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FAULTS AND REMEDY

CARD G / FIT

V 6.15 E / April 2010

18.

FAULTS AND REMEDY

he following pages contain an overview of

faults which may occur on the CARD G FIT with appropriate troubleshooting.

NOTE:

The numbers mentioned between parentheses in this chapter are references to
part numbers in the schematic drawing in chapter 6 on page 9, and the
numbers mentioned between brackets are references to the wiring diagram at
the end of this manual.

18.1

AULTS WITH

ISPLAY

EXT

The pressure switch (1.3) [2S5] in the process air circuit reports no or low air pressure.



No or low compressed air at the inlet of the
CARD G FIT unit (1.1).



Check if compressed air supply matches the
requirements (see chapter 7 on page 11).



Leaks in the compressed air line inside the
CARD G FIT unit.



Check for leaks and seal any leaking fitting.



Compressed air alarm is only detected when
the hopper loader is running.



External compressed air lines are too small
or the external air pressure is too low (see

the requirements in chapter 9.1 on page 15).



The compressed air inlet of the CARD G FIT unit
is blocked.



Check compressed air supply and the inlet of
the compressed air in the CARD G FIT unit.



The compressed air switch (1.3) [2S5] is not
correctly set.



Use the adjusting screw on the pressure
switch to adjust the alarm set point to 3.0bars

[40PSI].



The pressure regulator (1.4) is not correctly set.



Contact

or its exclusive

representative for the correct setting.



The compressed air pressure switch (1.3) [2S5]
is defective.



24V DC must be measurable at both terminals
(to ground) of the switch when compressed

air is available. Replace the switch if needed.



Solenoid valve (1.2) [3Y14] does not open when
drying is activated.



Check voltage supply 24VDC to valve; if OK,
replace valve.

Summary of Contents for CARD G

Page 1: ...OPERATING MANUAL FIT 01 09 Version 6 15 ENGLISH April 2010 FarragTech GmbH Dammstrasse 61 A 6922 Wolfurt 43 5574 83800 43 5574 83800 11 info farragtech com www farragtech com ...

Page 2: ......

Page 3: ... AND INSTALLATION _______________________________________ 13 8 1 COMPRESSED AIR HANDLING AND SUPPLY ______________________________________13 9 FIRST START UP____________________________________________________ 15 9 1 COMPRESSED AIR AND ELECTRICAL CONNECTIONS_______________________________15 9 2 EXHAUST AIR FILTER ________________________________________________________16 9 3 LOADING AND UNLOADING ...

Page 4: ...____________________________ 55 17 6 2 CUSTOMER RECIPES _____________________________________________________________________________ 57 17 7 WEEKLY TIMER___________________________________________________________ 58 17 7 1 WEEKLY TIMER GENERAL ________________________________________________________________________ 58 17 7 2 WEEKLY TIMER LOADING ___________________________________________________...

Page 5: ...instructions for special applications from 2 3 LIABILITY AND WARRANTY The warranty provided with the CARD G FIT series is based on the TERMS AND CONDITIONS OF SALES of and or any additional written agreement between the owner operator and or its representative The warranty is void if the CARD G FIT is not installed operated or maintained according to the instructions in this manual No parts or com...

Page 6: ... purpose is considered misuse is not responsible for any damages or injuries resulting from misuse 2 5 COPYRIGHT All copyrights of this manual are reserved for This copy of the manual is provided for the owner operator of the CARD G FIT series and their personnel The information included in this manual and any part thereof must not be copied distributed or made available to a third party without t...

Page 7: ...APPLIED SAFETY SIGNS The following safety signs are often applied in this manual and their meaning is described below This denotes danger for man and equipment Damage to equipment may occur if not followed This is useful information for operation of equipment ...

Page 8: ...o the valid mechanical and electrical standards Wear and tear may lead to unsafe operation or unsatisfactory results The owner operator is responsible for inspecting the equipment periodically and insuring that every component is in good condition and safe to use Defective parts must be replaced by new and approved parts Only qualified and trained personnel are allowed to remove or replace any com...

Page 9: ...ing the delivery documents provided by the shipping company Any signs of damage must be documented on the shipping documents before signing The equipment must be inspected and any signs of damage must be reported to the shipping company and the insurance company within 72 hours from the delivery time Failing to do so may void all claims for shipping damages It is also necessary to inform and its r...

Page 10: ...e and frequency Maximum electrical power consumption Manufacturer and manufacturer s address It is very important to read the electrical power data on the name plate and insure it matches the connected power supply before operating the CARD G FIT The owner operator is to contact before operating the unit in case of unreadable data on the name plate to obtain this important data will also send a re...

Page 11: ...HOW IT WORKS CARD G FIT 9 V 6 15 E April 2010 6 HOW IT WORKS ...

Page 12: ...esin on its way to the top and exhausts through the air outlet filter 6 5 to the ambient A preset pressure switch 1 3 will send an alarm if compressed air is missed or the air pressure is too low A temperature limiter 1 9 alarms in case of excess temperature in the process heater In both cases the FIT shuts down the process heater to protect of thermal overload The FIT controller is also capable t...

Page 13: ...ONNECTION mm inch 8 0 315 COMPRESSED AIR CONSUMPTION Nm h cfm 1 0 0 6 1 COMPRESSED AIR PRESSURE bar PSI 6 10 87 145 MAX DEWPOINT OF COMPRESSED AIR AT 7 BAR 102PSI C F 5 41 MAX RESIDUAL OIL CONTENT mg m ppm 3 3 ADMISSIBLE AMBIENT TEMPERATURE C F 20 70 68 158 ADMISSIBLE AMBIENT HUMIDITY 80 no condensation CARD 1G FIT E Box HEIGHT H mm inch 310 12 2 280 11 0 WIDTH W mm inch 200 7 9 152 6 0 DEPTH D mm...

Page 14: ...ECTION mm inch 8 0 315 COMPRESSED AIR CONSUMPTION Nm h cfm 2 0 1 2 1 3 0 1 8 1 COMPRESSED AIR PRESSURE bar PSI 6 10 87 145 MAX DEWPOINT OF COMPRESSED AIR AT 7 BAR 102PSI C F 5 41 MAX RESIDUAL OIL CONTENT mg m ppm 3 3 ADMISSIBLE AMBIENT TEMPERATURE C F 20 70 68 158 ADMISSIBLE AMBIENT HUMIDITY 80 no condensation HEIGHT H mm inch 410 16 1 498 19 6 WIDTH W mm inch 285 11 2 310 12 2 DEPTH D mm inch 205...

Page 15: ...e base plate of the unit This flange can then be slid on the steel base plate on the extruder Locking the release handle fastens the CARD G FIT on the extruder s base plate Opening the shut off slide releases the dried material to drop into the extruder 8 1 COMPRESSED AIR HANDLING AND SUPPLY Compressed air quality has a great influence on the drying results Proper industrial compressed air handlin...

Page 16: ...st possible level in the plant The horizontal lines should be installed with a slight slope downwards from the top of the main vertical pipe at 1 2 with a condensate receiver at the lowest point of the horizontal line Branches should be attached on top of the horizontal line The compressed air temperature should never be lower at the end of the line than it is at the receiver tank in the plant roo...

Page 17: ...d a maximum pressure dew point of 5 C 41 C at 7bar 102PSI and a residual oil content of 3mg m 3ppm to ensure a safe operation and proper drying results The inner diameter of all compressed air lines leading to the CARD G FIT must not be smaller than the inner diameter of the delivered compressed air hose At all times the air pressure at the compressed air inlet on the CARD G FIT must be within min...

Page 18: ...n the inside of the lid At the first start up it must be changed to the outside of the lid 9 3 LOADING AND UNLOADING The FIT controller of the CARD G FIT is programmed to control one loader to automatically load material into the drying hopper A venturi type loader one or two components may be bolted to the lid of the dryer and connected to the provisions provided on the back of the CARD G FIT The...

Page 19: ... appropriate position 9 4 EXTERNAL SLEEP SIGNAL The SLEEP MODE is a very important function programmed in the FIT controller The set drying temperature will be lowered to avoid material degradation if material is not withdrawn from the drying hopper for a certain time Unless a loading unit is connected to the CARD G FIT a dry contact 24V DC can be provided through pin 2 and 3 on the plug for the p...

Page 20: ...FIT unit matches the required specification Contact and or its representative for any question regarding the set up and the installation before start up The CARD G FIT unit may be started up by qualified personnel after insuring following points Make sure that the first set up and the installation are properly done Make sure that all mechanical accessories flange loading unit are mounted properly ...

Page 21: ... vice versa OFF is shown for 8 seconds in turn with the set value for 2 seconds in the green area and indicates that the dryer is not in operation Press to change to the menu with the DRYING PARAMETERS Input the drying temperature by pressing once more Use the numeric keys to input the desired temperature 80 to 120 C 176 to 248 F ATTENTION If the hopper has already been filled with resin the tempe...

Page 22: ... if necessary Turn the main power switch to the OFF position if the dryer is not going to be used for a longer period of time You may otherwise continue the start up of accessories or start normal operation if satisfied with the previous CARD G FIT start up procedures Contact and or its representative for any question regarding the start up and the normal operation if you feel unsure before you re...

Page 23: ...process starts The drying process has the same or its own weekly timer which automatically starts the drying process Turn the main power switch to the OFF position if the dryer is not going to be used for a longer period of time Contact and or its representative for any question regarding the start up and the normal operation if you feel unsure before you resume normal operation ...

Page 24: ... stop the hopper loader if connected to the CARD G FIT The main power switch is to be kept in ON position if the loader needs to be kept in operation or if the dryer and or loader are set up to automatically start with the programmable weekly timer The following instructions are to be followed additionally whenever the CARD G FIT unit is to be switched off for a longer time period Disconnect elect...

Page 25: ...RD G FIT is powered on and off through the main switch on the back of the unit The display of the FIT controller illuminates when power is on Check the resin type in the drying hopper and the recommended drying temperature before starting any drying process and before making any changes to the drying temperature Check the actual unit setting C or F before setting or changing the drying temperature...

Page 26: ...MENU STRUCTURE CARD G FIT 24 V 6 15 E April 2010 12 MENU STRUCTURE ...

Page 27: ...MENU STRUCTURE CARD G FIT 25 V 6 15 E April 2010 12 1 EASY MODE ...

Page 28: ...MENU STRUCTURE CARD G FIT 26 V 6 15 E April 2010 ...

Page 29: ...MENU STRUCTURE CARD G FIT 27 V 6 15 E April 2010 12 2 EXTENDED MODE ...

Page 30: ...MENU STRUCTURE CARD G FIT 28 V 6 15 E April 2010 ...

Page 31: ...MENU STRUCTURE CARD G FIT 29 V 6 15 E April 2010 ...

Page 32: ...MENU STRUCTURE CARD G FIT 30 V 6 15 E April 2010 12 3 SYSTEM PARAMETERS ...

Page 33: ...MENU STRUCTURE CARD G FIT 31 V 6 15 E April 2010 ...

Page 34: ...quired value entered and confirmed to change a parameter Using the key clears wrongly entered values in the EDITOR SCREEN The lower part of the EDITOR SCREEN informs about the permitted range of values being entered by the operator If a wrong value is entered the operator will be pointed out by a red blinking maximum or minimum value The wrong value must be cleared with the key before a new value ...

Page 35: ... EDITOR SCREEN For example if the value 5 0 is required the number 50 must be put in Non numeric values are altered with the key In certain menus parameters are released or hidden depending on the setting of the non numeric value The key or needs to be pressed to move the cursor to the next or previous position ...

Page 36: ...DATA INPUT CARD G FIT 34 V 6 15 E April 2010 The former screen can be accessed by pressing the key Using this key several times always leads the operator from any screen back to the MAIN SCREEN ...

Page 37: ...bols which help to guide through the different screens Sub menus are basically accessed through the numeric keys some other screens through the arrow keys The menu for parameter input is selected from the MAIN SCREEN with the key Some screens include multiple pages which can be accessed through the arrow keys ...

Page 38: ... possibilities of the FIT controller The START SCREEN appears every time the CARD G FIT unit is powered on It can also be attained from the MAIN SCREEN by pressing the keys simultaneously for 5 seconds In this case the MAIN SCREEN is not automatically loaded again until the desired operating mode is selected from the operator ...

Page 39: ...displayed for 8 seconds before the MAIN SCREEN or the FAULTS SCREEN in case of an alarm is loaded automatically Pressing the key activates the EASY MODE which allows the operator to enter only set point for the drying temperature and suction time for a vacuum loading device if connected to the CARD G FIT see chapter 16 on page 39 Pressing the key activates the EXTENDED MODE which allows the operat...

Page 40: ... key assigned to the appropriate language The display returns to the START SCREEN after a choice has been made The MAIN SCREEN is not loaded automatically until the desired operating mode is selected from the operator The START SCREEN can be activated from the MAIN SCREEN at any time through the keys being pressed simultaneously for 5 seconds see chapter 14 on page 35 ...

Page 41: ...ading device provided that connected to the CARD G FIT may be altered in the EASY MODE The suction time for loading will only be displayed if device HL Hopper Loader is chosen in the menu for the CONVEYING PARAMETERS which can only be accessed in the EXTENDED MODE operation The data screens as well as FAULTS SCREEN and STATUS REPORT are available both in EASY MODE and EXTENDED MODE operation A det...

Page 42: ...e of the drying temperature SET and the actual value of the process air temperature ACT are displayed at the top of the screen OFF is displayed for 8 seconds in turn with the set value for 2 seconds when the dryer is switched off The screen in the upper middle part notifies how to operate the unit and to input parameters The keys used to operate the unit can always be applied independent of the sc...

Page 43: ...he drying process Starts and stops the loading process Activates and deactivates the SLEEP MODE manually After the drying process has been switched off the message COOL DOWN flashes until the heater is cooled down properly The CARD G FIT is allowed to get switched off by the man power switch only after the cool down period has expired or in case of an emergency Drying temperature is traced to a gr...

Page 44: ...layed in the lower middle part of the screen Values of SLEEP and RAMP MODE will only be visible if the appropriate mode is released in the menu DRYING PARAMETERS see chapter 17 4 on page 50 The dewpoint temperature will only be shown if an optional dew point meter is mounted in the CARD G FIT and the dew point measurement is activated in the SYSTEM PARAMETERS Recipes from the integrated database o...

Page 45: ... April 2010 The SLEEP MODE set value SL SET is loaded when the SLEEP TIME has expired The line with the SLEEP MODE data stops flashing and lights permanently red According to upper illustrations following drying program would be executed ...

Page 46: ...e MAIN SCREEN provides information about compressed air and energy consumption of the current drying process Data like total and current power consumption total and current compressed air consumption in the process circuit and the total drying time are shown in this area ...

Page 47: ...nsumption of the CARD G FIT are shown in this screen over a specified period The field TOTAL CONSUMPTION displays the energy data of the dryer since the first start up The field DRYING CONSUMPTION represents the energy data of the current drying process The values are reset to 0 when a new drying process will be started The field USER CONTROLLED shows the energy data over a period of time determin...

Page 48: ...SCREEN with the key This screen is helpful for troubleshooting in case of alarms at the CARD G FIT It shows the status of the digital inputs connected to the FIT controller Value 1 means the appropriate input is ON value 0 means the input is OFF The actual and the maximum temperature inside the FIT controller are also displayed ...

Page 49: ... SCREEN with the key This screen is helpful for troubleshooting in case of alarms at the CARD G FIT It shows the status of the digital outputs connected to the FIT controller Value 1 means the appropriate output is switched ON value 0 means the appropriate output is switched OFF Pressing the key returns the operator to the MAIN SCREEN ...

Page 50: ...HT keys Important process data are continuously recorded into 250 data sets on 10 pages They can be accessed with the keys and The page number appears at the right hand side in the lower part of the display If more than 250 data sets recorded each new data set will replace the oldest one The temperature characteristics displayed in the MAIN SCREEN refer to the data saved herein Further important p...

Page 51: ...if optional dew point meter is installed W Power consumption of process heater kWh Total power consumption since drying has been activated Nm h Compressed air consumption Nm Total compressed air consumption since drying has been started Date and time are written as 08 15 31 The first value shows the day of the current month the other two values describe the time of recording The key can be used at...

Page 52: ...desired the allowed minimum and the maximum input value being entered can be changed in the menu with the REGULATING PARAMETERS see SYSTEMS MANUAL CARD G FIT CDOWN Timer FACTORY SETTING 0h 0m When the drying hopper is filled the first time the material must be pre dried for a certain time The CDOWN Countdown TIMER informs the operator as soon as dried material can be removed The timer is to be set...

Page 53: ...r from an external signal connected to the CARD G FIT unit The timer will be reset to its initial value if the signal is revoked The air temperature will be lowered to the SLEEP TEMPERATURE see previous parameter after the SLEEP TIMER has expired The SET TEMPERATURE is loaded as soon as the SLEEP SIGNAL is released again The time is to be set to 0h 0m if the SLEEP MODE is not desired Pressing at t...

Page 54: ...time set in this parameter The RAMP MODE is used to achieve a soft heating up process of certain materials to avoid the resin getting stuck together The time is to be set to 0h 0m if the RAMP MODE is not desired Further information about the different set temperatures and timers can be found in chapter 17 1 on page 40 The key can be used at any time to return from this screen back to the MAIN SCRE...

Page 55: ...ed in this parameter Choose AJ for venturi type loaders to convey from one material bin AJX for venturi type loaders to convey and mix two different materials HL for vacuum type loaders to convey from one material bin and HLX for vacuum type loaders to convey and mix two different materials FIT will control the loading equipment if they are connected to the appropriate plugs on the CARD G FIT unit...

Page 56: ... CHANNEL A FACTORY SETTING 5 0s This parameter can be set if two materials are conveyed and mixed Material A is drawn for this time period The suction time for vacuum loaders is automatically corrected by the program according time settings of CHANNEL A and CHANNEL B CHANNEL B FACTORY SETTING 3 0s This parameter can be set if two materials are conveyed and mixed Material B is drawn for this time p...

Page 57: ...he STANDARD RECIPES are accessed from the screen with the DRYING PARAMETERS with the key The STANDARD RECIPES database contains 30 preassigned recipes To scroll through the various records the cursor must be moved to the parameter RECIPE ID Pressing the key shows the next record The keys and can be used to decrease or increase the RECIPE ID by 5 To load a record into the drying program the keys ne...

Page 58: ...cter on the left hand side Move cursor to character on the right hand side Confirm the new recipe name The character which is currently adjusted by the operator is marked white 12 characters can be used for the name as a maximum The values for set temperatures and timers are entered through the numeric keypad on the FIT controller The meaning of set temperatures and timers are explained in chapter...

Page 59: ...ith the STANDARD RECIPES with the key Recipes specified by the customer can be programmed in this screen The same rules as described in chapter 17 6 1 STANDARD RECIPES on page 55 apply for changing and loading this data The key can be used at any time to return from this screen back to the screen with the DRYING PARAMETERS ...

Page 60: ... appropriate time must be set to 0 00 or the ON and OFF time must be set to the same value According to upper illustration the following weekly timer program would take place On Monday at 8 00 a m the drying is started and on Wednesday at 5 00 p m it is stopped again There is no switching action on Tuesday because both times are set to 0 00 and there is no OFF switching action on Monday because th...

Page 61: ...ch can be retrieved by pressing the key or for 1 second A number in the upper display on the left hand side indicates the selected program No pre set program is activated in case of a missing number Customized data can be programmed and saved into the FIT controller using one of these three keys The respective program is overwritten in this case The green message SAVED will occur if a program is s...

Page 62: ...he drying process may always be stopped or started with the keys The weekly timer activates or deactivates the drying process at the next valid switching time Loading can be started and stopped with the drying process through the general weekly timer The loading process must once be switched on with the keys at activated drying process to get automatically activated and deactivated with the drying...

Page 63: ... for setting the switching times Three weekly timer programs have been pre set which can be enabled or reprogrammed by the operator see chapter 17 7 1 WEEKLY TIMER GENERAL on page 58 for detailed information Only the drying process will be controlled by the GENERAL WEEKLY TIMER if the WEEKLY TIMER FOR LOADING is activated It can be deactivated without affecting the proper function of the WEEKLY TI...

Page 64: ...RT and in the FAULTS SCREEN Using automatic operation through the WEEKLY TIMERS also depends on the correct settings for date and time in this screen Pressing simultaneously activates the setting procedure The time stops and a blinking cursor appears The EDITOR SCREEN needs to be used to enter the numeric values The weekday can be directly selected with the key To accept the new values the keys ne...

Page 65: ...reen with the DRYING PARAMETERS with the key The type of error with date and time of appearance and elimination are shown in this screen The yellow number in the header informs how many faults currently exist Using the keys and allows the operator to scroll through the different pages As long as an existing alarm is not acknowledged the strobe light and the FAULTS SCREEN are flashing ...

Page 66: ...eys must be pressed at the same time as described in the lower part of the display The strobe light and the FAULTS SCREEN stop flashing Once all alarms are eliminated and acknowledged the MAIN SCREEN appears automatically For trouble shooting and fault diagnosis see chapter 18 on page 75 ...

Page 67: ...ng set value Process air temperature Temperature on the board of the FIT controller Dew point if a dew point sensor is mounted Operating status of loading Heater control signal Compressed air consumption The number in the upper display on the right hand side shows how many entries are present The number on the left hand side shows the running position of the displayed record The keys and must be u...

Page 68: ...e PASSWORD SCREEN is attained from the screen with the DRYING PARAMETERS with the key To enter the password the key must be pressed A blinking field prompts the operator to input the password using the numeric keypad Pressing the key confirms the value The message below appears in case of wrong password Pressing the key allows the password to be entered once more The procedure to input the passwor...

Page 69: ...010 If the password is accepted the screen CONVEYING MODE will be shown The other screens can be accessed through the numeric keys illustrated in the lower part of the display The key is to be pressed to abandon the SYSTEM PARAMETERS at any time ...

Page 70: ... the CARD G FIT A record is made every 300 seconds 5 minutes This time can be changed by the operator but it is recommended to retain this value so that the amount of data is kept within an acceptable range A USB stick with a memory size of 2 Gigabytes will be able to store process data up to 50 years using the pre set time interval A new file with data is automatically created every day The file ...

Page 71: ...ed in this parameter OFF deactivates the data transfer DATA transfers only process data to the USB interface FAULTS transfers only alarm messages with date and time to the USB interface TOTAL transfers process data and alarm messages to the USB interface STATUS is used to transfer the data from the STATUS REPORT to the USB interface additional keys must be pressed It is essential to set parameter ...

Page 72: ...cause corrupted data on the USB stick It is strongly recommended to backup these data periodically The data on the USB stick can be accessed through an Ethernet connection to the FIT controller The IP addresses needs to be adjusted according to the local network requirements see chapter 17 10 2 on page 71 The process data can then be accessed on drive c on the FIT controller using the File Transfe...

Page 73: ...through the key The EDITOR SCREEN must be used to set the addresses as desired To confirm the altered data the keys need to be pressed A message will be shown in the display when the values are accepted Finally the CARD G FIT must be powered off and on again to accept the new LAN parameters The drying process must be deactivated and the cool down period must be expired before the unit may be power...

Page 74: ...stment will only be required if the automatic detection fails or a special drying process is required Type manual FACTORY SETTING OFF The values OFF and ON might be selected in this parameter This parameter must be set to ON to allow the adjustment of the parameter CARD G TYPE With setting OFF in this parameter the FIT controller detects the correct CARD G FIT type automatically A manual adjustmen...

Page 75: ...EN over the past 125 minutes Dew Point Sensor max FACTORY SETTING 20 C The highest value of the measurement range of the optional dew point meter is set in this parameter The appropriate value can be found on the name plate of the dew point meter Dew Point Sensor min FACTORY SETTING 60 C The lowest value of the measurement range of the optional dew point meter is set in this parameter The appropri...

Page 76: ... correct deviations between a measured and the calculated value for the compressed air consumption displayed in the ENERGY SCREEN The difference must be set as an absolute value The key is to be used to return from this screen back to the screen CONVEYING MODE The key is to be pressed to return to the MAIN SCREEN ...

Page 77: ... Check for leaks and seal any leaking fitting Compressed air alarm is only detected when the hopper loader is running External compressed air lines are too small or the external air pressure is too low see the requirements in chapter 9 1 on page 15 The compressed air inlet of the CARD G FIT unit is blocked Check compressed air supply and the inlet of the compressed air in the CARD G FIT unit The c...

Page 78: ... Check heater resistance 290Ohm if necessary replace heater This fault cannot be eliminated before is pressed to switch off the drying process The safety thermostat of the process air heater 1 9 3S8 has tripped Solenoid valve 1 2 3Y14 does not open when drying is activated and pressure switch 1 3 2S5 is defective 24V DC must be measurable at both terminals of the switch when compressed air is avai...

Page 79: ...al in the drying hopper See fault SAFETY THERMOSTAT on page 76 and fault TEMPERATURE TOO HIGH on page 78 Remedy as described in fault SAFETY THERMOSTAT on page 76 and fault TEMPERATURE TOO HIGH on page 78 This fault cannot be eliminated before is pressed to switch off the drying process and the temperature is lowered to the set point No continuity in the temperature sensor of the heater 1 8 2B14 T...

Page 80: ...d of this manual if voltage is OK replace relay Heater 1 7 1E7 defective Check heater resistance 290Ohm if necessary replace heater The temperature of the process air is above the limit settings set value plus 10 C 18 F The solid state relay 1V7 shorted out Replace the SSR if voltage between the phases is available while the drying process is deactivated PID parameters are not correctly set Set th...

Page 81: ...low Compressed air is not enough venturi type Ensure that hose and fittings are correctly sized check compressed air pressure and flow Alarm time is set too short venturi type Extend the alarm time see SYSTEMS MANUAL CARD G FIT The proximity switch 2B10 for venturi loader does not switch on Check 24V DC is available on the terminal xP4 see wiring diagram and insure voltage available Check if the s...

Page 82: ...IT if necessary The vacuum loader does not run Check the signal between the terminal xP6 and the vacuum loader Re connect if needed Check 24V DC is available when the loading process is activated parameter Motor Loading see chapter 17 2 3 on page 47 must show 1 and hopper loader setting is correctly set in the Conveying Parameters see chapter 17 5 on page 53 Check wiring and signal between the pin...

Page 83: ... The compressed air dew point is too high Check the compressed air supply source and the operation of the refrigeration dryer at the mains the pressure dew point at 7bars 102PSI must not be higher than 5 C 41 F The alarm set value is set too low Reset the alarm set point see SYSTEMS MANUAL CARD G FIT The dew point sensor is defective Check the wiring between the sensor and the FIT controller Repla...

Page 84: ...ort circuit and fuse sizes The LED on 24V DC power supply unit 1G12 is off Short circuit on the 24V DC side of the power supply unit disconnect wires from 24V DC connectors if LED shines again follow wires and remedy short circuit Check 220 230V AC supply to the power supply unit restore supply if necessary No 24V DC power even when the wires on the 24V DC side of the power supply unit 1G12 are di...

Page 85: ...CARD G IS VIRTUALLY MAINTENANCE FREE It is recommended to periodically check the compressed air quality and to clean the exhaust air filter 6 5 on the lid of the CARD G FIT unit Check and clean periodically the air filters of the optional hopper loader device if used ...

Page 86: ...apter are references to part numbers in the schematic drawing in chapter 6 on page 9 and the numbers mentioned between brackets are references to the wiring diagram at the end of this manual 1A2 A Main power switch 1 pc E10356 B Main power supply cord 1 pc E 10303 1 2 3Y14 C Solenoid valve 1 8 inclusive coil 24V DC 1 pc E 10311 ...

Page 87: ...5 E April 2010 1 3 2S5 D Pressure switch 1 10bar 1 pc E 10008 1 4 E Pressure regulator 1 pc M 20040 1 7 1E7 F Heater inclusive housing strain relief and power cords 1 pc E 10202k 180W 1 9 3S8 G Temperature limiter 340 C 645 F 1 pc E 10001 ...

Page 88: ...1 8 2B14 H PT1000 temperature sensor inclusive cable 1 pc E 10049 3K8 I Heater relay 24V DC inclusive socket and clamp 1 pc each relay socket clamp E 10142 E 10147 E 10148 1V7 J Solid state relay 230V inclusive varistor 1 pc E 10208 SSR E 10209 varistor ...

Page 89: ...SPARE PARTS LIST CARD G FIT 87 V 6 15 E April 2010 1G12 K 24VDC power supply 1 pc E 10233 5 2 2D2 L FIT controller 1 pc E 10516 xP3 M Sub D connector 9 poles inclusive screws 1 pc E 10060k ...

Page 90: ...LIST CARD G FIT 88 V 6 15 E April 2010 5 3 3H9 N 1 CARD 3G CARD 6G Strobe light 24V DC 1 pc E 10177 5 3 3H9 N 2 CARD 1G Alarm horn 24V DC 1 pc E 10005 6 7 O CARD 1G CARD 3G CARD 6G Sight glass 1 pc M 20348 M 20211 ...

Page 91: ...SPARE PARTS LIST CARD G FIT 89 V 6 15 E April 2010 P Hinge 1 pc M 20014 6 5 Q Air outlet filter 1 pc M 20374 ...

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Page 93: ...ANNEX ...

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