MECHANICAL BRAKES
Read section A and B completely prior to operation or repair of golf car
F-12
Instructions for removal or replacement of parts and adjustments referred to in this section of the manual
are described in detail under 'MAINTENANCE AND REPAIRS'.
Satisfactory brake performance does not eliminate the need for routine brake testing and
inspection as shown on the Periodic Service Schedule in Section A. Continued proper brake
operation depends on periodic maintenance.
Brake Pedal and Linkage Inspection
1. Check brake pedal return bumper.
Be sure that the brake pedal is contacting the pedal return bumper when released, that the bumper is in
good condition and that a 1/4 - 3/8" (6 - 9. 5 mm) gap exists between the brake pedal arm and the
setscrew heads of the kick-off cam. Replace or adjust the pedal bumper if required. See “Pedal Bumper
Adjustment”.
2.Check brake pedal return.
Apply the brake pedal and release. Check that the brake pedal arm rests against the pedal bumper when
released. Check that the torsion spring is hooked around both the pedal and the frame and is in good
condition. If the pedal does not return fully or is sluggish, the brake pedal bushings and pivot bolt should
be inspected (Ref Fig. F8). Replace pedal, spring, bushings and bolt as required. See “Brake Pedal
Removal and Installation”.
Fig. F8: Brake Pedal Bumper Inspection