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Contents
General .......................................................................................................................................................... 3
Safety ....................................................................................................................................................... 3
Basics ...................................................................................................................................................... 3
Machine concept ...................................................................................................................................... 3
Interface connections - TS/TPS, MW/TT series ........................................................................................ 3
Interface connections - TSt series ............................................................................................................. 4
For your information .................................................................................................................................. 4
Application example - TS/TPS, MW/TT series .......................................................................................... 4
Application example - TSt series .............................................................................................................. 5
Instructions for installing the external version of the interface.................................................................... 5
Connecting and configuring the field bus coupler ........................................................................................... 6
Safety ....................................................................................................................................................... 6
Field bus coupler controls and connections .............................................................................................. 6
Connecting and configuring the field bus coupler ...................................................................................... 6
Slave address configuration ...................................................................................................................... 8
Data transfer properties .................................................................................................................................. 9
RS 485 transmission technology .............................................................................................................. 9
LWL networks ........................................................................................................................................... 9
Safety feature .......................................................................................................................................... 10
Troubleshooting ............................................................................................................................................ 11
Safety ...................................................................................................................................................... 11
General .................................................................................................................................................... 11
Operating status LEDs ............................................................................................................................ 11
Field bus status LEDs .............................................................................................................................13
Profibus configuration data error ..............................................................................................................14
Displayed service codes ..........................................................................................................................15
Profibus/Twin Profibus signal description ...................................................................................................... 16
General .................................................................................................................................................... 16
Power source modes - TS/TPS, MW/TT series ....................................................................................... 16
Power source modes - TSt series ............................................................................................................ 16
Overview ................................................................................................................................................... 17
Input and output signals for MIG/MAG - TS/TPS, MW/TT series .................................................................. 18
Input signals (from robot to power source) ...............................................................................................18
Output signals (from power source to robot) ............................................................................................19
Input and output signals for MIG/MAG - TSt series ....................................................................................... 21
Input signals (from robot to power source) ...............................................................................................21
Output signals (from power source to robot) ............................................................................................22
Input and output signals for TIG - TS/TPS, MW/TT series .............................................................................24
Input signals (from robot to power source) ...............................................................................................24
TIG pulsing range settings .......................................................................................................................25
Output signals (from power source to robot) ............................................................................................25
Input and output signals for CC/CV - TS/TPS, MW/TT series .......................................................................27
Input signals (from robot to power source) ...............................................................................................27
Output signals (from power source to robot) ............................................................................................28
Input and output signals for standard manual - TS/TPS, MW/TT series ........................................................29
Input signals (from robot to power source) ...............................................................................................29
Output signals (from power source to robot) ............................................................................................30
Twin Profibus signal description for MIG/MAG - TS/TPS series ....................................................................31
Input signals (from robot to power source) ...............................................................................................31
Output signals (from power source to robot) ............................................................................................32
Profibus configuration examples ................................................................................................................... 33
General .................................................................................................................................................... 33
Configuration examples ............................................................................................................................ 33