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Contents and general instructions

III

Festo P.BE-CPX-FVDA-P2-EN en 1209NH English

Table of contents

Important user instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General safety instructions

VIII

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Intended use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rules for product configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Foreseeable misuse

XIII

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Attainable safety level

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Failures due to common cause (common cause failure – CCF)

. . . . . . . . . . . . . . . . . .

Requirements for product use

XVI

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transport and storage conditions

XVIII

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Service

XVIII

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Range of application and certifications

XVIII

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Product identification

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instructions on this description

XXIII

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Product-specific terms and abbreviations

XXIV

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System overview CPX-FVDA-P2

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

CPX terminal with output module CPX-FVDA-P2

1-3

. . . . . . . . . . . . . . . . . . . . . .

1.1.1

Design of the output module CPX-FVDA-P2

1-7

. . . . . . . . . . . . . . . . . . .

1.1.2

Supported product designs from CPX

1-11

. . . . . . . . . . . . . . . . . . . . . . .

1.1.3

Required bus topology (control loop system)

1-14

. . . . . . . . . . . . . . . . .

1.2

PROFIsafe

1-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1

Safety profile PROFIsafe

1-15

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1.2.2

Process image

1-16

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1.2.3

Bit pattern of the output and input data (F-user data)

1-17

. . . . . . . . . .

1.3

Mode of operation of the output module

1-22

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1.3.1

Application ranges

1-23

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1.3.2

Application examples

1-27

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1.4

Requirements for actuators (CH0 ... CH2)

1-41

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1.4.1

Electrical requirements

1-41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2

Safety-oriented requirements

1-43

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for 1971599

Page 1: ...cription Output module CPX FVDA P2 with connection block CPX M AB 4 M12X2 5POL or CPX AB 8 KL 4POL and interlinking block CPX M GE EV FVO 8022607 en 1209NH 8022613 CPX terminal Output module CPX FVDA...

Page 2: ......

Page 3: ...ber 8022607 Festo AG Co KG Postfach D 73726 Esslingen 2012 Internet http www festo com E Mail service_international festo com Reproduction distribution or sale of this document or communication of its...

Page 4: ...Contents and general instructions II Festo P BE CPX FVDA P2 EN en 1209NH English PROFINET IO PROFIBUS are registered trademarks of the respective trademark owners in certain countries...

Page 5: ...ctions on this description XXIII Product specific terms and abbreviations XXIV 1 System overview CPX FVDA P2 1 1 1 1 CPX terminal with output module CPX FVDA P2 1 3 1 1 1 Design of the output module C...

Page 6: ...15 3 Commissioning 3 1 3 1 General instructions 3 3 3 1 1 Device master file GSDML and GSD 3 3 3 2 Preparing for commissioning 3 5 3 3 Commissioning steps 3 6 3 4 Set the PROFIsafe parameters 3 7 3 5...

Page 7: ...of an error 5 11 5 4 Diagnostics via the CPX bus node 5 12 5 4 1 Diagnostics with the operator unit CPX MMI 5 12 6 Service repair disposal 6 1 6 1 Service 6 3 6 2 Repair 6 3 6 3 Disposal 6 4 A Techni...

Page 8: ...gram A distinction is made between the fol lowing danger warnings Warning means that failure to observe this instruction may result in serious personal injury or material damage Caution means that fai...

Page 9: ...mmendations tips and references to other information sources Accessories Specifications on necessary or useful accessories for the Festo product Environment Information on the environmentally friendly...

Page 10: ...handling specifications for electrostatically sensitive devices Discharge yourself from static discharges before in stalling or disassembling modules to protect the mod ules Note To ensure intended us...

Page 11: ...The safety function is achieved through two channel P and M side switch off of the following load voltage supplies of the CPX terminal Load voltage supply for valves UVAL of the CPX terminal output c...

Page 12: ...tions exclusively in the configurations named here chapter 1 3 2 within the limits of the product defined by the technical data appendix A 1 in an industrial environment Note Observe that the safety e...

Page 13: ...OFIsafe capable CPX bus nodes Operation of the CPX FVDA P2 inside of CPX valve termin als is only permissible with the following valve types Valve terminal Type Valve types MPA S FB VI 32 MPA1 MPA2 on...

Page 14: ...X 8DO 1 CPX 8DO H 1 CPX 8DI8DO 1 1 If the residual current is exceeded operative malfunctions are possible Tab 0 3 Permissible output modules For configuration of the CPX FVDA P2 only the following co...

Page 15: ...rlinking blocks that are not specified is not permissible Note In the following cases the use of the output module CPX FVDA P2 for formation of safety circuits is not permissible in a CPX terminal equ...

Page 16: ...utput module CPX FVDA P2 are impermissible This invalidates the certification of the output module A professional replacement of the electronics module by the user is permissible Note In the event of...

Page 17: ...her components used to implement the safety function To maintain the safety level Check the operational capability of the safety equipment at adequate intervals Failures due to common cause common cau...

Page 18: ...s etc Take into consideration the legal regulations applicable for the destination as well as regulations and standards regulations of the testing organizations and insurers national specifications Re...

Page 19: ...ry components also observe the specified limit values for temperatures elec trical data and torques Qualification of trained personnel The device may only be commissioned by trained control and automa...

Page 20: ...nical problems Range of application and certifications The product is a safety component as defined in the Ma chinery Directive 2006 42 EC and carries the CE marking Standards and test values which th...

Page 21: ...r connection to a NEC Class 2 supply Raccorder Uniquement a un circuit de Classe 2 Note Observe the following if the UL requirements are to be complied with in your application Regulations for observi...

Page 22: ...tion of the safety function Tab 0 5 Module identifier of the output module CPX FVDA P2 The name plate of the electronics module CPX FVDA P2 shows the following information Name plate typical Signific...

Page 23: ...ive module in the dismantled status Tab 0 6 Before replacing a module check whether the revision code of the bus node corresponds to the requirements of the module Tab 3 1 Production time period The p...

Page 24: ...instructions XXII Festo P BE CPX FVDA P2 EN en 1209NH English Manufacturing month 1 January 2 February 3 March 4 April 5 May 6 June 7 July 8 August 9 September O October N November D December Tab 0 8...

Page 25: ...description Special information about commissioning parameterisation and diagnostics of a CPX terminal with the bus node you are using can be found in the corresponding description for the bus node I...

Page 26: ...ess image section 1 2 3 CRC signature Check value in the safety telegram of PROFIsafe for checking the integrity of the telegram data cyclic redundancy check Cross circuit Accidental bypasses in switc...

Page 27: ...alled replacement values 0 are then effective The passivation of the module takes place automatically e g with errors in the safety oriented communication PROFIsafe with self test errors with channel...

Page 28: ...erving as mechanisms for safe transmission and error detection are CRC signatures data integrity check Consecutive numbering of safety related messages Address checking PROFIsafe address Time monitori...

Page 29: ...a system is achieved Safety circuit Output module CPX FVDA P2 with all connected consumers A safety circuit is formed by supplying the load to be operated for safety engineering from one output CH0 C...

Page 30: ...of a safety related control system Switch off group Group of loads that can be functionally triggered independently of each other and switched off together for safety reasons with the same output cha...

Page 31: ...System overview CPX FVDA P2 1 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 1 System overview CPX FVDA P2...

Page 32: ...uct designs from CPX 1 11 1 1 3 Required bus topology control loop system 1 14 1 2 PROFIsafe 1 15 1 2 1 Safety profile PROFIsafe 1 15 1 2 2 Process image 1 16 1 2 3 Bit pattern of the output and input...

Page 33: ...s 24 V DC The load voltage supplies of the CPX terminal run on contact rails within the interlinking block for transmission to sub sequent modules For operation of the output module CPX FVDA P2 a spec...

Page 34: ...EN and 0 VEL SEN for right side mounted pneumatics modules 4 CH2 output supplied through 24 VVAL and 0 VVAL available through the connection technology of the module CPX FVDA P2 5 Unswitched voltage U...

Page 35: ...mple for load voltage supply of components that must be switched off safely as needed and that fulfil the correspond ing requirements section 1 4 and technical data in the appendix Examples Soft start...

Page 36: ...1 6 Festo P BE CPX FVDA P2 EN en 1209NH English Note Use max 2 output channels in a shared safety oriented control circuit Information on the voltage supply concept of the CPX termin al can be found...

Page 37: ...element DIL switch for PROFIsafe address 5 Mechanical coding 6 Interlinking block CPX M GE EV FVO 7 Name plate on the bottom 8 Electrical plug connector 9 LEDs of the module 2 1 3 4 5 6 7 8 9 Fig 1 2...

Page 38: ...sed connections One functional earth connection per socket Screening possibility via metal thread enables the use of M12 and SPEEDCON plug connectors CPX AB 8 KL 4POL Terminal strip connection technol...

Page 39: ...the linking of the CPX terminals 1 Two digital output channels CH1 and CH2 2 Control of the digital output channels with safety oriented PLC via PROFIsafe Status and error display per output channel...

Page 40: ...or CPX FVDA P2 without supply Interruption of all contact rails for load voltage sup plies UVAL and UOUT Contact rails for load voltage supply UVAL are closed or interrupted through the output module...

Page 41: ...FB35 21 PROFINET IO Tab 1 4 Bus node for control of the CPX FVDA P2 The following product designs of the CPX terminal in combin ation with the named bus nodes support operation of the output module CP...

Page 42: ...on VMPA FB EMG 1 MPA F FB VI 33 MPAF1 MPAF2 on VMPA FB EMG 1 MPA L FB VI 34 All 1 VTSA FB VI 44 All up to width of 52 mm 1 VTSA F FB VI 45 All up to width of 52 mm 1 1 If the residual current is exce...

Page 43: ...English Note If individual pneumatics modules of the types VMPA VTSA or VMPAL are used the diagnostic message wire break can be triggered since the detection limit has been fallen below In this case d...

Page 44: ...a safety controller F Host with corresponding design and pro gramming tools 1 2 3 4 5 6 7 Fieldbus 1 Safety controller F Host 2 Safety Configuration Tool for safety controller 3 EMERGENCY STOP pushbut...

Page 45: ...om the fieldbus connection of the safety controller through the CPX bus node to the output module CPX FVDA P2 Fig 1 3 There the PROFIsafe telegrams are processed by the output module In addition to th...

Page 46: ...on V1 mode is rejected 1 2 2 Process image Due to the safety mechanisms of PROFIsafe the output mod ule CPX FVDA P2 occupies 6 bytes for inputs and 6 bytes for outputs in the process image of the CPX...

Page 47: ...7 Bit pattern of the output data F user data byte 0 and byte 1 Make sure that all bits of the output data are set corres ponding to their definition Bits 0 2 control the switches on the output channe...

Page 48: ...ises only the device s own circuits Make sure that cross circuiting to other circuits are pre vented through appropriate installation measures Channel wise passivation The channel wise passivation can...

Page 49: ...ed by the module These can be evaluated by the F Host Bit pattern of the input data byte 0 and byte 1 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Reserved Test pulse activated Reserved...

Page 50: ...hannel fault status 2 Acknow ledgment of the channel fault 1 1 Module is not passivated 1 active X X 0 0 Channel fault appears 2 Module detected the fault 1 active X 0 1 0 F Host detects the fault of...

Page 51: ...s not de sired the user program must ensure that the F Host takes the acknowledgment back again Data direction The PROFIsafe protocol in the supported version does not have an adequate marking of the...

Page 52: ...nt measurement facility This is able to measure current from about 50 mA and detect load and short circuit current The design of the entire module ensures that the output channels are also switched of...

Page 53: ...ff Output channel used Reliable function 1 the load voltage supply for the internal valves of the valve terminal with galvanic isolation CH0 Safe switch off of the load voltage with cyc lical checking...

Page 54: ...internal valves of the valve terminal with galvanic isolation via CH0 1 2 3 4 5 1 Output module CPX FVDA P2 with interlinking block CPX M GE EV FVO 2 Valve terminal MPA or VTSA 3 Solenoid coils of the...

Page 55: ...consumers via CH1 or CH2 e g valves contactors relays An internal or external valve group can for example be ex hausted through an external exhaust valve 2 1 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 2...

Page 56: ...CH1 2 3 4 5 1 Output module CPX FVDA P2 2 External consumer e g valve terminal switch off group of the CPX terminal or switch off group of a valve terminal 3 Load side of the consumer galvanic ally i...

Page 57: ...rate potentials that may be used independently of each other from a safety engineering perspective For this reason the P and M connections of an output channel must always be used in common Make sure...

Page 58: ...to CH0 of the CPX valve terminal which is attached to the CPX terminal 1 2 3 4 5 1 Output module CPX FVDA P2 with interlinking block CPX M GE EV FVO 2 CPX valve terminal MPA or VTSA 3 Solenoid coils...

Page 59: ...ential free passive loads to one of the two output channels CH1 or CH2 2 1 3 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 1 Output module CPX...

Page 60: ...onnection of safety relays to one of the two output channels CH1 or CH2 2 1 3 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 1 Output channel CH1 or CH2 of the output module CPX FVDA P2 2 Safety...

Page 61: ...of a safety circuit 2 1 4 24 V or 3 0 V or 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 0 VVAL 24 VVAL M CH2 1 P CH2 1 0 V CH2 1 24 V CH2 1 1 Output channel CH1 or CH2 of the output module CPX...

Page 62: ...r CH2 3 4 5 1 2 6 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 1 Output module CPX FVDA P2 2 General active load 3 Safety relevant load circuit 4 Galvanic isolation 5 Supply of the general acti...

Page 63: ...channels CH1 or CH2 1 2 6 EN1 EN2 0 V 24 V 3 4 5 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 1 Output module CPX FVDA P2 2 NECA S1G9 P9 MP5 with MS6 SV E 10V24 3 Antivalent control ports EN1...

Page 64: ...X FVDA P2 with interlinking block CPX M GE EV FVO 2 NECA S1G9 P9 MP5 with MS6 SV E 10V24 3 Antivalent control ports EN1 EN2 4 Galvanic isolation 5 Supply of the MS6 SV E 10V24 via NECA S1G9 P9 MP5 6 S...

Page 65: ...ible for the formation of a safety circuit 1 2 EN1 EN2 0 V 24 V 3 4 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 0 VVAL 24 VVAL M CH2 1 P CH2 1 0 V CH2 1 24 V CH2 1 1 2 x output module CPX FVDA...

Page 66: ...of the two output channels CH1 or CH2 1 2 FE 0 VVAL 24 VVAL 24 VVAL 24 VEL SEN VMPA FB SP V 3 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 FE CH1 2 1 Output channel CH1 or CH2 of the output mo...

Page 67: ...L 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 FE CH1 2 1 Output channel CH1 or CH2 of the output module CPX FVDA P2 2 Additional power supply CPX M GE EV Z 3 Part of the CPX terminal with the out put...

Page 68: ...CH1 2 FE CH1 2 1 Output channel CH1 or CH2 of the output module CPX FVDA P2 2 System power supply CPX M GE EV S 3 CPX valve terminal with the output modules and valves to be switched off for safety en...

Page 69: ...2 1 Output channel CH1 or CH2 of the output module CPX FVDA P2 2 Internal system bus for functional control of the loads 3 Functionally switched loads that are disconnectable for safety engineering re...

Page 70: ...formation of a safety circuit 0 V 1 1 2 24 VEL SEN Bus 4 3 Ax Ax 1 Ax 2 P M 0 VVAL 24 VVAL M CH1 2 P CH1 2 0 V CH1 2 24 V CH1 2 FE CH1 2 1 Output channel CH1 or CH2 of the out put module CPX FVDA P2 2...

Page 71: ...ts with a channel or module orientation in a safety oriented manner corresponding to the operating mode Make sure that loads used in the safety circuit are not sensitive to test pulses of the cross ci...

Page 72: ...xiliary supply connections 0 V 24 V for CH1 and CH2 are available on the front connections Further technical data appendix A 1 Maximum permissible load inductivity at the output channels CH1 and CH2 F...

Page 73: ...channel error case If loads connected to additional voltage sources are con trolled Ensure one of the two following options The additional voltages come from the same source as the load voltage supply...

Page 74: ...FVDA P2 EN en 1209NH English Note Make sure that CH1 and CH2 are not switched electric ally parallel Note Make sure that all voltages in the system for CPX and its loads switched for safety engineeri...

Page 75: ...Installation 2 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 2 Installation...

Page 76: ...and plugs to the connection block 2 5 2 3 Electrical connection and display components 2 7 2 3 1 Pin allocation with M12 connection block 2 8 2 3 2 Pin allocation with KL connection block 2 9 2 4 Set...

Page 77: ...its in accordance with IEC EN 60204 1 Use only power sources which guarantee reliable electrical isolation of the operating voltage as per IEC EN 60204 1 Make sure that defective cables are replaced i...

Page 78: ...e output module make sure that to the right the voltage 24 VVAL 0 VVAL is switched through out put channel CH0 and the voltage 24 VOUT 0 VOUT is no longer available Use the output module only in combi...

Page 79: ...ics module is replaced the plugs and cables remain mounted in the connection block The protection class of the module is dependent on the con nection block used as well as the plugs and protective cap...

Page 80: ...output mod ules with the connection block CPX AB 8 KL 4POL For sealing use the specified cover from the accessories www festo com catalogue Note Cross circuit monitoring is only for the device s own c...

Page 81: ...the connection block example Fig 2 1 1 Name plates of the connection and interlinking block 2 Status LED per output yellow 3 Channel error LED per output channel red 4 Module error LED red 5 FP LED gr...

Page 82: ...CH1 1 2 24V CH1 1 3 F DO M CH1 2 4 F DO P CH1 2 5 FE Socket X2 1 0V CH2 1 2 24V CH2 1 3 F DO M CH2 2 4 F DO P CH2 2 5 FE 2 2 3 3 1 1 5 5 4 4 X3 X4 Socket X3 1 n c 2 n c 3 n c 4 n c 5 FE Socket X4 1 n...

Page 83: ...Terminal strip allocation right X1 0 0V CH1 1 1 F DO M CH1 2 2 F DO P CH1 2 3 FE X2 0 n c 1 n c 2 24V CH1 1 3 FE X3 0 0V CH2 1 1 F DO M CH2 2 2 F DO P CH2 2 3 FE X4 0 n c 1 n c 2 24V CH2 1 3 FE X5 0 n...

Page 84: ...dresses from 1 to 1023 The DIL switch setting is evaluated in the run up phase of the firmware For that reason the output module must be restar ted to accept the changed address through a new switch o...

Page 85: ...ry The follow ing image shows the 10 element DIL switch with addressing example 1 Addressing example PROFIsafe address 578 2 Decimal value at setting to ON 3 Calculation example DIL switch element 2 7...

Page 86: ...tage when the product has been fully assembled and all of the installa tion work is complete 1 Switch off the power supplies for the CPX terminal 2 Remove the mounted connection block section 2 5 1 3...

Page 87: ...ling modules to protect the modules First switch off the supply voltage before conducting any mounting or installation work Switch on the electrical supply voltage only when mount ing and installation...

Page 88: ...n blocks for the following reasons replacing the connections It may be necessary to mount or dismantle electronics mod ules for the following reasons changing the DIL switch setting PROFIsafe address...

Page 89: ...ds for the metal interlinking block CPX M GE EV FVO Set screws exactly to avoid damage to thread Tighten the screws only by hand with a screwdriver In the threaded connector avoid any distortion and m...

Page 90: ...sh it carefully into the interlinking block 5 3 Check the seal and sealing surfaces align the connection block 1 in the right position and place it onto the elec tronics module 2 4 Set the screws so t...

Page 91: ...Commissioning 3 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 3 Commissioning...

Page 92: ...GSD 3 3 3 2 Preparing for commissioning 3 5 3 3 Commissioning steps 3 6 3 4 Set the PROFIsafe parameters 3 7 3 5 Setting the CPX module parameters 3 9 3 5 1 CPX module parameters CPX FVDA P2 in detail...

Page 93: ...B35 from Rev 21 Manufacturer Siemens STEP 7 from Version 5 4 with Service Pack SP5 or higher S7 Distributed Safety from Version 5 4 with Service Pack SP4 or higher Manufacturer Phoenix Contact AUTOMAT...

Page 94: ...control sys tem used Detailed information can be found in the documentation of the control system used and in the online help of the config uration software used Module identifiers Each module has its...

Page 95: ...is correctly mounted CPX system description 2 Check the wiring connecting cable pin allocation chapter 2 3 1 3 Dismantle the connection block of the output module section 2 5 1 4 Check the module for...

Page 96: ...iguration soft ware of the F Host description of the CPX bus node 2 Configure and parameterise the output module with the configuration software of the F Host Add CPX terminal to the configuration des...

Page 97: ...ECK_SEQNR Establishes whether the sequence number should be taken into account in the consistency check CRC calculation of the F user data telegram CPX FVDA P2 supports only the V2 mode The sequence n...

Page 98: ...st agree with the PROFIsafe address set by DIL switch on the output module CPX FVDA P2 compares both settings in order to check the authenticity of the connection section 2 4 1 1023 0 is inval id F_WD...

Page 99: ...CPX module parameters of the output module Overview of module parameters CPX FVDA P2 Function number 1 Bit Module parameters Presetting 4828 m 64 0 0 1 2 3 7 Reserved Monitoring of supply voltage UVA...

Page 100: ...ly voltage The parameter activates or deactivates the diagnostic message in case of undervoltage and overvoltage detection Active diagnostic message in case of undervoltage and overvoltage detection U...

Page 101: ...l 0 Channel 1 Channel 2 Module Failsafe protocol Values 0 inactive suppress error message 1 active report error presetting Inactive Active Note Exceptions Error messages regarding wire break can not b...

Page 102: ...onding channel flashes If monitoring is switched off any diagnostic message present is reset A wire break diagnostic does not switch off the output channel Tab 3 7 Monitoring of wire fracture channel...

Page 103: ...or unit Values Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 SW 7 SW 6 SW 5 SW 4 SW 3 SW 2 SW 1 SW 0 low byte 0 0 0 0 0 0 SW 9 SW 8 high byte 0 switch element is OFF 1 switch element is ON 0 1 Note...

Page 104: ...und in the description P BE CPX MMI 1 Knowledge of the basic functions of the operator unit are assumed in the following In the main menu of the operator unit the name for the out put module FVDO P2 O...

Page 105: ...detected Back 3 FVDO P2 P Monitor Vout Vval Active General diagnosis Channel 0 Active Channel 1 Inactive Channel 2 Active Module Active Failsafe protocol Active Monitor wire fracture Channel 0 Active...

Page 106: ...ion of a CPX terminal The information in the following sections refers exclusively to the output module CPX FVDA P2 After you have installed the GSDML GSD file and added the CPX terminal with the conf...

Page 107: ...2 3 1 Output module CPX FVDA P2 in the Hardware catalogue 2 Output module CPX FVDA P2 in the configuration table of the CPX terminal 3 Start addresses of the output module for inputs and outputs here...

Page 108: ...erties FVDA P2 offers access to the standard parameters of the output module Observe that not all PROFIsafe parameters shown here are relevant for the output module Detailed information on the individ...

Page 109: ...FVDA P2 offers access to the PROFIsafe parameters of the output module Set the correct PROFIsafe target address under F_Dest_Add Fig 3 5 The setting must match the DIL switch setting on the module Fi...

Page 110: ...I42 0 I42 7 8D0 8DO I46 0 I49 7 1 2 3 4 5 6 7 8 4O 4O I44 0 I45 7 O46 0 O49 7 8DI 1 Bus node CPX FB34 2 Output module with 8 outputs 3 Multi I O module with 8 digital inputs and 8 digital outputs 4 O...

Page 111: ...odule CPX 8DA 8DO 42 2 Digital multi I O module CPX 8DE 8DA 8DI 8DO 43 43 3 Output module CPX FVDA P2 CPX FVDA P2 44 49 44 49 4 VTSA pneumatics interface 1 VABA S6 1 X2 8DO 50 VTSA pneumatics module V...

Page 112: ...3 Commissioning 3 22 Festo P BE CPX FVDA P2 EN en 1209NH English...

Page 113: ...Operation 4 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 4 Operation...

Page 114: ...n 4 2 Festo P BE CPX FVDA P2 EN en 1209NH English Table of contents 4 Operation 4 1 4 1 Status display via LEDs 4 3 4 1 1 Behaviour during the switch on phase startup phase 4 4 4 1 2 Normal operating...

Page 115: ...ut module CPX FVDA P2 In normal operating status the following LEDs light up FP LED Failsafe Protocol green Status LED yellow of the active output channels The status LED of inactive output channels a...

Page 116: ...UVAL 2 0 Waiting for safety parameters The sequence is dependent on the sequence in which operating and load voltage supply is swit ched on If switched on simultaneously 1a and 1b light up together T...

Page 117: ...Diagnostics and error handling 5 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 5 Diagnostics and error handling...

Page 118: ...ing 5 1 5 1 Summary of diagnostics options 5 3 5 2 Possible error messages of the output module CPX FVDA P2 5 4 5 3 Diagnostics via LEDs 5 6 5 3 1 Error handling and parameterisation 5 9 5 3 2 Behavio...

Page 119: ...rminal display common diagnostics messages global error messages section 5 2 as well as CPX system description and description for the CPX bus node I O diagnostics interface CPX FVDA P2 reports specif...

Page 120: ...supply voltage UVAL Eliminate overvoltage Acknowledgment and reentry of the module 65 1 F_DEST_ADD mismatch The PROFIsafe address set by the DIL switches does not agree with the setting on the PROFIsa...

Page 121: ...has established an error in the self test Switch on the supply voltage UVAL again This causes the module to restart If the error persists replace the module 1 All output channels of the module are pa...

Page 122: ...or each output channel 2 1 3 4 Fig 5 1 LED display of the output module CPX FVDA P2 In the run up phase the error LEDs 1 and 3 light up for approx 500 ms In normal operating status the following LEDs...

Page 123: ...le error e g under voltage in module supply lack of safety paramet erisation or errors in safe communication Eliminate undervoltage or correct parameterisation 1 If self test errors occur again replac...

Page 124: ...ilsafe protocol LED green Process Status Significance error handling LED flashing double ON OFF Waiting for safety para meters Module waiting for parameterisation through the F Host LED flashes slowly...

Page 125: ...ion of parameters section 3 5 1 2 Error message to bus node Error no 145 Self test error Error no 65 66 67 69 Monitoring of supply voltage UVAL General diagnostics module Module error LED 3 1 0 1 0 1...

Page 126: ...1 Error no 2 Short circuit overload output channel 0 or Error no 68 Cross circuit output channel 0 or 80 General diagnostics output channel 0 0 1 General diagnostics output channel 1 2 0 1 Error no 2...

Page 127: ...the PROFIsafe master F_DEST_ADD 66 1 Error in safe communication 67 1 Timeout in the PROFIsafe transmission 68 2 Cross circuit error bypass circuit error at the output 69 1 Error in safe parameterisat...

Page 128: ...System overview CPX terminal 0 FB34 RIO Profinet Remote I O 1 2AI Analogue Input Module 2 2AI Analogue Input Module 3 FVDO P2 Output Module Safety Diag OK 3 FVDO P2 Monitoring M Diagnostics D Paramet...

Page 129: ...Service repair disposal 6 1 Festo P BE CPX FVDA P2 EN en 1209NH English Chapter 6 Service repair disposal...

Page 130: ...6 Service repair disposal 6 2 Festo P BE CPX FVDA P2 EN en 1209NH English Table of contents 6 Service repair disposal 6 1 6 1 Service 6 3 6 2 Repair 6 3 6 3 Disposal 6 4...

Page 131: ...lacement of the electronics module is permissible Note Always replace the output module in case of an internal defect Send the unchanged defective output module including a description of the error an...

Page 132: ...FVDA P2 EN en 1209NH English 6 3 Disposal The material used in the packaging has been specifically chosen for its recyclability For the final disposal of the output module please contact a certified w...

Page 133: ...Technical appendix A 1 Festo P BE CPX FVDA P2 EN en 1209NH English Appendix A Technical appendix...

Page 134: ...BE CPX FVDA P2 EN en 1209NH English Table of contents A Technical appendix A 1 A 1 Technical data of the output module CPX FVDA P2 A 3 A 2 Technical data of the connection blocks A 9 A 3 Technical dat...

Page 135: ...time UVAL ms 2 Intrinsic current consumption at nominal op erating voltage mA typ 65 for valves from UVAL typ 25 for electronics from UEL SEN Undervoltage monitoring UVAL V 19 5 for t 250 ms Overvolt...

Page 136: ...tection CH0 CH1 CH2 Parameterisable detection threshold IL approx 50 mA Max cable length CH1 CH2 m 200 Max load capacity to FE nF 400 Max load capacity P M F 22 Max load inductivity mH 1000 at 150 mA...

Page 137: ...g time TDAT ms 50 Tab A 2 Functional characteristics Safety characteristics 1 Safety function Safe switch off of the output channels in accordance with IEC 61508 with SIL 3 in accordance with EN ISO 1...

Page 138: ...y oriented control circuit Safety protocol PROFIsafe Profile Version 2 4 2 Product type testing The functional safety engineering of the product has been certified by an independent testing body see E...

Page 139: ...he following diagram if load current is known T WCDT ms ILoad mA Fig A 2 Internal response time dependent on the minimum load current Note Use the following diagram if load resistance is known T WCDT...

Page 140: ...cteristics with switched off test pulses Other characteristic values Operating ambient temperature C 5 50 Ambient temperature in storage C 20 70 Relative air humidity non condensing 5 90 Protection cl...

Page 141: ...ets metal thread 5 pin Contact load capacity 4 A 1 Degree of protection is determined through a combination of interlinking block and connection block Tab A 6 Technical data for connection block CPX M...

Page 142: ...EV FVO Type of mounting Angled fitting Information on housing materials Die cast aluminium Function Interrupts all contact rails for load voltage supplies UVAL switchable UOUT permanent Special featur...

Page 143: ...Index B 1 Festo P BE CPX FVDA P2 EN en 1209NH English Appendix B Index...

Page 144: ...B Index B 2 Festo P BE CPX FVDA P2 EN en 1209NH English Table of contents B Index B 1...

Page 145: ...5 11 C Category XXVI CCF XV Channel error LED 5 7 Channel wise passivation 1 18 Commissioning 3 6 Components 1 8 Connection block 1 8 Connecting the cables and plugs 2 5 CPX AB 8 KL 4POL Merkmale 1 8...

Page 146: ...g 3 12 DIL switches 2 11 Dismantling 2 14 E Electronics module 1 9 Error handling 5 9 Error messages 5 4 F F_BLOCK_ID 3 7 F_CHECK_IPAR 3 7 F_CHECK_SEQNR 3 7 F_CRC_LENGTH 3 7 F_DEST ADD 3 8 F_iPAR_CRC...

Page 147: ...r LED 5 7 FP LED 5 8 Module error LED 5 7 Status LED 5 8 M M switch XXV Misuse XIII Module error LED 5 7 Module identifiers 3 4 Module parameters DIL switch setting 3 12 General diagnostics 3 11 Overv...

Page 148: ...Parameters CPX module parameters 3 9 3 18 on the operator unit MMI 3 15 PROFIsafe parameters 3 7 3 19 Passivation XXV 1 18 Channel wise XXIV PELV 2 3 Performance level XXVI Pictograms VII Presetting 3...

Page 149: ...Safety level XV Service XVIII Signal display on the operator unit MMI 3 15 through status LED 4 3 5 6 Starting phase 4 4 Status LED 5 8 T Technical data Connection block A 9 CPX FVDA P2 A 3 Interlink...

Page 150: ...B Index B 8 Festo P BE CPX FVDA P2 EN en 1209NH English W Wire break 3 12 5 4...

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