Ford Cargo 2017 Owner'S Manual Download Page 212

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MAINTENANCE AND SERVICE

Fuse and Relay Table

Electrical Systems

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Summary of Contents for Cargo 2017

Page 1: ...IRUGWUXFNV FRP WU IDFHERRN FRP RUG DUJR 25 5 2 2 1 56 0 18...

Page 2: ...and accurate as possible it can stilll be subject to alterations This publication describes options and trim levels available throughout the Ford model range in every country and therefore some of the...

Page 3: ...nel 18 Lane Departure Warning System 152 Trip Computer 29 Emergency braking system 155 Control Buttons 36 Useful Information 160 Multi functional Handles 38 Tachograph 41 5 MAINTENANCE AND SERVICE Att...

Page 4: ...ed for applying service on Ford vehicles Note Remember to pass on the Owner s manual when reselling the vehicle It is an integral part of the vehicle All technical information and data included in thi...

Page 5: ...3 1 INTRODUCTION 3...

Page 6: ...offer the best total repair cost including the costs of parts and labour Now it is much easier to understand if the part offered to you is a Ford Original Part Ford Original Parts listed below have a...

Page 7: ...of your vehicle Therefore non original FORD CARGO parts and accessories and problems likely to result from the usage of these are not considered under warranty and this does not put FORD CARGO under a...

Page 8: ...1 INTRODUCTION Dashboard 6...

Page 9: ...nit 7 Parking brake 8 Lighter 12V outlet 9 Auxiliary heater digital control unit 10 Control panel control buttons 11 Ashtray 12 Gear 13 Centre console Bottle holder 14 Headlamp switch 15 Glove box 16...

Page 10: ...Safety 2 8...

Page 11: ...fastening your seat belt ensure that it does not pass through your belly that it passes through your hip e g your thighs it is tight it is not twisted any way it passes through the middle of your shou...

Page 12: ...ay be locked when it is pulled too fast or when the vehicle is on a slope In this case relieve the seat belt and allow it to retract a little then try again Hear the locking click when you are inserti...

Page 13: ...released from the control lever There shall be enough air pressure on the tanks to release the brake If there is not enough pressure the brake can be release by turning the setting mechanism of the a...

Page 14: ...ads You can cause an accident and thus injuries to others due to this Tire profiles A minimum profile depth is prescribed for tires by law Observe the legislation for the relevant country For safety r...

Page 15: ...asons Aging of the tire Foreign material Usage conditions of the vehicle Weather conditions Oil fuel grease etc Contact with materials Dragging on the sidewalks Low or high tire pressure WARNING When...

Page 16: ...ng Safety System Fleet tracking systems are also used for find ing the location of the vehicle in case of car theft However if the vehicle tracking module is removed the location of the vehicle cannot...

Page 17: ...s burned with regular intervals so that the filter is emptied before filling up and being clogged In this operation the exhaust gas is heated by the engine and smut is burned Driver is informed about...

Page 18: ...s x 4 times in sequence Press Mirror Heat Switch Press Hazard light switch x 4 times in sequence ROUTINE process starts Press Mirror Heat Switch ROUTINE process completes YES YES YES Hazard Light Flas...

Page 19: ...3 CONTROLS AND INDICATORS 17...

Page 20: ...CONTROLS AND INDICATORS 3 1 Air pressure indicator 2 Engine oil pressure indicator 3 Speedometer 4 Tachometer 5 Engine coolant temperature gauge 6 Fuel gauge 7 Trip computer Instrument Panel 18...

Page 21: ...le left yes Right Signal Lamp Green Low brake air pressure Red Instrument yes EBS Red Amber Automatic n a ABS Amber Automatic n a High Beam Blue Multi functional handle left n a Alternator Red Automat...

Page 22: ...arting Aid Amber Automatic n a Height Engine Water Temperature Red Automatic yes Trailer ABS EBS Amber Automatic n a Trailer right left turn signal warning Green Multi functional handle left n a Engin...

Page 23: ...l Level warning Amber Automatic n a Air Pressure 1 Green Air pressure control button on the indicator n a Air Pressure 2 Green Seat belt warning red Automatic yes ESP Amber control button on the contr...

Page 24: ...al handle right n a Information warning Amber Automatic n a Lane departure warning system Amber Control button on the control panel yes Emergency braking system Amber Control button on the control pan...

Page 25: ...filter is being cleaned Automatic or manual exhaust filter cleaning is active During exhaust filter cleaning the exhaust gas temperature is increased to burn the soot inside the exhaust filter During...

Page 26: ...ra resolution low camera resolution Clean the screen Front axle did not lower Front axle did not lower Vehicle unloaded Rear axle did not raise Rear axle did not raise Vehicle loaded Front axle did no...

Page 27: ...ter blocked Drive to workshop Cab raising active Cab raising active Low engine cooling water level warning Add engine cooling water if warning light does not go out drive to workshop as soon as possib...

Page 28: ...green zone provides economy Avoid excessive speeds in the red danger zone Otherwise your engine may get damaged Ensure that the speed does not increase up to red danger zone especially while driving d...

Page 29: ...Apply park brake check for water leaks under the vehicle do not get under the vehicle check from the side Open the hood and check for the water level in the engine auxiliary water tank If the water te...

Page 30: ...l lose the function for tank selection as it will be used for conforming these warnings If you would like to view the 2nd tank you can do this by moving to another page from the information page Air p...

Page 31: ...S AND INDICATORS 3 Trip Computer 29 SYMBOL DESCRIPTON First screen if your vehicle has a lane tracking system First screen if your vehicle does not have a lane tracking system 1 Battery voltage 2 Urea...

Page 32: ...CONTROLS AND INDICATORS 3 Trip Computer 30 SYMBOL DESCRIPTON Oil Level 1 Mileage 2 Engine operating hours 1 Engine total operating hours 2 Oil quality status indicator...

Page 33: ...LS AND INDICATORS 3 Trip Computer 31 SYMBOL DESCRIPTON 1 Instantaneous fuel consumption 2 Average fuel consumption 1 Average speed 2 Distance that may be covered with the remaining fuel Oil level hour...

Page 34: ...sc brake mode Vehicles With Disc Brakes Remaining brake lining percentage is displayed for each wheel Drum brake mode On vehicles with drum brakes a warning is issued on the indicator of the relevant...

Page 35: ...CONTROLS AND INDICATORS 3 Trip Computer 33 SYMBOL DESCRIPTON Functions Battery status Axle load...

Page 36: ...CONTROLS AND INDICATORS 3 Trip Computer 34 SYMBOL DESCRIPTON Info menu Emergency braking system collision warning Error codes info screen...

Page 37: ...WARNING As changing trip computer display settings while driving may adversely affect the driving attention it may cause serious risk of accident Settings shall always be performed while the vehicle...

Page 38: ...CONTROLS AND INDICATORS 3 36...

Page 39: ...16 DIFFERENTIAL LOCK 6 POWER ROCKING AUTOMATIC TRANSMISSION MODE SELECTION 17 FRONT AXLE LIFTING 6 OFF ROAD ROCKING AUTOMATIC TRANSMISSION MODE SELECTION 17 INTERMEDIATE SHAFT LOCKING 7 AUTOMATIC HYB...

Page 40: ...Wipers 5a Wipers off 5b Low speed wiping long interval This position activates the automatic wiper function on vehicles with a rain sensor 5c Normal speed wiping 5d High speed wiping 6a High Beam Fla...

Page 41: ...er 1 Activation of the cruise control and increasing the speed 2 Decreasing the speed 3 Deactivation of the cruise control 4 Activation of the engine brake 5 Resuming cruise control On vehicles withou...

Page 42: ...tion Position 1 low deceleration Max position more deceleration Deactivation of the gradual continuous braking operations Gradual brake lever OFF position or position 1 BREMSOMAT function Engine Brake...

Page 43: ...erneath trough the opening in the tray and the card will pop out End country Sweden 1 3 2 Driver Displays DDS enabled Use the or button to scroll up down to show one of the displays below For more det...

Page 44: ...y ended 23 11 Default time is set to insertion time Adjust and confirm the time hour and minute to when the activity ended 5 The following is displayed 6 Select and confirm activity Rest In this examp...

Page 45: ...3 2009 10 25 08 55 00h01 Schmidt 08 56 01h43 0 km 0 km 0 km S 00007001106910 0 0 20 02 2012 S ABC 123 03 03 2009 11 45 00 00 08 53 08h53 0 km 0 km 0 km 08 53 08 55 00h02 Andersson Richard 0 km S 00007...

Page 46: ...ad driver 2 inserts their own card into card slot 2 Description Menus are shown in the language recorded in the driver card Alternatively you can set the language you prefer individually Driver data d...

Page 47: ...st you to make a manual input 2nd line input block Then you can enter the logical variables flashing input areas in the following order Event Day Month Year Hour Minute When the insertion operation ti...

Page 48: ...ressed you jump to the next input field or the next full input block Correction opportunities You can select and correct available variables in the input block with button back button If you respond t...

Page 49: ...essed the menu flows faster automatic repetition func tion Cancelling the input procedure When there is no input in the input procedu re the following indicator is displayed in 30 seconds If the butto...

Page 50: ...ample 1 Card retrieval 15 04 15 16 31 Local time Insertion 18 04 15 07 35 Local time Adding resting time Please note Input is realised in local time 1 Keep button pressed 2 Jumps to the last input fie...

Page 51: ...ertion 25 02 15 02 30 Local time Completing activity Please note Input is realised in local time 1 Set first activity and confirm 2 Set and confirm the date set and confirm the hour set and confirm th...

Page 52: ...02 30 Local time Completing activity Shift start Shift end Before activity addition Please note Input is realised in local time 1 Set and confirm the first activity with V 2 Select Ending country sym...

Page 53: ...tivity button Automatic setting DTCO 1381 tachograph automatically passes the activity below Vehicle 1 Driver 2 Driver During cruise During park state A Definitely set the activity at the end of the s...

Page 54: ...rt should be printed from DTCO 1381 tachograph at the start and end of cruise When required you have to add the watch durations and other working dura tions by hand You can write the activities behind...

Page 55: ...not secure Confirm the message When DTCO 1381 tachograph senses a security violation where the accuracy of the data in the tacho graph card can no longer be ensured the tachograph card is ejected auto...

Page 56: ...to record activities with handwriting Standard indicator a Power supply failure In the power supply of DTCO 1381 tachograph the low or excessive feed voltage value is dis played on standard indicator...

Page 57: ...Finland FL Liechtenstein FR FO Faroe GE Georgia GR Greece H Hungary HR Croatia I Italy IRL Ireland IS Iceland KZ Kazakhstan L Luxembourg LT Lithuania LV Latvia M Matta HC Monaco MD Moldova HK Macedoni...

Page 58: ...tions Spain AN Andalusia AR Aragonia AST Aturias C Cantabria CAT Catalania CL Castile Lean CM Castile La Mancha CV Valencia EXT Extremadura G Galicia IB Balear Islands IC Canary Islands LR La Rioja M...

Page 59: ...Card request during manual input 1 Remove the card from the card slot 1 or card slot 2 it is inserted in 2 Select No for the following questions and confirm 3 Continued Manuel input is cancelled DTCO...

Page 60: ...d confirm otherwise select No and confirm If you want to print in UTC time requested legally confirm Yes answer When you select and confirm No the output is provided with Local time 4 When the related...

Page 61: ...oves driver card from DTCO 1381 tachograph 2 New driver team inserts the driver cards according to their roles driver 1 or driver 2 3rd situation mixed operation Driver working with different tachogra...

Page 62: ...utton 6 Card slot 2 7 Printer drawer opening button 8 Cutting edge 9 Menu buttons a For ADR model sign ADR Euro pean agreement regarding international hazardous material transportation on Highway DTCO...

Page 63: ...Days until calibration 18 Next periodic inspection day approaching for example in 18 days Due to technological changes the necessary checks are not considered Authorized workshop can program which day...

Page 64: ...the UTC time deviates for more than 20 minutes A Ensure that the installation label is renewed in each additional check and the foreseen information is present Within the obligation of foreseen inspe...

Page 65: ...No change Driver 2 Driver 2 Driver 1 Driver 1 This option is disabled during manual input adding activities to driver card No activity change takes place after ignition is turned on off The automatic...

Page 66: ...CONTROLS AND INDICATORS 3 Tachograph simulator unit 64...

Page 67: ...OPERATION 4 65...

Page 68: ...s a spare Door locks Ignition Front Hood Fuel tank Urea tank only on Euro 5 and Euro 6 vehicles WARNING Ignition key has an immobilizer feature against vehicle theft New keys shall be programmed by Fo...

Page 69: ...oors are not opened physically Doors are locked automatically when vehicle speed exceeds 10 km h WARNING Module switches to protection mode if opening and closing operation is performed successively f...

Page 70: ...h the latch outwards of the vehicle to lock from inside 2 Getting In and Out Of the Vehicle Use the 3 points principle while getting in and out of the vehicle Do not hold the steering wheel while gett...

Page 71: ...UTION If the window is jammed thrice in a row while quick closing window quick raising feature is deactivated Window learning procedure shall be started when the doors are closed and lock is open Firs...

Page 72: ...ticlockwise Raise the hood slightly pistons shall open the cover To close Push to the cover to its original position and press on the locking areas WARNING Hold and press the middle of the hood while...

Page 73: ...tch located in the centre console Power roof moves to opening or closing direction while the opening closing buttons are pressed Operation is stopped automatically when the power roof reaches uppermos...

Page 74: ...hock absorber adjustment 3 Fast lowering 4 Horizontal yield 5 Fore and aft adjustment 6 Resting position 7 Seat inclination adjustment 8 Seat depth adjustment 9 Armrest 10 Armrest inclination adjustme...

Page 75: ...e vehicle Height adjustment Height adjustment is applied in 8 steps By pulling or pressing the height adjustment latch the seat height is changed one step up or down When the seat height is changed up...

Page 76: ...lock lever Seat shall be locked with an audible click when the lever is released Seat may be moved completely forward or backward Do not perform the fore and aft adjustment when the seat is lowered S...

Page 77: ...seat surface forward or backward at the same time Armrests Armrests can be raised when required Armrest inclination adjustment The inclination of armrests on the fore aft direction can be changed by r...

Page 78: ...st adjustment To unlock the backrest pull the lock lever upwards Do not press on the backrest while opening the lock You can adjust the backrest by applying or releasing your weight simultaneously Rel...

Page 79: ...ntenance Dirt may hinder the operation of the driver seat Keep your seat clean to prevent this Trims are not required to be removed from the seat frame for maintenance CAUTION There is a risk of injur...

Page 80: ...4 OPERATION Seats and Beds 78...

Page 81: ...he vehicle easier When the driver pulls up the button while he is getting off the vehicle seat is lowered to the bottom position by the discharging of air When the driver gets back in the vehicle he s...

Page 82: ...t It may be set to the desired position without any stages YES N A 10 Armrest adjustment Armrest can be raised when required Armrest height may be set to the desired position without any stages YES N...

Page 83: ...ontal position Raising the bed Bed is raised to the upper position and tied with a belt Bed is raised to the upper position and tied with a belt CAUTION Do not carry load or occupants while the vehicl...

Page 84: ...CAUTION Do not put heavy items on upper console Glove box It is placed on the right side of the center console in front of the passenger seat Pull the latch towards you to open it Shelves In the rear...

Page 85: ...material Ashtray Ashtray is placed on the center of the console Removable ashtray mechanism provides ease of use in the desired position for the driver Cigar lighter Hold the heated cigar lighter only...

Page 86: ...not touch the cigar lighter end when it is hot CAUTION Do not hold the cigar lighter element pressed in after it is released 12 V outlet 12 V outlet may provide power for devices up to 100W In cab st...

Page 87: ...the system shall be activated and setting shall be allowed 2 Adjust the steering to a proper position by moving it back and forth 3 Rotate the knob clockwise without changing the position of the stee...

Page 88: ...ror no 1 by the rotating knob on the driver s door armrest Bring the knob to 1 position for the adjustment of the driver s side mirror Adjust the mirror by moving the knob forward and backward and lef...

Page 89: ...heaters Use the heater for ease of view on winter days To activate the heater Press mirror heater switch on the control panel while the ignition switch is at position 2 To deactivate the heater heater...

Page 90: ...t clockwise headlamp level shall be raised Press the button on the headlamp switch to make it come out Rotate the button to set it to the required headlamp levelling adjustment Press the button on the...

Page 91: ...o switch your headlamps on manually in severe weather conditions Note It may be necessary to switch your headlamps on manually while entering some tunnels Note If you have autolamps on you can only sw...

Page 92: ...is displayed on the indicator when the switch is pressed Rear fog lamp Rear fog lamp is placed on the headlamp control panel Turn this switch on to obtain better visibility and be visible to the inco...

Page 93: ...e 2 pilot lamps one on the driver side and the other on the passenger side in the dome of the vehicle interior These lamps are illuminated by a switch located in the centre console Reading lamp It is...

Page 94: ...the center area It is turned on off by the switch on it A Illuminates the driver side dome lamp B Illuminates the passenger side dome lamp Center switch has 3 positions 1 Closed 2 Illuminates when the...

Page 95: ...pers If Equipped The autowipers feature uses a rain sensor You will find it on the lowe center part of the windscreen The rain sensor monitors the amount of moisture on the windshield and automatical...

Page 96: ...ed manually on the wiper switch Note Keep the outside of the windscreen clean Sensor performance will be affected if the blackened areas on the lower center part of the windscreen is dirty The rain se...

Page 97: ...the same function To cut the circuit off it is adequate to turn off one Using the internal switch To cut the circuit off Raise the safety cover and raise the switch To re activate the electricity sup...

Page 98: ...ON Use the circuit breaker at least 2 minutes after you have stopped your vehicle Otherwise engine electronic control unit and Denox control unit if available may be damaged WARNING Disconnect the bat...

Page 99: ...Blower direction setting To operate the A C of your vehicle bring the heat control To cold blue position while the engine is on Press the A C and recirculation buttons on the front panel You can adju...

Page 100: ...ir is operated for a few minutes Then turn the A C off The gas type and amount of the gas used in A C is printed on the sticker Adding oil to the A C compressor is not necessary unless all gas drains...

Page 101: ...2 may be indicated 1 or 2 times as per the air amount in the cab heater fuel line In this case resetting procedure shall be repeated CAUTION Webasto pump is delicate High quality diesel fuel shall be...

Page 102: ...rolled by the digital control unit display panel or by the switch on the reading lamp side of the lower bed CAUTION The unit intakes fuel supply from the specially designed fuel tank that houses the f...

Page 103: ...ff By Itself Malfunction Description Precaution No ignition during starting Turn off on the heater once Flame extinguishes during operation Turn off on the heater once Heater is overheated and green l...

Page 104: ...6 V or 32 V for longer than 6 seconds Charge the battery F 04 Premature flame detection 05 A flame is detected before the combustion Diesel Replace overheating sensor control unit Petrol Replace the f...

Page 105: ...sulation UHS gradient is very high Find and remove the cause of the overheating Note If no other cause is found for overheating either the pressures losses caused by hot air distribution is very high...

Page 106: ...F06 Interruption or short circuit in temperature sensor F07 Short circuit in dosage pump F08 Interruption or short circuit in fan motor or overload on fan motor or fan motor blocked F09 Interruption o...

Page 107: ...ration immediately by pressing the button for a long time Press the key for 2 seconds Starting the heating operation by pressing the button for a short time Press the key Set the desired ambient tempe...

Page 108: ...be ended Ending the heating operation with auxiliary unit by pressing the button for a short time Select the auxiliary unit symbol on the screen Press the key auxiliary unit shall end the heating ope...

Page 109: ...eys and confirm with the key Selecting the operation mode With keys select the heating symbol or the ventilation symbol and confirm with the key Setting the cab temperature only for dry type heaters S...

Page 110: ...ith keys select the time format and confirm with the key CAUTION The auxiliary heater digital control programming feauture is deactivated for safety reasons for the vehicles with ADR carrying hazardou...

Page 111: ...y and then reconnected Wait until the automatic detection has finished then set the time and weekday No communication Check and if necessary renew the heater fuse Visit your vehicle workshop 1st heate...

Page 112: ...1 2 with the key to see the error code for heater no 2 WARNING Service menu shall only be used for displaying the error code Changing the settings on the service menu may damage your heater Please use...

Page 113: ...You can adjust the fan speed in 3 steps 0 Off 1 Low speed 2 Middle speed 3 Fast Adjust the blowing direction blows to the windshield blows from opposite direction blows to the leg level and from oppo...

Page 114: ...seconds Wait for 15 seconds if the engine does not start and repeat the same procedure in the same order CAUTION Wait for the period determined by the electronic control unit 10 to 40 seconds before s...

Page 115: ...diately when the vehicle is stopped the turbo which is rotating in high speed shall not be adequately lubricated Air deflector Adjust the air deflector on the cab according to the trailer Note A corre...

Page 116: ...he following conditions Applying the brake Applying the clutch in vehicles with manual transmission In case activating the engine brake cruise control is deactivated automatically CAUTION Vehicle cuts...

Page 117: ...accelerator 7 Hill holder feature is deactivated automatically when the clutch is released or engine torque reaches a specified value On Automated Manual Transmissions 1 Stop the vehicle with service...

Page 118: ...m anti conical disc with air ducts System Air Pressure 10 5 bar Brake friction pads The thickness of the new linings is 19mm Linings shall be replaced when the thickness becomes lower than 3 mm On veh...

Page 119: ...he lining pressure surface Cracks that have not grown up to 25 of the surface do not affect the performance you may continue to use the disc Blue areas on the disc surfaces indicate that they have bee...

Page 120: ...pad is less than 8mm we recommend that you shall have your lining replaced in a Ford Cargo authorized service immediately CAUTION Even if one of the mutual linings is worn replace both linings CAUTION...

Page 121: ...hold the vehicle in place when the emergency bellows are discharged Do not discharge the bellows before taking necessary safety precautions CAUTION To start park brake mechanism again please contact...

Page 122: ...ravels and also known in the market as drive shaft brake systems Intarder provided in your vehicle has a hydrodynamic braking system also known in the market as fluid type Braking Moment 3 500 Nm Brak...

Page 123: ...ing force of the intarder In this case vehicle shall be accelerated CAUTION Intarder requires maintenance The oil filter should always be changed at every replacement interval of the transmission oil...

Page 124: ...brought to position 0 again Air tubes Drain the water in the tanks every day Pull the ring attached to the cock until all air is discharged to drain the water inside the tanks When the air tanks are d...

Page 125: ...is available on the air drier inside the chassis CAUTION Air drier filter shall be replaced in periodical maintenance intervals If the drier filter does not operate properly it may cause damage to its...

Page 126: ...ff and on in order to reset EBS The ignition off phase must be at least 5 sec to allow power down of EBS and During ignition off phase the brake pedal must be released to avoid braking in wake up mode...

Page 127: ...from high range to low range Below are the cases reflecting the above mentioned circumstances and where the protection mechanisms are activated for errors likely to be experienced when driving 1 Drive...

Page 128: ...time will be inadequate 9 S 1310 Manual transmission and shifting High range 5 6 7 8 Low Range 1 2 3 4 It has 9 gears 8 forward 1 crawler gears All gears except the crawler and reverse gears are sync...

Page 129: ...hift lever cannot be shifted to range and the driver is warned about this 4 Trying to shift from low range to high range when the vehicle is moving with a certain speed System denies the shift to the...

Page 130: ...shifts down 1 gear and 2nd range shifts down 2 gears only in manual mode Left movement Changes the transmission mode Shifts to automatic if it is in manual mode and to manual mode if it is in automati...

Page 131: ...ress on the accelerator pedal WARNING Risk of Accident Do not engage neutral gear when the vehicle is moving Shifting to neutral Stop the vehicle completely and bring the rotating knob to position N R...

Page 132: ...determined Clutch movement and shifting operation is automatic when the gear is shifted manually with the shift lever False shifting is not possible Manoeuvre operation is available in automatic mode...

Page 133: ...annot be calculated by the system CL Clutch is overloaded This is displayed when you attempt to take off the vehicle with a gear higher than required in manual mode Select a lower gear and take off th...

Page 134: ...oad on the clutch When NS warning is displayed trans mission control unit indicates that the vehicle is left in D without moving for a long time Shift to neutral Transmission oil temperature has reach...

Page 135: ...nel shown in the figure once and deactivated by pressing it again Oscillation mode When used at difficult conditions such as mud snow etc on vehicles with automatic transmission it allows rapid openin...

Page 136: ...e once and deactivated by pressing it again Oscillation mode When used at difficult conditions such as mud snow etc on vehicles with automatic transmission it allows rapid opening and closing of the c...

Page 137: ...er Set the half gear latch up or down before activating PTO Do not tamper with the latch while PTO is operated Pump shall operate with higher speed when the latch is up and with lower speed when the l...

Page 138: ...ed in dump trucks Button 12 is used for slow lowering button 13 is used for fast lowering operation Use the PTO power take off button in the panel to raise the bed Power take off Symbol shall be illum...

Page 139: ...mpressed air reservoir Engine Transmission May damage it Therefore always drive slowly off road If you need to drive over the obstacles co driver should provide directions Always observe the height of...

Page 140: ...njuries on the thumbs of your hands when driving over obstacles or the tracks formed over the road Hold the steering wheel tightly with your both hands Consider the high forces occurring for a short p...

Page 141: ...formation may be displayed on the standard on board computer Driving style To lower the fuel consumption Avoid frequent acceleration and braking Drive carefully by paying attention on the road Drive w...

Page 142: ...emory button 6 M2 Memory button 7 Normal drive height button 8 Lifting button 9 Lowering button 10 Stopping button 1 Ignition switch should be in position 2 to activate the air control system by the m...

Page 143: ...ons desired can be performed after pressing the 4 driven axle selection button or 11 lifted axle selection button 3 Press the STOP button if you need to stop the operation during any procedure 4 If yo...

Page 144: ...sm Only for Vehicles that the height of the 5th wheel is lowered Ignition switch should be in position 2 to activate the air control system by the Lifting Switch When the front axle lifting switch is...

Page 145: ...hicle is shifted to reverse the caster mechanism allows the axle to perform a backward manoeuvre by automatically adjusting the axle s caster angle Additionally the self steered axle can be lifted by...

Page 146: ...it is raised or does not allow it to be raised if it is already on the ground while the park brake is active A warning message shall be displayed on the instrument panel in this case WARNING This app...

Page 147: ...mation menu of the instrument panel and the light on the button is not turned off Not allowed conditions Vehicle Speed Axle lowering functions are cancelled for safety reasons if the vehicle speed is...

Page 148: ...nce System includes displacement sensors in order to send vehicle weight information to the Electronic Brake System EBS Positions of the sensors used for calculating the axle weights on the vehicle ar...

Page 149: ...e driven axle are equalized by decelerating the skidding wheel by braking b engine torque is automatically limited to ensure that the vehicle moves stably 5 Inertia torque control Wheels may skid due...

Page 150: ...Deactivation Mode You may want to disable ESP on soft road conditions In this case press the ESP cancel switch located in the centre console light is illuminated on the display when this mode is acti...

Page 151: ...icle completely 2 Turn the differential lock switch es on 4x2 6x2 and 8x2 vehicles have optional front differential locks FDL and 6x4 and 8x4 vehicles have front differential locks FDL rear differenti...

Page 152: ...ed air it allows that the traction torque is distributed evenly to the front and rear axles and ensures that the axles speeds are equal This system is available only on 6x4 and 8x4 Cargo models and th...

Page 153: ...slipping What Are the Points To Be Considered When The Differential Lock Is Activated You shall monitor whether the differential lock is completely activated or deactivated from the warning light on t...

Page 154: ...lanes Do not carry out windshield repairs in the immediate area surrounding the sensor The system may be impaired or may not operate properly if Visible lane markings are not continuous There is glar...

Page 155: ...When the ignition is turned ON LDWS will be automatically active unless there is no error To switch off press the LDWS button Then LDWS warning lamp will light up constantly on the instrument cluster...

Page 156: ...windscreen is dirty activate the washer to remove the dirt In case windscreen is misted up turn on the defrosters to remove the mist on the windscreen Note If the information message below appears on...

Page 157: ...ote AEBS will not warn or brake if the relative speed between your vehicle and the lead vehicle is below 10kph Note Deactivation of the ESP feature via the ESP switch will deactivate the AEBS as well...

Page 158: ...to take care may result in the loss of control of your vehicle serious personal injury or death The system may not operate correctly if you replace the windshield with a non Ford windshield Do not car...

Page 159: ...vehicle detections Contact an authorized dealer to have the radar checked for proper coverage and operation Radar location to be kept clean Note If a message regarding low camera visibility is seen in...

Page 160: ...isplay as shown below If system emergency braking occurs two times in one ignition cycle AEBS will get deactivated to prevent possible unnecessary interventions In such a case visit an authorized Ford...

Page 161: ...by depressing the accelerator pedal or pressing the AEBS deactivation switch WARNING Important Note In such a situation take control of your vehicle and make sure that you activate the parking brake b...

Page 162: ...170 4 OPERATION CAUTION PLEASE HAVE IT CALIBRATED IN AN AUTHORIZED DEALERSHIP SPECIFIED IN THE TACHOGRAPH MANUAL PROVIDED 4 Use Useful Information 4 160...

Page 163: ...gine while transmission is shifted to a gear Always observe starting instructions provided in the manual Do not increase the engine speed until oil pressure is increased after starting We advise you t...

Page 164: ...switch is not pressed Do not use the differential lock when you exceed 20 km h 9 Differential oil replacement Ensure that park brake is applied transmission is in neutral and hood is open before lift...

Page 165: ...wner You may increase or decrease the idling speed using speed control buttons when your vehicle is stationary All you need to do is to bring the speed control handle to resume position and to activat...

Page 166: ...MAINTENANCE AND SERVICE 5 164...

Page 167: ...e 3 5 Lift 5th wheel with the help of the air suspension until the semi trailer is slightly raised see Figure 3 Figure 4 6 Reverse the vehicle slowly until 5th wheel coupling engages see Figure 4 The...

Page 168: ...t the supply lines and connection cables between the truck and the semi trailer 11 Complete the procedure for attaching the semi trailer as per the instructions of the vehicle manufacturer CAUTION Att...

Page 169: ...Figure 13 shows the unlock position for the locking lever At this point the adjustment plate is away from 5th wheel body and the safety lever is down Figure 14 shows the closed position of the lock At...

Page 170: ...Lower the legs of semi trailer so that they are on the ground Disconnect the brake connections and wiring 2 Pull the 5th wheel platform lock lever 3 Drive the vehicle so that it will leave the traile...

Page 171: ...In case of adding or not subtracting functions to the trailer connectors check that the gasket which provides leak tightness in trailer connectors is fitted correctly in place Ignition shall be turned...

Page 172: ...railer in curves etc Pay attention to the voltage of the consumers on the canopy trailer before connecting the cable A 15 15 pin connector shall be used in vehicles with ADR Contact Authorized Worksho...

Page 173: ...ng with EN 590 standards to prevent any problem on the fuel system CAUTION Do not mix petrol in the fuel tank Fuel Tank Flap lockable Ford Fuel tank flap opens counter clockwise in a single action in...

Page 174: ...its clips to the hangers shown in the figure Close the clips and retain the spark arrestor to the exhaust Clean the spark arrester with pressurized water so that its pores are also cleaned every 25 u...

Page 175: ...using exhaust filter cleaning prevention button Changes may be observed in engine and exhaust sounds during exhaust filter cleaning During exhaust filter cleaning and right after the cleaning a metall...

Page 176: ...g the necessary con ng are not met C haust filter cleanin conditions not suita cleaning warning ve must be check nual exhaust filter olution of the veh cleaning conditions are 0 applied pedals must no...

Page 177: ...he exhaust wh flammable infl To activate ex Keep preve secon When the prev panel displays prevented by th an be found in the age 23 r cleaning is preve cleaning preventio filter may fill with s ase re...

Page 178: ...e off for 40 seconds when you stop the engine of your vehicle to allow that the urea left in the Urea system is returned back to urea tank Urea left in the system may harm urea system components by fr...

Page 179: ...s consistently low buses delivery trucks efficiency of Urea system may be reduced and ammonia may come out Contact your workshop if you continuously smell ammonia User should carry out following preca...

Page 180: ...ted with 20km h by the control unit Restraints that are applied because of reduced run out of urea as specified above shall be removed when urea is added Urea solution complying with DIN70070 ISO22241...

Page 181: ...ixed on your vehicle Use same type of tires on both sides of the same axle Do not use radial tires on front axles if the rear tires are transversed Wrong maintenance on the wheels may be extremely dan...

Page 182: ...damage on the tires Adjust the pressure of your vehicle s tires by referring to the Tire pressure table The Aging of the Tires Aging of the tires reduce the operation and traffic safety of the tires E...

Page 183: ...ow out of the tire at high speeds and loads You can cause an accident and thus injuries to others due to this CAUTION Use snow chains only on the outer tyres of your vehicle Remove the wheel nut caps...

Page 184: ...icle are polished specially and coated with protective transparent paint Use your wheels in their original positions only Or observe the following replacement chart A wheel replacement other than the...

Page 185: ...000 12300 12600 295 60 R22 5 9 00X22 5 150 147 One 6000 6300 6500 6700 Pair 9000 10000 10500 11000 11600 12000 12300 295 60 R22 5 9 00X22 5 149 146 One 6000 6300 6500 Pair 10000 10300 10600 10900 1100...

Page 186: ...the tire is worn Excessive toe out is applied If the inner side of the tire is worn Excessive toe in is applied If the tire is worn on the shoulder areas Tire pressures are low If the tire is worn on...

Page 187: ...a slope and it is to be lifted without applying the parking brake chock all other wheels The jack should be placed under the leaf spring as shown in the figure and must be placed on the ground firmly...

Page 188: ...n Check the connection cable before installing the spare tire Cable shall be replaced if it is damaged Connect the end of the cable to the tire again Lift the tire with the hexagon wrench and tighten...

Page 189: ...locks on both front and rear sides to the direction of 1 Side skirt panel is moved to the outwards of the vehicle on direction 2 after it is released of its locks Side skirt panel is moved to the upw...

Page 190: ...is brings a fatal accident risk CAUTION Do not tilt the cab uphill As the gradient of the slope acts to move the cab in the closing direction this may cause risk for the person under the cab Always ti...

Page 191: ...g it to the driving position To use the jack remove the specified cover 1 On vehicles with manually controlled cab tilt cylinder Tilting the cab a Open the hood of your vehicle b Lift the latch on the...

Page 192: ...s illuminated on the display when you get in the vehicle this means that cab is not locked correctly Check it CAUTION Fully open and close the latch on the cab tilt cylinder while you are tilting and...

Page 193: ...ylinders Cab cannot be tilted Check the position of latch on the tilt cylinder It shall be on the tilt direction Tilt cylinder is also serves as the hydraulic oil tank Open the cover after cleaning th...

Page 194: ...f the engine Drive the vehicle with the proper gear so that tachometer remains in the green zone as always Daily Inspections Check the coolant level If the level is at minimum or less add 50 distilled...

Page 195: ...oil level shall be inspected weekly Engine oil dipstick is placed on the right side of the vehicle Park the vehicle on a level ground Switch off the ignition apply the parking brake and take the nece...

Page 196: ...be add until the level observed on the dipstick reaches a level between MIN and MAX marks Add oil gradually and in a controlled manner Run the engine for a few minutes after each oil adding operation...

Page 197: ...e exhaust catalyst pores We advise you to have the maintenance of your vehicle by specialists in Ford Otosan authorized dealerships Engine oil pressure and oil level is checked by the sensors and the...

Page 198: ...function and is not a sign of malfunction Before going to the next phase lamp will dim out for 5 seconds If a malfunction is detected lamp will show one of the 4 following behaviours till the engine...

Page 199: ...e integrated water sensor under the filter assembly and close it when clean fuel appears Tighten the water sensor securely when you are closing the tap Otherwise air may enter the engine and this may...

Page 200: ...k and cools the engine components This fluid also cools the intarder oil in vehicles with intarder CAUTION Antifreeze does not prevent freezing of the engine in winter only It also lubricates the wate...

Page 201: ...over of the clutch fluid reservoir shall always be tightly closed Ingress of foreign material such as water or dirt causes damage to the fuel system Ingress of air to the system may also cause malfunc...

Page 202: ...the air filter elements and it may even tear them Clutch fluid reservoir is placed under the front hood The level of fluid shall be up to the level mark on the reservoir Add fluid with proper specific...

Page 203: ...zed water or air to the flyscreen Removal of the flyscreen Pull the flyscreen lower bar downwards from its sides and take it out of the lower seats that connect it to the cooling module Then open the...

Page 204: ...t information for the Ford Cargo authorized dealerships in the Warranty Manual Distance and engine operating hours to the maintenance are displayed on the displays of your vehicle We advise you to hav...

Page 205: ...again 4 The oil level must be between the lines shown in the figure Add fluid if the fluid level is low Steering system is very sensitive to foreign material such as dust dirt etc Pay maximum attenti...

Page 206: ...stall draw pin Install draw pin by rotating it clockwise as shown in the figure Removethedrawpinandattachthetowingcable Make sure that the transmission is in neutral and in high range If the transmiss...

Page 207: ...ransmission that is not pumping oil In such a case you may experience serious transmission malfunctions This is considered out of warranty cover Transmission latch shall be in high range up and the tr...

Page 208: ...of water and seek medical help immediately Keep away from children Children cannot decide the risks involved with batteries and acid Observe the safety warnings protec tion precautions and manners de...

Page 209: ...pply power to the Urea system that will operate after a while when the engine is stopped Otherwise your Urea system or vehicle may be damaged Remove the key from the ignition switch Turn off all consu...

Page 210: ...replacement is made outside authorized service and parameter update is not performed replacement notification signal is sent for 10 seconds In this case the hazard lights button must be pressed 7 tim...

Page 211: ...o prevent sparks in the vicinity of the batteries Always use booster cables with insulated clamps and adequate size cable Do not disconnect the battery from the vehicle s electrical system To start th...

Page 212: ...F62 F71 F33 F42 F51 F60 F69 F25 F34 F43 F52 F61 F66 F22 F31 F40 F49 F58 F67 F29 F38 F47 F56 F65 F21 F30 F39 F48 F57 F19 F28 F37 F46 F55 F64 F20 F8 F17 F9 F18 F27 F36 F45 F7 F16 F41 F50 F59 F68 F6 F15...

Page 213: ...TION F25 20 WIPER MOTOR F7 5 INSTRUMENT PANEL F26 7 5 TRAILER IGNITION F8 5 ECM F27 15 MFS F9 5 TACHOGRAPH F28 30 WINDSHIELD HEATER 1 F10 1 3 TACHOGRAPH F29 30 WINDSHIELD HEATER 2 F11 15 COMFORT MODUL...

Page 214: ...E GEAR F60 15 FLASHER HORN F45 5 HAZARD WARNING F61 20 A C WET TYPE F46 7 5 RIGHT PARKING LAMPS DOME LAMPS F62 20 WIPER MOTOR F47 30 CAB LIFTING F63 1 ALTERNATOR W PIN AFTERMARKET F48 7 5 LEFT PARKING...

Page 215: ...BCU1 F77 5 WEBASTO TIMER IGNITION J8 60 BCU2 F78 5 ADDITIONAL AXLE J9 40 COMFORT MODULE HORN HAZARD WIPERS F79 20 AFTER SALES IGNITION SUPPLY EXTERNAL J10 40 ABS EBS ECM F80 15 AFTER SALES IGNITION SU...

Page 216: ...KING LAMPS 2 R4 40 A WINDSHIELD HEATER 1 R19 20 A MUTING THE RADIO R5 40 A WINDSHIELD HEATER 2 R20 N A R6 40 A CAB TILTING R21 20 A CRUISE CONTROL OFF R7 20 A ROOF SIGNAL R22 20 A WIPER LOW SPEED R8 2...

Page 217: ...Use the covers on the door steps to replace the low and high beam headlamp bulbs high beam DTRL 21W low beam 70W 1 Pull the rubber part firmly 2 Open the headlamp rear cover by rotating it counter clo...

Page 218: ...verse Lamp bayonet 21w Position Lamp bayonet 5 w Licence Plate Lamp Led Side Marker Lamp Led Remove the lens of the lamp by unscrewing its screws Rotate the bulb that will be replaced under slight pre...

Page 219: ...he new bulb by applying the same procedure backwards CAUTION Do not touch the bulbs with your hands when you are replacing the halogen bulbs otherwise the bulbs will never work again Reflector Led Uns...

Page 220: ...ch the connectors 4 behind the lamp case Take the lamp body off by removing 2 nuts Install new lamp case 1 by applying same procedure backwards Front Fog Lamp 1 Detach the electrical connector from it...

Page 221: ...ards BAYONET 21W Reading Lamp Release the lamp covers from the tabs by pressing them from the ends on the direction of the arrow to replace the reading lamp bulbs Remove the bulbs and renew by applyin...

Page 222: ...ANCE AND SERVICE WARNING It is recommended for a longer life of the springs that you have the spring U bolt nut torques checked between the first range of 2 000 km and 5 000 km for once Suspension Sys...

Page 223: ...Pad Check Check the grease condition of wear pads every week on X4 vehicles except mixer vehicles apply grease from the specified point if required Type 1 Axle 2nd Axle 3rd Axle 4th Axle 35XXD X X 41...

Page 224: ...WHEEL NUT WRENCH BEHIND PASSENGER SEAT BEHIND PASSENGER SEAT LEVER BEHIND PASSENGER SEAT BEHIND PASSENGER SEAT PART PART NAME LOCATION W SLEEPER CAB W O SLEEPER CAB TRAILER CONNECTION WIRE UNDER THE...

Page 225: ...ere may be air or clogging in the fuel pipes Bleed air Incorrect valve adjustment Intake manifold or air filter may be clogged Clean or replace There is water in the fuel Replace if necessary There ma...

Page 226: ...Engine compression level is low Have them inspected Air cleaner is dirty Clean or replace Incorrect valve adjustment Drive to an authorized dealer BLACKSMOKE FROM THE EXHAUST Air cleaner is dirty Cle...

Page 227: ...steering system Also have the adjustment inspected in an authorized dealership ENGINE DOESN T PRODUCE POWER Engine is faulty Drive to an authorized dealer to resolve the fault Exhaust or intake manifo...

Page 228: ...6 TECHNICAL SPECIFICATIONS 226...

Page 229: ...the cab Over the right chassis arm of the vehicle Chassis number is placed under the front hood and chassis right side arm and it has 17 digits Example NM0K13TEDFBL12345 Engine label Metal label with...

Page 230: ...ZF 16S 2230 TO with INTARDER 25L ZF 16S 2230 TO w o INTARDER 15 4 ZF 16S 2530 TO with INTARDER 25L ZF 16S 2530 TO w o INTARDER 15 4L 25 C to 45 C FORD XSS 510 18 5L FORD XPT 330 23L FORD XPS 330 17L...

Page 231: ...M1C275 A front axle self steer SPARE WIRE Lithium based WSD M1C228 A AXLE PIN 15 g pin Lithium based WSD M1C228 A AXLE LIFTING SHAFT Lithium based WSD M1C228 A SECOND AXLE STEERING ARM Lithium based W...

Page 232: ...fer to latest Ford Cargo Periodical Maintenance Sheet or contact a Ford authorized dealership for oil replacement intervals Fluid filling capacities 230 USAGE AREA DESCRIPTON CAPACITY SAE NO FORD SPEC...

Page 233: ...Clearance Intake 0 3mm Valve Clearance Intake 0 4mm Exhaust 0 4mm Exhaust 2 4mm Ignition Sequence 1 5 3 6 2 4 Ignition Sequence 1 5 3 6 2 4 Turbo Euro5 Cummins HE400WG variable geometry Turbo Borgwar...

Page 234: ...imum Engine Speed Without Load 550 10 Maximum Engine Speed With Load 1800 20 Valve Clearance Intake 0 4mm Exhaust 2 4mm Ignition Sequence 1 5 3 6 2 4 Turbo Borgwarner BV70 variable geometry Oil Pressu...

Page 235: ...2 831 ZF 12 TX 2210 TD AMT LOW HIGH LOW HIGH 1ST GEAR 13 8 11 54 6TH GEAR 2 08 1 74 2ND GEAR 9 49 7 93 7TH GEAR 1 43 1 2 3RD GEAR 6 53 5 46 8TH GEAR 1 0 84 4TH GEAR 4 57 3 82 REVERSE GEAR 12 92 10 8...

Page 236: ...3 82 REVERSE GEAR 12 92 10 8 5TH GEAR 3 02 2 53 ZF 16S 2530 LOW HIGH LOW HIGH 1ST GEAR 16 41 13 8 6TH GEAR 2 47 2 08 2ND GEAR 11 28 9 49 7TH GEAR 1 7 1 43 3RD GEAR 7 76 6 53 8TH GEAR 1 19 1 4TH GEAR 5...

Page 237: ...6 TECHNICAL SPECIFICATIONS Product Range 1833 2533 2542 2633 2642 2642T 3233S 3242 3542 4142 FORD CARGO NAKL YE SER S FORD CARGO TRANSPORT SERIES 1842T 1848T 235...

Page 238: ...TECHNICAL SPECIFICATIONS 6 FORD CARGO CONSTRUCTION SERIES 1833D 2533D 2542D 3233SD 3233CD 3242CD 3542D 3542M 3542P 3242M 4142M 4142P 4142D Product Range 236 3233M...

Page 239: ...cal bulletins Type approvals 2D and 3D technical drawings and models Vehicle specification sheets Electric and air outlet diagrams Advisory monitory documents List of superstructure builders listed as...

Page 240: ...MANUFACTURER FIRM Ford Otomotiv Sanayi A S Akp nar Mah Hasan Basri Cad No 2 34885 Sancaktepe Istanbul Ticaret Sicil No 73232 Istanbul Tel 0 216 564 71 00 Faks 0 216 564 73 85 www fordotosan com tr 238...

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Ford Cargo 2017, Owner'S Manual

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