Festo 174335 Electronic Manual Download

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5. Diagnosis and error treatment

5-11

Festo P.BE-VIFB13-03-EN en 0003c

5.2.4 Test routines

Warning

Before starting the test, switch off the compressed air sup-
ply.

This prevents undesired or dangerous movements of the
actuators.

Caution

– This test function runs automatically within the terminal.

All the valves are switched on/off cyclically.

– None of the programmed lockings or step-up switching

conditions will be taken into account.

The terminal provides the following test routines:

Test routine

Meaning

Test outputs

parallel

All the valves are switched on/off

simultaneously

byte-serial

All the outputs are switched on/off

sequentially

at 1-second intervals.

Display configuration data

Number of individual input and out-
put bytes by flashing the LEDs
POWER V and BUS ERROR

Fig. 5/8: Adjustable test routines

Summary of Contents for 174335

Page 1: ...Electronics manual Valve terminal with field bus connection PROFIBUS DP 12 MBaud Type IFB13 03 Manual 163 958 en 0003c Valve terminal types 03 04 B...

Page 2: ......

Page 3: ...EN Order no 163 958 E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2000 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of thi...

Page 4: ...Contents and general instructions II Festo P BE VIFB13 03 EN en 0003c...

Page 5: ...dules 1 4 1 2 2 Type 03 MIDI pneumatic modules 1 5 1 2 3 Type 03 MAXI pneumatic modules 1 6 1 2 4 Type 04 B ISO pneumatic modules 1 7 1 3 Method of operation 1 8 2 Fitting 2 1 2 1 Fitting the modules...

Page 6: ...s assignment of the valve terminal 4 6 4 1 3 Address assignment after extension conversion 4 11 4 2 SIEMENS Bus configuration and addressing 4 13 4 2 1 Switching on the power supply 4 13 4 2 2 Informa...

Page 7: ...ur during faults in the control system 5 29 5 5 2 Siemens SIMATIC S5 S7 5 30 5 6 Online diagnosis with COM PROFIBUS 5 0 5 32 5 7 Online diagnosis with STEP 7 5 33 5 7 1 Diagnostic buffer STEP 7 versio...

Page 8: ...input modules Use the valve terminal only as described here in accordance with designated use in faultless technical condition without unauthorised modifications If additional commercially available c...

Page 9: ...e with 4 8 or 16 inputs PNP or NPN 4 pole or 5 pole with without electronic protection VIGA 03 FB Output module with 4 outputs PNP or NPN 4 or 5 pole VIGV 03 FB Auxiliary power module 24 V 25 A for hi...

Page 10: ...series Various PROFIBUS DP Bosch CL300 400 500 PC600 BM DESI DP COMNET DP Festo SF 50 integrated PROFIBUS DP PC IPC CP5412 from Siemens etc Allen Bradley SLC 500 SST PFB SLC ADP from SST Beck PS1 CP62...

Page 11: ...ended exclusively for technicians trained in control and automation technology who have experience in installing commissioning programming and diagnosing pro grammable logic controllers PLC and field...

Page 12: ...gories Warning This means that there is a danger of serious human injury and damage to property if these instructions are not ob served Caution This means that there is a danger of human injury and da...

Page 13: ...tions tips and references to other sources of information Accessories information on necessary or useful accessories for the Festo product Environment information on the environmentally friendly use o...

Page 14: ...uble solenoid sub base Type 03 Pneumatic sub base for two valves Type 04 B Manifold sub base for a valve as per ISO 5599 2 size 1 2 or 3 incl Inter mediate solenoid plate MUH Sub base for single solen...

Page 15: ...For most of the drawings in this manual we have used a simplified representation of a type 03 valve terminal with four pneumatic sub bases and four input output modules standard fitting 1 Input outpu...

Page 16: ...terminal type 04 B ISO 5599 2 P BE VIEA 03 04B Supplementary manual of the I O mod ules digital I O modules 4I 8I 4O high current output modules multi I O mod ules P BE VIAX 03 04B Manual of analog I...

Page 17: ...Summary of components 1 1 Festo P BE VIFB13 03 EN en 0003c Chapter 1...

Page 18: ...mary of multifunctional Festo valve terminals 1 3 1 2 Description of components 1 4 1 2 1 Types 03 04 B Electric modules 1 4 1 2 2 Type 03 MIDI pneumatic modules 1 5 1 2 3 Type 03 MAXI pneumatic modul...

Page 19: ...ules Pneumatic modules type 03 fitted with Sub bases MIDI and MAXI fitted with 5 2 way single solenoid valves 5 2 way double solenoid valves 5 3 way mid position valves with auxiliary pilot air or cov...

Page 20: ...o electric inputs PNP or NPN 2 Red LED error display per input mod ule with electronic fuse 3 Two green LEDs one LED per input 4 Input socket for one electric input PNP or NPN 5 Green LED per input 6...

Page 21: ...ments can be found on the pneumatic MIDI modules type 03 1 2 3 4 1 Yellow LEDs per valve solenoid coil 2 Manual override per valve solenoid coil either locking or non locking 3 Valve location inscript...

Page 22: ...ic MAXI modules type 03 1 2 3 4 5 1 Yellow LED per valve solenoid coil 2 Manual override per valve solenoid coil either locking or non locking 3 Unused valve location with cover plate 4 Valve location...

Page 23: ...type 04 B 2 Fuses for the valves 3 Power supply connection 4 1 Yellow LEDs per pilot solenoid 14 2 Yellow LEDs per pilot solenoid 12 5 1 Manual override per pilot solenoid 14 non locking 2 Manual over...

Page 24: ...wer supply it performs the system settings of the valve terminal An automatic valve test and further node dependent func tions can be set it controls data transfer to from the field bus module of your...

Page 25: ...he pneumatic modules perform the following functions they form the common channels for supply and exhaust air they supply electric signals from all the valve solenoid coils Work connections 2 and 4 ar...

Page 26: ...1 Summary of components 1 10 Festo P BE VIFB13 03 EN en 0003c...

Page 27: ...Fitting 2 1 Festo P BE VIFB13 03 EN en 0003c Chapter 2...

Page 28: ...2 2 Festo P BE VIFB13 03 EN en 0003c Contents 2 1 Fitting the modules and components 2 3 2 1 1 Earthing the end plates 2 4 2 2 Fitting onto a hat rail type 03 2 6 2 3 Fitting the valve terminal onto a...

Page 29: ...le all modules and components of the valve terminal with the utmost care Pay particular attention to the follow ing Make sure that screws are not distorted and not sub jected to mechanical stress Make...

Page 30: ...to extend con vert the type 03 valve terminal earth the end plates of the valve terminal as described below You thereby avoid faults caused by electromagnetic in fluences Earth the end plates after e...

Page 31: ...ng 2 5 Festo P BE VIFB13 03 EN en 0003c 1 2 3 4 1 1 Seals 2 Contact for the earth cable 3 Ready fitted earth cable 4 Fastening screws max 1 Nm Fig 2 1 Fitting the end plates example of type 03 valve t...

Page 32: ...ally against sliding down and use the locking screws item 3 to protect it against unintentional loosening opening Please note If the valve terminal is fitted in a horizontal position and if the load i...

Page 33: ...aned with spirit S Make sure that the flat head screws item 3 are tight ened After fitting S Fasten the lever with a locking screw item 7 2 3 4 5 6 1 1 1 Lever 2 O ring 3 Flat head screw 4 Self adhesi...

Page 34: ...urface at least every 100 mm 5 Hang the valve terminal onto the hat rail Fasten the valve terminal on both sides with the hat rail clamping unit to prevent it from tilting or sliding see Fig 2 3 6 If...

Page 35: ...minal weigh or calculate Reference values Valve terminal module type 03 per pneumatic module incl valves MIDI 0 8 kg MAXI 1 2 kg Type 04 B manifold sub bases Adapter plate and right hand end plate per...

Page 36: ...brackets for the modules approximately every 200 mm Type 04 B with two M6 screws on the left hand end plate with three M6 screws ISO sizes 1 and 2 or M8 ISO size 3 on the adapter plate and on the righ...

Page 37: ...Installation 3 1 Festo P BE VIFB13 03 EN en 0003c Chapter 3...

Page 38: ...guring the valve terminal 3 10 3 2 3 Setting PROFIBUS addresses and voltage monitoring 3 11 3 2 4 Overview of possible PROFIBUS addresses 3 13 3 2 5 Field bus baud rate and field bus length 3 15 3 3 S...

Page 39: ...installation and maintenance work switch off the following Compressed air supply Electronics power supply pin 1 Load voltage supply to outputs valves pin 2 You will thereby avoid uncontrolled movement...

Page 40: ...us baud rates 3 1 2 Cable selection for power supply Several parameters must be considered in the connection of both power supplies Further information can be found in the following chapters Calculati...

Page 41: ...pin assignments can be found in the following chapters After selecting a suitable cable connect it to the plug socket following the steps below 1 Open the Festo plug socket as follows see figure Power...

Page 42: ...e figure External cable diameter PG7 4 0 6 0 mm PG9 6 0 8 0 mm PG13 5 10 0 12 0 mm Connector socket straight or angled Power supply socket PG7 9 or 13 5 Sensor plug PG7 Bus cable socket PG7 9 or 13 5...

Page 43: ...rom the cable ends 4 Fit cable end sleeves to the stranded wires 5 Connect the cable ends 6 Insert the connection socket back in the housing of the plug socket and screw both parts together Pull the c...

Page 44: ...ad voltage supply to outputs valves pin 2 You will thereby avoid uncontrolled movements of loose tubing uncontrolled movements of the connected actuators undefined switching states of the electronics...

Page 45: ...ver is connected to the internal boards by the oper ating voltage connection cable It cannot therefore be com pletely removed Opening Unscrew and remove the 6 cover screws Loosen the screws on the Sub...

Page 46: ...configuration 1 Green LED 2 Red LED 3 Address selector switch Station no 4 Voltage monitor ing on off 5 Reserved 6 Board 4 7 Board 3 8 Flat pin for oper ating voltage con nection 9 Board 2 aJ Screeni...

Page 47: ...functions on the DIL switch S PROFIBUS address S Voltage monitoring Valve supply Output module supply The DIL switch consists of four switching elements These are numbered from 1 4 The position ON is...

Page 48: ...es indicates the units or tens figure of the PROFIBUS address set 1 Address selector switch for the UNITS figure 2 Address selector switch for the TENS figure 3 Address selector switch for the HUNDRED...

Page 49: ...ndation Assign the PROFIBUS addresses in ascending order If necessary assign the PROFIBUS addresses to suit the ma chine structure of your system Permissible PROFIBUS addresses 0 125 Fig 3 6 Permissib...

Page 50: ...1 Example 1 PROFIBUS ad dress set 05 2 Example 2 PROFIBUS ad dress set 121 UNITS TENS UNITS TENS HUNDREDS HUNDREDS 1 2 Fig 3 7 Example of PROFIBUS addresses set Please note Check whether you want the...

Page 51: ...ength depends on the baud rate used The table below shows the baud rates which can be used Baud rate kBaud Field bus length max 9 6 1200 m 19 2 1200 m 93 75 1200 m 187 5 1000 m 500 400 m 1500 200 m 30...

Page 52: ...05 Remark By using PELV power units with Festo valve terminals you can ensure protection against electric shock protection against direct and indirect contact in accordance with EN 60204 1 IEC 204 For...

Page 53: ...2 5 mm2 8 m 14 m Current consumption at VB 24 V Operating voltage pin 1 2 2 A Operating voltage pin 2 10 A S If necessary calculate the complete current consumption as shown in the table below and the...

Page 54: ...____ x 0 055 A MAXI ____ x 0 100 A Type 04 MIDI ____ x 0 140 A Number of simultaneously actuated electric outputs ____ x 0 010 A Load current of simultaneously actuated electric outputs ____ x _____...

Page 55: ...d voltage for valve outputs and outputs of the out put modules pin 2 24 V DC tolerance 10 external fuse max 10 A slow blowing required 1 Power supply for type 03 2 Power supply for type 04B 1 2 Fig 3...

Page 56: ...Pin assignment of the power supply connection for types 03 04 B Please note Common operating and load voltage supplies for pin 1 electronics and inputs and pin 2 outputs valves S In this case note tha...

Page 57: ...ge connection S Connect the earth connection of the left hand end plate to the earth potential with low impedance short cable with large cross sectional area S By means of low impedance connections yo...

Page 58: ...slow blowing against short circuit overload the power supply for the electronics and the inputs should be protected with an external fuse of 3 15 A against short circuit overload recommendation the po...

Page 59: ...3 4 5 3 24 V 5 3 1 Fuse for sensor inputs 2 A 2 Earth connection pin 4 designed for 12 A 3 Potential equalization 4 Load voltage can be switched off separ ately 5 External fuses Fig 3 11 Example conne...

Page 60: ...from Festo designation FBS SUB 9 GS 9 is used to connect the node Outer diameter of the cable for the Festo sub D plug 7 10 mm Pin assignment looking at the socket Pin Signal Designation 1 2 3 4 5 6 7...

Page 61: ...fore connecting the sub D plugs of other manufacturers S Replace the two flat screws with bolts part no 340960 Please note If the valve terminal is fitted moveably in a machine the field bus cable on...

Page 62: ...he Festo plug see diagram 1 Screening con nection cable clip 2 Only connected capacitively 2 2 1 Fig 3 13 Festo plug shown enlarged Please note The cable clip in the Festo plug is connected internally...

Page 63: ...bus cable If the valve terminal is at the end of the field bus system a bus termination will be required Recommendation For this purpose use the ready to use sub D plug from Festo designation FBS SUB...

Page 64: ...sto P BE VIFB13 03 EN en 0003c 1 Switch in Festo plug Pin 6 Supply voltage Pin 3 RxD TxD P Pin 8 RxD TxD N Pin 5 DGND 390 W 220 W 390 W 1 Fig 3 15 Circuit diagram of bus termination network for line t...

Page 65: ...aud rates are used This also offers the following advantages higher EMC ESD protection due to the optical trans mission of signals protection against lightning potential isolation of the individual DP...

Page 66: ...3 Installation 3 30 Festo P BE VIFB13 03 EN en 0003c...

Page 67: ...Commissioning 4 1 Festo P BE VIFB13 03 EN en 0003c Chapter 4...

Page 68: ...13 4 2 2 Information for commissioning 4 14 4 2 3 Preparations for COM PROFIBUS 3 x and 5 0 4 22 4 2 4 Station selection with COM PROFIBUS 3 x 4 23 4 2 5 Station selection with COM PROFIBUS 5 0 4 27 4...

Page 69: ...ote S The status bits must be treated like inputs and occupy four additional input addresses S The maximum possible extension of the valve terminal is limited by the addressing limits of the relevant...

Page 70: ...ub base 4 output module 4 digital outputs 4 input module 4 digital inputs 8 input module 8 digital inputs 16 input module 16 digital inputs Multi I O module Status bits 2A 4A 1A 2A 4A 4E 8E 16E 12E 8A...

Page 71: ...sub bases MIDI MAXI ________ x 4 8 Number of type 04 B single solenoid sub bases ________ x 1 9 Number of type 04 B double solenoid sub bases ________ x 2 S A S A S A S A Note the possible address res...

Page 72: ...I O modules only valves only digital I O modules The basic rules described below apply to the address assign ment of these fitting variants A detailed example is given after each of these basic rules...

Page 73: ...alve solenoid coils can be addressed Type 03 Single solenoid sub bases always occupy 2 addresses Double solenoid sub bases always occupy 4 addresses Type 04 B Single solenoid sub bases always occupy 1...

Page 74: ...s does not depend on the outputs 2 Address assignment of the input modules Assign the addresses in ascending order without gaps Counting begins on the node from right to left On the individual modules...

Page 75: ...ss as signment as an example 1 2 3 4 5 6 1 4 input module 2 8 input module 3 4 output module 4 Single sub base 5 Double sub base 6 Round up Fig 4 2 Address assignment of a valve terminal with digital...

Page 76: ...can be addressed The last two locations on the valve side are not rounded up Valve terminals without input modules do not require a configuration for the inputs The status bits are not therefore avai...

Page 77: ...c sub bases are added or removed at a later stage types 03 04 B Type 03 when a pneumatic sub base for two single solenoid valves is replaced by a sub base for two double solenoid valves or vice versa...

Page 78: ...enoid sub bases have been added to the valve side An 8 input module and a 4 output module have been removed from the electric I Os 1 2 3 4 5 4 3 6 1 4 input module 2 4 output module 3 Single sub base...

Page 79: ...re subject to modifications that may not as yet have been taken into consideration in this manual Before commissioning or programming compile a configur ation list of all connected field bus slaves Ba...

Page 80: ...al Interface IM 308 C CP xx on the correct module slot of the automation device The module slot number does not correspond to the physical layout of the input output modules Note any restrictions rega...

Page 81: ...an uals Status bits The valve terminal always provides 4 status bits inputs when the valve terminal is equipped with at least one input module 4 or 8 inputs Please note The 4 status bits always increa...

Page 82: ...uts of the valve terminal can be frozen The valve terminal then sends a constant input image of all the inputs to the master The following FREEZE command updates the input image The updated input imag...

Page 83: ...e selected format byte word Configuration entries with identifiers The type and number of inputs outputs are described in PRO FIBUS DP by identifiers The DP identifiers can be entered via a dialog or...

Page 84: ...8DI 8DI 8DI 8DI 8DI up to 56 7 022 up to 64 8 023 up to 72 9 024 up to 80 10 025 up to 88 11 026 up to 96 12 027 Number of outputs Number of bytes Sum identifier decimal Individual identifier up to 8...

Page 85: ...tes 1 2 3 4 5 6 7 0 Bit Bit Long data 00 1 Byte Word 15 16 Byte Word Input output 00 Specific identifier formats 01 Input 10 Output 11 Input output Length 0 Byte 1 Word Consistency 0 Byte or word 1 To...

Page 86: ...rt at identifier 0 with the outputs S You are not permitted to configure additional inputs and outputs or empty positions as a later reserve S Configuration with single identifiers or common identifie...

Page 87: ...umber of input bytes AS i Number of output bytes AS i Number of input words analog Number of output words analog Station selection The station selection differs in the individual configuration program...

Page 88: ...ice data base during work with COM PROFIBUS Menu File Load GSD File Symbols 2 In order to simplify configuration the files on the CD ROM have symbols of the valve terminals Copy the De vice data bases...

Page 89: ...x The masks shown are not all visible at the same time see text Proceed as follows 1 Use the left hand mouse button to mark the slave type VALVES in the slave catalogue 1 Theslavetype VALVES appearswh...

Page 90: ...e Bitmap file as in step 2 of the preparations This concludes the station selection Configuration with COM PROFIBUS 3 x Prerequisites Device data base exists in the directory of your pro grammer PC Ma...

Page 91: ...4 7 Configuration with COM PROFIBUS 3 x explanations in text Direct input to the mask Configure Configuration size of valve terminal 1 Enter under ID for each 8 inputs 8DI for each 8 outputs 8DO Fig...

Page 92: ...nputs Outputs Empty slot etc is not permitted 2 Length Byte 3 When used enter the individual identifier 1 for 8 inputs or outputs gives 8 DI or 8DO Alternatively you can group the sum of inputs in byt...

Page 93: ...003c 4 2 5 Station selection with COM PROFIBUS 5 0 1 2 3 4 5 Fig 4 8 Station selection with COM PROFIBUS 5 0 Proceed as follows 1 Open the directory in the hardware catalogue DP slave valves 1 TheFest...

Page 94: ...roperties appears 5 4 Select the slave address identical to the selected setting on the rotary DIL switch see chapter 3 2 4 in the slave and confirm this This concludes the station selection Configura...

Page 95: ...planations in text Direct input to the mask Configure Configuration size of valve terminal 1 Enter under Identifier for each 8 inputs 8DI for each 8 outputs 8DO Fig 4 7 shows an overview of the possib...

Page 96: ...identifier 1 for 8 inputs or outputs gives 8 DI or 8DO Alternatively you can group the sum of inputs in bytes in the identifier 0 and the sum of outputs in bytes in the identifier 1 produces a common...

Page 97: ...odules 12 single solenoid valves DP ident ifier Comment 0 8DI 1 Input module 1 8DI 2 Input module 2 8DI 3 Input module 3 8DI 4I not used plus 4I status bits 4 8DO Coils 1 8 5 8DO Coils 9 12 plus 4O un...

Page 98: ...Double solenoid valves Coils 17 22 plus 2O unused rounded up Fig 4 11 Example 2 Configuration Alternatively the full number of inputs including the 4 status bits and the full number of outputs can be...

Page 99: ...42 1 8DI Input byte IB43 2 input module P043 2 8DI Input byte IB44 3 input module P044 3 8DI Input byte IB45 not used plus 4I status bits P045 4 8DO Output byte OB42 Coils 1 8 P042 5 8DO Output byte O...

Page 100: ...In order to simplify configuration the CD ROM contains the PROFIBUS Configuration Help Tool software This software enables you to ascertain the PROFIBUS con figuration with the aid of a graph Further...

Page 101: ...xtras Install new GSD in the mask Hardware config Further information directories etc can be found in the file readme in the main directory of the CD ROM Please note Update the hardware catalogue if y...

Page 102: ...the directory STEP7 S7DATA NSBMP on your programmer PC The bitmaps can either be S copied manually into the above mentioned directory e g with Windows Explorer or S loaded via the menu item Extras In...

Page 103: ...issioning 4 37 Festo P BE VIFB13 03 EN en 0003c Station selection STEP 7 1 2 3 4 5 Fig 4 14 Station selection with STEP7 4 x 5 0 Hardware Config The masks shown are not all visible at the same time se...

Page 104: ...sor to the graphic PROFIBUS line on the DP master 3 drag and drop The mask Properties PROFIBUS node appears 4 4 Select the station PROFIBUS address identical to the selected setting on the rotary DIL...

Page 105: ...valve terminal configuration 1 2 3 4 4 5 6 Fig 4 15 Configuration with STEP 7 Hardware catalogue for captions see text In STEP 7 the common identifier is used for configuring the valve terminal Assig...

Page 106: ...use button and drag the entry to line 0 in the DP slave configuration table 4 5 Mark the required number of output bytes see Chapter 4 2 with the left hand mouse button and drag the entry to line 1 in...

Page 107: ...2 Open the dialog Properties DP Slave by double clicking on the DP identifier line 1 in the configuration table of the DP slave and change the start address of the outputs Please note The S7 400 cont...

Page 108: ...Order number Input ad dress Output ad dress 0 Local DO 2 byte 34 35 Fig 4 17 Example 2 Configuration O34 0 O34 1 O34 2 O34 3 O34 4 O34 5 O34 6 O34 7 O35 0 O35 1 A35 2 O35 3 O35 4 O35 5 O35 6 O35 7 unu...

Page 109: ...3 I57 0 I56 7 I56 0 I55 7 I55 0 I54 7 I54 0 I53 7 I53 0 I52 7 I52 0 O55 7 O55 4 O55 3 O55 0 O54 7 O54 4 O54 3 O54 0 O52 0 O52 1 O52 2 O52 3 A52 4 A52 5 O52 6 O52 7 O53 0 O53 1 O53 2 O53 3 O53 4 O53 5...

Page 110: ...ogramming compile a configur ation list of all connected field bus stations Based on this list a comparison between NOMINAL ACTUAL configurations can be made to detect connection errors these specific...

Page 111: ...plete and correct the field bus station is powered up so that it can be recog nised during determination of the ACTUAL configuration 4 3 3 Information for commissioning general DP master Status bits T...

Page 112: ...to whole bytes must correspond to the relevant terminal equip ment You are not permitted to configure additional inputs and outputs as a later reserve Bus start up DP master standard In order to comm...

Page 113: ...aning Explanation 0 Reserved 1 2 3 WD_On Response monitoring of the valve terminal on off log 0 off log 1 On 4 Freeze_Req log 1 Activate FREEZE 5 Sync_Req log 1 Activate SYNC 6 Unlock_Req Bit 7 Bit 6...

Page 114: ...umber FB13H of the valve terminal Parametrizing telegrams to the valve ter minal are only accepted if the transferred and the programmed Ident numbers are the same 7 Group_Ident Not supported by valve...

Page 115: ...016 010 032 020 up to 16 017 011 033 021 up to 24 018 012 034 022 up to 32 019 013 035 023 up to 40 020 014 036 024 up to 48 021 015 037 025 up to 56 022 016 038 026 up to 64 023 017 039 027 up to 72...

Page 116: ...n as an octet string of length x The octet string length is based on the number of identifier bytes Please note With the function Data_Exchange the valve terminal ex pects the output information for t...

Page 117: ...nput output y Bit 1 Input output y 1 Bit 7 Input output y 7 Octet 5 I O data byte_5 Bit 0 Input output z Bit 1 Input output z 1 Bit 7 Input output z 7 Octet 8 I O data byte_8 Bit 0 Input output t 8 Bi...

Page 118: ...8 electrical outputs 1 0 1 2 3 Octet 1 bits Octet 2 bits 0 5 4 7 6 1 2 3 4 5 7 6 1 4 5 6 7 0 1 2 3 Octet 3 bits 1 Octet 3 bits 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Octet 2 Octet 1 2 2 1 In...

Page 119: ...AP DSAP Data_Exchange Yes NIL RD_Inp Yes 56 RD_Outp Yes 57 Slave_Diag Yes 60 Set_Prm Yes 61 Chk_Cfg Yes 62 Get_Cfg Yes 59 Global_Control Yes 58 Set_Slave_Add No 55 Fig 4 22 Functions and SAPs Bus para...

Page 120: ...inal interrupted re sponse monitoring active FREEZE With this function all the inputs of the valve terminal can be frozen The valve terminal then sends a constant input image of all the inputs to the...

Page 121: ...base also contains a selection of ident ifiers These identifiers are arranged in 7 main groups 1 Digital inputs of the valve terminal inc 4 status bits 2 Digital outputs of the valve terminal pneumat...

Page 122: ...Configured I Os Number of bytes Consistency Identifier 60 inputs 8 DI 1 Byte 023 32 outputs 4 DO 1 Byte 035 Example 2 Valve terminal with 44 inputs 16 solenoid coils 8 electrical outputs Configuration...

Page 123: ...Diagnosis and error treatment 5 1 Festo P BE VIFB13 03 EN en 0003c Chapter 5...

Page 124: ...OFIBUS DP DP standard 5 19 5 4 1 Summary of diagnostic bytes 5 21 5 4 2 Diagnostic information 5 22 5 4 3 Position of status bits 5 27 5 5 Error handling 5 29 5 5 1 Behaviour during faults in the cont...

Page 125: ...Bit 24 0 0 1 1 X X 0 1 0 1 X X 0 X X X X 1 X not relevant LEDs Diagnostic word 6 5 4 3 2 1 0 7 6 5 4 3 2 1 7 0 Short description The four status bits are cyclically transmitted as inputs with the norm...

Page 126: ...Diagnosis on the spot 5 2 1 LEDs of the bus node The LEDs on the node cover provide information about the operating status of the valve terminal 1 Green LED oper ating status dis play 2 Green LED 3 R...

Page 127: ...connec tion of the electronics pin 1 POWER V ON OFF Operating voltage of outputs ap plied valves electrical outputs Check operating voltage connec tion of the outputs pin 2 ON OFF Operating voltage o...

Page 128: ...bus connection incorrect number of I O bytes Check the Address selector switch set tings Field bus interface Field bus connection Configuration OFF ON Station number not permitted 125 Correct the sta...

Page 129: ...LEDs of the valves There is a yellow LED for each valve solenoid coil on the valve terminal This shows the switching status of the valve sole noid coil Valve terminal type LEDs of the valve solenoid...

Page 130: ...rating voltage of outputs lies below permitted tolerance range 21 6 V 26 4 V DC or compressed air supply not correct or pilot exhaust blocked or servicing required Fig 5 6 LEDs for the status display...

Page 131: ...the relevant connections on the input output mod ules there are one or two LEDs status displays in the co lours green status display of the digital inputs yellow status display of the digital outputs...

Page 132: ...play of the inputs green out green alight logical 0 no signal logical 1 signal present 3 Switching status display of the outputs yellow out yellow alight Output without short circuit overload Short ci...

Page 133: ...lves are switched on off cyclically None of the programmed lockings or step up switching conditions will be taken into account The terminal provides the following test routines Test routine Meaning Te...

Page 134: ...DIL switch element 3 to OFF 5 Set station number 199 6 Switch on the power supplies pins 1 and 2 7 Set the required test routine on the address selector switch as follows Test routine Address to be s...

Page 135: ...s does not light up this may be caused by the following The LED or the solenoid coil is defective Type 04 B only The internal 0 315 A fuse in the sub base is burnt out see Chapter 5 8 Display of the v...

Page 136: ...of test routine 1 Number of input bytes of local valve terminal inputs 2 Number of output bytes of local valve terminal outputs 3 Number of input bytes AS i 4 Number of output bytes AS i 5 Number of i...

Page 137: ...available when the terminal is equipped with input modules The status bits are configured as inputs and always occupy the four highest value addresses in the available address space If the inputs of...

Page 138: ...0 no error X 0 1 X Short circuit overload at output X 1 0 X Vvalves 21 6V X 1 1 X Voutputs 10V 1 X X X VSensor 10 V X X X 1 A error bit AS i Analog I O X not relevant The status bits can always be ad...

Page 139: ...outputs of the operating voltage connection 10 V Monitors the load voltage for valves and electrical outputs no voltage present e g emerg ency stop VSensor 10 V Operating voltage on pin 1 electronics...

Page 140: ...iagnosis status registers bytes words Most of the field bus protocols can therefore detect and evaluate a short circuit see Chapter 5 4 Short circuit overload at an IO module Valve terminals type 03 o...

Page 141: ...ating voltage of the valves outputs 10 V VOff Operating voltage of sensors 10 V VSen Output overloaded or short circuited AS i error bus power and slave error Error during analog processing Please not...

Page 142: ...alve terminal offers extensive diagnostic options via the PROFIBUS DP The diagram below shows you the steps required for diagnosing the valve terminal Only the diagnostic bits which require a further...

Page 143: ...r identification FB13H 5 6 Ident_Number 6 7 Header device related diagnosis Ext_Diag_Data 7 8 Device related diagnosis 1 error summary 8 9 Device related diagnosis 2 Bit no faulty output 9 10 Device r...

Page 144: ...Diag Cfg_Fault The configuration data received from the master do not agree with those ascertained by the valve terminal 3 Diag Ext_Diag There is a device related diagnosis Possible causes short circu...

Page 145: ...until this bit is set to log 0 2 always log 1 set by valve terminal 3 Diag WD_On log 1 Watchdog response monitoring activated 4 Diag Freeze_Mode Not supported by valve terminal 5 Diag Sync_Mode Not su...

Page 146: ...ain the manufacturer identification FB13H for the Festo valve terminal type 03 04 B 7 Ext_Diag_Data device related diagnosis Header device related diagnosis This octet represents the header for the de...

Page 147: ...can be localised more closely using Device related diagnosis 2 or 3 3 AS i error Power fail log 1 AS i supply voltage outside tolerances 4 VSen Supply voltage sensors 10 V 5 VVal Supply voltage soleno...

Page 148: ...put in this octet Structure of device related diagnosis 4 7 Octets 11 14 Device related diagnosis 4 7 Bit Meaning Explanation Each set bit log 1 in this octet represents a faulty AS i station See manu...

Page 149: ...3 03 EN en 0003c 5 4 3 Position of status bits Mounted inputs Byte Octet No Addresses of status bits None none available 4 1 12 2 20 3 28 4 36 5 44 6 52 7 4 7 60 8 68 9 76 10 84 11 92 12 96 13 Input 9...

Page 150: ...Valve terminal with 40 inputs 4 status bits and 20 outputs Peripheral address Inputs 68 Outputs 68 Configuration Status bits Inputs Outputs 8DI 8DI 8DI 8DI 8DI 8DI 8DO 8DO 8DO or Byte Octet 6 bits 4...

Page 151: ...their status Warning Make sure that valves and outputs are reset when the faults named occur This prevents hazardous situations Please note Unilaterally actuated valves move to the basic position Doub...

Page 152: ...to faults when a fault occurs the controller switches to the operat ing mode STOP hard error reaction or when a fault occurs the controller switches to the operat ing mode RUN soft error reaction Con...

Page 153: ...5 95U DP master FB 230 S_DIAG Manual ET 200 decentral pe ripheral system Siemens SIMATIC S5 with SF 50 DP master FB 230 S_DIAG Manual Programmable valve terminal with SB SF 50 Festo SIMATIC S7 M7 SFC...

Page 154: ...M PROFIBUS installed PROFIBUS PC card connected to PROFIBUS network Relevant project called up in COM PROFIBUS Carry out the online diagnosis as follows 1 Click the right hand mouse button on the slav...

Page 155: ...has incorrect DIL switch rotary switch setting 5 7 1 Diagnostic buffer STEP 7 version 4 x 5 0 The diagnostic buffer of STEP 7 offers the option of display ing diagnostic events of the S7 system in the...

Page 156: ...5 6 5 1 2 3 4 Fig 5 16 Online diagnostics via the diagnostic buffer Module status of the Festo valve terminal 6 Mark the Festo valve terminal instead of the CPU 6 This permits you to read more informa...

Page 157: ...sages of the device specific diag nosis with STEP 7 HW Config Proceed as follows Fig 5 17 Prerequisites HW Config has been accessed 1 Switch from offline to online 2 Clickwiththeright handmousebuttono...

Page 158: ...nosis with STEP 7 V5 0 The masks shown are not all visible at the same time see text 5 7 3 Short circuit overload at an output stage In the event of a short circuit or overload the digital output is s...

Page 159: ...minate short cir cuit or overload Set output to 0 RESET Manual control Automatic in program The error bit in the diagnostic word of the terminal is reset to logic 0 Fig 5 18 Eliminate short circuit ov...

Page 160: ...base Each single solenoid mani fold sub base is fitted with one fuse each double solenoid manifold sub base is fitted with two fuses Replacing defective burnt through 0 315 A fuses In order to replace...

Page 161: ...1 1 2 3 1 Fastening screws of the cover 2 Left hand fuse for pilot solenoid coil 12 3 Right hand fuse for pilot solenoid coil 14 Fig 5 19 Replacing a fuse for a pilot solenoid coil Further informatio...

Page 162: ...5 Diagnosis and error treatment 5 40 Festo P BE VIFB13 03 EN en 0003c...

Page 163: ...Technical appendix A 1 Festo P BE VIFB13 03 EN en 0003c Appendix A...

Page 164: ...EN en 0003c Contents A Technical appendix A 1 A 1 Technical data A 3 A 2 Cable length and cross sectional area A 6 A 3 Examples of circuitry A 12 A 3 1 Power supply type 03 internal layout A 13 A 3 2...

Page 165: ...35 mm path at 25 57 Hz 5 g acceleration at 57 150 Hz 1 g acceleration at 150 200 Hz 30 g at 11 ms duration Electromagnetic compatibility EMC Immunity against interference tested as per EN 50082 2 Int...

Page 166: ...urrent consumption internal in puts 2 A slow blowing P W 0 2 A IInputs 24 V min 20 ms Load voltage outputs valves pin 2 load voltage connection Nominal value polarity safe Tolerance Residual ripple Cu...

Page 167: ...ud rate identification Cable type depends on cable length and field bus baud rate set see controller manual Line length depends on baud rate and cable type up to 23 8 km Load capacity Power supply pos...

Page 168: ...This can cause the voltage at pin 1 or pin 2 of the power supply connection to be outside the permitted tolerance Recommendation S Avoid long distances between the power unit and the valve terminal S...

Page 169: ...ut puts valves I2 2 Calculate the lowest voltage to be expected during oper ation VBmin on thepower unit When doing this please note the load dependency of the power unit the fluctuations in the prima...

Page 170: ...3 EN en 0003c VBmin Cable length Current I 2 A V m Fig A 1 Calculating the maximum cable length for cross sectional area 1 5 mm2 VBmin Cable length Current I 2 A m V Fig A 2 Calculating the maximum ca...

Page 171: ...d electronics I1 as well as of the outputs valves I2 2 Calculate the lowest voltage to be expected during oper ation Vmin on the power unit When doing this please note the load dependency of the power...

Page 172: ...15 A AC DC RL1 VL1 RL2 VL2 RI1 RL2 RL0 VL2 VL1 0 V Vvalve terminal I1 I2 I0 Power supply Valve terminal Equivalent circuit diagram L VB 1 2 3 1 Line resistance outgoing RL1 RL2 2 Line resistance inco...

Page 173: ...21 6 V VBmin minimum supply voltage at the power unit l1 current for electronics and inputs I2 current for outputs valves A cable cross sectional area uniform e g 1 5 mm2 k conductance value of cable...

Page 174: ...ix A 12 Festo P BE VIFB13 03 EN en 0003c A 3 Examples of circuitry 1 24 V supply for electronics and inputs 2 24 V load voltage supply for valves and outputs 3 0 V 4 Earth connection 1 2 3 4 Fig A 4 P...

Page 175: ...tion of node type 03 4 Potential equaliz ation 5 Load voltage can be switched off separately 6 Power unit e g central power supply 7 24V electronics fused internally 8 Electric inputs sensors fused in...

Page 176: ...eity fused internally 4 Power supply connection adapter plate type 04 B 5 Potential equaliz ation 6 Load voltage can be switched off separately 7 Power unit e g central power supply 8 24V electronics...

Page 177: ...Index B 1 Festo P BE VIFB13 03 EN en 0003c Appendix B...

Page 178: ...B Index B 2 Festo P BE VIFB13 03 EN en 0003c...

Page 179: ...n to socket plug 3 5 Cables Load voltage 3 16 A 6 Selection A 6 CD ROM 4 22 4 35 4 55 COM PROFIBUS Configuration 4 22 Online diagnosis 5 32 Configuration entries Identifiers 4 17 Sequence 4 46 Connect...

Page 180: ...tion status 1 5 22 Station status 2 5 23 Station status 3 5 23 Summary of diagnostic bytes 5 21 Diagnostic words 5 19 DIL switch 3 11 DP master Bus parameter reaction times 4 53 Bus start up 4 46 Cycl...

Page 181: ...ress 3 11 FOC connection 3 29 FREEZE 4 15 4 54 Fuse External 3 19 3 22 Internal 3 22 G General DP master Configuration examples 4 56 Send configuration data 4 48 Send parameterisation data 4 47 H Hat...

Page 182: ...utputs calculating 4 5 P Pictograms XI Pin assignment Operating voltage 3 20 Power supply Cable length A 6 Switching on 4 13 4 45 power supply connection 3 19 Power unit 3 16 PROFIBUS DP Bus terminati...

Page 183: ...5 S7 5 30 Station selection 4 21 Status bits 4 15 STEP 7 4 35 Station selection 4 21 Status bits 4 15 4 45 5 15 5 27 STEP 7 4 35 Configuration 4 38 Device specific diagnosis 5 35 Online diagnosis 5 33...

Page 184: ...B Index B 8 Festo P BE VIFB13 03 EN en 0003c V Valves ISO 1 7 MAXI 1 3 1 6 MIDI 1 3 1 5 Voltage Selecting the cables 3 16...

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