115: ...mmand Position α α Input format constant Command pulse command code or run forward run reverse pulse α 1 Two signals with a 90 phase difference α 4 Example In synchronized operation with a master slave connection with a slave that uses gears assume that the gear ratio is a b and that the input pulse is transformed into b a by command pulse compensation b command pulse compensation 1 a command puls...

Page 116: ...can be reduced with the F F gain value The deviation is minimized with a setting of 1 0 but the F F gain should be set to 0 0 when used in combination with machinery that does not do well with an overshoot The following figure illustrates the speed response when using step input consisting of position command pulses With an F F gain of 0 0 and an optimal APR gain setting no overshoot occurs a Howe...

Page 117: ...at occurs during normal operation If the function code APR gain and F F gain settings have not been configured with optimal values the motor may exhibit hunting behavior If that occurs this value must be set again so that a deviation overrun alarm occurs immediately and the motor performs a free run stop Note that using a setting that is too low may cause the alarm to be triggered during accelerat...

Page 118: ...verter immediately displays an alarm displays the alarm name on the keypad s LED and allows the motor to free run When this functionality operates resume operation after clearing the cause of the malfunction Avoid automatically resetting the alarm for example with an external sequence Table 6 2 17 lists alarms related to the PG interface expansion card For more information about other alarms see P...

Page 119: ...es 2 Synchronous motors that output magnetic pole positions using 3 bit codes U V and W phase 3 Broken wire detection function The card can use the broken wire detection function When a broken wire is detected the inverter will display alarm p9 and shut off its output causing the motor to perform a free run stop However this function cannot be used with the open collector output model OPC VG1 PMPG...

Page 120: ...ces in the external equipment output interface line driver output versus open collector output voltage output Since the interface type cannot be selected with switches it is necessary to determine which interface you require before purchase OPC VG1 PMPG or OPC VG1 PMPGo Model format OPC VG1 PMPG None Line driver model o Open collector model Option name PMPG Permanent magnet synchronous motor drive...

Page 121: ...1 mA circuit Maximum input pulse frequency 100 kHz duty 50 10 Allowable wiring length Approx 50 m Shorter wiring lengths are required when there is a high voltage drop 10 m or less Keep wiring runs as short as possible to avoid the effects of noise Be sure to connect a zero phase ferrite ring Power supply 24V Supplied from the inverter s printed circuit board Connect the power supply harness to CN...

Page 122: ...t The encoder interface provides A B Z 1 U 2 V and 3 W phase terminals which should be connected for U V and W 3 bit magnetic pole position detection The Z phase need not be connected Table 6 3 4 GRH type ES Motors Motor type GRH 30BG GRH 50BG GRH1 1BG GRH1 5BG GRH1 8BG GRH2 7BG FRENIC VG model FRN0 75VG1S 2J FRN1 5VG1S 2J FRN2 2VG1S 2J FRN3 7VG1S 2J FRN5 5VG1S 2J Rated output kW 0 3 0 5 1 1 1 5 1...

Page 123: ...tline Diagram Accessories 22 0 11 43 1 27 17 6 9 1 7 5 15 Pin no 1 Pin no 11 12 7 10 0 12 0 33 3 39 0 23 8 22 0 18 0 12 7 3M 10120 Model 10120 3000PE Specifications 20 pin from Sumitomo 3M Limited Model 10320 52A0 008 Specifications 20 pin from Sumitomo 3M Limited Figure 6 3 2 Plug Figure 6 3 3 Housing Plug and housing are included with the product ...

Page 124: ...r instrument to verify that the inverter s DC voltage has fallen to a safe level Do not use products with damaged or missing parts Doing so may result in bodily injury or damage Inappropriate installation or removal of the product may cause damage to the product Table 6 3 5 Terminal Function Descriptions Pin no Name Function Pin no Name Function 1 11 2 PA A phase reverse 12 F1 Magnetic pole positi...

Page 125: ...otors Additionally the OPC VG1 PG SD option can also be used when detecting magnetic pole positions with the Z phase alone available soon OPC VG1 PMPG MOTOR FRENIC VG OPC VG1 PMPG U V W SM PG PGP PGM PA PA Main power supply 3 phase power supply 50 60Hz PB PB E E U V W L1 R L2 S L3 T 4 bit Gray code interface F0 F0 F1 F2 F3 F1 F2 F3 MOTOR FRENIC VG U V W SM PG PGP PGM PA PA Main power supply 3 phas...

Page 126: ...primary and secondary sides of the inverter Figure 6 3 6 Precautions 1 Read over the motor specifications carefully before connecting the power supply to the motor encoder 2 The synchronous motor drive PG interface card provides a 5 V power supply The inverter s encoder power supply can also be used to provide a 15 V or 12 V power source 3 The OPC VG1 PGo option can also be used when detecting mag...

Page 127: ...ditionally connecting shielding to the motor s E terminal is an effective way to reduce radiated noise MOTOR GRH1 1BG N000 Encoder FRENIC VG OPC VG1 PMPG PGP PGM PA PA PB PB E F0 F0 F1 F2 F3 F1 F2 F3 CN2 PGM 5V 0V A A B B Z Z 1 2 3 1 2 3 Shielding 5V 0V A A B B Z Z 1 2 3 1 2 3 Floating shielding E 20 19 3 2 4 5 8 7 13 15 18 12 14 17 10 14 13 1 2 4 3 5 6 7 9 11 8 10 12 15 Encoder output cables with...

Page 128: ... soon 1 3 bit terminals F0 F1 F2 U V W phase interface 2 4 bit terminals F0 F1 F2 F3 Gray code interface 3 to 5 Reserved 6 SPGT 17 bit serial interface 7 to 16 Reserved o10 M1 Magnetic pole position detection offset A60 M2 Magnetic pole position detection offset A160 M3 Magnetic pole position detection offset SM OFS 0 0 to 359 9 Set when you wish to compensate for divergence from the true value af...

Page 129: ...nctionality When the inverter s protective functionality operates the inverter immediately displays an alarm displays the alarm name on the keypad s LED and allows the motor to free run When this functionality operates resume operation after clearing the cause of the malfunction Avoid automatically resetting the alarm for example with an external sequence Table 6 3 7 lists alarms related to the sy...

Page 130: ...lay output remote local write error from T link and data writing in progress Monitor motor speed 16 bit binary data Monitor the operation status word data Speed command output frequency torque command output current output voltage cumulative run time etc Reference and change function codes Function code which can be changed during operation using the touch panel Can be changed and checked during o...

Page 131: ...ifications T Link slave I O transmission Transmission speed 500 kbps Number of words occupied in transmission Selected by the function code o32 Transmission format selection Total of 16 words 8 words 8 words 8 words for MICREX FRENIC VG and 8 words for FRENIC VG MICREX Total of 8 words 4 words 4 words 4 words for MICREX FRENIC VG and 4 words for FRENIC VG MICREX Terminal TX TX SD Rotary switches R...

Page 132: ...ction code You can reference and change the 255 functions assigned to the link numbers in the function code list Optional function code o30 o32 Displayed on the touch panel when this option is installed Protective Function er4 Network failure T Link error Light alarm o30 and o31 can be used to control the er4 alarm Heavy alarm Momentary alarm Light alarm E g Signal noise If the noise is not freque...

Page 133: ... 4 5 B A 50 125 3 Φ3 6 3 M3 40 80 5 40 5 5 TB11 RSW2 CN1 Unit mm Figure 6 4 2 6 4 3 1 Terminal function 1 Terminal arrangement Terminal TB11 T1 T2 SD 2 Terminal description Table 6 4 3 Terminal symbol Name Description T1 T2 SD shielded T Link cable connection terminal For T Link cable connection All terminals are open upon shipment Tightening torque 0 49N m ...

Page 134: ...rrect handling in installation removal jobs could result in a broken product The basic connection diagram is shown on the next page When connecting the cables observe the following precautions Notes on connection 1 Use either of the following cables as a T Link communications cable Furukawa Electric twisted pair cable CPEV SB 0 9 dia x 1 pair Furukawa Electric twisted pair cable KPEV SB 0 5 mm2 x ...

Page 135: ...ase Circuit Breaker MCCB or Earth Leakage Circuit Breaker ELCB FU FV FW Transformer R1 T1 PGP PGM PA PB 30C 30B 30A TH1 THC PGP PGM PA PB P G SS E Batch alarm output 30A 30B 30C G E 30 ground terminal R0 T0 ground terminal Ｐ DB 2 1 CM THR G Main circuit Control circuit MICREX T Link master T1 T2 SD I O terminal T1 T2 SD I O terminal T1 T2 SD OPC VG1 TL T1 T2 SD Station address 50 Station address 2...

Page 136: ... the timer time the command received in communication is run But operation is forced to stop it the error persists after the timer time 2 After a communication error light alarm occurs continue operation for the timer time run command from the previous communication is held in the communication error state Force operation to stop if the communication error persists after the timer time If the comm...

Page 137: ...ion error er4 and toggle error arf er4 and arf represent the number of hundreds and the number of units respectively 0 in the corresponding decimal place Alarm occurrence 1 Light alarm l al E10 E13 Select X11 X14 function X11 to X14 FUNC 1 Select the command when each of the X11 to X14 bits is 1 To perform toggle monitoring with the X terminal bits set TGL1 and TGL2 for two of the terminals 1 For ...

Page 138: ...tinue operation for light and heavy alarms Failure state control o29 2 LK D OFF Follow the function codes o30 and o31 for light and heavy alarms Note Give a reset command means supplying a reset input to the inverter in one of the following methods Touch panel key input Assign the failure reset RST with the X function selection and digitally input the command Input the reset command via the commun...

Page 139: ...riod of time if communication recovers and new settings are not sent commands for operation or speed or both received upon error occurrence are held 1 When function code o30 0 Er4 Communication error Correct ON Normal Transmission disabled due to communication error ON ON Coast to stop Correct Transmission error Display FWD FWD Speed command Reference speed Accel decel operation internal processin...

Page 140: ...on error persists in five seconds after its occurrence and the er4 alarm occurs Figure 6 4 7 4 When function code o30 2 and o31 5 0 a communication error occurs and the communication recovers in five seconds Figure 6 4 8 5 When function code o30 3 Figure 6 4 9 ...

Page 141: ...ween the Fuji programmable logic controllers MICREX F and MICREX SX as shown below MICREX F LSB bit is shown as F and MSB bit is shown as 0 MICREX SX LSB bit is shown as 0 and MSB bit is shown as F Address Figure 6 4 10 MICREX F Area 6 4 7 3 Allocated Address 1 Format 1 Standard format 4 W 4 W Operation state refer to 6 4 8 1 1 Motor speed M06 Polling function code address Empty Fixed to 0 Polling...

Page 142: ... function code 1 Selecting function code 2 Selecting function code 3 Selecting function code 4 Selecting function code 1 data Selecting function code 2 data Selecting function code 3 data Selecting function code 4 data Polling function code 1 Polling function code 2 Polling function code 3 Polling function code 4 Figure 6 4 12 MICREX INV WB00 0 WB00 1 WB00 2 WB00 3 WB00 4 WB00 5 WB00 6 WB00 7 WB00...

Page 143: ...cked with the function code M26 see the table below When ERR is set to 1 resolve the cause and perform selecting or polling again If the operation is successful both of ERR and M26 are cleared to 0 M26 value HEX Write read error 78 4EH Access to unused function code 79 4FH Writing to a read only function code Writing to a function code during operation which cannot be changed during operation Writ...

Page 144: ...number corresponding to the function code requested for polling from MICREX Their data are stored in Polling function code 1 to 4 data 6 4 8 2 Data format MICREX FRENIC VG 1 Operation command Di RESET input 1 for all ON MSB LSB 0 1 2 3 4 5 6 7 8 9 A B C D E F RST X14 X13 X12 X11 X9 X8 X7 X6 X5 X4 X3 X2 X1 REV FWD FWD and REV are available when the link command is permitted as instructed in 6 3 9 1...

Page 145: ...electing function code 4 Selecting function code 1 data Selecting function code 4 data Polling function code 1 Polling function code 2 Polling function code 3 Polling function code 4 Selecting function code 1 to 4 eight bits each store the link number corresponding to the function code selected by MICREX Write the data to Selecting function code 1 to 4 data Note Upon selecting be sure to write the...

Page 146: ...ion mode command data and operation data can be written from a link but the data will not be reflected You can set data in advance in the link command prohibition mode and then switch to the link command permission mode to reflect the data Link Command In the link command permission mode use the function code H30 link function to switch the command data and operation command between link COM and r...

Page 147: ...de Table 6 4 9 H29 data Link edit permission mode Link edit prohibition mode 0 Code F E C P H A o U can be written 1 Code F E C P H A o U cannot be written Code F E C P H A o U cannot be written 6 4 9 3 Data transmission example The following explains a data transmission example using the transmission format 1 Speed setting From MICREX give commands to run forward FWD at 785 r min Condition Functi...

Page 148: ... 3 8 8 1388 h 100 10000 50 27 0 0 0 0 28 0 0 0 0 29 0 0 0 0 From the above the torque command value is 50 of drive 3 Function code data setting Set the function code S08 Acceleration time to 30 5 seconds from MICREX Condition T Link station address 58 4 4 words WB62 0 0 0 0 Function code S08 selecting Link No 08h 63 0 0 0 0 131 h 305 305 0 1s 30 5s 64 0 8 0 8 65 0 1 3 1 Poll the function code S08 ...

Page 149: ... time specified with H144 1 For the details of the toggle refer to E01 to E13 toggle signal explanation in Chapter 4 Section 4 3 Details of Function Codes 2 By setting the inverter function code H107 the inverter can continue operation with l al display Refer to the description of H107 in Chapter 4 Section 4 3 Details of Function Codes QW254 0 10 13 0 0 0 Send 0 1 2 3 0 to toggle pattern After sen...

Page 150: ... during deceleration alarm relay output remote local write error from T link and data writing in progress Monitor motor speed 16 bit binary data Monitor the operation status word data Speed command output frequency torque command output current output voltage cumulative run time etc Reference and change function codes Monitor that the upper level device and inverter are interoperating normally usi...

Page 151: ...he option board In the hexadecimal display RSW1 represents the upper 4 bits and RSW2 represents the lower 4 bits For the SX bus station address read it in decimal values Example Station address 194 is C2 h and set RSW1 C and RSW2 2 Set the same SX bus station address set in the MICREX SX system definition Since the address assigned by MICREX SX is used as the actual SX bus station address it may b...

Page 152: ... You can reference and change the 255 functions assigned to the link numbers in the function code list You can reference and change the function code with 485No if the standard format 2 transmission format is selected Optional function code o30 o31 U01 11 U13 U60 64 Protective Function er4 Network failure SX bus error Light alarm 1 o30 and o31 can be used to control the er4 alarm Heavy alarm 2 Mom...

Page 153: ...Installing internal options OPC VG1 before connecting the cables This option print board does not include the SX bus cable dedicated and terminating connector Prepare a cable for the bus connection distance If the option is used at both ends of the SX bus connect the terminating connector to one of the connector end The terminating connector is supplied with the CPU module of MICREX SX Figure 6 5 ...

Page 154: ... prevent an injury or damage Incorrect handling in installation removal jobs could result in a broken product The basic connection diagram is shown on the next page When connecting the cables observe the following precautions Notes on connection 1 Be sure to use SX bus dedicated cables Model NP1C P3 0 3 m to NP1C 25 25 m Refer to the manual of MICREX SX hardware for the cable specifications 2 Befo...

Page 155: ...6 5 SX Bus Interface Card 6 79 Chap 6 CONTROL OPTIONS Figure 6 5 5 ...

Page 156: ...6 80 Basic Connection Diagram Figure 6 5 6 ...

Page 157: ...ion error persists after the timer time If the communication recovers during the timer time the command received in communication is run o30 1 Error processing after detection of transmission failure MODE ON ER 3 No alarm er4 even when a communication error light alarm occurs The run command from the previous communication is held in the communication error state If the communication recovers the ...

Page 158: ...7 Light alarm target definition 2 L ALM 2 0000 to 1111 Select the alarm operation upon occurrence of a SX bus error er4 and toggle error arf er4 and arf represent the number of hundreds and the number of units respectively 0 in the corresponding decimal place Alarm occurrence 1 Light alarm l al E10 E13 Select X11 X14 function X11 X14 FUNC 2 Select the command when each of the X11 to X14 bits is 1 ...

Page 159: ...format specified with the link No 8W 8W 1 UPAC compatible format 29W 22W 2 Monitoring format 4W 12W 3 Standard format 2 specified with 485No 8W 8W 4 15 Reserved Note When the T Link interface option is also installed the transmission format is fixed to the monitoring format and the U11 value is automatically changed to 2 However be sure to set U11 2 for safety U13 SX bus station address monitor Yo...

Page 160: ...on is selected U61 U62 U63 U64 Not selected User function code User function code User function code User function code Selected U Ai1 monitor U Ai2 monitor U Ai3 monitor U Ai4 monitor 2 When U60 1 U Ai function is selected U61 U62 U63 U64 Not selected User function code Selected Pulse train position command PG PR input monitor Position detection internal or PG PD input monitor Position detection ...

Page 161: ...niversal data via communication without affecting the inverter 2 U Ai universal Ai You can read the analog quantity of a signal input to the Ai terminal of the inverter via the SX bus When using this function set the corresponding Ai terminal function to U AI using the function codes E49 E52 This input data is simply provided to check existence of a signal via the SX bus and does not affect the in...

Page 162: ... phase input PG PD monitor within a task as PG_CNT and PG_CNT_Z respectively the added data within the task period tms is cleared to 0 by hardware Z phase detection as shown in the figure below By comparing each memory within the next task Z phase is detected if they do not match Figure 6 5 9 Note Detection of the Z phase standard position is enabled only when the OPC VG1 PG PD option is installed...

Page 163: ...m immediately occurs upon heavy alarm Communication error code displayed on keypad 2 1 2 3 Alarm sub code 3 1 hex 2 hex 4 hex 1 Give a reset command means supplying a reset input to the inverter in one of the following methods Keypad key input Assign the failure reset RST with the X function selection and digitally input the command Input the reset command via the communication line For a heavy al...

Page 164: ...the key On the latest and last three alarm history item screen select an item you are interested in press the key and then press the key once to show the screen below Note that this error code displays the first cause for er4 Since every heavy alarm 1 is preceded with a light alarm this code shows the light alarm even for a heavy alarm 1 when o30 0 Figure 6 5 11 Alarm Subcode Confirmation Screen Ｓ...

Page 165: ...ibes an example of operation when operation and speed commands are given from MICREX SX and a communication error occurs during operation 1 During this period of time if communication recovers and new commands or settings are not sent commands for operation or speed or both received upon error occurrence are held 1 When function code o30 0 Figure 6 5 12 2 When function code o30 1 and o31 5 0 when ...

Page 166: ...n error persists in five seconds after its occurrence and the er4 alarm occurs Figure 6 5 14 4 When function code o30 2 and o31 5 0 a communication error occurs and the communication recovers in five seconds Figure 6 5 15 5 When function code o30 3 Figure 6 5 16 ...

Page 167: ...des can be read and written for each 3 Monitoring format U11 2 This format is dedicated for monitoring and eight function codes can be read but not be written 4 Standard format 2 U11 3 This is the basic format which allows for monitoring of the motor speed and operation status as well as read and write of two function codes for each specified by the 485No 6 5 7 2 Area occupied and data allocation ...

Page 168: ...tion code 2 data QW 12 Selecting function code 3 data QW 13 Selecting function code 4 data QW 14 Polling function code 1 Polling function code 2 QW 15 Polling function code 3 Polling function code 4 Note represents the SX bus station address set by RSW1 and RSW2 Figure 6 5 18 2 UPAC compatible format When the UPAC compatible format is selected U11 1 as shown in the figure below out of the I Q area...

Page 169: ... 8 Line speed input IW 9 Pulse train position command PG PR IW 10 Position detection internal or PG PD IW 11 Position detection PG PD Z phase input IW 12 Position command IW 13 VG DI DIOB option 16 bits IW 14 FRENIC VG Ai Ai1 IW 15 FRENIC VG Ai Ai2 IW 16 VG Ai AIO AI option Ai3 IW 17 VG Ai AIO AI option Ai4 IW 18 Polling function code 1 address IW 19 Polling function code 1 data IW 20 Polling func...

Page 170: ...ent command QW 36 Actual speed simulated QW 37 Selecting function code 1 address QW 38 Selecting function code 1 data QW 39 Selecting function code 2 address QW 40 Selecting function code 2 data QW 41 Polling function code 1 address QW 42 Polling function code 2 address QW 43 VG DO2 DIOB option 10 bits QW 44 FRENIC VG AO AO1 QW 45 FRENIC VG AO AO2 QW 46 FRENIC VG AO AO3 QW 47 FRENIC VG AO AIO opti...

Page 171: ...lling function code 4 IW 2 Polling function code 5 Polling function code 6 IW 3 Polling function code 7 Polling function code 8 IW 4 Polling function code 1 data IW 5 Polling function code 2 data IW 6 Polling function code 3 data IW 7 Polling function code 4 data IW 8 Polling function code 5 data IW 9 Polling function code 6 data IW 10 Polling function code 7 data IW 11 Polling function code 8 dat...

Page 172: ...code 485No 1 IW 1 Polling function code 485No 2 IW 2 Polling function code 1 data IW 3 Polling function code 2 data IW 4 Function code monitor 1 IW 5 Function code monitor 2 IW 6 Motor speed M06 IW 7 Operation state refer to 6 5 8 1 1 QW 8 Selecting function code 485No 1 QW 9 Selecting function code 485No 2 QW 10 Selecting function code 1 data QW 11 Selecting function code 2 data QW 12 Speed comma...

Page 173: ...m selecting or polling again If the operation is successful both of ERR and M26 are cleared to 0 M26 value HEX Write read error 78 4EH Access to unused function code 79 4FH Writing to a read only function code Writing to a function code during operation which cannot be changed during operation Writing to a function code which cannot be changed with FWD REV ON 80 50H Writing out of range data 1 If ...

Page 174: ...ency command monitor actual speed detected speed setting 1 frequency command for V f line speed input MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Motor speed decimal x 20000 maximum speed 16 bit data The maximum speed is set with the function code Obtain a r min value by calculating backward using the above formula If data is negative complement of 2 it is a reverse speed command 2 Torque comman...

Page 175: ...n detection internal or PG PD position detection Z phase input PG PD Refer to the explanation of U61 U63 in 6 4 5 1 Function Code Note The PG option OPC VG1 PG PGo is necessary to reference data for the pulse train position command and position detection excluding internal data 7 Position command available soon 8 VG DI DIOB option 16 bits MSB LSB 15 8 7 0 0 X21 1 X22 2 X23 3 X24 4 X25 5 X26 6 X27 ...

Page 176: ... U AI using the function codes E49 to E52 If they are not assigned the value will be 0 To use Ai2 set SW3 on the control board to the V side For the switch refer to Chapter 3 Section 3 3 3 9 Setting up the slide switches Polling function code address and data MSB LSB 15 14 1 0 Polling function code 1 address Polling function code 1 data Polling function code 2 address Polling function code 2 data ...

Page 177: ...lling function code address and data MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Polling function code 485No 1 Polling function code 485No 2 Polling function code 1 data Polling function code 2 data Polling function code 485No 1 to 2 16 bits each store the 485No corresponding to the function code requested for polling from MICREX SX The corresponding link numbers are stored in Polling function c...

Page 178: ... Selecting function code 1 to 4 data Note that writing to the function code with this selecting function is done per the tact period of MICREX SX Note 1 Upon selecting be sure to write the link number and data together Note 2 If multiple selecting errors occur simultaneously with the selecting function codes 1 to 4 the following priority is applied to the function code M26 error cause Selecting fu...

Page 179: ...fications are different from when the UPAC option is used as shown below available soon for the UPAC option The AND condition of the operation commands defined in the UPAC option specifications is invalidated deleted for the SX bus option when the UPAC compatible format is selected available soon for the UPAC option Figure 6 5 26 0 OFF 1 ON When UPAC option is applied Terminal table Touch panel Li...

Page 180: ... is set with the function code Provide the speed value as 16 bit data of the value calculated above Handle negative data as a complement of 2 3 Torque command 1 torque command 2 torque current command torque limiting level 1 torque limiting level 2 torque bias MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Torque command data Torque command data 0 01 1d 100 rated toque 4 Magnetic flux command MSB L...

Page 181: ...ction code address and selecting function code data MSB LSB 15 14 1 0 Selecting function code 1 address Selecting function code 1 data Selecting function code 2 address Selecting function code 2 data Selecting function code 1 2 address 16 bits each write the link number corresponding to the function code selected by MICREX SX Write the data to Selecting function code 1 2 data Note Upon selecting b...

Page 182: ...responding to the function code number requested for polling 9 VG DO2 DIOB option 10 bits MSB LSB 15 8 7 0 0 Y21 1 Y22 2 Y23 3 Y24 4 Y25 5 Y26 6 Y27 7 Y28 8 Y29 9 Y30 10 Unused 11 Unused 12 Unused 13 Unused 14 Unused 15 Unused VG AO AO1 VG AO AO2 VG AO AO3 VG AO AIO option AO4 VG AO AIO option AO5 MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 FRENIC VG Ao data VG Ao data 10V 4000h 16384d 0 OFF 1 O...

Page 183: ...e control block diagram in Chapter 4 for the position of each dynamic switch SW name Switching target Corresponding control block UPAC SW1 Speed setting 1 Frequency command for V f 4 1 2 UPAC SW2 Torque command 1 4 1 6 UPAC SW3 Torque current command 4 1 7 UPAC SW4 Magnetic flux command 4 1 7 UPAC SW5 Control data CW 4 1 1 UPAC SW6 FRENIC VG DO1 standard DIOA 13 bits 4 1 12 4 1 13 UPAC SW7 Acceler...

Page 184: ...sary to reference data for the FRENIC VG DO2 DIOB option 10 bits This command is effective without regard to the status of the function code H30 and link operation selection LE AIO option OPC VG1 AIO is necessary to reference data for the FRENIC VG AO AIO option AO4 AIO option AO5 To output this command to the AO terminal you need to assign the corresponding AO terminal functions to the universal ...

Page 185: ... together Note 2 When writing data 0 to the function code F00 485No 0000h first write data other than 0 or write to a function code other than F00 then write to F00 Note 3 When the same function code is set to the selecting function codes 1 and 2 the selecting function code 2 takes precedence 2 Speed command S01 Refer to 2 Speed command in Section 6 3 8 2 of the T Link interface 3 Operation comman...

Page 186: ...10 Give S06 the forward running command FWD ON and S01 the speed command QW10 8 0 6 0 1 Function code S06 S01 selecting link No 06h 01h QW10 9 0 0 0 0 Selecting dummy data QW10 10 0 0 0 1 Function code S06 FWD ON QW10 11 2 7 1 0 Function code S01 Speed setting 750 1500 20000 10000 2710 h After acceleration completes IW10 6 2 7 1 0 Monitor the motor speed 2 Torque command monitor Monitor the torque...

Page 187: ...e MICREX SX VG1 QW254 0 10 13 bit 12 TGL1 and bit 13 TGL2 The inverter monitors the toggle pattern sent from MICREX SX while the operation command is ON and generates the toggle error arf if the toggle signal cannot be received within the time specified with H144 1 For the details of the toggle refer to E01 to E13 toggle signal explanation in 4 3 Function Code Details 2 By setting the inverter fun...

Page 188: ...duct 6 5 11 1 Programming support tool expert D300win D300win is program creation system software for the MICREX SX series Note that you must use particular versions of D300win to configure the system definition of FRENIC VG Use a version shown below or later Screenshots may differ depending on the version used Expert D300win Version V3 series 3 0 0 0 or later V2 series 2 2 2 0 or later Note If yo...

Page 189: ...rent a heavy alarm occurs and communication is not available Be sure to check the following for the correct settings For the MICREX SX series it is necessary to register all the modules including the inverter to use in the system configuration definition of the PC system To add the module inverter right click the base module on the system configuration definition tree and select Insert to open the...

Page 190: ...me format as the function code U11 If the settings are different the heavy alarm Device configuration error occurs and communication will not be available 2 I O group setting Allocate the module inverter in the MICREX SX CPU Incorrect allocation of the I O group disables input output control from the CPU Right click the CPU on the system configuration definition tree and select Properties to open ...

Page 191: ...n when an inverter error occurs and the inverter stops other normal module can continue operation Open the CPU Parameter dialog box and click the Degenerate Setting tab Figure 6 5 31 2 Degenerate System Start up Setting With the degenerate system start up setting enabled when the SX bus system launches with the inverter powered off the system will start up after the configuration check standby tim...

Page 192: ... 750r min Condition Function code U11 SX transmission format selection 0 H30 Link Operation 3 maximum speed 1500r min SX bus station address 10 Give S06 the forward running command FWD ON and S01 the speed command Figure 6 5 33 2 Torque command monitor Monitor the torque command value from MICREX SX Condition Function code U11 SX transmission format selection 0 SX bus station address 10 Figure 6 5...

Page 193: ...6 117 Chap 6 CONTROL OPTIONS 3 Function code data setting From MICREX SX set the function code S08 Acceleration time to 30 5s Condition Function code U11 SX transmission format selection 0 SX bus station address 10 Figure 6 5 35 ...

Page 194: ...Terminating resistor 4W 8W Figure 6 5 36 Features You can construct the command system T Link and monitoring system SX bus with separate link systems While giving command via the T Link you can perform high speed data monitoring via the SX bus Detailed specifications 1 The transmission format of the SX bus is fixed to the monitoring format and dedicated to monitoring You need to configure the moni...

Page 195: ...le winding motor RX TX Optical fiber cable 1500 1500 Figure 6 5 37 Features You can link with a multi winding motor drive system which can drive a high capacity motor via the SX bus to implement wire saving high speed and high performance control If the SX bus option is also installed on the slave side single winding motors can be individually driven by switching the drive motors Detailed specific...

Page 196: ...k not required for sensorless control The slave inverter does not require signal connection for run and speed commands 3 Switching between multiwinding motor drive and single winding motor drive Single winding motor Standard motor etc After driving a multiwinding motor the individual inverters can switch to a single winding motor drive with a digital input signal At the same time the motor paramet...

Page 197: ...to search for idling motor speed or pull in operation with the reduced number of inverters is possible from a coast to stop state caused by a trip 6 6 2 Model and specifications 6 6 2 1 Model Model elements OPC VG1 TBSI Name of equipped inverter VG1 FRENIC VG Option name TBSI High speed serial communication capable terminal block Accessories Plastic optical fiber cable with connector x 1 5 m 6 6 2...

Page 198: ...urs Long time bending radius 35 mm If bent for 35 mm or less for a long period of time the inter inverter link error erb may occur Curvature should be kept 35 mm or more Tensile strength long time 1 N Flexibility 1000 Times Bend for 90 degrees on 10 mm mandrel core bar main axis Shock 0 5 kg Shock test is in accordance with MIL 1678 Mothod2030 Procefurel Guaranteed minimum distance 10 m Minimum gu...

Page 199: ...ved Switching between multiwinding and single winding motor drive Dynamic switching by digital input signal MT CCL Station address setting The inverter station address is set using the function code o50 Multi system station address setting For example set the master to 0 slave 1 to 1 and slave 2 to 2 Slave count setting The number of optically linked slaves is set using the function code o34 Multi...

Page 200: ...ternal sequence upon 30x operation Communication alarm function Operation procedure alarm function Due to a communication error of the optical fiber cable or setting error of a related function code the inter inverter link error erb or operation procedure alarm operation er6 occurs Protective function Protective function cancellation process By giving the reset command to any of the units opticall...

Page 201: ...h Speed Serial Communication Capable Terminal Block 6 125 Chap 6 CONTROL OPTIONS 6 6 3 External dimensions Unit mm Figure 6 6 2 External Dimensions of Option Figure 6 6 3 Plastic Optical Fiber Cable Accessory ...

Page 202: ...e cable If the plastic optical fiber is bent with curvature of 35 mm or less for a long period of time the inter interval link error erb may occur to generate an alarm causing the inverter output shutdown and leaving the motor to coast to stop Keep the curvature 35 mm or more The plastic optical fiber allows a strong light e g flashlight to pass A strong light may cause the inter interval link err...

Page 203: ...6 6 High Speed Serial Communication Capable Terminal Block 6 127 Chap 6 CONTROL OPTIONS Figure 6 6 3 ...

Page 204: ...command should be input to the contact BX 2 Make sure that FWD and REV are available only when all inverter units are ready for operation RDY This example shows an example where the operation ready signal is assigned to the relay output 3 The reset command RST to the master inverter unit can cancel alarms of all inverter units Figure 6 6 5 Note 1 The DC reactor DCR is optional for 55 kW or lower a...

Page 205: ...ber of inverters For example by using four n 4 200 kW inverters to drive a four winding motor up to 800 kW output is available The relationship between the number of windings and the number of motor poles is as listed below because the former should be a divisor of the latter Table 6 6 5 Number of windings n 4P 6P 8P 12P 2 3 4 5 6 Figure 6 6 6 FRENIC VG 1 X kW FRENIC VG 2 X kW FRENIC VG n U1 V1 W1...

Page 206: ...ny alarm INV1 FRENIC VG Stack Master BX CM BX1X R0 T0 R1 T1 M CH2 MCH1X FWD FDX RESET RSTX REV RDX PG CCL PGCL1X MT CCL MTCL1X1 11 12 RT1 TH1 PGP Slave 52 1 IM PG RX U V W PGM PA PB THC P N DCF1 2 DCF1 OPC VG1 TBSIS TX o33 2 o34 1 o50 1 CM BX2X R0 T0 R1 T1 M CH2 MCH2X FWD FDX RESET RSTX REV RDX PG CCL MT CCL 11 12 TH1 PGP RX U V W PGM PA PB THC P N DCF1 2 DCF2 52 2 NTC MCA VG1 CPG CH1 CH２ SEL MCH2...

Page 207: ...face signal Reset RSTX Reset alarm MTC L2X1 MTCL 1X1 Preparation to Run ON INV2 independent operation reduced unit operation INV2 connect MC on secondary side Selection of second motor constant unit reduction parameter selected Figure 6 6 7 Basic Configuration for Direct Parallel Connection Control System Using Two Inverters Supplementary Explanation for the Connection Diagram Basic items 1 For sa...

Page 208: ...the diagram below if operation with reduced number of units is not conducted OPC VG1 TBSIS o33 2 o34 2 o50 0 TX RX OPC VG1 TBSIS o33 2 o34 2 o50 1 TX RX OPC VG1 TBSIS o33 2 o34 2 o50 2 TX RX Be sure to connect inverter units to the DC common ALM 30AX 30C 30A INV1 ALM 30C 30A INV2 RDY Y5A Y5C INV1 RDYX RDY Y5A Y5C INV3 FX RX ALM 30C 30A INV3 RDY Y5A Y5C INV2 RDYX Shows external interface signal Ala...

Page 209: ...mand RST of the master inverter 4 When installing into facilities which restart after instantaneous power failures use the running restart function which searches the direction and speed of free running rotation and picks up smoothly to reengage drive 5 The operation with reduced number of units from 3 units to 2 units without change in wiring will be supported soon The current method requires cha...

Page 210: ...3 Multiplex System Control mode o33 selects whether or not to use a high speed serial communications terminal block OPC VG1 TBS1 as a component of the multiwinding system or multiplex system Refer to MT CCL Cancel multiplex system in the description of E01 to E13 Terminal X Function ｏ ３ ３ Ｍ Ｗ Ｓ Ａ Ｃ Ｔ Ｉ Ｖ Ｅ Data setting range 0 Single winding motor drive 1 Multiwinding motor control system 2 Direct...

Page 211: ...tates of master and slave units can be checked with the following 1 Digital signal MSS status Multiplex system master selected On the inverter unit that is defined as a master the MSS signal is ON 2 Menu 3 OPR MNTR page 3 5 Drive control on the keypad Refer to Table 3 4 8 item 5 in Chapter 3 On page 3 in Menu 3 the selection states of master and slave units can be checked Configuration example 1 2...

Page 212: ...ry order 2 Setting before operation Some function code settings need to be the same between the master and slave s If they differ normal operation is not possible Set the following function codes to the same values for the master and slave s before operation While they are set to the same values at factory you need to check them again Table 6 6 7 Codes set to be same Function Remarks F03 F05 P A a...

Page 213: ...nfiguration of function codes on each inverter refer to Section 6 6 6 2 Optical cable 1 No connection or incomplete insertion to the connector 2 Rolled up with curvature of 30 mm or less Bent 3 Mismatch between the color of the optical cable plug and that of the connector gray or dark blue on the printed circuit board 4 No loop formed Signals sent from the master should be looped back 6 6 7 2 Oper...

Page 214: ...does not act while the inverter is stopped 6 6 8 1 Process in Protective Operation 1 Batch alarm process When the master inverter unit enters the alarm state the alarm is indicated on all stations via the optical link the 30X operation is executed and the inverters are shut down o other station is shown for alarm indication on the slave inverters Example Inter Inverter Link Error erb Master invert...

Page 215: ... resetting the system Troubleshooting erb erb can be caused by the following reasons 1 The optical cable is not connected or inserted to the connector incompletely 2 The optical cable is bent with curvature of 35 mm or less 3 The colors of the optical cable plugs and the connectors of the print board light gray and dark gray do not match 4 Optical cable connection does not form a loop Be sure that...

Page 216: ...rdware is done only for units which have detected the signal Operating RUN Functions with the operation information from the master Undervoltage detected Inverter stopped LU Operation preparation completed RDY Motor M2 selected SW M2 Motor M3 selected SW M3 Alarm contents AL1 8 Output with alarm information from the master added Cooling fan operating FAN Universal DO U DO Cooling fin overheat pred...

Page 217: ...6 10 Operation Status Monitor Page Item Remarks Detected output current Iout Detected current for a single slave 2 Detected output voltage Vout Detected voltage for a single slave Current rating Slave status Motor selected Slave status Drive control Slave status Current limit Slave status Undervoltage Voltage limit Slave status 3 Cause of trip Slave status only BX supported e I O check Table 6 6 1...

Page 218: ... only the maximum current and average current The average braking power is fixed at 0 Table 6 6 12 Load Rate Measurement Item Display content Maximum current Imax Maximum current for a single slave Average output current Iave Average current for a single slave h Alarm information Slave units support alarm information about items available in d to f above Alarm causes data copy and others are all e...

Page 219: ... F50 0 F59 2 F68 0 F79 1 Table 6 6 14 E01 to E118 on Slave Code Class Code Class Code Class Code Class Code Class Code Class Code Class Code Class E01 2 E14 2 E27 2 E40 0 E53 0 E66 0 E79 2 E106 0 E02 2 E15 2 E28 2 E41 0 E54 0 E67 0 E80 2 E107 0 E03 2 E16 2 E29 0 E42 0 E55 0 E68 0 E81 2 E108 0 E04 2 E17 2 E30 0 E43 0 E56 0 E69 2 E82 2 E109 0 E05 2 E18 2 E31 0 E44 0 E57 0 E70 2 E83 2 E110 0 E06 2 E1...

Page 220: ... H48 0 H66 0 H85 2 H113 0 H142 2 H15 0 H32 2 H49 0 H67 0 H86 2 H114 0 H144 0 H16 0 H33 2 H50 0 H68 2 H87 2 H115 0 H145 0 H17 0 H34 2 H51 0 H70 0 H88 2 H116 0 H146 0 H19 0 H35 2 H52 0 H71 0 H117 0 H147 0 H codes except the above listed ones All 0 A01 to A29 A61 1 A30 to A60 A62 to A71 0 A101 to A129 A161 1 A130 to A160 A162 to A171 0 Table 6 6 16 o code on Slave Code Class Code Class Code Class Cod...

Page 221: ...6 0 M142 1 M169 0 M08 0 M33 0 M58 1 M84 1 M117 0 M143 1 M170 1 M09 0 M34 0 M59 1 M85 1 M118 0 M144 1 M171 1 M10 0 M35 0 M60 1 M86 1 M119 1 M147 0 M172 1 M11 1 M36 0 M62 1 M91 1 M120 1 M148 1 M173 0 M12 1 M37 1 M63 1 M92 1 M121 1 M149 1 M174 0 M13 1 M38 1 M64 1 M93 1 M123 1 M150 1 M175 1 M14 1 M39 1 M65 1 M94 1 M124 1 M151 1 M176 1 M15 1 M40 1 M66 1 M95 1 M125 1 M152 1 M177 0 M16 1 M41 1 M67 1 M96 ...

Page 222: ...wer line If switching is also required for the slave you need to manipulate the MT CCL signal Table 6 6 18 Multiwinding Single Winding Motor Switching Specifications Item Function Setting Remarks Function code E01 to E13 Terminal X1 Function 57 Cancel multiplex system MT CCL Function code o33 1 Enable multiwinding system and Contact ON closed Single winding motor drive Cancel multiwinding Contact ...

Page 223: ...ever if record of these two alarms does not cause a problem this function does not have to be used In this case reset the alarm when running again 4 RT1 Select ASR and ACC DEC time When running on a single unit using ASR constants acceleration and deceleration times and ASR 1 hour P gain the load inertia may be too large This can cause overload alarm to trip Avoid the overload trip by selecting th...

Page 224: ...6 20 shows a setting method of motor parameters including the time of the operation with reduced number of inverters When performing the operation with reduced number of inverters in the direct parallel connection system set the motor constants after determining the definitions of motor constant codes In the case of direct parallel connection of 2 units use M2 codes as reference motor constants In...

Page 225: ...M1 up to M2 M3 2 ACR constant 2 should be less than the standard set value when operating at direct parallel connection Adjustment the constants while operating the motor Use the reference setting values in the operation reduced to one unit of the inverter 3 Use motor constants by assigning motor M2 selection and motor M3 selection MCH2 MCH3 of the X terminal function Table below indicates the set...

Page 226: ...nduced voltage factor P21 350 350 350 1 P22 1 000 1 000 1 000 2 P23 1 000 1 000 1 000 R2 correction factor 3 P24 1 000 1 000 1 000 Exciting current correction factor P25 0 000 0 000 0 000 P gain P26 1 0 0 5 0 5 ACR Constant I time P27 1 0 5 5 Use these setting values as initial setting and change them later Adjustment parameters Change the setting while checking operation in test runs Pulse resolu...

Page 227: ...arallel operation L1 L2 and according to section 6 6 12 1 and section 6 6 12 2 Figure 6 6 13 Explanation Figure of Restriction Items of Direct Parallel Connection Two inverters in the direct parallel connection are shown but the same applies to the case of three inverters When cabtire cables or shielded wires are used from the relay terminal block BOX branch point for the direct parallel connectio...

Page 228: ... Specification Motor specification Rating specification in direct parallel connection Current specification Rated capacity kW Rating A Overload A INV type FRN 4 No of units Rated current A Wiring length m Fig 400 740 1110 200SVG1 x 2 789 13 2 a 500 960 1440 250SVG1 988 12 0 630 1170 1755 315SVG1 1235 17 6 710 1370 2055 250SVG1 x 3 1482 17 6 b 800 1480 2220 250SVG1 15 6 1000 1850 2775 315SVG1 1853 ...

Page 229: ...Major application This card is available for the following Applicable for CC Link Ver 1 10 and Ver 2 00 Supports new FRENIC VG mode and existing FRENIC5000VG7 compatible mode Input of signals for operation stop etc FWD REV X1 to X9 X11 to X14 RST Setting of speed commands 16 bit binary data Monitoring running status bit data Running forward running reverse with speed speed match arrival at speed s...

Page 230: ...mended CC Link cable is FANC 110SBH made by Kuramo Electric Co Ltd For details refer to CC Link Catalog or Mitsubishi Electric Corporation FA Equipment Technical Information Service MELFANS website http www nagoya melco co jp For details about wiring for CC Link refer to the CC Link Master User s Manual or CC Link Cable Wiring Manual published by the CC Link Partner Association The CC Link Cable W...

Page 231: ...RSW1 RSW2 Figure 6 7 2 Note 1 Do not change station address settings when the inverter power is ON If a station address is changed when the power is ON the station address after the change is not available to provide data communications Note 2 If a station address is double assigned or is set out of the allowable range normal communications cannot be carried out L ERR LED lights Note 3 Specify con...

Page 232: ...for this station contains a CRC error No data destined for this station Or data destined for this station cannot be received due to electrical noise Baud rate station address incorrectly specified 0 8 second intervals Baud rate or station address changed before completion Link has not been started up Data cannot be received due to wire break power down hardware reset in progress er3 power area fai...

Page 233: ...rm relay output signal etc Operation Running status output Word data for motor speed torque current command etc Function code VG1 mode Ver 1 Ver 2 All function codes can be referred to or changed VG7 compatible mode Ver 1 255 types of function codes assigned to link Nos in the function code list can be referred to or changed Option function code o30 o31 o32 The factory default is 0 Protective func...

Page 234: ...6 158 6 7 3 External dimension drawing 17 Unit mm Figure 6 7 5 Option PCB Outline Drawing Tightening torque 0 4 N m ...

Page 235: ...g in installation removal could result in a broken product The basic connection diagram is shown below When connecting the communications card observe the following precautions Connecting precautions 1 Use dedicated cables refer to 6 7 2 2 Specifications for CC Link connection Be sure not to use soldered cables which could cause disconnection or wire break 2 Use terminating registers that came wit...

Page 236: ...ction codes almost all function codes 2 corresponding to 485No 1 in the function code list can be referred to and changed 1 For 485No and link No refer to Chapter 4 Section 4 2 Function Code Tables 2 Excepting for writing H01 and P02 all function codes are accessible 6 7 5 2 Communication dedicated function codes Common data formats S code and M code are available as communication dedicated specif...

Page 237: ... the operation continues for the time of the timer o31 er4 is displayed after stoppage without alarm relay output The motor restarts after returning to communications 2 Heavy alarm If a failure occurs er4 alarm is generated after deceleration to stop Light alarm When a failure occurs er4 alarm is not generated o30 Operation when an error occurs Note 1 MODE ON ER 3 Heavy alarm If a failure occurs e...

Page 238: ...m relay output Operation status Display Alarm relay output 0 Operation continues Normal display Not output Coast to a stop Immediately er4 lights Output Stop status continues er4 continues Output continues 1 Operation continues Normal display Not output Decelerate to stop Note 3 After stop er4 lights After stop output Stop status continues er4 continues Output continues 2 Operation continues Norma...

Page 239: ...leration F08 C47 C57 or C67 specified at that time With o30 2 For restart the motor accelerates in the acceleration time F07 C46 C56 or C66 specified at that time Note 4 With o30 2 if an error in communications circuit is removed during deceleration the motor reaccelerates at that time Note 5 Communications error codes for light alarm heavy alarm can be confirmed on the communications status scree...

Page 240: ...for 5 or more seconds and the motor coasts to stop Figure 6 7 9 2 Function code o30 0 o31 5 00 Communication error continues for 5 or more seconds and the motor decelerates to stop Figure 6 7 10 1 For the period until the recovery of communications the command just before the occurrence of the communications error run command and or speed command is retained 2 During DC braking DCBRK or pre exciti...

Page 241: ...ns error Normal Normal Communications status Display FWD Speed command Batch failure Stopped due to communications error 1 LK ERR C D09 The motor is accelerated to the command speed even if a transmission error occurs during acceleration ON 5 00s ON Operation Stop Operation Command from master FWD Internal setting of FRENIC VG Reference speed 2 M50 Reference speed 3 M51 Figure 6 7 12 1 For the per...

Page 242: ...ction code o30 3 operation continues Figure 6 7 13 1 For the period until the recovery of communications the command just before the occurrence of the communications error run command and or speed command is retained ...

Page 243: ... Link Ver 1 6 6 173 2 2 X mode with 1 station occupied CC Link Ver 2 3 6 6 179 3 4 X mode with 1 station occupied CC Link Ver 2 3 6 6 180 o32 1 Format selection 0 4 8 X mode with 1 station occupied CC Link Ver 2 3 6 6 182 1 If the o32 value has been changed the inverter power must be turned ON again to reflect the change content upon the operation 2 The program used for the FRENIC5000VG7S series i...

Page 244: ... command RAM Turning the speed setting command RYnD ON writes the speed command RWwn 1 into the inverter s volatile memory RAM Note 2 Upon completion of writing the speed setting completed signal RXnD is turned ON RYnE Not used Should be turned OFF RYnF Command code execution request Turning the command code request signal RYnF ON executes processing corresponding to command codes specified in the...

Page 245: ...XnF Command code execution completed This signal is turned ON when turning the Command code execution request RYnF ON has completed the execution of processing corresponding to the command code RWwn 2 Turning the Command code execution request RYnF OFF turns the Command code execution completed signal RXnF OFF RX n 1 0 RX n 1 9 Not used RX n 1 A Alarm state flag This signal is turned ON when an in...

Page 246: ...nd execution turns RXnF ON RWwn 3 Write data Set data to be specified with the commands above if necessary After writing the command codes above and setting this register turn the RYnF ON If no write data is required zero 0 should be written All data can be written into volatile memory RAM only Execute H02 All Save function if necessary to write data into non volatile memory EEPROM n Value determi...

Page 247: ...oltage 0 1 V In units of 1 V 0009H 000DH No monitoring Fixed to 0 000EH Motor output 0 01 kW In units of 0 1 kW 000FH Operation command 0010H Output terminate status 0011H Torque current command value 0 1 0012H Flux command 0 01 0013H Position detection pulse 1 pulse Quad multiplication of built in PG 0014H Cumulative run time Cumulative power ON time 1 hr 0015H 0019H No monitoring Fixed to 0 Deta...

Page 248: ...tion Code List Reset alarm 00FDH 9696H Reset the alarm Only during link operation Read 007FH Note 3 Link parameter extension setting Write 00FFH Note 3 For selection of the area accessed by reading writing function codes 0000H Link Nos 0 to 99 0001H Link Nos 100 to 199 0002H Link Nos 200 to 255 Note 1 Link operation selection LE is switched by switching the operation mode from CC Link as follows 0...

Page 249: ...AM Turning the speed setting command RYnD ON writes the speed command RWwn 1 into the inverter s volatile memory RAM Note 2 Upon completion of writing the speed setting completed signal RXnD is turned ON RYnE Not used RYnF Command code execution request Turning the command code request signal RYnF ON executes processing corresponding to command codes specified in command codes 1 to 6 Note 3 After ...

Page 250: ...d signal RYnD OFF turns the Speed setting completed signal RXnD OFF RXnE Not used RXnF Command code Execution completed This signal is turned ON when turning the Command code execution request RYnF ON has completed the execution of processing corresponding to command codes 1 to 6 Turning the Command code execution request RYnF OFF turns the Command code execution completed signal RXnF OFF RX n 1 0...

Page 251: ...ing RYnF ON executes the commands Completion of command execution turns RXnF ON RWwn 3 Write data If data is to be written with RWwn 2 command code used set the data in this register After writing the RWwn 2 command codes and setting this register turn the RYnF ON If no write data is required zero 0 should be written All data can be written into volatile memory RAM only Execute H02 All Save functi...

Page 252: ...01 Rating of 75 kW or more Unit of 0 1 0FH Operation command 10H Output terminate status 11H Motor load torque current 0 1 12H Flux command 0 01 13H Position pulse 1 pulse 14H Cumulative power ON time 1 hr 15H 16H No monitoring Fixed to 0 17H Cumulative motor 1 run time 1 hr 18H Motor load factor 0 1 19H Input watt hour 1 kWhr 20H Torque command 0 1 21H Torque current command 0 1 22H Motor output ...

Page 253: ...h last codes 0076H Alarm content Reading of 4th last and 5th last codes Lower byte 4th last alarm code Higher byte 5th last alarm code Alarm code Reading of 6th last and 7th last codes 0077H Alarm content Reading of 6th last and 7th last codes Lower byte 6th last alarm code Higher byte 7th last alarm code Reading of speed command 006DH Reads out the speed command value Monitoring of frequency set ...

Page 254: ...1 H H01 to H99 04h High performance function H1 H100 to H199 1Fh H2 H200 to H299 20h A A01 to A99 05h Motor parameters M2 and M3 A1 A100 to A199 24h o o01 to o99 06h Option function o1 o100 to o199 25h S 07h Communication command function M M01 to M99 08h Communication monitor function Read only M1 M100 to M199 29h M2 M200 to M299 2Ah L 09h Elevator function U U01 to U99 0Bh User function U1 U101 ...

Page 255: ...r After writing the RWwn 2 command codes and setting this register turn the RYnF ON If no write data is required zero 0 should be written All data can be written into volatile memory RAM only Execute H02 All Save function if necessary to write data into non volatile memory EEPROM RWwn 4 Monitor code 3 RWwn 5 Monitor code 4 RWwn 6 Monitor code 5 RWwn 7 Monitor code 6 Specify the code listed in Tabl...

Page 256: ...e used set the data in this register After writing the RWwn 2 command codes and setting this register turn the RYnF ON If no write data is required zero 0 should be written All data can be written into volatile memory RAM only Execute H02 All Save function if necessary to write data into non volatile memory EEPROM RWwn 4 Monitor code 3 RWwn 5 Monitor code 4 RWwn 6 Monitor code 5 RWwn 7 Monitor cod...

Page 257: ...er 8 bits of RWrn 8 The upper 8 bits of RWwn 8 will be echoed back into the upper 8 bits of RWrn 8 For the alarm code refer to Chapter 4 Section 4 2 4 2 Type 14 RWrn 9 Motor speed at the time of latest alarm The motor speed with the alarm specified with RWwn 8 generated is stored For alarms other than the latest one response is given with 0 0 to 20000 Nmax with 20000 Supported only for the latest ...

Page 258: ...ero 0 should be written All data can be written into volatile memory RAM only Execute H02 All Save function if necessary to write data into non volatile memory EEPROM RWwn 4 Monitor code 3 RWwn 5 Monitor code 4 RWwn 6 Monitor code 5 RWwn 7 Monitor code 6 Specify the code refer to Table 6 7 24 of monitor item to be referred to After that turning the RYnC ON stores the data of the monitor item into ...

Page 259: ...data If the command code has normally been executed the response data for that command specified by the command code is automatically written RWrn 4 Monitored value 3 RWrn 5 Monitored value 4 RWrn 6 Monitored value 5 RWrn 7 Monitored value 6 Outputs data of the monitor items specified with monitor codes 3 to 6 when RYnC is ON RWrn 8 Alarm code The content of the alarm code specified in RWwn 8 is a...

Page 260: ...8X setting RWwn 11 Read data 2 If the command code specified in RWw10 12 14 16 or 18 has normally been executed the response data for that command code is automatically written RWwn 12 Response code 3 Same as command code 2 RWwn 13 Read data 3 Same as write data 2 RWwn 14 Response code 4 Same as command code 2 RWwn 15 Read data 4 Same as write data 2 RWwn 16 Response code 5 Same as command code 2 ...

Page 261: ...ock and a speed command through communications Table 6 7 34 Condition Mode Command code FBH Operation mode 0 Link command permission mode Not assigned Factory default Command code FBH Operation mode 1 2 Link command no permission mode When applicable terminal X is ON Link command permission mode Assignment status of 24 link operation selection LE to function codes E01 to E13 X function selection A...

Page 262: ...ory default Link edition permission mode When applicable terminal X is ON Link edition permission mode Assignment status of 23 link edition permission command WE LK to function codes E01 to E13 X function selection Assigned When applicable terminal X is OFF Link edition no permission mode Table 6 7 37 H29 setting Link edition permission mode Link edition no permission mode 0 1 O Function codes F E...

Page 263: ...X40 X20 X2F VG1 Station address 1 OPC VG1 CCL VG7S Station address 2 OPC VG7 CCL Installation of termination register between DA and DB in the master unit X20 Installation of termination register between DA and DB in the master unit CC Link dedicated cable Figure 6 7 19 System Configuration 6 7 15 2 Master unit outline This section outlines the CC Link master unit necessary for execution of applic...

Page 264: ...G format refer to Table 6 8 1 2 Pulse frequency dividing output Feedback signals from serial encoder are frequency divided to output pulse signals This option and some of other options cannot be mounted at the same time If this option is combined with an option that cannot be mounted at the same time operation procedure error er6 is output 6 8 2 Model and specifications 6 8 2 1 Model Model content...

Page 265: ...10 m WSC P06P15 W 15 m WSC P06P20 W 20 m If a cable required is longer than 20 m contact us separately If the cable is longer than 50 m the attached terminating resistance must be installed Power supply for option board The power is supplied from the PCB of the main unit 15 V Connect the power harness to CN12 of the main unit Pulse frequency dividing output 5V Line driver A B phase signal output F...

Page 266: ...vailable soon Lock precision Within encoder 2 bits 150 is allowed for resistance torque With the motor integrated directly connected Specify function codes P01 A01 and A101 with Drive control selection 0 induction motor or 3 synchronous motor are set When the SPGT option is mounted SPGT pulse train fed back is automatically selected to disable the integrated PG input PA PB terminal For machine axi...

Page 267: ...ce Card 6 191 Chap 6 CONTROL OPTIONS 6 8 3 External dimension drawing CN4 CN6 CN7 FG Frequency dividing output signal terminal CN5 Serial PG Wiring Connector CN3 Battery Option Is used for position control Figure 6 8 1 Card Outline Drawing ...

Page 268: ...C voltage of the inverter has been reduced to the safety voltage Do not use the product that is damaged or lacking parts Doing so could cause injury or damage Incorrect handling in installation removal could result in a broken produce 6 8 4 1 Connector and terminal specifications Connector specifications for serial encoder wiring Model 53984 0671 Molex IEEE1394 Pin No Signal name Function 1 P5 5 V...

Page 269: ...igh resolution serial encoder is used to perform control Figure 6 8 4 When high resolution serial encoder mounted in the machine axis is used to perform control available soon OPC VG1 SPGT Figure 6 8 5 Note 1 If the cable is longer than 50 m install the supplied terminating resistance 220 Ω 1 4 W between the encoder terminal SD ____ and the SD terminal ...

Page 270: ... FRENIC VG Analog 12 Multi speed command and other speed commands Sending circuit Position control Pulse command SPGT FA FB PG PR option Position control Speed control Speed control FRENIC VG SYC IM SPG IM SPG Synchronous operation SPGT Receiv ing circuit SYC Other speed commands SPGT FA FA FB FB PA PA PB PB PGP PGM Figure 6 8 6 ...

Page 271: ...r future P01 A01 A101 o09 A59 A159 o05 No Motor including 1 to 1 machine axis Yes Induction motor Machine axis Motor with standard PG Yes 0 2 No 6 Motor including 1 to 1 machine axis Yes 6 Synchronous motor Machine axis Motor with PMPG Yes 3 0 to 2 2 Note indicates setting is unnecessary optional 6 8 5 1 Function codes related to motor control Motor parameters must be set according to the motor M1...

Page 272: ...adjustment must be performed without fail If the operation is performed without adjusting the magnetic pole position o10 A60 A160 or when settings significantly deviate from true values operation in opposite direction or runaway may occur in the worst cases Failure to observe this precaution could cause an accident Failure to observe this precaution could cause injury Pre setting of parameters E69...

Page 273: ...t Function code for synchronous motor It defines the offset to encoder reference position and actual motor magnetic pole position ｏ １ ０ Ｍ １ Ｓ Ｍ Ｏ Ｆ Ｓ Ａ ６ ０ Ｍ ２ Ｓ Ｍ Ｏ Ｆ Ｓ Ａ １ ６ ０ Ｍ ３ Ｓ Ｍ Ｏ Ｆ Ｓ Setting range 0 0 to 359 9 0 to 359 9 CCW direction Enter the value described in the test report of the applicable motor or make adjustments according to the magnetic pole position adjustment procedure o11 M1...

Page 274: ...er Communications with the encoder are interrupted Disconnection or poor connection of encoder cable Visually check the encoder cable and check the disconnection status Check the encoder model Check that the encoder terminating resistance 220Ω 1 4W has been installed Check that the option card power connector is connected appropriately Insert the ferrite core ec Inappropriate installation of the o...

Page 275: ...tion A 20 000 2 000 WSC P06P20 W Unfastened leads Illustration A WSC P06P20 E Connector Illustration B 50 000 2 000 WSC P06P50 Connector Illustration B Handled as a special purpose item When an applicable serial PG is incorporated into our motor PG wire can support either unfastened leads terminal block or connector Illustration A Inverter side Encoder side Connector model Connector on the inverte...

Page 276: ... 54181 0615 Screw X2 XPB M2 6 10 Plug mold cover B 54182 0605 Nut X2 M2 6 Cable clamp 58303 0000 Manufactured by Tyco Electronics Clamp screw 59832 0009 Manufactured by Molex Green Option card side 1 2 3 4 5 6 Shell Motor side 7 8 1 2 5 4 3 Green Red Black Orange Orange white Blue white Blue Shield White Black Yellow Brown Blue Red Shield Signal name P5 M5 BAT BAT SIG 1 SIG 2 FG 1 Connect the nega...

Page 277: ... 54182 0605 Cable clamp 58303 0000 Clamp screw 59832 0009 Manufactured by Molex The connector manufacturer s models are subject to change without notice Connector on the motor side Model WSK P09P D Outline drawing Component parts Cap 172161 9 Cap cover 316455 1 Socket 170365 1 Unfastened status 170361 1 Concatenate Socket 170366 1 Unfastened status 170362 1 Concatenate Manufactured by Tyco Electro...

Page 278: ...202 Wiring connection diagram with option cables used Note 1 If the cable is longer than 50 m install the supplied terminating resistance 220Ω 1 4W between the encoder terminal SD ____ and the SD terminal ...

Page 279: ...r model FRENIC series inverter The switches and volumes inside the option have been adjusted at the factory Never touch a volume or switch other than those used for adjustment by the user Install the MCA separate installation type with the connection terminal side down near the inverter and connect the cables so that no noise will be applied to signals The MCA separate installation type requires a...

Page 280: ... wave Positive phase negative phase input Line driver input SC1 5 6 short circuit Input Impedance 10 kΩ MAX 5 V to 15 V square wave Voltage pulse Complementary input SC1 1 2 3 4 switching S3 S9 S8 M B phase pulse Refer to the basic connection diagram for connection of each terminal MAX 5 V Square wave Positive phase negative phase input Line driver input SC1 5 6 short circuit Input Impedance 10 kΩ...

Page 281: ... 6 9 2 MCA VG1 FV External Dimensions Terminal Block Arrangement Figure 6 9 3 MCA VG1 FV Terminal Block Arrangement OPC VG1 FV side Terminal table 11 M3 Motherboard side Terminal table 6 M3 S11 S10 S9 S8 S7 S6 N15 M P15 S3 S2 S1 S5 S4 S3 S2 S1 17 M3 Connector CN1 OPC VG1 FV Motherboard 23 7 5 195 170 210 R3 R6 6 1 2 8 31 33 10 95 50 70 R3 ...

Page 282: ...206 6 9 4 Internal block diagram Figure 6 9 4 Internal Block Diagram 3 5 6 VR2 F F F F F F 1 1 SC2 SC3 SC1 VR3 VR1 M M N P P M M M M M 2 4 6 5 3 1 5 3 1 2 4 6 1 2 4 P S1 S7 S6 S3 S9 S8 S2 S5 S11 S4 S10 M ...

Page 283: ...side Threshold level 2 5 V VL 0 to 1 V VH 3 5 to 5 V SC1 Input frequency switching Common to A and B phase pulses 5 6 side A A etc for differential input 1 2 side Maximum input frequency 5 to 10 kHz 3 4 side Maximum input frequency 10 to 20 kHz SC2 Input frequency division switching 5 6 side Maximum input frequency 20 to 40 kHz 1 2 side Double polarity S4 becomes negative with A phase delayed Note...

Page 284: ...ting SC1 to SC3 1 2 side VR1 to VR3 With the pulse input 0 to 15 V 0 to 10 kHz the voltage output S5 is 0 to 10 V and voltage output S4 is 0 to 10 V double polarity A phase is delayed after B phase for negative polarity ...

Page 285: ...ing a tester Do not use the product that is damaged or lacking parts to prevent an injury or damage Incorrect handling in installation removal jobs could result in a broken product Install the MCA separate installation type with the connection terminal side down near the inverter and connect the cables so that no noise will be applied to signals 1 For voltage output PG Figure 6 9 6 2 For line driv...

Page 286: ...oritized Refer to H53 in Chapter 4 Section 4 3 Details of Function Codes and perform the following settings 1 Set E49 Ai1 FUNC to 11 2 Set H53 N FB SEL to 3 3 If the gain adjustment for line speed is necessary use E53 Ai1 GAIN 3 Complementary explanation of PG output form 3 1 Voltage Output Circuit to output from the collector side of the transistor earthed via the emitter Figure 6 9 8 Voltage Out...

Page 287: ...her models FRENIC series inverters The MCA VG1 SN is available soon The synchro interface s internal switches and knobs are pre adjusted at the factory Never touch knobs switches or other adjustments other than those designed to be adjusted or set by the user Place the MCA standalone type vertically with the connection terminals facing down near the inverter and connect wiring so as to protect sig...

Page 288: ...2 VA SY1 to SY2 Synchro output signals 31 VAC to 78 VAC 50 60 Hz Approx 0 3 VA 78 V 110 V AC max S1 Potential auxiliary input position voltage signal input 10V to 10V Input impedance Approx 13 k 10 V max S3 Position meter output 10V to 10V Load impedance 2 5 kΩ or greater S4 Position output 10V to 10V S2 Reference voltage M 0V Table 6 10 2 MCA VG1 SN Motherboard Printed Circuit Board Input Termina...

Page 289: ...al Block Diagram OPC VG1 SN terminal block 11 M3 Motherboard terminal block 6 M3 S4 S3 SY2 UL V N15 M P15 S3 S2 S1 S2 S1 SY1 UH 1 S2 S1 M 50 60H Synchronous rectification 90 90 1 1 3 2 UH UL V SY1 SY2 VR 3 1 2 VR2 R1 R2 S1 S3 S2 VR3 2 1 3 M M CH2 CH3 1 1 VR4 2 3 1 S3 S4 S2 P N 1 2 3 SC1 Potential auxiliary input position voltage signal input Synchro transmission VR1 CH1 M 130 70 50 22 6 Terminal b...

Page 290: ...justment Adjusts the bias voltage as selected with SC1 0 V to 10 7 V VR4 Position meter output adjustment Adjusts position meter output from 10 V to 10 V gain 0 7 to 1 77 Adjustment locations Figure 6 10 5 Adjustment Locations Fuji factory adjustment settings SC1 The unit ships with 1 2 shorted VR1 The unit is adjusted to yield a CH1 voltage of 10 V so that the amp gain is 1 when the potential aux...

Page 291: ...own near the inverter and connect wiring so as to protect signals from noise Install the controlled device so that the synchro transmitter s output increases as the speed increases The voltage output S4 provides the maximum compensation to increase the speed at positive polarity 10 V To change the polarity change the SY1 and SY2 connections When installing the synchro transmitter on a piece of mac...

Page 292: ...uch interfaces are characterized by a voltage of 0 V when the signal is active By contrast source interfaces are often used in Europe In such interfaces active signals result in a positive voltage When the PLC terminal is used with a circuit that manipulates the inverter s built in digital input terminals FWD REV X1 to 9 the OPC VG1 DI cannot be used Please contact Fuji for more information 3 I O ...

Page 293: ... installed at the same time as long as they are set as DIA and DIB Figure 6 11 1 2 Unsupported combinations will result in an operation procedure error When two cards are being used at the same time both cannot be set to either DIA or DIB Attempting to use the inverter in this configuration will result in operation procedure error er6 FRENIC VG FRENIC VG OPC VG1 DI DIA OPC VG1 DI DIA OPC VG1 DI DI...

Page 294: ...s supplied from the inverter s printed circuit board Connect the power supply harness to CN24 or CN25 on the inverter 1 Printed circuit board switch Figure 6 11 3 illustrates the general position of the switches as seen from the top surface of the printed circuit board Use SW2 on the DI interface card s printed circuit board to select between sink and source control input Use SW1 on the card s pri...

Page 295: ...t is enabled by setting function code H42 to 2 DIA or 3 DIB Torque limit commands Torque limit level 1 input is enabled by setting function code F42 to 2 DIA or 3 DIB Torque limit commands Torque limit level 2 input is enabled by setting function code F43 to 2 DIA or 3 DIB When using DI input as the speed setting and torque install two cards for use as DIA and DIB When the unit is configured so th...

Page 296: ...2 1 A B C D CN1 CN2 Accessories 22 0 11 43 1 27 17 6 9 1 7 5 15 No 1 pin No 11 pin 12 7 10 0 12 0 33 3 39 0 23 8 22 0 18 0 12 7 3M 10120 Model 10120 3000PE Specifications 20 pin from Sumitomo 3M Limited Model 10320 52A0 008 Specifications 20 pin from Sumitomo 3M Limited Figure 6 11 5 Plug Figure 6 11 6 Housing Plug and housing are included with the product ...

Page 297: ...ct may cause damage to the product Table 6 11 4 Terminal Function Descriptions Function Function Pin No Name BINARY BCD Pin No Name BINARY BCD 1 CM 11 CM 2 DI0 20 1 1 100 1 12 DI8 28 256 1 102 100 3 DI1 21 2 2 100 2 13 DI9 29 512 2 102 200 4 DI2 22 4 4 100 4 14 DI10 210 1024 4 102 400 5 DI3 23 8 8 100 8 15 DI11 211 2048 8 102 800 6 CM 16 CM 7 DI4 24 16 1 101 10 17 DI12 212 4096 1 103 1000 8 DI5 25...

Page 298: ...DIB function selection DIB FUNC 0 1 0 Binary 1 BCD o03 DIA BCD input setting BCD CMND A 99 7999 o04 DIB BCD input setting BCD CMND B 99 7999 6 11 5 1 Data latch function DI input data is normally captured internally and applied inside the inverter every 1 ms A data latch function can be used when you wish to hold DI input data or reduce variation in lower bits when capturing input from an external...

Page 299: ... 0 1 1 0 0 0 1 1 1 1 0 0 0 0 0 20000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Example input when o01 and o02 are set to BCD input Values from 7 999 to 7 999 are valid Table 6 11 7 MSB LSB Converted data 20 19 18 17 15 14 13 12 10 9 8 7 5 4 3 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 2 0 1 0 0 0 1 1 0 0 0 1 0 0...

Page 300: ...ould result in rotation of 300 0 r min 1 500 r min for the motor Table 6 11 9 When set to BCD input Set the maximum speed F03 to 1 500 r min Set the BCD input setting o03 or o04 to 3 000 When the motor operates at 1 500 r min the machinery shaft will rotate at 300 0 r min To set the machinery shaft to a speed of 75 0 r min 375 r min for the motor card DI the to B 0101_0000 0000_0111_ Input 0750 BC...

Page 301: ...n keypad operation If the card is set to DIA will change to on the LCD screen as shown in the sample to the right 6 11 6 2 I O check You can check the DI interface card s digital input status on the inverter s keypad From the Operating Mode screen go to the Program Menu screen and select 4 I O check Use the and keys to switch screens and check the screen corresponding to the DI interface card Inpu...

Page 302: ...ation is mounted in addition to the UPAC option 2 Photocoupler insulation The I O interface block is photocoupler insulated 3 Sink Source The I O interface block allows the section of current sink output hereinafter referred to as SINK and current source output hereinafter referred to as SOURCE The output interface block allows bi directional power connections Interfaces in general often used in J...

Page 303: ...on will be required if an optional DIO expansion card is set to DIOB 16 DI points and 10 DO points The standard I O functions of the FRENIC VG will be available if the optional DIO expansion card is set to DIOA An optional DIO expansion card for the FRENIC VG incorporates a hardware switch SW1 with which DIOA or DIOB will be selectable according to the application Model legend OPC VG1 DIO Accessor...

Page 304: ...t settings Table 6 12 1 Hardware Specifications Specification Item DIOA DIOB dedicated to UPAC Name DIO expansion card Model OPC VG1 DIO DIOA or DIOB is selected with SW2 Number of points 4 X11 X14 16 X21 X36 Ground CM Ground common to all the four points Input Circuit Photocoupler insulated circuit SW1 is used to select current sink output SINK or current source output SOURCE Rated continuous cur...

Page 305: ...l expansion card to select DIOA or DIOB Table 6 12 2 Switch Factory default SW1 SINK SW2 DIOA Figure 6 12 3 2 Input circuit The respective circuit configurations below show examples of SW1 set to SINK and SOURCE In these cases 24 V power is supplied from the optional expansion card P24 24 V M24 Ground Necessary contact capacity 3 mA at 24 VDC Necessary contact capacity 3 mA at 24 VDC SINK SOURCE X...

Page 306: ...from CM Figure 6 12 5 As shown in Figure 6 12 5 connect a surge absorbing diode to both ends of the excitation coil when connecting the control relay Table 6 12 3 Software Specifications Item Specification Read cycle Data is read at 1 ms cycles and determined if the data consecutively read twice coincides Input data Function allocation Possible if DIOA is used See table 6 12 6 Refresh cycle Refres...

Page 307: ...l 10336 52A0 008 Specifications Sumitomo 3M s for 36 pins Specifications Sumitomo 3M s for 36 pins Figure 6 12 6 Plug Figure 6 12 7 Housing The plug and housing are provided with the product OPC VG1 DIO 21 59 1 27 27 8 9 1 7 5 15 Pin no 1 Pin no 19 3M 10136 32 2 12 7 43 5 39 0 23 8 32 2 18 0 12 7 14 0 17 0 ...

Page 308: ...6 12 4 Pin no Name Function Pin no Name Function 1 CM Common M24 13 Y11 Control output Y11 2 X11 Control input X11 14 Y12 Control output Y12 3 X12 Control input X12 15 Y13 Control output Y13 4 X13 Control input X13 16 Y14 Control output Y14 5 X14 Control input X14 17 Y15 Control output Y15 6 CM Common M24 18 CME Output common 7 12 Not connected 19 30 Not connected 31 Y16 Control output Y16 32 Y17 ...

Page 309: ...E Output common 19 CM Common M24 20 X29 Control input X29 21 X30 Control input X30 22 X31 Control input X31 23 X32 Control input X32 24 CM Common M24 25 X33 Control input X33 26 X34 Control input X34 27 X35 Control input X35 28 X36 Control input X36 29 Not connected 30 Not connected Figure 6 12 10 Figure 6 12 11 Note The shielded wire should be basically earthed If strong inductive noise interfere...

Page 310: ...des E20 E27 For the Y terminal functions refer to Chapter 4 E15 to E27 Y Terminal Function Function Codes The following function codes are used to allocate I O functions Table 6 12 6 Parameter name No Name Keypad display Setting range Description E10 X11 function selection X11 FUNC 0 76 E11 X12 function selection X12 FUNC 0 76 E12 X13 function selection X13 FUNC 0 76 E13 X14 function selection X14...

Page 311: ...n 16 bits Data category 26 W IW2 13 14 INV2 DI control of INV2 DIOB option 16 bits Data category 26 W IW3 13 14 INV3 DI control of INV3 DIOB option 16 bits Data category 26 W IW4 13 14 INV4 DI control of INV4 DIOB option 16 bits Data category 26 W IW5 13 14 INV5 DI control of INV5 DIOB option 16 bits Data category 26 W IW6 13 14 INV6 DI control of INV6 DIOB option 16 bits Data category 26 W The UP...

Page 312: ...mple on the right hand side the corresponding number will be highlighted if DIOA is set 6 12 6 2 I O check It is possible to check with the keypad of the inverter the digital I O status of optional DIO expansion cards Go to the Program Menu screen from the Operation Mode screen and select 4 I O CHECK Select the screen with the UP and DOWN keys and and check the screen corresponding to the optional...

Page 313: ...ction functions 2 Covering a shortage of analog I O points Apply the OPC VG1 AIO to a system employing the UPAC available soon or control system that uses the built in PID control of the inverter if the number of built in analog I O points is insufficient In the case of using the WPS VG1 TEN in tension control for example the three built in points of the FRENIC VG will be all occupied for line spe...

Page 314: ... card is already mounted Model legend OPC VG1 AIO Accessories Spacer 3 Screw M3 3 Power supply harness 15 V power supply 1 Mounting restrictions 1 Combinations not mountable The optional AIO expansion card cannot be mounted if an OPC VG1 SPGT OPC VG1 FV or other optional SN analog card is already mounted Figure 6 13 1 Name of inverter mounted VG1 FRENIC VG Name of option AIO Analog I O option FREN...

Page 315: ...Specification Read cycle 1 ms Function allocation Set with functional codes E51 and E52 Input data Input processing Bias gain filter increment decrement limiter zero hold polarity changeover offset and dead zone settings are possible individually Refresh cycle 1 ms Function allocation Set with functional codes E72 and E73 Output data Output processing Bias and gain settings are possible individual...

Page 316: ... 240 注2 注1 6 13 3 Dimensions Figure 6 13 2 Note 1 Terminal screw size M3 Note 2 The variable resistors VR1 and VR2 are adjusted before shipping Never make VR1 or VR2 setting changes See note 2 See note 1 ...

Page 317: ...oon after the breaker is turned OFF because the smoothing capacitors will store charge for a while and an electric shock will be received Check with a multimeter that the DC voltage on the inverter is low enough after the CHARGE lamp of the inverter is turned OFF Do not use the product that is damaged or lacking parts Otherwise injury and damage may result Incorrect handling in installation remova...

Page 318: ...3 3 Parameter name No Name Keypad display Setting range Description E51 Ai3 function selection Ai3 FUNC 0 27 E52 Ai4 function selection Ai4 FUNC 0 27 E55 Ai3 gain setting GAIN Ai3 10 000 10 000 times E56 Ai4 gain setting GAIN Ai4 10 000 10 000 times E59 Ai3 bias setting BIAS Ai3 100 0 100 0 E60 Ai4 bias setting BIAS Ai4 100 0 100 0 E63 Ai3 filter setting FILTER Ai3 0 000 0 500 s E64 Ai4 filter set...

Page 319: ...l AIO expansion cards Check with Monitor LED Press the FUNC DATA key in the operation mode screen and select the corresponding item The 7 segment LED indicator will display the current analog input status in percentage Analog input gain and bias settings can be made by referring to the LED indicator The LED indicator will not display any analog output status Check with LCD screen Go to the Program...

Page 320: ... contactor MC or similar device externally Switching signals can be output from the FRENIC VG Main Applications Multi winding motor drive Driving of a number of motors with a single inverter 6 14 2 Model and specifications 6 14 2 1 Model Model legend MCA VG1 CPG 6 14 2 2 Specifications Table 6 14 1 Hardware Specifications Item Specification Name PC Changeover Card Changeover signal Selection of ei...

Page 321: ... method Mount the PG changeover card unit with an M5 bolt each on the upper and lower sides of the unit to a sturdy structure so that the characters on the label of the unit will be visible on the front side Install the card on metallic or other nonflammable structure Otherwise a fire may result Make sure that no foreign substances such as lint paper wood chips dust or scrap metal will penetrate i...

Page 322: ...lamp of the inverter is turned OFF Do not use the product that is damaged or lacking parts Otherwise injury and damage may result Incorrect handling in installation removal jobs could cause a failure There are terminal blocks under the lower part of the unit see figure 6 14 1 and figure 6 14 2 Wire the terminal blocks with the following items kept on mind Make sure that the terminal blocks are wir...

Page 323: ... name Set value Description Operation E01 X1 function selection 12 Motor M2 selection Select motor 2 with the SW turned ON E15 Y1 function selection 16 Motor M2 selection state Turn ON the SEL with the SW turned ON 2 Prepare a different circuit so that the main circuit wires will be switched over with the coil SEL as shown below Table 6 14 3 SW SEL MC1 MC2 Motor selection OFF OFF ON OFF 1 ON ON OF...

Page 324: ...istor 2 No functions are incorporated to change over the motor power wires U V and W Use a magnetic contactor MC to change them over externally Never make connection changes while the motor during conduction Otherwise the motor may go out of control or the inverter may malfunction The PG signal common terminal PGM and thermistor common terminal THC are isolated from each other Do not short circuit...

Page 325: ...celeration during deceleration alarm relay remote local write error from link data writing processing in progress Motor speed torque monitor 16 bit binary data Operation status monitor word data Speed command output frequency torque command output current output voltage cumulative run time etc Referencing changing function codes The tact cycle of the PLC SPH3000MM and the control cycle of the inve...

Page 326: ...W1 2 The station address is set with rotary switches SW1 and SW2 on the option board The display is hexadecimal with SW1 corresponding to the upper 4 bits and SW2 corresponding to the lower 4 bits For the E SX bus station address read as a decimal display Example For station address 194 this is C2 h and SW1 C SW2 2 are set Figure 6 15 1 Station Address Setting Switches Set the same address as the ...

Page 327: ...her signals Oper ation Operation status output Return speed 1 word torque output 1 word current return position 2 words supported in near future Option function codes o30 o31 U11 to U13 Protective functions er4 Network error E SX bus error 2 Light alarm er4 alarm action can be set with o30 o31 Heavy alarm Immediate er4 alarm arf Toggle error 3 The 2 bit signals sent by the PLC toggle signal 1 TGL1...

Page 328: ...connect For the installation procedure refer to Section 6 1 4 Installing internal options OPC VG1 A connector to which the E SX bus cable is not connected should be left unconnected Never connect a terminating connector Figure 6 15 3 E SX Bus Cable Connections OPC VG1 ESX SW1 OUT SW2 0 8 4 C A 2 E 6 1 9 5 D F 7 3 B 0 8 4 C A 2 E 6 1 9 5 D F 7 3 B RUN ERR 青 黄 IN OUT FG Blue Yellow ...

Page 329: ...g this option make sure that the MICREX SX power and inverter power are OFF Do not use a product if parts are damaged or missing Risk of injury and damage Improper work when installing or removing the product may cause product damage Follow the rules below when making connections Rules for connections 1 Use dedicated cables for the E SX bus Model NU1C P3 0 3 m to NU1C A0 100 m For cable specificat...

Page 330: ...ort tool D300win Programmable operation display POD M U V W L1 R L2 S L3 T FRENIC VG OPC VG1 ESX OUT IN Connection cable for computer loader E SX bus cable E G MICREX SX Power module CPU module SPH3000MM IN OUT SX bus E SXBUS0 E SXBUS1 IN OUT IN OUT Connection of SX bus terminating connector prohibited Blue Yellow Blue Figure 6 15 4 Example of Basic Connections ...

Page 331: ...mmunication error light alarm occurs Enabled when o30 1 or 2 3 Standard format 2 Number of words occupied 16 words 8W 8W U11 E SX transmission format selection USER P11 Other than above Reserved do not set F26 Carrier frequency Carrier Hz 2 to 15 Set the carrier frequency inverter control cycle The SPH3000MM tact cycle and inverter control cycle are only synchronized when F26 4 or 8 H107 Light ala...

Page 332: ... 1 2 3 Alarm sub code 5 01 hex 02 hex 04 hex 2 When a light alarm cause occurs and command via E SX is enabled H30 2 3 and LE ON for details refer to the explanation of H30 in Chapter 4 Section 4 3 Details of Function Codes er4 is generated With heavy alarm 1 when run command via E SX is ON er4 is generated With heavy alarm 2 er4 is generated regardless of the settings when the cause occurs 3 Issu...

Page 333: ...rm sub code indicates the first factor that caused er4 to occur A light alarm always occurs before heavy alarm 1 occurs and thus when o30 0 this code shows the light alarm code even when the state is heavy alarm 1 Figure 6 15 6 Alarm Sub Code Screen 2 Action when light alarm occurs o30 o31 This section explains the control methods for er4 alarms by inverter function codes o30 o31 when a communicat...

Page 334: ...o30 2 o31 5 0 communication recovers within 5 seconds after communication error light alarm occurs Figure 6 15 10 5 Function code o30 3 operation continues Figure 6 15 11 1 During this period if communication does not recover and a new command and setting are not sent the command run command speed command or both from communication before the communication error occurred is held ...

Page 335: ...larm issue a reset command After the alarm is reset the ERR LED turns off Communication error code displayed on keypad Alarm sub code 1 04 hex 1 Alarm sub codes can be checked as explained in 5 of 6 15 6 1 Light alarms and heavy alarms in E SX bus communication 6 15 6 3 Other inverter alarms The card treats inverter alarms other than the above as light alarms The actions indicated in Table 6 15 8 ...

Page 336: ...ta of function code monitor 1 Selected by o160 IWx x 5 Data of function code monitor 2 Selected by o161 IWx x 6 Motor speed IWx x 7 BUSY ERR RL ALM DEC ACC IL TL NUV BRK INT EXT REV FWD QWx x 8 Selecting function code 485No 1 QWx x 9 Selecting function code 485No 2 QWx x 10 Data of selecting function code 1 QWx x 11 Data of selecting function code 2 QWx x 12 Speed command QWx x 13 RST X14 X13 X12 ...

Page 337: ... respectively stored in Data of polling function code 1 2 2 Function code monitor MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Data of function code monitor 1 Data of function code monitor 2 Function code monitor 1 2 are constant monitors of function code data Set the 485Nos of the function codes to be monitored in function code o160 for Function code monitor 1 and o161 for Function code monitor ...

Page 338: ... table below When this bit is 1 remove the cause of the error as indicated in M26 and perform selecting polling If all finish normally at this time ERR and M26 automatically change to 0 Value of M26 HEX Write read error 78 4EH Accessed unused function code 79 4FH Write to read only function code Write while running to function code that cannot be changed while running Write to function code that c...

Page 339: ...ion code is set in selecting function code 1 and 2 the specification by selecting function code 2 is given priority 2 Speed command S01 MSB LSB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Motor speed decimal x 20000 maximum speed 16 bit data The maximum speed is the speed set in inverter function code F03 To use r min units calculate the above equation in reverse When the data is negative 2 s complement...

Page 340: ...e output current value M11 Set o160 0807 hex and o161 080B hex in advance 485No of M07 is 0807 hex 485No of M11 is 080B hex IW254 0 10 4 0 7 0 A M07 1388 hex 5000 50 00 IW254 0 10 5 0 5 B 4 M11 05B4 hex 1460 146 0A 3 Function code data settings Setting 30 5 s in function code S08 acceleration time from the MICREX SX QW254 0 10 8 0 7 0 8 Selecting of function code S08 485No 0708h QW254 0 10 9 0 0 0...

Page 341: ... Chapter 4 Section 4 3 Details of Function Codes Inverter function code H107 can be set to display l al and continue operation when an alarm occurs Refer to the explanation of H107 in Chapter 4 Section 4 3 Details of Function Codes When F26 Carrier frequency is set to a value other than 4 or 8 set the tact cycle of the application that sends the MICREX SX transmission toggle to 0 5 ms or higher QW...

Page 342: ...verters 2 When F26 Carrier Frequency is set to other than 4 kHz or 8 kHz set the bus tact cycle to 0 5 ms or more 6 15 10 2 Checking the tact synchronization status The tact synchronization status can be checked by the methods indicated in Table 6 15 10 Table 6 15 10 Tact Synchronization Status Method Operation Function of Y terminal C Do10 Tact synchronizing C Do10 ON 1 Function code M142 Tact sy...

Page 343: ...m Insert 2 In the Module insert window select the individual module in Module attribute type select the inverter in Module group type and select model FRN VG1 STD1 in Outline specification 3 Parameter settings are not necessary parameters cannot be set Press OK 6 15 11 2 Compatible versions of the SPH3000MM and support tool 1 Compatible versions of the inverter support tool are as follows Expert D...

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Page 345: ... the handling setting up and operating of the FRENIC VG series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric Co Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual ...

Page 346: ...For the STACK type User s Manual User s Manual Option Edition 24A7 E 0045 3 ...

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