Emerson Rosemount X-Stream Series Instruction Manual Download Page 130

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Emerson Process Management GmbH & Co. OHG

4-30

X-STREAM XE

Instruction Manual

HASXEE-IM-HS

10/2012

Feed the power cable through the cable

gland at the instrument´s right side and strip
the outer insulation. Strip the individual wires

and connect to the terminals (a label is loca

ted next to the terminals on the mains filter

housing).
Finally, tighten the outer dome nut to secure

the power cable.

Fig. 4-23:

Power

Supply Connections

4.6.2 Installation - X-STREAM XEXF Field Housings

Live L

Earth PE

Neutral N

Power supply

cable gland

ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specification given on

the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized

prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any
signal cable to ensure proper insulation from signal circuits!

Connecting the power cord

The power cord is connected to screw-type
terminals located inside the housing.

Accepted wire gauge:

0.2…4 mm

(AWG 24…AWG 12)

Recommended wire gauge

min. 1.5 mm² (AWG 15),
end sleeves not required

Skinning length:

8 mm (0.315")

Thread:

Min. tightening torque:

0.5 Nm

(4.4 in.lb)

Summary of Contents for Rosemount X-Stream Series

Page 1: ...www EmersonProcess com Instruction Manual HASXEE IM HS 10 2012 Gas Analyzers X STREAM Enhanced Series Instruction Manual ...

Page 2: ...and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ens...

Page 3: ...ents technical data 2 Measuring principles characteristics 3 How to install the instruments 4 1st startup procedures checking the instrument s setup 5 Software menu structure how to navigate and menu entries descriptions 6 Basic procedures e g calibration 7 Maintenance procedures 7 Status messages and troubleshooting 8 Modbus parameters 9 Service information 10 Dismounting and disposal of instrume...

Page 4: ...f Gas Lines 1 5 1 2 1 Materials Used 1 5 1 2 2 Safety Filter 1 5 1 2 3 Gas Inlets and Outlets 1 5 1 2 4 Tubing 1 5 1 2 5 Infallible Containments 1 5 1 2 6 Optional Components for Gas Lines 1 6 1 2 7 Configurations 1 10 1 3 Interfaces 1 11 1 3 1 Analog Outputs 1 11 1 3 2 Status Relays 1 11 1 3 3 Modbus Interface Ethernet 1 12 1 3 4 Serial Interface 1 12 1 3 5 USB Interfaces 1 12 1 3 6 Optional Inte...

Page 5: ... 3 5 3 2 1 Paramagnetic Measurement 3 5 3 2 2 Electrochemical Measurement 3 8 3 2 3 Electrochemical Trace Oxygen Measurement 3 11 3 3 Thermal Conductivity Measurement 3 13 3 3 1 Principle of Operation 3 13 3 3 2 Technical Implementation 3 14 3 4 Trace Moisture Measurement 3 15 3 4 1 Special Operating Conditions 3 16 3 4 2 Accompanying Gases 3 17 3 5 Measurement Specifications 3 19 Chapter 4 Instal...

Page 6: ...d Options 5 14 5 7 2 Configuring the Display 5 15 5 7 3 Calibration Setup 5 16 5 7 4 Setting the Analog Outputs 5 18 5 7 5 Setting Concentration Alarms 5 23 5 7 6 Backup the Settings 5 24 5 8 Perform a Calibration 5 26 Chapter 6 User Interface and Software Menus 6 1 6 1 Symbols and Typographical Conventions 6 1 6 2 Menu System 6 2 6 2 1 Switching On 6 4 6 2 2 Control Menu 6 5 6 2 3 Setup Menu 6 21...

Page 7: ...Configuration Data Sets 7 63 7 8 1 Local Backup Save 7 65 7 8 2 Local Backup Restore 7 66 7 8 3 Factory Defaults Restore 7 67 7 8 4 USB Backup 7 68 7 8 5 Undo Restore 7 72 7 9 Handling Log Files 7 73 7 9 1 Configuring Log Files 7 73 7 9 2 Exporting Log Files 7 74 7 9 3 Log Files Content 7 76 7 10 Files on USB Memory Device 7 77 7 10 1 autorun inf 7 77 7 10 2 xe_win_tools zip 7 78 7 11 Web Browser ...

Page 8: ...of Parameters and Registers Sorted by Daniel Registers 9 34 Chapter 10 Service Information 10 1 10 1 Return of Material 10 1 10 2 Customer Service 10 2 10 3 Training 10 2 Chapter 11 Dismounting and Disposal 11 1 11 1 Dismounting and Diposal of the Analyzer 11 1 Appendix A 1 A 1 Modbus Specification A 2 A 2 EC Declaration of Conformity A 12 A 3 CSA Certificate of Compliance A 14 A 4 Block Diagram A...

Page 9: ...ensions 2 6 Fig 2 2 X STREAM XEGK Rear Panel and Handle Variations 2 7 Fig 2 3 UPS 01 Tabletop Power Supply Unit 2 9 Fig 2 4 UPS 01 Power Supply Unit for Rack Installation 2 10 Fig 2 5 10 A Tabletop PSU 2 11 Fig 2 6 X STREAM XEGP Dimensions 2 12 Fig 2 7 X STREAM XEGP Power Supply and Signal Connections 2 14 Fig 2 8 X STREAM XEGP With Screw Type Terminal Adapters Top View 2 14 Fig 2 9 X STREAM XEF ...

Page 10: ... 9 Configuration of XSTA Terminal Adapter 4 14 Fig 4 10 Sockets X4 1 and X4 2 Pin Configuration 4 15 Fig 4 11 Configuration of XSTD Terminal Adapter 4 16 Fig 4 12 Plug X5 Analog Inputs 4 17 Fig 4 13 Configuration of XSTI Terminal Adapter 4 18 Fig 4 14 Power Supply Connectors 4 19 Fig 4 15 X STREAM XEF Dimensions for Installation 4 20 Fig 4 16 X STREAM XDF Dimensions for Installation 4 21 Fig 4 17 ...

Page 11: ...7 Fig 7 6 Zero Span All Calibration Procedure Flow Diagram 7 29 Fig 7 7 Digital Inputs Examples of Sequences 7 37 Fig 7 8 Graphical Explanation of Interval Time Settings 7 40 Fig 7 9 X STREAM XEGP 7 50 Fig 7 10 X STREAM XEGK 7 50 Fig 7 11 X STREAM XEXF Field Housings and XEFD How to Open 7 51 Fig 7 12 Location of the EO2 Sensor Unit 7 56 Fig 7 13 Sensor Unit Design 7 57 Fig 7 14 Sensor At Rear Pan...

Page 12: ...R UV VIS TCD Standard and Enhanced Measurement Performance Specs 3 20 Tab 3 10 Trace Moisture Standard Measurement Performance Specifications 3 20 Tab 3 11 Oxygen Standard and Enhanced Measurement Performance Specifications 3 21 Tab 3 12 Special Performance Specs for Gas Purity Measurements Low Ranges 3 22 Tab 3 13 Special Performance Specs for Gas Purity Measurements Suppr Ranges 3 23 Tab 5 1 Ana...

Page 13: ...e supplied with further instruction manuals which should be consulted in addition to this INTRODUCTION The following definitions apply to the terms WARNING CAUTION and NOTE and the sym bol as used in this manual DEFINITIONS NOTE Indicates an imperative operational procedure an important condition or instruction Indicates an operational or maintenance procedure a process a condition an instruction ...

Page 14: ...Infallible Containment This term is derived from the standards of explosion protection especially from the re quirements for pressurized housings thus an infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment of the analyzer housing NAMUR NAMUR is an international user association of automation technology in process indus...

Page 15: ...be accessible Removing covers by qualified personnel is permitted only if the instrument is disconnected from power Nevertheless several surfaces may remain hot for a limited time more detailled information available see in struction manual before proceeding more detailled information available see in struction manual before proceeding Wherever one or more of the following symbols appear on or ins...

Page 16: ...mponents may be destroyed by electrostatic discharges units must be disconnected from the power source refers to conditions or information on operating at low temperatures indicates basic conditions or procedures are being described This symbol may also indicate information impor tant for achieving accurate measurements SYMBOLS USED IN THIS MANUAL Where one or more of the following symbols appear ...

Page 17: ... including but not limited to the following An interruption of the protective earth line e g in an extension cable may result in risk to the user Live parts are accessible when operating the instrument with doors open or covers removed The emission of gases hazardous to health may even be possible when all gas connec tions have been correctly made Avoid exposure to the dangers of these residual ri...

Page 18: ...eat or fire AUTHORIZED PERSONNEL In depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer Authorized personnel for installing operating servicing and maintaining the analyzer are instructed and trained qualified personnel of the operating company and the manufac turer It is the responsibility of the operating company to train staff observe safety regu...

Page 19: ...structions and notes given in this manual and on the unit Before switching on the unit ensure that the local nominal mains voltage corresponds to the factory set operational voltage of this unit Any interruption of the protective earth con nections whether inside or outside of the unit may result in exposure to the risk of electricity Deliberately disconnected the protective earth is therefore str...

Page 20: ...tion requires access to live parts which can cause death or serious injury For safety and proper performace this instrument must be connected to a properly grounded three wire source of power TOXIC GASES This unit s exhaust may contain toxic gases such as but not limited to e g sulfur dioxide These gases can cause serious injuries Avoid inhaling exhaust gases Connect the exhaust pipe to a suitable...

Page 21: ...ht of the units Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight HIGH TEMPERATURES Hot parts may be exposed when working on photometers and or heated components in the unit CRUSHING HAZARD Take care of crushing hazard when closing the front door of analyzer field housings Keep out of the closing area between enclosure cover and base OPER...

Page 22: ...he gas lines they must be purged with air or neutral gas N2 to avoid danger from escaping toxic flammable exposive or hazardous gases FLAMMABLE OR EXPLOSIVE GASES When supplying explosive gases or flammable gases with concentrations of more than 25 of the lower explosion limit we RECOMMEND implementing one or more additional safety measures purging the unit with inert gas stainless steel internal ...

Page 23: ...omponents Wall mounted units have no power switch and are operational when connected to a power supply The operating company is therefore required to have a power switch or circuit breaker as per IEC 60947 1 3 available on the premises This must be installed near the unit easily accessible to operators and labelled as a power cut off for the analyzer HAZARD FROM WRONG SUPPLY VOLTAGE Ensure that th...

Page 24: ...e gas lines the unit s gas connectors must be sealed with PVC caps to avoid polluting the internal gas lines with condensate dust etc To ensure electromagnetic compatibility EMC only shielded cables supplied by us on re quest or of equivalent standard may be used The customer must ensure that the shielding is correctly fitted Shielding and terminal housing must be electrically connected submin D p...

Page 25: ...rochemical oxygen analysis tO2 electrochemical trace oxygen analysis TC thermal conductivity analysis tH2 O trace moisture measurement Modified resistant measuring cells are avai lable for use with corrosive gases and or gases containing solvents Special configurations e g intrinsically safe or infallible measuring cells for the analysis of combustible gases are also available Chapter 3 gives a de...

Page 26: ...nt display gas values and or secondary measure ments e g flow single or dual pages Configurable measurement units supports conversion factors from ppm to several other even user specific units 3 independent software access levels protection against unauthorized chan ging of configurations password protected to be separately activated Unattended zero and span calibrations calibrations without user ...

Page 27: ... of faults or faulty configuration changes Calculator working with measurement values setup a virtual calculated channel on basis of real measurement values e g calculate NO and NO2 to NOx text file programming via web browser or external computer up download via USB or web browser Integral programmable logic control PLC control valves pumps and more text file programming via web browser or extern...

Page 28: ...ly six keys The displays of outdoor versions are protected with an impact tested glass panel to withstand even harsher conditions and to provide a higher IP protection class of IP66 NEMA Type 4X 1 1 Overview 1 Graphic display 2 Home key 3 Enter key 4 4 keys for settings and menu navigation 1 3 4 2 All X STREAM Enhanced gas analyzers fea ture an easy to use graphical user interface which displays m...

Page 29: ...eldhousings and 19 in analyzers provide up to 8 gas fittings so if featuring five channels this requires at least two channels in serial tubing 1 2 4 Tubing Unless otherwise specified the analyzers are supplied with Viton or PVDF piping ø 6 4 mm or 1 4 in Other materials e g stainless steel can be used depending on the application 1 2 5 Infallible Containments Infallible containments are gas lines...

Page 30: ...ntrolled by either a software menu optionally by digital in put or automatically during autocalibration Depending on the model up to two valve bocks can be fitted 1 2 6 3 Internal Flow Sensor Up to two internal flow sensors can measure the flow of gas and compared to the flow monitor switch can provide a flow reading They also can activate an alarm signal in the event of a failure The alarm level ...

Page 31: ...e has an influ ence also on the density of the gases applied to the measuring system Higher density cor relates with more molecules per volume and thus influences the measuring results To compensate such influences an internal barometric pressure sensor can be installed It s reading is used to electronically compen sate the atmospheric pressure variation measurement specification page 3 21 If such...

Page 32: ...ectronic components then floods the box and leaves the instrument via another fitting Purging in this manner can be useful when measuring very low concentrations e g of CO or CO2 the expulsion of ambient air avoids adulterant outside influences Alternatively enclosure purging can be used to secure enhanced protection for electronic parts and operators from corrosive or toxic gases any leaking gas ...

Page 33: ...l Isolating box for suppressed ranges 1 2 Configuration of Gas Lines Suppressed ranges require additional com ponents some optional or depending on measurement internal isolating box covering measuring cells detectors and sources only pressure regulator flow sensor pressure sensor Pressure sensor Flow sensor Pressure regulator Restrictions apply to ambient operating tem perature ranges for suppres...

Page 34: ...ptions several gas line configurati ons are available exemplified in the following diagram of a dual channel analyzer 1 2 7 Configurations Note X STREAM gas analyzers feature at maxi mum eight gas connectors So parallel tubing is not possible for five channel configurations at least two out of five channels need to be serial tubed Fig 1 4 Gas Flow Diagram Single Channel Or in Series ...

Page 35: ...Output 2 0 25 CO2 4 20 mA 1 3 Interfaces All analyzer types are fitted with one analog electrical output for each channel four status relays 2 Ethernet interfaces and a serial ser vice interface as standard As an option further interfaces can be added Depending on the unit configuration all in terfaces are accessible via either SubminD connectors or screw terminals 1 3 2 Status Relays By default e...

Page 36: ...h external data acquisition systems The interface enables the exchange and modification of measure ment and analyzer signals analyzer status monitoring as well as remote activation of procedures The serial interface is electrically isolated from the unit s electronic components RS 485 fa cilitates the construction of a network of seve ral analyzers RS 232 interface only supports communication betw...

Page 37: ... integrated into the units in groups of 7 or 14 Digital inputs can be used to trigger calibration procedures for example by a process control system remotely control valves and the optional sample gas pump in concert with correctly configured digital outputs The different functions can be assigned via software menus For a comprehensive list of available functions 6 71 Electrical details DC inputs ...

Page 38: ... physical components sample gas pump 1 or 2 valve blocks infalli ble gas lines 1 5 analog outputs 4 relay outputs 2 Mod bus Ethernet interfaces 2 USB connectors optional 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs electrical interfaces accessible via sockets on back of unit 1 5 analog outputs 4 relay outputs 2 Mod bus Ethernet interfaces 2 USB c...

Page 39: ...nnectors optional 1 or 2 interface cards each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs electrical interfaces on internal screw type ter minal adapters except for Ethernet USB 1 5 analog outputs 4 relay outputs 2 Mod bus Ethernet interfaces 2 USB connectors optional 1 or 2 interface cards each with 7 digital inputs and 9 digital outputs 1 interface card with a...

Page 40: ...de range power supply unit enables the analyzers to be used worldwide DC 24 V power is supplied via a 3 pin socket at the rear of the unit Interfaces Electrical connections for interface signals are provided via submin D connectors Ethernet and USB connectors mounted on the rear panel of the device Fig 1 8 Detailed technical details on the various in terfaces can be found at 2 2 The con figuration...

Page 41: ...hic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection 7 Signal connectors some optional 1 3 4 5 6 2 11 12 13 7 Note Figures show optional components 8 DC power input fuse 9 DC power input 10 Gas fittings and valve block 11 AC power input with switch and fuses 12 Standard gas in and outlets 13 Carrying handle 1 Technical Description ...

Page 42: ... provided via submin D connectors mounted on the rear panel of the device fig 1 8 For applications where screw type terminals are preferred optional adapters are available which are mounted directly onto the submin D connectors Detailed technical details on the various in terfaces can be found at 2 2 The con figuration of the connectors and the optional screw type terminal adapters are described i...

Page 43: ...for adjustment and menu selection Optional screw type terminal adapter Front view 1 3 4 5 6 2 1 Screw type terminal adapters 2 Strain reliefs 1 2 1 Strain reliefs top view details 1 Gas connector fittings 2 Space for additional fittings 3 Optional purge gas inlet 4 Power inlet with filter fuses switch 5 Signal input output connectors some optional 6 Cover for eO2 or tO2 sensor Rear view 1 5 2 4 3 ...

Page 44: ...plied via screw type termi nals with integrated fuse holders at the right side of the housing near the front The wide range power supply unit mounted internally enables the analyzers to be used worldwide Interface signals Up to two digital I O cards may be installed If so on a label nearby they are labeled X4 1 for the first I O board and X4 2 for the second Detailed technical details on the vario...

Page 45: ...ntended for outside and wall mounted use weigh approx XEF 26 kg 57 lb or XDF 45 kg 99 lb depending on options installed Two people and or lifting equipment is required to lift and carry these units Take care to use anchors and bolts specified to be used for the weight of the units Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight XEF XDF ...

Page 46: ...m View 1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall mounting 4 Gas in outlets max 8 5 Cutouts to combine 2 housings here closed 2 1 3 5 4 5 Note In case of XDF the cable glands are located at the upper compartment while the gas in outlets are at the bottom side of the lower compartment Also only 2 brackets are at each com partment ...

Page 47: ...ne filter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet and USB connectors Fig 1 12 X STREAM XEF Power Supply and Signal Terminals shown with front panel removed 1 3 2 4 5 Note In case of XDF the terminals and connectors are located at the upper compartment while physical compo nents and gas fittings are in the lower compartment 1 Technical Description ...

Page 48: ...tion system these field housings can be used to measure non flammable gases in European Ex zone 2 A protective gas e g pressurized air must be supplied when operating this model X STREAM XEFZ XDFZ Equipped with a simplified pressurization sy stem these models can be used to measure non flammable gases in American zone Div 2 A protective gas e g pressurized air must be supplied when operating this ...

Page 49: ...type terminals the corresponding cables are fed through cable inlets on the un derside of the unit into the housing Fig 1 14 The front of the unit opens downwards once the screws located on the surrounding flange are removed Connection to power supply Mains power is connected via screw type terminals with integrated fuses located in the front right hand area of the housing The internally mounted w...

Page 50: ...l two of the fittings may be used to purge the housing to minimize interference from the ambient atmosphere or when measu ring corrosive and or flammable gases In this 1 8 X STREAM XEFD Fig 1 13 X STREAM XEFD Front View transport lug hinges transport lug screws for housing situation special conditions apply for operation in hazardous areas described in the separate manual addendum for hazardous ar...

Page 51: ...uired to lift and carry these units Use the transport lugs located on the sides of the instrument Take care to use anchors and bolts specified to be used for the weight of the units Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight Fig 1 14 X STREAM XEFD Bottom View 1 Cable inlets for power and signal cables 2 Gas tube fittings protected ...

Page 52: ...0 2012 1 8 X STREAM XEFD 1 Terminals for signal cables shown fully populated 2 Power line filter 3 Cable inlets for power and signal cables 4 Power supply terminals with integrated fuses 5 Ethernet and USB connectors Fig 1 15 X STREAM XEFD Terminals shown with front panel removed 1 4 2 3 5 ...

Page 53: ... 2012 2 Technical Data Chapter 2 Technical Data This chapter contains all the technical details of the analyzers divided into common and model specific data Common technical data page 2 2 X STREAM XEGK page 2 6 X STREAM XEGP page 2 12 X STREAM XEXF XEF XDF page 2 15 X STREAM XEFD page 2 19 ...

Page 54: ... 70 RH at 40 C 104 F Degree of pollution 2 Installation category II Elevation 0 to 2000 m 6560 ft above sea level Ambient atmosphere Units may not be operated in corrosive flammable or explosive environments ex cept flameproof XEFD without additional safety measures Certification Electrical safety CAN USA CSA C US based on CAN CSA C22 2 No 61010 1 04 UL 61010 1 2nd edition Europe CE based on EN 61...

Page 55: ... zer electronics function user configurable activation and deactivation of concentration levels support for NAMUR NE 43 operation modes con figurable via keypad and Modbus 4 relay outputs electrical specification Dry relay change over contacts to be used as NO or NC max load 30 V 1 A 30 W resistive function Each output can be configured to provide any of the functions listed by Tab 6 1 at page 6 6...

Page 56: ...annels Span calibrate all channels Zero and span calibrate all channels Abort calibration 9 or 18 additional relay outputs X STREAM XEGK max 9 add outputs electrical specification Dry relay change over contacts can be used as NO or NC max load 30 V 1 A 30 W resistive function Each output can be configured to provide any of the functions listed by Tab 6 3 at page 6 69 These functions include but ar...

Page 57: ...0 Ω optically isolated from analyzer GND protected against overload up to 15 V or 20 mA function Input analog signals from external devices such as e g pressure transmitters flow sensors analyzers etc for compensation or other purposes Serial Interface 1 Interface electrical specification 9 pin optically isolated from analyzer elec tronics function RS232E RS485 or Modbus Special Interface Service ...

Page 58: ... 2 6 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 2 2 1 Model Specific Technical Data X STREAM XEGK Fig 2 1 X STREAM XEGK Dimensions 2 2 Model Specific Technical Data 2 2 1 X STREAM XEGK 19 Inch Tabletop Unit All dimensions in mm in ...

Page 59: ... STREAM XEGK Fig 2 2 X STREAM XEGK Rear Panel and Handle Variations Front panel detail 6 screws M 2 5 for rack mounting or affixing frame handle Frame and handle detail Note The shown rear panel options are interchangable Portable with handle standard I Os digital I Os AC supply standard gas fittings Standard I Os analog inputs DC supply valve block ...

Page 60: ...y unit external alternatively internal wide range P S Power supply Mains supply voltage fluctuations are not to exceed 10 percent of the nominal voltage nominal voltage DC 24 V 100 240 V 50 60 Hz voltage range DC 10 30 V 85 264 V 47 63 Hz nominal input current max 2 5 A 1 3 0 7 A Power input fuses AC 230 V T 3 15 A 5x20 mm 1 pcs AC 230 V T 4 A 5x20 mm 2 pcs Electrical in and outputs power 3 pin XL...

Page 61: ...traight response curve short circuit proof Excess temperature protection reduction of output voltage to disconnection Resets after cooling Output 3 pin XLR socket Weight approx 2 5 kg 4 8 lb Certification Safety EN 60950 UL1950 CSA22 2 NO 950 95 EMC EN 50081 1 emitted interference EN 50082 2 interfe rence resistance et al Fig 2 3 UPS 01 Tabletop Power Supply Unit PE 275 3 105 9 54 2 57 7 IEC power...

Page 62: ...cal Data X STREAM XEGK This PSU can optionally be ordered for rack installation Two variations are available with blind front panel connectors at the rear side with rear panel connectors to the front Both variations are fixed to the rack by means of screws at the panels Fig 2 4 UPS 01 Power Supply Unit for Rack Installation ...

Page 63: ...tting 6 A 230 V setting 2 8 A Input via rubber connector IEC plug Fig 2 5 Power input fuses AC 230 V T 6 3 A 5x20 mm Nominal output voltage 24 V 5 1 Power loss typ 29 W 230 V 24 V 10 A Nominal output current max 10 A limited to 5 A per output Surge protection protection against short circuits power surges and no load running Excess temperature protection derating from 60 C 140 F Output two 3 pin X...

Page 64: ...2 2 2 Model Specific Technical Data X STREAM XEGP 2 2 2 X STREAM XEGP 19 Inch Tabletop and Rack Mount Models Fig 2 6 X STREAM XEGP Dimensions approx values in mm in Strain relief bracket detail model with clamping adapters X Height of rear panel cover for tO2 cell 10 mm 0 39 eO2 cell 36 mm 1 42 X ...

Page 65: ... supply unit wide range internal Power supply Mains supply voltage fluctuations are not to exceed 10 percent of the nominal voltage nominal voltage 100 240 V 50 60 Hz voltage range 85 264 V 47 63 Hz nominal input current max standard max 1 3 0 7 A w temperature control max 3 1 5 A Power input fuses AC 230 V T 4 A 5x20 mm Electrical in and outputs power IEC connector with integrated power switch fu...

Page 66: ... connector 2 Fuse holder 3 Power switch 4 Signal connectors some optional 3 1 2 4 2 2 2 Model Specific Technical Data X STREAM XEGP Fig 2 8 X STREAM XEGP Signal Connections With Screw Type Terminal Adapters Top View 1 Strain relief with cable shield grounding clamps quantity varies depending on installed options 2 Terminal adapters 1 2 Terminal adapters detail ...

Page 67: ...012 2 Technical Data 2 2 3 Model Specific Technical Data X STREAM XEXF Field Housings 2 2 3 X STREAM XEXF Field Housing With XEF Single or XDF Dual Compartment All dimensions in mm inches in brackets Cable glands Gas fittings Connector for potential equalization Fig 2 9 X STREAM XEF Dimensions ...

Page 68: ...TREAM XE Instruction Manual HASXEE IM HS 10 2012 2 2 3 Model Specific Technical Data X STREAM XEXF Field Housings Fig 2 10 X STREAM XDF Dimensions All dimensions in mm inches in brackets Cable glands Connector for potential equalization Gas fittings ...

Page 69: ...4 mm 1 4 Power supply unit wide range internal Power supply Mains supply voltage fluctuations are not to exceed 10 percent of the nominal voltage nominal voltage 100 240 V 50 60 Hz voltage range 85 264 V 47 63 Hz nominal input current max XEF standard max 1 3 0 7 A w temperature control max 3 1 5 A XDF standard max 1 5 0 8 A w temperature control max 5 5 3 A Power input fuses AC 230 V T 6 3 A 5x20...

Page 70: ... Technical Data X STREAM XEXF Field Housings 1 Ethernet USB 2 Analog digital I O terminal strips 3 Max 4 signal cables entries 1 2 3 Note Depending on the actual analyzer configuration not all shown terminal strips may be installed Fig 2 12 X STREAM XEXF Field Housings Signal Terminals 1 Power supply terminals with fuse holders 2 Grounded conductor clamp PE 3 Power supply cable entry 3 2 1 ...

Page 71: ...3 X STREAM XEFD Dimensions Transport lugs to be removed after installation Cable inlets enclosure threads M20 x 1 5 Flame arrestors with gas fittings enclosure threads M18 x 1 5 Eyebolt detail All dimensions in mm inches in brackets 2 2 4 Model Specific Technical Data X STREAM XEFD 2 2 4 X STREAM XEFD Flameproof Housing ...

Page 72: ...e fluctuations are not to exceed 10 percent of the nominal voltage nominal voltage 100 240 V 50 60 Hz voltage range 85 264 V 47 63 Hz nominal input current max standard max 1 3 0 7 A w temperature control max 3 1 5 A Power input fuses AC 230 V T 4 A 5x20 mm Electrical in and outputs power screw terminals with integrated fuse holders max 4 mm 11 AWG analog and digital I O signals screw terminals ma...

Page 73: ...erminals with integrated fuse holders 2 Protective earth terminal PE 3 Power cable entry 4 EMI power supply filter 2 2 4 Model Specific Technical Data X STREAM XEFD Fig 2 15 X STREAM XEFD Signal Terminals Note Depending on the actual analyzer configuration not all shown terminal strips may be installed 1 Ethernet USB 2 Analog digital I O terminal strips 3 Max 3 signal cables entries 1 2 3 ...

Page 74: ... 5000 ppm 5 Channel 3 Gas and full scale ranges here NO2 100 to 5000 ppm 6 Channel 4 Gas and full scale ranges here CO2 100 to 1000 ppm 7 Channel 5 Gas and full scale ranges here O2 5 to 25 8 Manufacturer s address 9 Certification marks XEGK XEGP on a separate label 10 Electrical data XEGK XEGP on rear panel 3 10 3 7 5 4 6 2 9 8 8 Fig 2 16 Analyzer Name Plate examples The name plate provides detai...

Page 75: ... In some applications a pyrodetector is used for NDIR measurements This type of detectors is not wavelength selective hence these setups also use an optical filter to narrow their wavelength response function The assembly of a NDIR and NDUV channel is shown in Fig 3 3 For NDIR a broad band IR light source is used to generate the light while NDUV measurements utilize a narrowband UV fluorescence so...

Page 76: ...tometric technologies Reduced temperature dependency High sensitivity for lowest measuring ranges This leads to cost saving effects for the cu stomer Fewer number of benches cells Easier field repair and replacement of parts Easy adjustment of low measuring ranges in the field Reduced maintenance Extended span calibration intervals Minimized demand for test gases Due to the inherent correlation be...

Page 77: ...easures the flow between both chambers As light is absorbed by the gas in the absorption chamber the gas temperature changes resulting in an increase of volume of the heated gas The gas expands and flows towards the compensation chamber When the chopper closes no light is absorbed and thus temperature and volume of the gas in the absorption chamber decrease Gas flows back from the now hotter compe...

Page 78: ...assembly 11 Chopper 12 Chopper electronics 13 IR source 14 EDL The radiation emitted by an IR or UV EDL source passes an adaptor cell widening the beam to completely fill out the analysis cell s diameter At the opposite side of the cell another adaptor cell is installed to reduce the beam to the diameter of the opening in the chopper The detectors are installed at the rear side of the chopper As p...

Page 79: ...The dumbbell is surrounded by another platinum wire which is bent like a coil around each glass sphere It generates a magnetic field when supplied by an electric current to control the dumpbell s deflection Oxygen molecules within the sample gas are attracted be the magnetic field due to their paramagnetic characteristic and will be concentrated into the area of the highest field strength in the i...

Page 80: ...tadiene C4 H6 0 49 1 3 Butadiene C4 H6 0 49 n Butane C4 H10 1 26 i Butene C4 H8 1 30 cis 2 Butene C4 H8 0 89 trans 2 Butene C4 H8 0 92 Carbon dioxide CO2 0 30 Carbon monoxide CO 0 07 Chlorine Cl2 0 94 Cyclohexane C6 H12 1 84 Ethane C2 H6 0 49 Ethylene C2 H4 0 22 Helium He 0 33 n Heptane C7 H16 2 40 n Hexane C6 H14 2 02 Hydrogen H2 0 26 Hydrogen bromide HBr 0 76 100 Gas Zero level effect O2 Hydroge...

Page 81: ...yl sulfide Xylene Ethanol i Butyr acid Ethene i Butyr aldehyd Ethylene i Propylformiat Ethylene oxid n Butane Conditions Single or summarized concentrations do not exceed 20 Gas passes gas cooler prior to entering the analyzer Gas dew point at max 5 C Solvent resistant sensors have limited lifetime and are consumables Component Measuring cell type Solvent resistant Corrosion resistant Chlorine dry...

Page 82: ...ectrochemical oxygen eO2 sensor s key components are a lead anode 1 and a gold cathode 2 surrounded by a special acid electrolyte 3 The gold electrode is integrated solid with the membrane which is a non porous fluororesin membrane Oxygen which barely diffuses through the membrane is electrochemically reduced on the gold electrode The temperature compensating thermistor and adjusting resistance ar...

Page 83: ...ns of ambient temperature 20 C is approx 900 000 hrs The lifetime at 21 oxygen is then calculated to approx 42 857 hrs corresponding to approx 5 years An indicator for end of lifetime is a reduced output signal In this case the sensor must be replaced to ensure accurate measurements Chapter 7 Maintenance designed life hours O2 concentration Lifetime Note The given values are for reference only The...

Page 84: ...rs or days the cell has to regenerate supply cell for about one day with ambient air Temporarily flushing with nitrogen N2 for less than 1 h e g for analyzer zero ing purpose has no influence on measuring characteristics Gas Concen tration Interference Level Carbon monoxide CO 0 100 no effect Carbon dioxide CO2 0 100 no effect Nitric monoxide NO 0 1 no effect Nitrogen dioxide NO2 0 1 no effect Sul...

Page 85: ... ROX GP Oxygen Analyzers Cathode Gas Permeable Membrane Thin Electrolyte Layer Anode Oxygen OH e Electrolyte Current Signal Contact Plates lectrolyte The sensor has a gas permeable membrane which covers the cathode llowing gas to pass into the sensor while preventing liquid electrolyte from leaking ut As the sample diffuses into the sensor any oxygen present will dissolve in the lectrolyte solutio...

Page 86: ...er to the range of measurement Commonly this is caused by the introduction of ambient air into the sample and or vent lines to the sensor The presence 3 2 Oxygen Measurement of higher than normal levels of oxygen at the sensor will cause the sensor electrolyte to be come saturated with dissolved oxygen When the instrument is placed in operation the sen sor must now consume all excess dissolved oxy...

Page 87: ...he gas absorbs heat and carries it away from the sensors This tunes the Wheatstone bridge and generates a signal proportional to the thermal conductivity Additional electronics linearizes and conditi ons this signal to provide usefull measuring values Depending on application it is possible to supply a reference gas to the bridge s re ference side The output signal in this case is proportional to ...

Page 88: ...nfluences by changing ambient temperature the block is thermostatted and isolated against ambience The sensors are fully glass packaged to with stand aggressive gases Fig 3 12 TC Cell Exterior View Thermal Isolation Removed 1 Sensor 2 Sample gas inlet and outlet 3 Reference side inlet and outlet 4 Metal block 5 Heater for thermostatting Fig 3 13 TC Cell Sectional View 1 Internal gas path 2 Sample ...

Page 89: ...nstant barometric pressure for water vapor to condense into water The con densed water is called dew The dew point is the saturation temperature The dew point is associated with relative humidity A high relative humidity indicates that the dew point is closer to the current air temperature Relative humidity of 100 in dicates the dew point is equal to the current temperature and the air is maximall...

Page 90: ...d cannot be changed For proper measurement results we re commend to exchange the sensor regularly after 12 months of operation How does dew point measurement connect with trace moisture measurement The lower the dew point of a gas the less is the content of moisture within that gas dp C Water ppm 100 0 025 98 0 038 96 0 057 94 0 084 92 0 123 90 0 179 88 0 258 86 0 368 84 0 520 82 0 729 80 1 01 78 ...

Page 91: ...CCl2 F2 no limit 20 Ethane C2 H6 no limit no limit Ethylene Ethene C2 H4 no limit no limit Ethylene oxide CH4 O not permitted Exhaust gases no limit no limit Fluorine F2 10 20 Glycol Ethane 1 2 diol HOCH2 CH2 OH no limit no limit Halogenated hydrocarbons Consult with Emerson Hydrobromic acid HBr not permitted Hydrochloric acid HCl not permitted 2 Hydrofluoric acid HF 500 20 Hydrogen peroxide H2 O2...

Page 92: ...ne C8 H10 no limit no limit 1 Recommended sensor exchange after 6 months 2 For refinery catalytic reformer applications consult with EMERSON 3 Consult with EMERSON for extremely sour natural gas 1 H2 S 4 Consider sacrificial gold filter to remove mercury vapour Consult with EMERSON 5 Consult with EMERSON for impedance type sensors recommended concentration limit of Methanol 10 of moisture concentr...

Page 93: ...ing filters in Fig 3 15 to allow capillary transport of the electrolyte which is usually sulfuric acid between 3 and 7 molarity Apotentiostatic circuit maintains the potential of the working electrode at a fixed value with respect to the reference electrode potential The working electrode is the surface where the electrochemical oxidation of H2 S occurs A high surface area catalyst is used to opti...

Page 94: ...cal H2 S Measurement Cross Interference by Accompanying Gases 3 5 1 Cross Interferences by Accompanying Gases Moisture and oxygen are needed in the sample gas for the electrochemical reactions to take place If concentrations of above components are too low the sensor s sensitivity decreases Therefore a purge cycle with ambient air can be implemented by programming the internal PLC If this option h...

Page 95: ...H5 OH IR 0 1000 ppm 0 2000 ppm 0 10 Ethylene C2 H4 IR 0 400 ppm 0 800 ppm 0 100 Helium He TCD 0 10 0 20 0 100 Hexane 1 C6 H14 IR 0 100 ppm 0 200 ppm 0 10 Hydrogen 4 H2 TCD 0 1 0 2 0 100 Hydrogen Sulfide H2 S UV 0 2 0 4 0 10 Hydrogen Sulfide H2 S IR 0 10 0 20 0 100 Hydrogen Sulfide H2 S electrochem 0 50 ppm 0 2000 ppm 6 Methane CH4 IR 0 100 ppm 0 200 ppm 0 100 Methanol 1 CH3 OH IR 0 1000 ppm 0 2000...

Page 96: ...5 none 60 C 140 F 10 Warm up time 6 15 to 50 minutes 5 approx 50 minutes Note 1 psi 68 95 hPa 1 Related to full scale 2 Related to measuring value 3 From gas analyzer inlet at gas flow of 1 0 l min electronic damping 0 s 4 Constant pressure and temperature 5 Dependent on integrated photometer bench 6 Depending on measuring range 7 Pressure sensor is required 8 Limited to atmospheric if internal sa...

Page 97: ...min 0 2 1 5 l min 0 2 1 5 l min Influence of gas flow 1 4 2 10 2 2 Maximum gas pressure 7 14 1500 hPa abs 7 psig 13 1500 hPa abs 7 psig 1500 hPa abs 7 psig Influence of pressure 2 At constant temperature 0 10 per hPa 0 10 per hPa 0 10 per hPa With pressure compensation 6 0 01 per hPa 0 01 per hPa 0 01 per hPa Permissible ambient temperature 8 0 20 to 50 C 32 4 to 122 F 5 to 45 C 41 to 113 F 5 to 4...

Page 98: ...e is higher 10 Limited to atmospheric if internal sample pump 11 Special conditions apply to model XEFD 0 10 50 ppm CO 0 5 50 ppm CO2 Detection limit 4 σ 1 2 2 Linearity 1 2 1 Zero point drift 1 2 3 2 resp 0 2 ppm 9 Span sensitivity drift 1 2 4 2 resp 0 2 ppm 9 Repeatability 1 2 2 resp 0 2 ppm 9 Response time t90 7 10 s Permissible gas flow 0 2 1 5 l min Influence of gas flow 1 2 2 Maximum gas pre...

Page 99: ...er hour 7 Related to permissible ambient temp range Note 1 psi 68 95 hPa 98 100 CO2 Detection limit 4 σ 1 2 2 Linearity 1 2 1 Zero point drift 1 2 3 2 per day Span sensitivity drift 1 2 3 2 per day Repeatability 1 2 2 Response time t90 4 30 s Permissible gas flow defined by constant pressure at inlet Permissible gas pressure 1300 hPa 4 4 psig 1700 hPa 10 1 psig Permissible gas pressure variation 7...

Page 100: ...controlled box is not available for electrochemical and trace oxygen nor for 1 219 in instruments Note 2 For NDIR UV VIS measurements take into account that sample gas may diffuse or be released by leakages into the analyzer enclosure if existent in the analyzer surroundings the component to be measured may enter the enclosure Concentrations then may increase inside the enclosure High concentratio...

Page 101: ...upply 4 1 Scope of Supply USB stick Analyzer external power supply unit with DC power cable XEGK option Manuals some of which either as paper or electronic version on USB stick short form manual for general purpose instruments X STREAM Enhanced series manual If applicable to your instrument special addendum manual for hazardous area installations infallible containment instruction manual Trace oxy...

Page 102: ...gnetic compatibility In such a case the customer must take appropriate measures to comply with the regulations and must declare confor mity if this is legally required e g European EMC guidelines 4 2 Introduction ELECTRICAL SHOCK HAZARD Before connecting the analyzer to mains power please read the chapter on safety warnings and the following instructions carefully The place of installation must be...

Page 103: ...ammable gases must not be supplied without suitable pro tective measures If moisture cannot be avoided it is necessary to ensure that the dew point of the gases is at least 10 C 18 F below the ambient tempe rature to avoid condensate in the gas lines The X STREAM field housings can optionally be fitted with heated piping to enable the use of gases with a maximum dew point of 25 C 77 F consult fact...

Page 104: ... to always purge the analyzer enclosure if gases are supplied which may harm analyzer components if due to a leak released into the analyzer enclosure Open reference option In some cases the measuring cell has an open reference side to be supplied with nitrogen This nitrogen at least should be of quality 5 0 which means nitrogen of purity 99 999 If such gas is not available the substitute must be ...

Page 105: ...upplying to the analyzer When supplying aggressive gases ensure that the gas lines are not damaged Max admissable pressure 150 kPa 7 psig atmospheric with internal pump Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost and conform to legal requirements TRACE OXYGEN MEASUREMENTS The sensor for trace oxygen measurements is a consumable Remaining li...

Page 106: ...stallation in Bypass Mode Pressure control valve Flow sensor Exhaust Exhaust Analyzer Sample gas pump Filter Fig 4 2 Labelling of Gas Connectors example The analyzer should be mounted close to the sample gas source to minimize transport time Asample gas pump can be used to reduce the reaction time this requires that the analyzer be operated in bypass mode or fitted with a pressure control valve to...

Page 107: ...to energized components Wall mountable X STREAM analyzers are not fitted with power switches and are operational as soon as they are connected to a power supply For these analyzers a switch or circuit breaker IEC 60947 1 3 must be installed on the premises The switch or breaker must be located near the analyzer easily accessible and labelled as a power supply cut off for the analyzer Units with sc...

Page 108: ...ons which must be observed when installing units in EX zones the installation of the flameproof X STREAM XEFD version is described in a separate instruction manual HASXEDE IM EX Even if you do not install your X STREAM XEFD in an EX zone please install the unit according to the instructions in the separate manual Installation instructions X STREAM XEGK XEGP page 4 8 X STREAM XEXF field housings pa...

Page 109: ...puts USB connectors RJ45 ethernet connectors Serial interface RS 232 Modbus 485 Digital in outputs Serial CAN interface Service interface the unit If an external PSU is not included in delivery another unit can be used instead provided it conforms to the specifications on 2 9 X STREAM XEGK XEGP analyzers should be operated in a horizontal position Six screws at the front panel enable to install XE...

Page 110: ...lyzer ever has to be disconnected Fig 4 5 X STREAM XEGP Table Top Version Rear Panel 4 6 1 Installation X STREAM XEGK X STREAM XEGP Gas inlets Gas outlets Analog outputs relay outputs USB connectors RJ45 ethernet connectors Serial interface RS 232 Modbus 485 Digital in outputs Board 1 Digital in outputs Board 2 Serial CAN interface Service interface Power in Fuses Power switch Purge gas inlet opti...

Page 111: ...bus 485 Digital inputs outputs Power in Fuses Power switch Services interface Strain reliefs and shielding contacts for signal cables 4 screw holes for rack mounting 7 5 x 10 5 mm 0 29 x 0 41 USB connectors RJ45 ethernet connectors Serial CAN interface The brackets on either side of the front panel enable to install the unit into a rack this is accomplished by means of four screws Fig 4 6 HAZARD B...

Page 112: ... Signal 14 Channel 1 GND Analog outputs 15 Channel 2 GND 16 Channel 3 GND 17 Channel 4 GND 18 Channel 5 GND 19 unused 20 Output2 Maintenance request NC Relay contacts Status signals 21 Output2 Maintenance request NO 22 Output2 Maintenance request COM 23 Output4 Function check NC 24 Output4 Function check NO 25 Output4 Function check COM The number of signal outputs actually available varies accord...

Page 113: ...inal adapters are used the Mod bus interface terminals are located on the same adapter as those for the analog signal outputs Fig 4 9 page 4 13 Then a flat flexible cable attached to the ter minal adapter is used for connecting to the illustrated 9 pole plug X STREAM analyzers are classified DTE Data Terminal Equipment Pin 6 7 8 9 Pin 1 2 3 4 5 Pin no MOD 485 2 wire MOD 485 4 wire RS 232 1 Common ...

Page 114: ...connect any serial interface the adapter is equipped with a flat flexible cable ending in a 9 pin submin D plug which should be plugged onto the unit s X2 connector 1 Connector for plug X1 on reverse side 2 Connection for flat cable to plug X2 cable not illustrated 3 Screw type terminals Note Consider the installation notes in section 4 7 The XSTAadapter can optionally be used not XEGK to connect ...

Page 115: ... 8 COM 19 Digital outputs Digital inputs Pin Signal 20 Input 5 21 Input 6 22 Input 7 23 Output 9 NC 24 Output 9 NO 25 Output 9 COM 26 Output 10 NC 27 Output 10 NO 28 Output 10 COM 29 Output 11 NC 30 Output 11 NO 31 Output 11 COM 32 Output 12 NC 33 Output 12 NO 34 Output 12 COM 35 Output 13 NC 36 Output 13 NO 37 Output 13 COM Digital outputs Digital inputs Note The configuration illustrated here is...

Page 116: ...P2 7 Output 12 NC P2 8 Output 12 NO P2 9 Output 12 COM P2 10 Output 13 NC P2 11 Output 13 NO P2 12 Output 13 COM Digital inputs Digital outputs Fig 4 11 Configuration of XSTD Terminal Adapter An XSTD adapter can optionally be used XEGP only to connect digital I O cables to screw type terminals instead of Submin D plugs and sockets it is plugged onto the X4 1 and X4 2 if fitted Submin D connectors ...

Page 117: ...1 high Signal Pin BR 2 fit a wire bridge here to apply analog 5 BR 2 signal in current mode to input 2 4 unused 3 BR 1 fit a wire bridge here to apply analog 2 BR 1 signal in current mode to input 1 1 alternatively set jumper P2 on electronics board XASI alternatively set jumper P1 on electronics board XASI 2 analog inputs electrical specification 0 1 10 V software selectable Rin 100 kΩ optional r...

Page 118: ... not used P3 7 not used P3 8 not used P3 9 not used P3 10 not used P3 11 not used P3 12 not used P2 1 BR 1 fit a wire bridge here to apply analog P2 2 BR 1 signal in current mode to input 1 P2 3 Input 1 high P2 4 Input 1 high P2 5 Input 1 low P2 6 Input 1 low P2 7 BR 2 fit a wire bridge here to apply analog P2 8 BR 2 signal in current mode to input 2 P2 9 Input 2 high P2 10 Input 2 high P2 11 Inpu...

Page 119: ...le and PSU as specified by the cu stomer Note the configuration of the connector s pins Fig 4 14 X STREAM XEGK and XEGP AC power is supplied to the unit by means of a three pin IEC connector on the rear panel of the instrument Fig 4 14 Power Supply Connectors Details of any PSUs supplied with the unit are given on 2 9 4 6 1 Installation X STREAM XEGK X STREAM XEGP XEGP AC connectors XEGK DC connec...

Page 120: ...NT X STREAM XEF XDF analyzers intended to be wall mounted and or outdoor installed weigh up to 45 kg 99 lbs depending on the chosen options Use two persons and or suitable tools for transportation and lifting these instruments Take care to use anchors and bolts specified to be used for the weight of the instruments Assure that the wall device for installation is sufficiently attached and stable to...

Page 121: ...stallation All dimensions in mm inches in brackets Cable glands Connector for potential equalization Gas fittings 4 6 2 Installation X STREAM XEXF Field Housings Fig 4 16 X STREAM XDF Dimensions for Installation Note Take care to reserve space at the right side of the instrument for laying the cables ...

Page 122: ... STREAM XEXF Field Housings Terminals Cable Glands and Gas Fittings 5 Glands for signal cables 6 Gas inlets and outlets 7 Plugs for openings to connect housings 8 Ethernet connectors 1 Terminals for signal cables 2 Mains filter 3 Power connections with integrated fuses 4 Gland for power cable 6 5 7 Gas inlets Gas outlets 1 8 4 2 3 Note on XDF In case of the dual compartment version XDF the electri...

Page 123: ...y and tighten dome nut 7 Assembleintohousing and you re done All signal cables are connected to screw type terminals located inside the housing Access to the internal components is gained by re leasing the two fasteners at the top of the unit and opening the front panel downwards All cables must be fed through cable glands and secured with a gland nut Preparation of signal cables Signal in and out...

Page 124: ...e front panel of the instrument ELECTRICAL SHOCK HAZARD Verify the power supply at installation site meets the specification given on the analyzer s nameplate label before installing the instrument Verify power cables are disconnected and or instrument is de energized prior to working at the terminals Verify the power cord is layed with a distance of at least 1 cm 0 4 in to any signal cable to ens...

Page 125: ...ure NO P3 5 Output 1 Failure COM P3 6 Output 2 Maintenance Request NC P3 7 Output 2 Maintenance Request NO P3 8 Output 2 Maintenance Request COM P3 9 Output 3 Out of Spec NC P3 10 Output 3 Out of Spec NO P3 11 Output 3 Out of Spec COM P3 12 Output 4 Function check NC P4 1 Output 4 Function check NO P4 2 Output 4 Function check COM P4 3 not used P4 4 P4 5 P4 6 P4 7 P4 8 P4 9 P4 10 P4 11 P4 12 Relay...

Page 126: ... 2 Maintenance Request COM P3 9 Output 3 Out of Spec NC P3 10 Output 3 Out of Spec NO P3 11 Output 3 Out of Spec COM P3 12 Output 4 Function check NC P4 1 Output 4 Function check NO P4 2 Output 4 Function check COM P4 3 not used P4 4 P4 5 P4 6 P4 7 P4 8 P4 9 P4 10 P4 11 P4 12 Relay Outputs Analog Outputs Serial Interface See table Index 4 Name Datum Verant Bearb Zeichnung Nr Drawing No Benennung D...

Page 127: ...use the leftmost Ethernet connector To install this connection a cable must be fed through the cable entry without a con nector The connector can be wired when the free end has been fed into the instrument We recommend the VARIOSUB RJ45 QUICK ON connector PHOENIX CONTACT which is supplied with the unit and requires no spe cial tools Wiring instructions can be found in the separate manual supplied ...

Page 128: ... Input 4 P3 5 Input 5 P3 6 Input 6 P3 7 Input 7 P3 8 GND for inputs 1 7 P3 9 unused P3 10 Output 5 NC P3 11 Output 5 NO P3 12 Output 5 COM P4 1 Output 6 NC P4 2 Output 6 NO P4 3 Output 6 COM P4 4 Output 7 NC P4 5 Output 7 NO P4 6 Output 7 COM P4 7 Output 8 NC P4 8 Output 8 NO P4 9 Output 8 COM P4 10 Output 9 NC P4 11 Output 9 NO P4 12 Output 9 COM P2 1 Output 10 NC P2 2 Output 10 NO P2 3 Output 10...

Page 129: ...2 8 BR 2 signal in current mode to input 2 P2 9 Input 2 high P2 10 Input 2 high P2 11 Input 2 low P2 12 Input 2 low IN1 Mode IN2 Mode 4 6 2 Installation X STREAM XEXF Field Housings Fig 4 22 Terminal Block X5 Analog Input Signals Note Consider the installation notes in section 4 7 and the notes on installing cable glands on page 4 22 1 Screw type terminals 2 Reserved for future use 1 2 Analog inpu...

Page 130: ... cable gland ELECTRICAL SHOCK HAZARD Verify the power supply at installation site meets the specification given on the analyzer s nameplate label before installing the instrument Verify power cables are disconnected and or instrument is de energized prior to working at the terminals Verify the power cord is layed with a distance of at least 1 cm 0 5 to any signal cable to ensure proper insulation ...

Page 131: ...fy cables are inserted and connected in correct manner Ensure the earthing conductor protective earth PE is connected After all connections are correctly made and checked close the front panel and secure with the two fasteners To achieve best and proper measuring results you must en sure the gas path system does not have leaks For this reason we recommend to carry out a leaktest asitisdescribedwit...

Page 132: ...However EMC is not wholly influenced by the design of the instrument but to a large degree by the on site installation process Please observe the following sections and precauti ons to guarantee the safe and problem free operation of this analyzer 4 7 1 Electrical Shielding of Cables In order to minimise ambient electromagne tic interference it is necessary to take care making all electrical conne...

Page 133: ...s better protection against external interference and inter ference currents are prevented because the ground loop is interrupted This is the preferred method for connecting cable shields in hazardous area installations to prevent interference currents between con nected enclosures Cables with double shielding in this case one shielding is connected to the analyzer housing the other shielding to t...

Page 134: ...easured values being influ enced by external interference signals when terminal adapters are in use the signal cable shieldings must be connected to the analy zer housing by means of shield connector terminals Strip the signal cable to a length of 20 cm 8 Take care to not damage the braided shield Pull up the contact part of the shield con nector terminal feed through the cable as illustrated in F...

Page 135: ...ce The cathode must be connected to the positive end of the coil the anode to the negative end Fig 4 28 Compatible filter components for standard valves are available on request 4 7 Installation Notes on Wiring Fig 4 28 Suppressor Diode for Inductive Loads 4 7 3 Driving High Current Loads Loads which draw a current in excess of the specifications for X STREAM series analyzer outputs 30 mA 1 A may ...

Page 136: ...e loads to their power supply by a common line 4 7 4 Driving Multiple Loads Fig 4 30 Common Line It is recommended the loads to be wired separately and each load connected se parately to the power supply Beginning at the distribution point both the and the wires for each load are laid together to the load Fig 4 31 Interference is further reduced if a twisted multi core cable is used Distribution p...

Page 137: ... be observed when configuring the unit For the first startup after installation follow the step by step in structions for navigating the menus allowing you to familiarise yourself with the unit and its software and if necessary adjust the settings to your own requirements OPERATION AT LOW TEMPERATURES When operating an instrument at temperatures below 0 C 32 F do NOT apply gas nor operate the inte...

Page 138: ...utputs 2 to 5 look identical Setup In Outputs Analog outputs Output1 5 To access the current menu access level code 3 has to be entered some where in the menu history Access levels Access level 1 user Access level 2 expert Access level 3 administrator Access level 4 service level Control Setup Status Info Service Screen shot here MAIN MENU Convention Description Within Text MENU TITLE 6 12 For a d...

Page 139: ... a 4 channel layout and a 2 channel layout with additional Information and differing letter sizes 5 3 2 Status Line and Text Message Line 5 3 Front Panel Elements any analyzer is configured with English and German language sets while a third can op tionally be added Currently available or under preparation French Italian Portuguese and Spanish The units are operated by six keys on the front panel ...

Page 140: ...ons enter key Mode Function Measuring Enter main menu Browsing Open submenu or execute command Editing Confirm new entry home key Mode Function Measuring no function Browsing Return to measurement display Editing Abort entry up down keys Mode Function Measuring Enter main menu Browsing Highlight next menu line Open the previous next page when currently a line beginning with is highlighted Editing ...

Page 141: ... 1 level or page in menu system Editing Move cursor 1 char to the left Leave channel selection Cancel editing of given para meter Go to previous menu page if shows in first menu line right key Mode Function Measuring Enter main menu or open 2nd measurement display page if configured Browsing Open submenu Editing Go to next menu page when shows in last menu line Move cursor 1 char to the right 5 3 ...

Page 142: ...le text not selectable with cursor Editable variables parameters A variable description shows a colon the line can be made up of up to 3 elements 1 description 2 value number or text 3 unit optional Examples Span gas 2000 ppm Tol Check Off Pressing enter in an editable variable line highlights the va lue to be changed The optional unit can only be changed utilizing a setup menu Variables shown wit...

Page 143: ...last accessible line and press down or press right irrespective of where the cursor is located To show the previous page indicator place the cursor in the first accessible line and press up or press left irrespective of where the cursor is located Browsing Program Sequence 1of8 Action1 END OF PGRM Node1 All Action2 END OF PGRM Node2 All Action3 END OF PGRM Node3 All Action4 END OF PGRM Node4 All P...

Page 144: ...a parameter list the current entry is highlighted and may be changed by up and down If the selection is a value the cursor is placed over the last character Use up and down to change it Use left and right to select another charac ter The type of available characters depends on the position of the cursor It is not possible to select the minus sign or decimal point as the last character It is not po...

Page 145: ...ance Within this manual the descriptions of the menus and procedures also indicate which level the menus are assigned These assign ments cannot be changed Access codes for levels 1 to 3 can be defi ned activated and deactivated by the client The analyzer is delivered with the following settings Level Access code Status 100000001 Off 200000002 Off 300000003 Off Notes If a low level is locked status...

Page 146: ...eys are disabled while the remaining time counts down in the display The measurement display is shown automatically on completion of the boot sequence when home is pressed automatically after a set period of time of inactivity i e with no keys being pressed The information to be provided in each of the four lines of the measurement display can be configured by an expert access level 2 Sample gas c...

Page 147: ...ows plain text status information errors maintenance requests function checks or off spec perfor mance Active messages are stored in an internal buffer If there is more than one message in the buffer the display will cycle through Most messages also activate a NAMUR relay if a relay has been assigned to that NAMUR function 6 68 Note There are also functions that do activate a relay but are not sho...

Page 148: ...splay is updated accordingly If the selected language is not the intended repeate the last three steps until the inten ded language is set Note Pressing enter the 3rd time in the main se quence highlights the Language line If the system has been set up accordingly the code for access level 1 must be entered at this point to enable access to the following menu Note The factory setting for this unit...

Page 149: ...or access level 1 must be entered at this point to enable access to the following menu Note The factory setting for this unit is no code required For ease of operation it is recom mended to use the factory settings for access codes while setting up the unit for the first time In the following sections therefore no more reference will be made to any need for entering a code The following sections a...

Page 150: ... analyzers can be fitted with a variety of optional components follow these steps to see which options are installed on your analyzer Licenses opens another menu where you can check or enter license codes to unlock optional software features Do not edit any entries in these menus without special know ledge Incorrect entries may result in incorrect results or impair the performance of the unit Init...

Page 151: ... of the measurement display The following options are available Comp1 Comp5 Temp1 Temp5 Press1 Press5 Flow1 Flow5 Blank nothing Note X STREAM currently supports one pressure sensor only Values Press1 to Press5 thus refer to the same sensor When entering LABELS you may change the channel s label that is the first text phra se in a line showing a measurement value If here nothing is entered the defa...

Page 152: ...efault the Deviation Tolerance check option is set inactive Off With DeviatToler set to On during calibration the analyzer checks whether the values set for zero and span gas conform to the concentration of the gas currently being supplied If the concentrations differ more than the percentage of range entered in the follo wing lines the calibration is aborted This prevents calibration from being p...

Page 153: ...econd page s last line enables the user to enter the current ambient pressure ma nually if no pressure sensor is installed or to view the current pressure if a sensor is installed page 5 14 If no pressure sensor is installed enter the current ambient pressure here and adjust it when significant changes take place this improves the accuracy of the instrument Press left several times to return to SE...

Page 154: ...wing section only in brief describes the entries currently of interest Chapter 6 for a more detailed description Setup In Outputs Analog Outputs Analog Outputs Output1 Output2 Output3 Output4 Output5 Signal specifies the value associated with the selected output The following options partly dependent on the number of measu ring channels and sensors installed are available Signal Comp1 OutRange 0 2...

Page 155: ...imply that these calculator results are component channel independent Calc C is the result of calculator C Signal Description None The analog output is deactivated 0 mA Either a 0 mA or 4 mA signal is generated for example to be used to test the processing in a subsequent system The actual type of generated signal is setup in the Out range line next page 20 mA A 20 mA signal is generated e g to te...

Page 156: ...roken cable FailMode selects the output s behaviour under failure conditions considering or not the NA MUR recommendation NE 43 NE 43 defines output signals enabling to detect different types of failures status table 5 1 The related information is transmitted as a current signal but outside the 0 4 20 mAmeasurement signal range Available options Track NE 43 not considered HIGH 10 NE 43 failure sig...

Page 157: ... undefined 0 mA 4 20 mA Track 4 20 mA 19 mA 21 7 mA undefined 0 mA 0 20 mA LOW 10 below 0 20 mA 0 20 mA 1 80 0 01 mA 20 50 mA 20 01 21 50 mA 2 mA 0 mA 4 20 mA LOW 10 below 4 20 mA 3 80 mA 2 20 3 99 mA 20 50 mA 20 01 21 50 mA 2 mA 0 mA 0 20 mA HIGH 10 above 0 20 mA 0 20 mA 1 80 0 01 mA 20 50 mA 20 01 21 50 mA 21 7 mA 0 mA 4 20 mA HIGH 10 above 4 20 mA 3 80 mA 2 20 3 99 mA 20 50 mA 20 01 21 50 mA 21...

Page 158: ...tune the analog output Set Signal to 20 mA and while measuring the output current adjust it to the expected value Accepted range 10 000 10 000 Hold selects the output s behaviour during calibrations If set to Yes the analog output is fixed to the last measu red value concentration alarms which may otherwise be triggered by the concentrations of the calibration gases are supressed If set to No the ...

Page 159: ...is condition Note If concentration alarms are not being used continue with 5 24 Should the measured concentration go bey ond one of the threshold levels areas B C D E in the figure a message is displayed in the message line of the measurement display the NAMUR pictogram appears bell and a corresponding digital output is activated if assigned A hysteresis avoids oscillating alarms in case the conce...

Page 160: ...check which one is triggered The most important settings have now been checked and the unit is configured to suite your needs A backup copy of these configuration data can now be saved Press left until SETUP and then open SAVE LOAD 5 7 6 Backup the Settings This menu gives you the choice to either make a local backup to a protected memory area restore the factory default settings or make a backup ...

Page 161: ...urn to the MEASURE MENT DISPLAY For now make a local backup Enter LOCAL BACKUP and then select Save Confirm the operation select Yes Wait until Progress shows 100 then press enter to return to LOCAL BACKUP Copying Data Busy 0 Progress 100 Press to return Local Backup Save UsrBack Date 7 29 09 14 26 Restore Undo Restore Busy 0 Progress 0 Save new local backup and overwrite old one Are you sure No Y...

Page 162: ...ual HASXEE IM HS 10 2012 5 8 Perform a Calibration 5 8 Perform a Calibration We recommend to perform at least a zero calibration after startup of the instrument to ensure proper measuring results Refer to Chapter 7 for a comprehensive description of calibration procedures ...

Page 163: ...ame Never 1 min Values to be selected 0 2000 Value to be entered enter press key here enter key Symbol Description Within Process Descriptions Setup Menu title Setup Analog outputs Parent SETUP and cur rent menu ANALOG OUT PUTS Analog outputs Output1 5 As an example the menu for Output1 is shown the menus for outputs 2 to 5 look similiar Setup In Outputs Analog outputs Output1 5 To access the curr...

Page 164: ...here the associated menu is explained Note This overview does only show menu branches up to the 3rd menu level not functions nor pa rameter lines E g the lines Pump or Lock menus of CONTROL are not shown The analyzer s menu system has a dynamic behavior in that it does not show entries not supported by the current analyzer configu ration Therefore this overview might show entries hidden in your sp...

Page 165: ...Emerson Process Management GmbH Co OHG 6 3 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 6 Software Menus 6 2 Menu System Fig 6 1 X STREAM Enhanced Software menu structure continued ...

Page 166: ...ote Two different measurement display layouts are available and user selectable DIS PLAY SETUP Depending on the setup either a 2 channel layout or a 4 channel layout is used Clear text messages appear in the bottom line replaced by current analyzer date time if no messages are to be displayed Note Figures within this manual do not always consider displaying date time or messages 6 2 1 Switching On...

Page 167: ... all menus for which Code in MENU ACCESS has been set to On 6 32 6 2 2 Control Menu Available if the related internal pump is in stalled Switch internal pump 1 2 On or Off Note These lines do not appear if digital inputs are used to control the pumps 6 71 or if no internal pump is available Perform zero calibrations 6 6 Perform span calibrations 6 7 Apply gases 6 16 Acknowledge messages 6 17 Set r...

Page 168: ...ongoing calibration Press enter in this line to start a zero calibration Nominal zero gas concentration can be set in SETUP 6 24 Currently measured gas concentration if a flowsensor is installed Currently measured gas flow Open a submenu to see calibration status information 6 12 Open a submenu to see calibration results information 6 14 Press enter in this line to restore calibration data to the ...

Page 169: ...an calibra tion Nominal span gas concentration can be set in SETUP 6 24 Currently measured gas flow if a flow sensor is installed Open a submenu to see calibration status information 6 12 Open a submenu to see calibration results information 6 14 Press enter in this line to restore calibration data to the last known good data set A confirmation screen appears before the function is executed Curren...

Page 170: ...ile the 5th line starts the same procedure as the 2nd Start and control valve supported calibration procedures Control Advanced calibration Advanced Calibration 1of2 Cancel Zero Span Single Zero All Span All Zero Span All Programmed Sequence Blowback Press enter in this line to cancel any ongoing calibration Highlight any of the next 3 lines and press enter to start the related calibration proce d...

Page 171: ...ed Calibration 2of2 Status Results Next Automatic Calibrations 6 2 2 Control Menu Open a submenu to see calibration status summary for all channels 6 11 Open a submenu to see calibration results summary for all channels 6 13 Open a submenu to view the scheduled dates for next automatically performed calibrations 6 118 ...

Page 172: ...entration can be set in the SETUP menu 6 24 Immediately start a blowback procedure Currently measured gas concentration Open a submenu to see calibration status summary for all channels 6 11 Open a submenu to see calibration results summary for all channels 6 13 6 2 2 3 1 Zero Span Single Menu 6 2 2 Control Menu Start and control a valve supported calibrati on procedure for zero and span for a sin...

Page 173: ...s Summary 6 2 2 Control Menu Press enter in this line to cancel any ongoing calibration Information about the step currently carried out Indicates the currently ongoing procedure Purging Zeroing Spaning Ready Shows the remaining time for the current procedure Shows the time for the previous procedure Shows the current procedure or Off Open a submenu to see detailed calibration status information f...

Page 174: ...d gas concentration Current channel s calibration gases setup Range under calibration Indicates the currently ongoing procedure Purging Zeroing Spaning Ready Shows the remaining time for the current procedure 6 2 2 Control Menu Control Calibration Status Single This menu gives a channel specific status Note This menu can be opened from several hig her level menus dependent on which it now may be n...

Page 175: ...submenu to see detailed channel specific calibration results information 6 14 6 2 2 Control Menu 6 2 2 3 4 Calibration Results Control Advanced Calibration Results Calibration Results Summary Result OK Any ZeroFail No Any SpanFail No Calibration Results Single Open this menu to see an overall calibration results summary ...

Page 176: ...ss Span Date Calibr Ranges None Deviations Open a submenu to view calibration results deviations information next page This menu gives a channel specific summary of results Note This menu can be opened from several hig her level menus dependent on which it now may be necessary to select a component Multi channel unit In SELECT COMPONENT select the chan nel to be viewed Multi channel unit Press lef...

Page 177: ...ntrol Menu In the context of this menu deviation means the value a calibration corrected the zero or respectively the span calibration value ZeroDev or SpanDev in concentration units give the correction of the last correspon ding calibration ZeroDev Total or SpanDev Total in concentration units give the total sum of corrections of the corresponding calibrations since the last time deviations have ...

Page 178: ...ic gas to the analyzer e g for maintenance purposes Select the gas to be applied Available options SampleGas ZeroGas SpanGas1 SpanGas2 SpanGas3 SpanGas4 Blowback All Closed Currently measured gas concentration Multi channel unit In SELECT COMPONENT select the chan nel for the gas to be applied Multi channel unit Press left to enter SELECT COMPONENT to change the settings for another channel Contro...

Page 179: ...function lines to acknowledge status messages and alarms separately lines 1 to 5 or simultaneously last line To do so highlight the relevant line and press enter Control Acknowledgements Acknowledgements Failures Off Specs Maintenance Requests Function Checks Alarms All States If the system is setup accordingly the access code for level 1 must be entered to gain ac cess to this menu ...

Page 180: ...T select the chan nel to be configured Multi channel unit Press left to enter SELECT COMPONENT to change the settings for another channel Select the measuring range to be used Available options Range1 Range2 Range3 Range4 Lines 2 3 show the corresponding range limits Line 4 shows the currently measured value Note To change range limits SETUP page 6 45 Control Ranges If the system is setup accordin...

Page 181: ...nu Enter this menu to export data logger data to an external device for further processing Number of entries currently in RAM not yet saved to the internal data logger total entries file Note Data is written to the internal file every 30 min or the moment Logging is turned Off SE TUP DATA LOGGER 6 105 Total number of entries in the internal data logger file Export logged data total entries to an U...

Page 182: ...d to gain ac cess to this menu Enter this menu to export event or calibration logger data to an external device for further processing Note This menu is available only if an optional software features license code has been purchased and installed 6 89 Total number of entries of the internal event logger file Total number of entries of the internal calibra tionein logger file Export logged event da...

Page 183: ...u to change basic analyzer settings Setup display layout language and more 6 22 Setup calibration parameters 6 33 Setup channel specific parameters 6 44 Configure In and Outputs 6 61 Setup communication parameters 6 77 Configure concentration alarms 6 80 Configure installed options enter licence codes for software options 6 88 Backup and restore analyzer configurations 6 92 System identification 6...

Page 184: ...rizations 6 32 This parameter determines the time period without user activity before returning to the measurement display from any submenu Available options Never 1 min 10 min Selects the preferred language for the analy zer software Available options vary according to the analyzer configuration Currently available English French German Italian Polish Portuguese Spanish Phrases file version If th...

Page 185: ...essed in either of these lines Limits 82 208 Shows the currently used contrast value and is updated each time enter is pressed in one of the above menu lines 6 2 3 1 1 Display Contrast Setup Menu Notes If by mistake characters are not visible any longer reset the contrast to the default va lue The display s contrast is temperature depen dent If need be re adjust The default value gives an acceptab...

Page 186: ... 27 Pressure measurement 6 27 Flow measurement 6 28 Enter this menu to setup measurement tags units precision and more for primary and secondary measurements This specifies how the measured values are displayed If the system is setup accordingly the access code for level 2 must be entered to gain ac cess to this menu Configure the parameters for Setup Display Measurements Note Temperature pressure...

Page 187: ...s component Selectable options 0 0 1 0 12 0 123 0 1234 means the fraction part can be setup bet ween none and four digits Shows the current range tag Specify the gas name for this component to show up on the measurement display Maximum length 12 characters The last line shows the current settings for the selected channel depending on the set tings above and is updated if settings are changed Multi...

Page 188: ...le options ppm ppb Vol Cu stom Select the measuring unit for the span gas Available options ppm ppb Vol Cu stom Note Zero gas unit and zero gas unit text are al ways as configured for the component first 2 menu lines Gas concentrations are internally calculated as ppm To use other units the corresponding factor must always be specified e g 0 0001 to calculate from ppm to 2 If necessary enter an of...

Page 189: ...nit hPa Precision 0 XSP P1 1013 hPa Select the temperature unit to be used for all measurements Available options C F K Select the pressure unit to be used for all measurements Available options hPa mbar bar psig Pa Configure the precision of temperature dis plays Accepted values 0 0 1 0 12 Configure the precision of pressure displays Accepted values 0 0 1 0 12 Example for the current settings Exa...

Page 190: ...all mea surements Available options l min l h ml min gal min Note 1 gal 1 US liq gal 3 7853 l Configure the precision of flow displays Accepted values 0 0 1 0 12 Example for the current settings Note Conversion factors for the different units are pre defined Note This menu is available only if at least one flow sensor is installed 6 88 Setup Display Measurements Flow 6 2 3 1 2 4 Display Flow Setup...

Page 191: ...ed the display will use the 2 lines lay out with bigger characters Enter the second menu page Display 2 assignments to setup a second MEASUREMENT DISPLAY page If the system is setup accordingly the access code for level 2 must be entered to gain ac cess to this menu Setup Display Measurement Display On either setup menu page highlight the line to be configured press enter and then select the param...

Page 192: ...and not to the parameter Within this menu to configure a label enter the related menu line and enter the text Display 1 Labels Line 1 Input Line 2 Output Line 3 Line 4 Line 5 Flow1 Display 2 Labels Line 1 Press1 Line 2 Press2 Line 3 Flow2 Line 4 Line 5 Note There are separate DISPLAY LABELS menus for each MEASUREMENT DISPLAY Differing from labels tags are used to identify a measurement primary or ...

Page 193: ...00 l min Labels Gas name1 Unit text1 6 2 3 Setup Menu Fig 6 3 Usage of Labels and Tags Examples MEASUREMENT DISPLAY if also tags are setup Identification of component specific menu pages Identification of components in log files MEASUREMENT DISPLAY if besides gas names and units only labels are setup Tag Tags Input 0 000ppm Ch1 CO Output 0 000ppm Ch2 CO 0 000ppm Ch3 CO 0 000ppm Ch4 CO Flow 1 0 00 ...

Page 194: ...the access codes Up to 8 alphanumeric characters may be entered for each code Determines how unlocked menus are re locked to restore security settings Available options On Home all levels with active acess code are locked on return to the MEASURE MENT DISPLAY 1 min Levels are locked after 1 minute of inactivity Never Menus remain unlocked When using access codes we recommend NOT using the factory ...

Page 195: ...3 Setup Menu Submenu to specify the calibration gases for the selected channel 6 34 Setup calibration tolerances 6 35 Setup details for the channel s calibration procedure 6 36 Assign calibration valves 6 38 Program a detailled calibration sequence 6 40 Specify interval times for automatic calibra tions 6 41 See and reset calibrations deviations infor mation 6 43 Setup Calibration Note Multi chann...

Page 196: ... if instrument is setup to use different ranges below Information about currently used range This menu enables to specify separate zero and span calibration gas concentrations for each range of the selected channel Note The calibration gases units are as setup for the currently selected channel 6 26 Note The calibration gases units are as setup for the currently selected channel 6 26 Setup Calibra...

Page 197: ...his parameter determines whether the tole rance check is active during calibration On or not Off If tolerance check is enabled On setup the limits for zero and span gas individually Accepted values 0 100 of the channel s full range Multi channel unit In SELECT COMPONENT select the chan nel to be configured Multi channel unit Press left to enter SELECT COMPONENT to change the settings for another c...

Page 198: ... ling of measuring channels with regard to calibration Available options AdvCal This channel is permitted to be in cluded into advanced calibration procedures Requires valves to be assigned SingleAuto This channel is permitted to be calibrated by a single zero or span calibration only Requires valves to be assigned Manual This channel is permitted to be ma nually calibrated only Disabled This chan...

Page 199: ... to completely fill the gas line with the related gas when switching to zero or span gas1 Adjust according your system Accepted values 0 max time see next menu line Multi channel unit Press left to enter SELECT COMPONENT to change the settings for another channel Set to Yes to simply check if the calibration is still valid now the instrument performs cali bration procedures without correcting the ...

Page 200: ...lves to be used for the diffe rent functions available options None V1 V20 and specify the purge time for each valve ac cepted values 0 10 000 s If there is no conflict in valve assignment this line shows Yes otherwise check if e g one valve has been assigned different functions for the same channel Note The purge time depends on the gas line design and length and is the time it takes for the gas ...

Page 201: ...lve Assignment 2of3 Span1 Valve V1 Purge Time 1 s Span2 Valve None Purge Time 0 s Span3 Valve None Purge Time 0 s Span4 Valve None Purge Time 0 s Ch1 Valve Assignment 3of3 Blowback Valve None Purge Time 0 s On the 2nd menu page assign the span val ves and specify their purge times for the different ranges of the selected channel The 3rd menu page enables to assign a blow back valve and specify its...

Page 202: ...rried out for All all installed channels Ch1 Ch5 depending on the analyzer se tup an assigned component tag may show here instead 6 99 the selected channel only Setup Calibration Program Sequence Note This line is available only if Valves in IN STALLED OPTIONS is set to a value other than none 6 88 Program Sequence 4of8 Action13 END OF PGRM Node13 All Action14 END OF PGRM Node14 All Action15 END O...

Page 203: ...ck All Note Consider above given Note 1 Enable Disabled Interval 24 h Start Time Next Time 3 22 11 15 33 6 2 3 2 6 1 Setup an Interval Time Depending on the procedure selected on the previous menu page the title shows Zero All Zero Span All Programmed Sequence or Blowback All Enable or Disable interval times for the se lected procedure Specify the interval between two proce dures Accepted values 1...

Page 204: ...r Blowback All depending on the selected procedure In lines 1 4 specify date and time for the next countdown to start Shows the time for the next start of procedure based on the current settings Set start date and time The next calibration time is calculated considering the entries in above lines and the interval time given on the previous page Note This procedure also updates the four lines above...

Page 205: ...orrection by the last performed calibration ZeroDev Total or SpanDev Total in con centration units give the total sum of correc tions of all the referred calibrations since the last time deviations have been reset Reset all zero or span deviations Note These functions are carried out immediately and there s no undo Example A measuring channel shows zero drift of 10 ppm per week It is calibrated on...

Page 206: ...p accordingly the access code for level 2 must be entered to gain ac cess to this menu Submenu to configure up to four ranges per channel 6 45 Setup t90 times 6 48 Setup and activate linearization 6 55 Setup and activate cross interference com pensation 6 55 Setup and activate averaging 6 58 Setup delay time 6 59 Cut off mode Output values are limited in case they exceed the configured range limit...

Page 207: ...u making it easier to adjust several limits at a glance 6 46 Select the range to be configured Available options Range1 Range4 Enter this menu to configure up to four ranges per channel For the current range specify start and end concentration limits For the current range specify how range switching is done Available options Manual Remote Automatic Note Selecting Remote or Automatic range con trol...

Page 208: ... range select separately if autoran ging is to be used Yes or not No Specify the hysteresis for autoranging Accepted range 1 50 Alternatively specify switchover limits for each range separately 6 46 Setup Measurement Ranges Starts Ends Setup Measurement Ranges Autoranging Ch1 Auto Ranging Range1 Yes Range2 Yes Range3 Yes Hysteresis 10 Switchover Levels Ch1 Starts Ends Range1 Start 0 000 ppm Range1...

Page 209: ...d the analyzer activates the next higher range Min level gives the switchover limit for de creasing concentrations If this level is under run the analyzer activates the next lower range Setup Measurement Ranges Autoranging Switchover Levels Ch1 Switchover Levels MaxLevel1 500 000 ppm MinLevel2 400 000 ppm MaxLevel2 750 000 ppm MinLevel3 600 000 ppm MaxLevel3 2000 000 ppm MinLevel4 1800 000 ppm Not...

Page 210: ...inciples sensors Gives the current t90 time specified for the currently selected range Shows the current measuring range Specify t90 times for each range of the selected channel Setup Measurement Damping This software menu enables to setup an ad ditional electronic damping t90 time that is added to the system damping The reason to do so is to e g have a smoother output signal Any measuring system ...

Page 211: ...he linearization methode to be used Available options Splines Polynom Switch On or Off the linearizer First enter SETPOINTS X to enter the new setpoint values 6 51 When done enter ACTUALS Y to enter the corresponding actuals 6 52 Select this line to let the analyzer calculate the new linearization curve The linearization status Possible values Normal Underflow Over flow Undefined Setup Measurement...

Page 212: ...e selected channel Ch1 Linearization LinearMethod Splines LinearizerRange1 Off LinearizerRange2 Off LinearizerRange3 Off LinearizerRange4 Off Coefficients Current range Range1 Concentration 0 000 ppm Ch1 Linearization Linearizer Min 20 000 ppm Linearizer Max 110 000 ppm Status Normal Measuring range covered by the linearization settings Linearization status Possible values Normal Underflow Over fl...

Page 213: ...1 0 000 ppm Lin X22 0 000 ppm Lin X23 0 000 ppm Lin X24 0 000 ppm Ch1 Setpoints X 4of4 Lin X25 0 000 ppm Lin X26 0 000 ppm Lin X27 0 000 ppm Lin X28 0 000 ppm Lin X29 0 000 ppm Lin X30 0 000 ppm Lin X31 0 000 ppm Lin X32 0 000 ppm Setup Measurement Linearization Setpoints X Ch1 Setpoints X 1of4 Lin X1 0 000 ppm Lin X2 0 000 ppm Lin X3 0 000 ppm Lin X4 0 000 ppm Lin X5 0 000 ppm Lin X6 0 000 ppm Li...

Page 214: ...0 000 ppm Lin Y24 0 000 ppm Ch1 Actuals Y 4of4 Lin Y25 0 000 ppm Lin Y26 0 000 ppm Lin Y27 0 000 ppm Lin Y28 0 000 ppm Lin Y29 0 000 ppm Lin Y30 0 000 ppm Lin Y31 0 000 ppm Lin Y32 0 000 ppm Setup Measurement Linearization Actuals Y Ch1 Actuals Y 1of4 Lin Y1 0 000 ppm Lin Y2 0 000 ppm Lin Y3 0 000 ppm Lin Y4 0 000 ppm Lin Y5 0 000 ppm Lin Y6 0 000 ppm Lin Y7 0 000 ppm Lin Y8 0 000 ppm To modify a ...

Page 215: ...ients see below Submenu to calculate the polynomials 6 54 6 2 3 3 3 3 Polynomials Coefficients Range1 Uses Poly1 Range2 Uses Poly3 Range3 Uses Poly3 Range4 Uses Poly4 Coeffs Poly1 Coeffs Poly2 Coeffs Poly3 Coeffs Poly4 Calculation Setup Measurement Linearization Coefficients 6 2 3 3 3 3 1 Enter Polynomials Coefficients Overflow 10 0 Underflow 5 0 a0 a1 a2 a3 a4 RefValue 100000 ppm State Poly1 No c...

Page 216: ... State Poly3 No coeffs State Poly4 No coeffs Merit 0 Ch1 Approximation setup MaxItera 100 Cut off 0 001 Submenu for linearization setpoints below Ch1 Linearization setpoints Setpoints X Actuals Y RefPoly1 10000 ppm RefPoly2 10000 ppm RefPoly3 10000 ppm RefPoly4 10000 ppm Clear all points 6 2 3 3 3 3 2 1 Linearization Setpoints Submenu to enter setpoints 6 51 Submenu to enter actuals 6 52 Start cal...

Page 217: ...ference Enable On or disable Off cross interfe rence compensation for the selected channel If the 3rd parameter CalibOff is selected cross interference compensation is activated but disabled during calibrations Up to four sources of concentration values can be configured for compensation These submenus are exemplified on 6 56 This menu enables to configure up to four sources internal or external f...

Page 218: ... Measurement values of internal channels 1 5 Note The currently selected channel here Ch1 cannot be setup as a source AIN1 AIN2 Analog input 1 or 2 Calc A Calc D Result of Calc A to Calc D Within this menu configure the source and effect of interference of the component inter fering the currently selected channel Shows the interfering components value currently applied Apply the configured setting...

Page 219: ...ve Accepted range 1E 9 1E 9 Enter up to four polynomial factors to linearize the interfering component s input signal with a fourth order polynomial of the form Ch1 IF Source1 Reference Value 1 IF Polynomial a1 1 00000000 IF Polynomial a2 0 00000000 IF Polynomial a3 0 00000000 IF Polynomial a4 0 00000000 Note The menu figure to the left shows the default setup for the polynomials which relates to ...

Page 220: ...fy the averaging time Accepted values 0 120 min Elapsed time for the next average Last average result Setup Measurement Average Ch1 Average Averaging Time 2 min Next Average in 32 s Last Average 0 000 ppm Some applications like e g CEMS Continu ous Emissions Monitoring System require to calculate and monitor concentration ave rages Enter this menu to setup averaging ...

Page 221: ...alog outputs network etc Use this option to compensate signal delays within multichannel instruments if you need very synchronous results Reasons for unsynchronous behaviour may be e g serial tubing of multiple channels where the first channel already gives a valid reading while the last one is still waiting for the gas Setup the output delay time Accepted range 0 0 s Max Delay time The acceptable...

Page 222: ...Pressure 1013 hPa Pressure Status Good 6 2 3 3 7 Setup Pressure Compensation 6 2 3 Setup Menu Setup Measurement Pressure Compensation Manually enter the current ambient pressure for pressure compensation Note If a pressure sensor is installed this line is hidden These lines show the pressure currently used for pressure compensation and the status ...

Page 223: ...Internal SHS Analog Inputs 6 2 3 Setup Menu 6 2 3 4 Setup In Outputs If the system is setup accordingly the access code for level 2 must be entered to gain ac cess to this menu Enter the submenu for the in or outputs you want to configure Analog outputs 6 62 Digital outputs 6 68 Digital inputs 6 71 Internal sample handling system 6 73 Analog inputs 6 74 Setup In Outputs ...

Page 224: ...em is setup accordingly the access code for level 3 must be entered to gain ac cess to this menu Enter the submenu for the output you want to configure Configure your analyzer s analog outputs Note All submenus for the analog outputs settings are of an identical design Setup In Outputs Analog Outputs Analog Outputs Output1 Output2 Output3 Output4 Output5 ...

Page 225: ...external system Whether a 0 or 4 mA signal is generated is set by the Out range line next page 20 mA A 20 mA signal is generated e g to check the signal processing in an exter nal system Comp1 5 Gas concentration Temp1 5 Temperature Press1 5 Pressure Flow1 5 Flow Calc A D Result of calculator RawVal1 5 Raw value RangeID1 5 ID of selected range Numbers 1 to 5 refer to components chan nels 1 to 5 In...

Page 226: ...nabling to detect e g a broken cable Fail mode selects the output s behaviour un der failure conditions considering or not the NAMUR recommendation NE 43 NE 43 defines output signals enabling to detect different types of failures status see table 6 1 The related information is transmitted as a current signal but outside the 0 4 20 mAmeasurement signal range Available options Track NE 43 not consid...

Page 227: ...hey are implemented by X STREAM analyzers as follows Setting FailMode to HIGH 10 or LOW 10 defines specific analog output signals for failu res Since these values are not output under normal operation conditions a data acquisition system is enabled to distinguish between the following situations table 6 1 Valid signal signal within valid range co lumn C Signal out of range signal rises or falls sl...

Page 228: ... the analog out put Set Signal to 20 mA and while measu ring the output current in this line adjust it to the expected value Accepted range 10 000 10 000 Hold selects the output s behaviour during calibrations If set to Yes the analog output is fixed to the last measu red value concentration alarms which may otherwise be triggered by the concentrations of the calibration gases are supressed If set...

Page 229: ...sured value is below the lower range limit High Cut is output if it exceeds the upper range limit Cut Mode specifies if Standard values or Configurable values are used for output If Cut Mode is set to Standard these lines show the standard settings For Low Cut they depend on the setting of OutRange OutRange 0 20 mA 4 20 mA Low Cut 0 20 mA 3 80 mA High Cut 20 50 mA If Cut Mode is set to Config use ...

Page 230: ...ilable with every X STREAM Enhanced analyzer X1 in the menu title refers to the instrument s I O connector X1 For each output 1 4 specify within the Node line the signal source Available options System Ch1 Ch5 de pending on the number of channels installed If any one of Ch1 Ch5 is selected only signals valid for the selected channel are considered If System is selected analyzer specific si gnals a...

Page 231: ...torsB D 2 Ain1 LoLo Lo Hi HiHi An alarm of the selected type is triggered by Analog Input 1 or 2 2 Ain2 LoLo Lo Hi HiHi Node Ch1 Ch5 related to channel Option Description Off Switched off On Switched on Heartbeat Status changes every se cond test mode Failure A channel specific failure off spec maintenance request or function check status is set 1 Off Spec MaintRequ FctCheck Calibrating The channe...

Page 232: ...tput16 Node System Output16 Signal Off Digital Outputs X4 2 2of3 Output17 Node System Output17 Signal Off Output18 Node System Output18 Signal Off Output19 Node System Output19 Signal Off Digital Outputs X4 2 3of3 Output20 Node System Output20 Signal Off Output21 Node System Output21 Signal Off Output22 Node System Output22 Signal Off If your instrument features optional digital I O boards similia...

Page 233: ...r each input 1 7 specify within the Node line the signal source Available options System Ch1 Ch5 depending on the number of channels in stalled If any one of Ch1 Ch5 is selected only signals valid for the selected channel are selectable If System is selected any system signal is selectable Once the Node is specified for each input select the Function of that input depen ding on the node the list o...

Page 234: ...ctivate the selected range Failure The input signal activates the related channel NAMUR status OffSpec MaintRequ FctCheck SampleGas Open related valve ZeroGas SpanGas1 4 AllClosed Close all valves Blowback Activate blowback ConcAlaOff Switch off concentration alarms monitoring ConcAlaOn Switch on concentration alarms monitoring Menu pages 4 6 titled Digital inputs X4 2 enable to configure inputs 8...

Page 235: ...internal valves or pumps Note Ensure that valves are assigned 6 38 Each assigned valve has its label Gas1 Gas8 The current menu enables to assign these valves and pumps too a signal to control it If the components were installed in the factory the basic settings will already have been set All signals applicable to digital outputs can be used Tab 6 3 at page 6 69 This menu enables to configure the ...

Page 236: ...puts Analog Inputs If the system is setup accordingly the access code for level 3 must be entered to gain ac cess to this menu Analog Inputs Analog Input1 Analog Input2 Enter this menu to configure the optional analog inputs Note If your instrument does not feature analog inputs this menu is not available Select the analog input you want to configure 6 75 ...

Page 237: ... Calc Input Value 1013 Status Good With this two lines specify the range for the input value to be accepted as good The not shown unit for these entries is the measure ment unit of the external source such as e g pressure sensor hPa flow sensor l min Shows the calculated input value based on the conversion coefficients a0 a2 as speci fied in the submenu Input value status Possible entries Absent F...

Page 238: ... the instrument internally generates a step like signal for testing purposes Enter the coefficients for your input signal here considering it is for a cubic equation max it is normalized to 0 1 see note in menu Shows the internal ADC output informative Shows the calculated input value based on the coefficients a0 a2 for comparison with the real input value If both do not match correct the coeffici...

Page 239: ...munication Serial Web Server On Ethernet1 Ethernet2 If the system is setup accordingly the access code for level 3 must be entered to gain ac cess to this menu Setup the interface parameters to meet the configuration of your host system Specify if On or not No a web server con nection is used Configure the serial interface 6 78 Configure Ethernet1 or Ethernet2 commu nication 6 79 ...

Page 240: ...unication Serial 6 2 3 Setup Menu Select the Modbus protocol Available options MODB RTU None Modbus mode of operation Available options 32Bit Daniel mode 16BitLow Modicon mode LOW word first 16BitHigh Modicon mode HIGH word first Enter instrument ID for network Accepted values 1 254 Select baud rate for the serial interface Available options 2400 4800 9600 19200 Set whether a parity bit is used Av...

Page 241: ...000 ms Note At maximum 2 hosts at a time can connect to the analyzer MBus timeout specifies the time interval to elapse before a host without activity is disconnected If your network does not feature a DHCP server enter these lines to configure the network settings manually If your network does not feature a DHCP server select No to enter the network set tings manually If your network features a D...

Page 242: ...ws in the display Also digital outputs may be configured to be activated 6 68 Configure concentration alarms 6 81 Configure alarms for concentration averages 6 83 Configure temperature alarms 6 85 Configure pressure alarms 6 85 Configure flow alarms 6 85 X STREAM XE analyzers can be upgraded with optional software packages to provide four calculators A D Their results can be monitored to activate ...

Page 243: ...cted concentration HiHi and Hi levels are to be setup above the expected concentration See the figure to the left for details Switch On or Off the alarm monitor for the current channel Specify the hysteresis to be considered around the concentration levels to avoid oscillating alarms To view the current alarm states 6 82 Note To configure concentration alarm levels for averaging measurements 6 83 ...

Page 244: ...2 6 2 3 Setup Menu 6 2 3 6 1 1 View Concentration Alarms States This menu gives an overview of activated alarms based on the currently measured Concentration Setup Alarms Concentration States Ch1 Concentration Alarms LoLo Alarm Off Lo Alarm On Hi Alarm Off HiHi Alarm Off Concentration 75 000 ppm ...

Page 245: ...o four concentration threshold levels LoLo and Lo levels are to be setup below the expected concentration HiHi and Hi levels are to be setup above the expected concentration See the figure to the left for details Switch On or Off the alarm monitor for the current channel Specify the hysteresis to be considered around the concentration levels to avoid oscillating alarms To view the current alarm st...

Page 246: ...2012 6 2 3 Setup Menu 6 2 3 6 2 1 Setup Alarms Conc Average States This menu gives an overview of activated alarms based on the currently measured Average of concentration Setup Alarms Average States ConcAverage Alarms LoLo Alarm Off Lo Alarm Off Hi Alarm On HiHi Alarm Off Average 468 000 ppm ...

Page 247: ...etup Alarms Temperature Setup Alarms Pressure Setup Alarms Flow 6 2 3 Setup Menu Configuring temperature alarms is similiar to the procedure for concentration alarms 6 81 Configuring pressure alarms is similiar to the procedure for concentration alarms 6 81 Configuring flow alarms is similiar to the pro cedure for concentration alarms 6 81 Note Reasonable values for flow alarms are bet ween 0 4 an...

Page 248: ...ered around the threshold levels to avoid oscilla ting alarms To view the current alarm states 6 84 Any X STREAM XE analyzer can be up graded with optional software packages to provide four calculators A D The results can be monitored to activate alarms Note This menu is available only if a valid soft ware upgrade code has been purchased and entered 6 89 For more information on calculators see the...

Page 249: ...nus 6 2 3 Setup Menu 6 2 3 6 6 1 Setup Alarms Calculator n States This menu gives an overview of activated alarms based on the currently calculated Result n here of Calculator A Setup Alarms Calculator n States Calculator A Alarms LoLo Alarm Off Lo Alarm Off Hi Alarm Off HiHi Alarm Off Result A 468 000 Unit A ...

Page 250: ...tup flow sensor installation 6 90 Indicates if analog inputs are installed or not Setup pressure sensor installation 6 91 If the system is setup accordingly the access code for level 3 must be entered to gain ac cess to this menu Note Don t change settings in this menu without experienced knowledge Wrong settings may result in a defective instrument Setup Installed Options Installed Options 1of2 L...

Page 251: ...e the associated separate software features manual Trial version Enter 88888 into each line Key 1 to Key 3 to unlock a 30 days full version Professio nal trial This trial is available only once for each analyzer and only if no other package has been activated before Package shows None Once entered Trial Days shows the remaining time until the package is disabled To unlock one of above packages for...

Page 252: ... Flow Source XSP F1 Flow 1 00 l min SensorMin 0 00 l min SensorMax 1 50 l min Flow Status Good Select the flow measurement data source for the currently selected channel Available options XSP F1 XSP F4 internal sensors connec ted to the board XSP AIN1 AIN2 analog inputs Currently measured flow The sensor s minimum and maximum limits The sensor s status Possible entries Good Absent Failure ...

Page 253: ...cted channel Available options XSP P1 XSP P2 internal sensors connected to the board XSP AIN1 AIN2 analog inputs Manual enter the current pressure manually Enable or disable pressure compensation for the selected channel Available options On Off Currently measured pressure or currently entered manual pressure value The sensor s minimum and maximum limits or the limits for manual pressure entries T...

Page 254: ... access code for level 3 must be entered to gain ac cess to this menu Enter this menu if you want to save or restore configuration files from to your analyzer Enables to save restore analyzer configura tion data to from a special internal memory area 6 94 Restore the factory configuration 6 94 Save restore analyzer configuration data to from external USB devices 6 95 Update the analyzer firmware w...

Page 255: ... press enter to return to the previous menu Copying data Busy 0 Progress 0 1000 1000 Press to return Save new local backup and overwrite old one Are you sure No Yes Restore from local backup This will restart device Are you sure No Yes After selecting any backup procedure a safety prompt appears select Yes to start the backup No cancels Note There is no undo for this procedure overwri ting any old...

Page 256: ...3 Save the configuration data Restore saved configuration data Date of last backup Undo a restore Wait until Progress 0 1000 shows 1000 then press enter to return to LOCALBACKUP 6 2 3 8 3 Save Load Factory Defaults Setup Save Load Factory Defaults Factory Defaults FacBack Date 7 29 09 14 26 Restore Undo Restore Busy 0 Progress 0 1000 0 Restore saved factory configuration data Date of last backup U...

Page 257: ... the notes on 6 93 6 2 3 Setup Menu 6 2 3 8 4 Save Load USB Backup Note Take care to consider the important informa tion on 7 65 before starting any proce dures with USB devices Setup Save Load USB Backup USB Backup Save Restore Undo Restore Busy 0 Progress 0 1000 1000 Save the configuration data Restore saved configuration data Undo a restore Wait until Progress 0 1000 shows 1000 then press enter...

Page 258: ...ecked for the directory emerson_xe seral numberiennummer firmware program If existant the files within this directory are copied to the internal SD card If not existant the USB device in the given order is scanned for the following directories to contain valid firmware data emerson_xe upgrade firmware program emerson_xe serial number firmware web or emerson_xe upgrade firmware web The first found ...

Page 259: ...r the selected channel s maintenance requests interval Accepted range 0 26280 hrs Note Enter 0 to disable operation hours monitoring for the selected channel Operating hours since last reset Press enter in this line to reset the operating hours meter for the selected channel Multi channel unit In SELECT COMPONENT select the chan nel to be configured Multi channel unit Press left to enter SELECT CO...

Page 260: ...Plant name Customer Company name Component Tags Setup Identification Enter a device tag here to identify the analyzer in e g a network Enter a plant and customer name here Enter tags for components 6 99 If the system is set up accordingly the access code for level 3 must be entered to gain ac cess to this menu Enter analyzer identification data here to identify the analyzer within a network ...

Page 261: ...ed entries alphanumeric text up to 8 characters long Note If set the Tag always appears in the very top menu line if the current menu refers to a specific component Component s tag Multi channel unit In SELECT COMPONENT select the chan nel to be setup Multi channel unit Press left to enter SELECT COMPONENT to change the settings for a different channel 0 000 ppm Input Ch1 CO 0 000 ppm Output Ch2 C...

Page 262: ...ime Time Time Source Manual NTP Server Manual Time Time 7 7 2009 10 27 The last line shows the current analyzer time Note Time format is 24h 13 1 pm Select how the analyzer time is set Available options Manual NTP Within this menu configure time settings Note Correct time settings are important for e g time interval based calibrations and log files entries Configure a NTP time server 6 101 Enter t...

Page 263: ...ime to the standard NTP time UTC Accepted values 12 12 hrs the difference min of your local time to the standard NTP time UTC Accepted values 0 59 min To sync the time with a NTP server select NTP as Time Source in the pre vious menu ensuretheanalyzerhasinternetaccess SETUP COMMUNICATION ETHER NET1 or ETHERNET2 page 6 79 Setup Time NTP Server NTP Server NTP Server xx xxx xx xxx Time Zone 1 h Time ...

Page 264: ...10 2012 6 2 3 11 2 Setup Manual Time The last line shows the current analyzer time 6 2 3 Setup Menu Use this menu page to manually set analyzer date and time Note Time format is 24h 13 1 pm Setup Time Manual Time Manual time Year 2009 Month 7 Day 7 Hour 10 Minutes 29 Set Time 7 7 2009 13 29 ...

Page 265: ...emory USB Total 4033 6 MB USB Free 3985 7 MB Usage Warning 95 Format USB Stick If the system is set up accordingly the access code for level 3 must be entered to gain ac cess to this menu Format an USB memory stick before using it with this analyzer 6 104 If Interface is set to Enabled this line shows status USB information MassMemory if a memory stick is connec ted Formatting if formatting a devi...

Page 266: ...vious menu shows formatting Do not remove a device while formatting This may cause loss of data or abnormal be haviour of the instrument Formatting creates a basic file system struc ture on the stick emerson_xe directory within the root File to automatically run functions when connecting the stick to an analyzer 7 74 File with USB tools 7 75 Serial number directory beginning with SN followed by th...

Page 267: ...r the moment Logging is turned Off Total number of records in the internal data logger file Setup data logger export options 6 106 Setup Data Logger Data logger Logging Off Sample Time 1 s Data Logger Data Delete Cached Entries 14 Total Entries 0 Export Export data to USB Delete current set of logged data Note There is no undo for this procedure Export logged data to an USB device Note See left ha...

Page 268: ... Setup Data Logger Export Menu lines 1 4 Specify which data to be exported Available options Yes No Select the field separator separating the dif ferent data columns in the exported text file Available options TAB Semikol Comma Setup Data Logger Export Export Concentration Yes Temperature No Flow No Pressure Yes FieldSep TAB ...

Page 269: ...ions manual for more information on this menu Setup Event Logger 6 2 3 15 Setup PLC Note This menu is available only if a valid soft ware upgrade code has been purchased and entered 6 89 See the separate software options manual for more information on this menu Setup PLC 6 2 3 16 Setup Calculator Note This menu is available only if a valid soft ware upgrade code has been purchased and entered 6 89...

Page 270: ...enu to see detailed information about related status Note Lines 1 to 4 conform with NAMUR status If no status of a specific type is active no message to show the related menu line is hidden Failure status information 6 109 Off specs status information 6 109 Maintenance request status information 6 110 Function checks status information 6 110 Measurement status information 6 111 Calibration status ...

Page 271: ...ints on causes of failures and recommended ac tions chapter 8 Troubleshooting 6 2 4 2 Status Menu Off Specs Offspecs Offspecs 2 Offspecs 3 Status Off specs Up to 3 menu pages are prepared to show status messages of type Off specs Note If no off spec is active no message to show this menu is hidden Messages starting with strings like Ch1 are channel related while all others are analyzer related For...

Page 272: ...escription of messages hints on causes of maintenance requests and recommended actions chapter 8 Troubleshooting 6 2 4 4 Status Menu Function Checks Status Function Checks Up to 3 menu pages are prepared to show status messages of type Function check Note If no function check is active no message to show this menu is hidden Messages starting with strings like Ch1 are channel related while all othe...

Page 273: ...nu 6 2 4 5 Status Menu Measurement Status Measurement Measurement Component Temperature Sensors Pressure Sensors Flow Sensors View status information on a specific compo nent 6 112 View status information on temperature sen sors 6 114 View status information on pressure sensors 6 115 View status information on flow sensors 6 115 ...

Page 274: ...channel unit Press left to enter SELECT COMPONENT to view the status for another channel Status Measurement Component Ch1 Component Raw Signal1 109518 000 Raw Signal2 54321 000 Raw Signal 2 016 Concentration 1 984 Current Range Range 1 Statistics Secondary Variables Opens a submenu with measurement sta tistics for the selected channel 6 113 Opens a submenu with information on se condary variables ...

Page 275: ...istics To reset statistics below 6 2 4 5 1 1 1 Status Menu Reset Statistics If the system is setup accordingly the access code for level 2 must be entered to gain ac cess to this menu Status Measurement Component Reset statistics Ch1 Reset Statistics Reset Peak Reset StdDeviation Select which statistic to reset Note There s no undo for these functions This menu page provides some statistical data ...

Page 276: ...t Ch1 Temperature Sensors 2of2 AIN1 20 0 C Status Installed AIN2 0 0 C Status Absent This menu page provides some secondary measurement data for the selected compo nent Temperature pressure and flow values Status of the related sensors Reference temperature for temperature compensation separately for zero and span View data for all possibly installed tempera ture sensors provided in two lines each...

Page 277: ...us Absent Ch1 Flow Sensors 2of2 AIN1 0 0 l min Status Installed AIN2 0 0 l min Status Absent View data for all possibly installed pressure sensors provided in two lines each Each first line shows the pressure sensor and the currently measured value followed by a related line showing the sensor status View data for all possibly installed flow sen sors provided in two lines each Each first line show...

Page 278: ...SELECT COMPONENT select the chan nel to be viewed Multi channel unit Press left to enter SELECT COMPONENT to view the status for another channel Enter this menu to view calibration status information Enter this menu to view scheduled dates for the next automatically performed calibrations 6 118 View the calibration status for the current channel 6 117 View calibration data for a specific component...

Page 279: ...lt Success Zero Date 7 7 2009 Span Result Success Span Date 7 7 2009 CalibrRanges None Deviations Calibration result deviations for the current channel 6 118 6 2 4 6 1 2 Calibration Results Single Menu Status Calibration Single Calibration Status Ch1 Calibration Status Single CalibrStatus Ready Remaining Time 0 s Concentration 0 000 ppm Zero Gas 0 000 ppm Span Gas 5000 000 ppm Current Range Range ...

Page 280: ...Deviations This menu page provides calibration results for the selected channel Ch1 Deviations ZeroDev 0 000 ZeroDev Total 0 000 SpanDev 0 000 SpanDev Total 0 000 Next Automatic Calibrations Zero All 4 15 10 14 30 Zero Span All Progr Sequence Blowback All This page provides information about sche duled automatic calibrations Next Automatic Calibrations Note This menu page is accessible from STATUS...

Page 281: ...informati on The first menu page opens submenus for component channel related alarms where you have so select the component of interest first before gaining access to the detailed information The second menu page is available only if the calculator option has been installed and then enables to view related alarm status information Alarms Concentration Conc Average Temperature Pressure Flow Alarms ...

Page 282: ...m Off HiHi Alarm Off Concentration 500 ppm For submenus of the first STATUS ALARMS menu page only Multi channel unit In SELECT COMPONENT select the chan nel to be viewed in the title is replaced by the text of the submenu line selected in the previous menu e g Concentration These four menu lines show if alarms are activated On or not Off The last line shows the current value for the selected funct...

Page 283: ...4 Status Menu 6 2 4 7 2 Operation Hours Status Status Operation Hours Meter Ch1 Operation Hours Meter MaintRequInterval 30000 h Hours of Operation 145 h Multi channel unit In SELECT COMPONENT select the chan nel to be viewed Multi channel unit Press left to enter SELECT COMPONENT to view the status for another channel ...

Page 284: ...1 10 14 00 Data Logger Off Event Logger Off PLC Enabled Yes Calculator Enabled No Identification LOI Firmware V1 00 12 02 10 Phrase Version EN 1 09 Time 10 01 10 10 00 Open this menu to view the most important information about your instrument at a glance Enter this submenu to see how many mea suring channels are installed 6 123 Enter this submenu to see how the analyzer is identified e g in a net...

Page 285: ... Enabled Channel4 Disabled Channel5 Disabled Measurement Only measuring channels indicating Enabled are installed in the current analyzer 6 2 5 1 1 Info Menu Measurements Info Components Measurement Multi channel unit In SELECT COMPONENT select the chan nel to be viewed Multi channel unit Press left to enter SELECT COMPONENT to change the settings for a different channel Measurement RangeAbsMin 10...

Page 286: ...enu 6 2 5 2 Info Menu Installed Options Info Installed Options Installed Options Package None Valves None Pump None DIO 1 Installed Yes DIO 2 Installed No Anal Outputs 4 AIN Installed No This menu indicates if your analyzer features any of the listed options Package refers to the software upgrade options 6 89 ...

Page 287: ...omer Me Component Tags See how the instrument is identified 6 2 5 3 1 Info Menu Component Tags Info Identification Component Tags Multi channel unit In SELECT COMPONENT select the chan nel to be viewed Multi channel unit Press left to enter SELECT COMPONENT to change the settings for a different channel Tags Tag Ch1 Range1 Tag Ch1 R1 Range2 Tag Ch1 R2 Range3 Tag Ch1 R3 Range4 Tag Ch1 R4 View chann...

Page 288: ...a Emerson Process Management Rosemount Analytical Inc 6565 P Davis Industrial Parkway Solon OH 44139 United States of America T 1 440 914 1261 F 1 440 914 1262 Latin America Emerson Process Management Rosemount Analytical Inc 11100 Brittmoore Park Road Houston TX 77041 United States of America T 1 713 467 6000 F 1 713 827 3328 This menu provides contact information about Emerson Process Management...

Page 289: ...tion about maintenance procedures and intervals ELECTRICAL SHOCK HAZARD Live parts are accessible when working at open and powered instruments which is subject to instructed and trained personnel only Take care to observe all applicable safety instructions Disregarding may cause death personal injury or property damage 7 2 General Maintenance Information 7 2 7 3 Performing a Leak Test 7 4 7 4 Cali...

Page 290: ...sion damages on enclosure and gaskets Field housings stopping plugs Firmly seated Field housings cable glands Firmly seated Intervals given in the following tables are based on standard operating conditions ambient temperatures 10 40 C 50 104 F temperature changes 10 K hr Try cleaning contaminated components Replace components showing corrosion or not passing inspections or tests Maintenance inter...

Page 291: ...rate ma nual Infallible containments Several See instructions in separate ma nual RAW measuring values Verify counts for zero gases decreasing counts may indicate conta mination of optical components Monthly then quarterly Acceptable values photometer quotient 1 0 0 1 NO N2 O quotient 1 0 0 2 pO2 eO2 TC 0 100 000 counts for zero gas N2 Replace Components Regularly Component Interval Electrochemica...

Page 292: ...er dust filters etc into a leak test Required tools U turn manometer for max 1 45 psi 100 hPa Stop valve Procedure Connect the water filled u turn manome ter to the analyzer s sample gas output disconnect external gas lines Install the stop valve between gas input fitting and a nitrogen N2 supply Open the stop valve until the internal gas path is under pressure of approx 0 725 psi 50 hPa correspon...

Page 293: ... zero calibration Advanced calibration Advanced calibration is a more comfortable variation of manual calibration providing ONE KEY calibrations supported by internal and or external valves The analyzer automatically supplies the right gas and considers purge times Remote calibration Remote calibrations may be activated by means of digital inputs or Modbus commands Calibrations activated via digit...

Page 294: ...able sensor Therefore the analyzer s trace moisture measurement channel is configured to be excluded from autocalibration procedures by default calibra ting all channels This exclusion is done by factory setup and cannot be changed For proper measurement results we recommend to exchange the sensor regularly after 12 months of operation For instructions on how to exchange later in this chapter OPER...

Page 295: ...ly enter GASES Enter the concentration value for the zero gas to be used during zero calibration Enter the concentration value for the span gas to be used during span calibration Note The units for the calibration gases are taken from the related entry in the display setup menu When done press left to return to CALIBRA TION Multi channel unit Select the channel to be calibrated in SELECT COMPONENT...

Page 296: ...ibration now with disabled tolerance check the earlier maintenance re quest is stored and re activated again when the tolerance check is enabled somewhere in the future Next enter TOLERANCES By default the option Deviat toler deviation tolerance check is disabled Off With deviation tolerance check enabled On during calibration the analyzer compares the currently measured concentration to the ex pe...

Page 297: ...UTS and enter the submenu of your analog output The menu to the left shows up where the last line parameter specifies the behaviour during calibrations When Hold is set to Yes the analog output is fixed to the last measu red value concentration alarms which may otherwise be triggered by the concentrations of the calibration gases are supressed When set to No the analog output signal always corre s...

Page 298: ...ddition variable valve assignment allows to use one valve for different functions Example Dual channel analyzer for measuring CO and CO2 Span gases are CO and CO2 zero gas for both channels is N2 Without variable assignment one would need to zero span channel 1 separately from channel 2 Taking into account the purge times before a calibration calculation starts to ensure the measuring cells are fi...

Page 299: ...ported Open SETUP INSTALLED OPTIONS and check the Valves line Available options None Valves are not supported Internal Open INTSHS 7 12 to assign internal valves External Open DIGITAL OUTPUTS 7 13 to assign external valves Int Ext Open both INTSHS 7 120 and DIGITAL OUTPUTS 7 12 to assign internal and external valves Installed Options 1of2 Licenses Valves None Pumps None XDIO1 Installed No XDIO2 In...

Page 300: ...hanging the confi guration could result in inproper operation Depending on the analyzer model 1 or 2 valve blocks with up to 4 or 8 valves can be installed The number of available gas connections depends on the analyzer model and varies from 4 to 8 The exemplary menu settings shown above could relate to an analyzer con figuration as shown here The next step is to assign the internal valves to the ...

Page 301: ... provide NAMUR signals see figures to the left Outputs 5 13 are present on the first exten sion card labelled X4 1 outputs 9 to 13 setup on separate menu pages are not shown in this example Note Depending on the analyzer model 1 or 2 Digital I O extension cards can be installed Setup In Outputs Digital Outputs Digital Outputs X4 1 1of3 Output5 Node System Output5 Signal Off Output6 Node System Out...

Page 302: ...nter the second page of the Digital Outputs menu and for each output 5 7 select System for the Node select the label of the connected valve V5 V6 or V7 for the Signal as shown in the lefthand figure Digital Outputs X4 1 1of3 Output5 Node System Output5 Signal V5 Output6 Node System Output6 Signal V6 Output7 Node System Output7 Signal V7 Verify which digital outputs are connected to control your ex...

Page 303: ...BRATION VALVE ASSIGNMENT Multi channel unit Select the component to be set in SELECT COMPONENT On the first menu page configure the sample and zero valves to be used for the selected channel with their individual purge times this is the time needed to completely fill the cell with the gas after the valve is activated If the calibration is started earlier the gas lines will still contain other comp...

Page 304: ...orget to specify the individual purge times On the 3rd menu page assign a blowback val ve for the selected channel if such is installed Ch1 Valve assignment 2of3 Span1 valve V1 Purge time 1 s Span2 valve None Purge time 0 s Span3 valve None Purge time 0 s Span4 valve None Purge time 0 s Ch1 Valve assignment 3of3 Blowback valve None Purge time 0 s Multi channel unit On menu 1 press left to open SEL...

Page 305: ... channel page 7 18 SPAN CALIBRATION Advanced calibration ADV CALIBRATION ZEROALL required all channels page 7 21 ADV CALIBRATION SPANALL ADV CALIBRATION ZSCALALL Remote calibration n a via Modbus or Dig IN recommended all channels page 7 35 Unattended calibration n a via interval time required all channels page 7 39 Proper configuration and performing of calibrations is essential to keep the funct...

Page 306: ...ied and flowing Supply all calibration gases with the same flow as the samp le gas recommeded approx 1 l min pressureless and utilizing the correct gas fitting sect 3 4 Ensure the warm up time after switching on has elapsed Warm up time is 15 to 50 minutes depending on installed measu ring system and configuration The first line gives you the choice to cancel the procedure now Select the second li...

Page 307: ...howing the last and and the summary of all deviations of earlier calibrations When finished press left several times to return to either SELECT COMPONENT multi channel ana lyzer only to perform a zero calibration for another channel or to CONTROL where you may start a span calibration The procedure and screens look similiar to those of a zero calibration Deviations ZeroDev 0 000 ppm ZeroDev total ...

Page 308: ...res 7 4 2 2 Manual Span Calibration Multi channel unit Select the channel to be calibrated in SELECT COMPONENT Before selecting any further line make sure the required calibra tion gas is applied and flowing Span calibration offers the same options as Zero calibration so for a detailled description 7 17 Select Span calibration Span calibration Cancel Start Span gas 0 000 ppm Concentration 0 000 pp...

Page 309: ...en the one sequence has finished and to start the following The same is applicable for a single channel instrument when the operator wants to per form both zero and span calibrations To improve even manual calibration proce dures X STREAM analyzers offer a new ADVANCED CALIBRATION menu It allows single key activation for zero calibration of all channels of an ana lyzer span calibration of all chan...

Page 310: ...ng on has elapsed Warmup time is 15 to 50 minutes depending on installed measu ring system and configuration To start a zero calibration for ALL channels select the 3rd line Starting from the MEASUREMENT SCREEN press enter to open the MAIN MENU and en ter CONTROL ADVANCED CALIBRATION The procedure starts with the first channel s zero valve checks if other channel use the same zero valve then in pa...

Page 311: ...INGLE Multi channel unit Select the channel in SELECT COMPO NENT to open the status screen with enhanced calibration information about the current channel indicated in the uppermost display line including remaining calibration time currently measu red concentration setup of zero span gas concentrations and currently calibrated range only valid for span calibrations The procedure has finished when ...

Page 312: ...zero gas valve assigned conside ring the individual purge times select channel 1 increase channel no by 1 wait until all selected channels are zeroed select all channels with the same zero gas valve assigned is current channel the last channel is this channel already zeroed start zero all procedure END Yes Yes No No Fig 7 4 Zero All Calibration Procedure Flow Diagram ...

Page 313: ...epending on installed measu ring system and configuration To start a SPAN calibration for ALL channels select the 4th line 7 32 for notes on span calibrating chan nels with multiple ranges Starting from the MEASUREMENT SCREEN press enter to open the MAIN MENU and en ter CONTROL ADVANCED CALIBRATION Notes Perform zero calibrations before initiating span calibrations Single channel analyzers show th...

Page 314: ...hannel enter CALIBRATION STATUS SINGLE Calibration status summary Cancel Calibration status single Current action Ready Action detail Ch2 Current duration 0 s Prev duration 0 s Current Step 0 Multi channel unit Select the channel in SELECT COMPONENT to open the status screen with enhanced calibration information about the current channel indicated in the uppermost display line including remaining ...

Page 315: ...dure Flow Diagram start to span all chan nels with the cur rent span gas valve assigned conside ring the individual purge times select channel 1 increase channel no by 1 wait until all selected channels are spanned select all channels with the same span gas valve assigned is current channel the last channel is this channel already spanned start span all procedure END Yes Yes No No ...

Page 316: ...ding on installed measu ring system and configuration To start a ZERO SPAN calibration for ALL channels select the 5th line 7 32 for notes on span calibrating chan nels with multiple ranges Control Advanced Calibration Starting from the MEASUREMENT SCREEN press enter to open the MAIN MENU and en ter CONTROL ADVANCED CALIBRATION Notes Single channel analyzers show the same menu with the restriction...

Page 317: ...d Yes Yes No No start to zero all channels with the current zero gas valve assigned conside ring the individual purge times select channel 1 increase channel no by 1 wait until all selected channels are zeroed start to calibrate zero or span all channels with this valve assigned conside ring the individual purge times select all channels with the same span gas valve assigned AND already zeroed wai...

Page 318: ...ummary Calibration status single Current action Ready Action detail Ch2 Current duration 0 s Prev duration 0 s Current Step 0 Multi channel unit Select the channel in SELECT COMPO NENT to open the status screen with enhanced calibration information about the current channel indicated in the uppermost display line including remaining calibration time currently measu red concentration setup of zero ...

Page 319: ... individual calibration procedures Each step consists of an action and a related node channel Available actions are Action name What to happen Rg1SpanCal Rg4SpanCal span calibrate range1 range4 ZSpanCal zero span calibrate SpanCal span calibrate ZeroCal zero calibrate NoOp no action Blowback start blowback END OF PGRM end of programmed sequence Available nodes are depending on number of channels i...

Page 320: ...brated in the following order All Action1 Zero calibration Channel 1 Action2 Span gas calibration Channel2 Action3 Blowback Action4 Span gas calibration Channel3 Action5 Span gas calibration range1 Action6 Span gas calibration range3 Action7 End of program sequence Program Sequence 1of8 Action1 Zero Cal Node1 All Action2 SpanCal Node2 Ch1 Action3 Blowback Node3 Ch2 Action4 SpanCal Node4 Ch2 Progra...

Page 321: ...ng time and gas consumption Ranges of the same channel with the same valve assigned Only one range is span calibrated and the resulting data is copied into the other range Ranges of different channels with the same valve assigned are calibrated in parallel considering the individual purge times Note Except for copied data all calibration steps can be reviewed in the event logger file Ch1 Valve ass...

Page 322: ...calibration 1of2 Cancel Zero span single Zero all Span all Zero span all Programmed sequence Blowback 7 4 3 Advanced Calibration 7 4 3 6 Blowback From ADVANCED CALIBRATION you may also start a blowback procedure Press enter in this line to While the procedure is active a Function executing message appears ...

Page 323: ...as the condition to not perform a span calibration without a preceding zero calibration So in this configuration Modbus may be used e g together with an external sample handling system that controls the gas flow Calibration with valves Installed and assigned valves 7 10 support two different variations of how to perform calibrations 1 Perform single calibrations The Modbus command initializes sing...

Page 324: ...erwise it is rejected Furthermore take care calibrations can only be canceled by an approriate digital input signal or command but not by another calibration trigger signal while a calibration is ongoing any valve can only be activated if it is not used by this calibration procedure and not assigned to a channel currently calibrated input signals intended to start another procedure must be applied...

Page 325: ...libration Z1 is ongoing Signal B is ignored the edge of IN1 C is detected and the associated zero calibration Z2 is started the detection window 300 500 ms after edge for IN2 D begins after the zero calibration Z2 has ended so the span calibration S1 is started the span calibration S1 is canceled by the falling edge of IN3 E Examples The sequences shown in Fig 7 8 are based on the following setup ...

Page 326: ...nd outputs for controlling external valves then Modbus commands allow to make use of all the options described in Section 7 3 3 Advanced Calibration page 7 20 with the Modbus commands replacing the manual front panel button keypresses This means the Modbus command imme diately starts the calculation The operator has to ensure in this moment the proper gas is applied and the measuring system is fil...

Page 327: ...Unattended Automatic Calibration The unattended automatic calibration feature allows to program the analyzer to automa tically perform valve supported calibration procedures without the need of digital inputs or Modbus interface connections Compared to the procedures described in the section before advanced calibration there are only very limited options comparable to the manual calibration proced...

Page 328: ...procedure consisting of a zero calibration followed by a span calibration Programmed sequence This is the inter val time for the sequence setup in SETUP CALIBRATION PROGRAM SEQUENCE Blowback all To blowback all channels at regular intervals enter this submenu Zero all T1 Zero span all 0 Zero all 0 Zero span all T2 Zero all T1 Zero span all T2 Zero calibrations only time interval T1 Span calibratio...

Page 329: ...he date and start time for the first calibration after finishing this setup Note Time format is 24h 1 pm 13 Press left to return to the previous menu to see a summary Start time date for the next calibration based on the entered parameters empty until date time have been entered in the submenu Start time date for the next calibration based on the entered parameters Current date time Enable Enabled...

Page 330: ...SUREMENT SCREEN should show the related value For instruments with internal and or external valves follow the procedure below Multi channel unit Select the component to be verified in SELECT COMPONENT Changing the Applied gas parameter opens the related valve Available options SpanGas 1 4 ZeroGas SampleGas Blowback All closed Flow shows the current gas flow while Con centration should show the exp...

Page 331: ...rt Zero gas 0 000 ppm Concentration 0 000 ppm Flow 0 00 l min Status Results Restore In case a wrong configuration was detected after a calibration was carried out e g wrong gas connected there is an option to restore the last calibration data Any menu from where a channel specific calibration can be started shows a line Re store see example to the left Press enter in such a line to restore the la...

Page 332: ...ternal calculators Conditions for calculating and compensating cross interferences Calibrate all channels before starting interference compensation Apply the signal causing the interference If an internal channel is the source of interference apply pure gas or mixtures of such a gas with inert gas e g CH4 in N2 only Do not use gas mixtures Setup Measurement Ch1 Measurement 1of2 Ranges Damping Line...

Page 333: ...or 2 Calc A Calc D Result of Calc A to Calc D Value shows the current interfering compo nents value formatted with the related basic unit e g ppm if Conc1 Conc5 is selected Status shows if the interfering components signal currently is available e g properly connected Possible status values Absent Good 5 Within this menu configure the source and effect of interference of the component interfering ...

Page 334: ...ate the proper interference compensation factor enter Adjust IF Factor and press enter The analyzer now starts calculating and when finished shows the result in line Interference Factor Note If it turns out during measurement that the calculated factor is not satisfactory you may change the Interference Factor manually Simply enter the line press enter and change the value 7 5 Cross Interference C...

Page 335: ...lue of the interference signal to be used to normalize the linearization curve Accepted range 1E 9 1E 9 Enter up to 4 polynomial factors here Ch1 IF Source1 Reference Value 1 IF Polynomial a1 1 00000000 IF Polynomial a2 0 00000000 IF Polynomial a3 0 00000000 IF Polynomial a4 0 00000000 Note If you don t have the polynomials data availa ble see the USB stick provided together with your X STREAM ana...

Page 336: ... Factor Note If it turns out during measurement that the calculated factor is not satisfactory you may either change the Interference Factor manually simply enter the line press enter and change the value or adjust the polynomials repeat step 7 7 5 Cross Interference Compensation Don t forget to set Activated to the previous value after fi nishing the cross interference compensation setup If no ad...

Page 337: ...ed at special workplaces only If no such workplace is available at minimum perform the following procedures to not destroy electronic components Discharge the electric charge from your body Do this by touching a device that is grounded electrically e g instruments with earth connectors heating installations This should be done periodically when working at open instruments especially after leaving ...

Page 338: ...w to Open X STREAM XEGK 12 screws on top of the instrument If your instrument is equipped with a handle loosen the 6 screws at the front panel to only get access to the cover screws push frame and handle about 2 cm 1 towards the rear Note To completely remove frame and handle you need to disconnect all gas and electrical connections and push frame and handle over the rear panel push the cover towa...

Page 339: ...11 X STREAM XEXF Field Housings and XEFD How to Open EXPLOSION HAZARD X STREAM XEFD as well as special variations of X STREAM XEXF Field housings are intended to be installed in hazardous areas Maintaining such instruments is permitted only considering special conditions given in the associated separate manuals Do not open nor maintain instruments in hazardous areas without having read and underst...

Page 340: ...XE Instruction Manual HASXEE IM HS 10 2012 7 6 Replacing Worn Out Sensors Separate sections describe the replacement of the various sensors Electrochemical oxygen sensor eO2 page 7 53 Trace oxygen sensor tO2 page 7 60 Trace moisture sensor tH2 O page 7 61 ...

Page 341: ... and wash off the solution with a large amount of tap water If electrolyte gets into an eye immediately wash the eye with a large amount of tap water for 15 minutes and consult a doctor promptly If electrolytic solution or atomized electrolytic solution is inhaled immediately wash the nostrils and gargle with tap water and consult a doctor promptly If electrolyte is swallowed DO NOT INDUCE VOMITIN...

Page 342: ...sation moisture evaporates after putting the sensor in dry air several hours to several days Do not drop or apply a violent shock or vibration to the sensor If shocked or vibrated the sensor output may temporarily vary or become unstable The original sensor condition will usually reset by putting the sensor in a stationary condition in the atmosphere at a ordinary temperature several hours to seve...

Page 343: ...ue to the measuring principle the electro chemical oxygen cell requires a minimum internal consumption of oxygen residual humidity avoids drying up the cell Supplying cells continuously with dry sample gas of low grade oxygen concentration or with sample gas free of oxygen could result in a reversible detuning of O2 sensitivity The output signal will become unstable but response time re mains cons...

Page 344: ...nts elec trochemical sensors are installed outside this box Instruments without internal thermostatic control have the sensor installed onto the basic mounting plate see left side of figure 7 12 XEGP may also have the electrochemical oxygen sensor installed at the rear panel see right side of figure 7 12 If your analyzer features eO2 sensor at rear panel continue with page 7 57 7 6 Replacing Worn ...

Page 345: ...Now loosen the screws 7 fixing the sensor block 6 to the holder push the holder down wards until the screws heads slip through the holes Pull off the signal connector from the electro nics board 2 and take off the sensor Take a new sensor remove its plug insert the sensor into the block and connect the signal connector to P3 on the electronics board Fig 7 14 3 7 Sensors new weared Now re assemble ...

Page 346: ...orn sensor the board s output signal requires some adjustment Note Once the output signal has been adjusted for a specific sensor further changing the potentiometer settings will cause incorrect measuring results Strip P3 for sensor connection Potentiometer R4 Tp 1 Tp 2 Consider all applicable safety instructions especially those at the beginning of this section 7 5 Replacing the sensor if rear pa...

Page 347: ...n a next step for proper measuring results perform a zero and a span calibration at least for the channel with the replaced sensor To ensure proper disposal send back the old sensor to the EMERSON Process Manage ment factory or to your local sales office or to an industrial waste management contractor for waste disposal EXPLOSION HAZARD Special conditions and instructions for start up after mainte...

Page 348: ... can be used for P N 427 9102 For sample gases containing acid gases hydrocarbons or hydrogen P N 427 9103 For sample gases without acid gases hydrocarbons and hydrogen If replacing this sensor is necessary con sumable contact Emerson for information on how to order a substitute A new sensor will be provided together with detailled installation and handling instructions Consider all information gi...

Page 349: ...ke the new sensor and carefully place the HDPE protected end of the sensor into the sensor block Place the one wrench at the hexagon the other at the block to counterhold and fix the sensor by turning it clockwise cw To ensure proper measure ments apply a torque of min 30 5 Nm 269 in lb Do not use the cylindrical sen sor body to install the sensor Install the connector to the sensor and fix it wit...

Page 350: ...cedure Disconnect the instrument from power If disconnecting from gas lines is required take care of the following HAZARD FROM UNHEALTHY SUBSTANCES Take care to follow the safety instructions and instructions for use given by the manufacturer of the chosen general purpose detergent Do NOT drench the cloth just moisten it to prevent liquid en tering the housing Clean the analyzer housing outside wi...

Page 351: ...AM analyzers support saving analy zer data by providing different options Local backup Use this option to save the current data in a special analyzer memory section Factory defaults This is the data stored in a special me mory section after the instrument has been configured in the factory The user cannot change but only restore this data USB backup This option enables to save or restore an analyz...

Page 352: ...user request restore and over write current configuration in RAM USB BACKUP RESTORE 7 71 Automatically overwrites in case of faulty checksum or manually on user request LOCAL BACKUP RESTORE 7 66 Overwrites after factory analyzer startup or on user request LOCAL BACKUP SAVE 7 65 CfgData configuration used during operation FactData Factory setup configuration Overwrites on user request FACTORY DEFAU...

Page 353: ...t Local backup and press enter A screen appears to confirm the operation Select Yes and press enter to see a new screen showing the current status Highlight Save and enter the submenu If system is setup accordingly access level 3 code must be entered to gain access to this menu Save Load Local backup Factory defaults USB backup Setup Save Load Local backup Save UsrBack date 7 29 09 14 26 Restore U...

Page 354: ... screen appears to confirm the operation Select Yes and press enter to see a new screen showing the current status Highlight Restore and enter the submenu Information about the last backup If system is setup accordingly access level 3 code must be entered to gain access to this menu Save Load Local backup Factory defaults USB backup Setup Save Load Local backup Save UsrBack date 7 29 09 14 26 Rest...

Page 355: ...peration Select Yes and press enter to see a new screen showing the current status Note All changes regarding the analyzer setup applied after instrument was shipped will be overwritten Highlight Restore and enter the submenu Information about the last backup If system is setup accordingly access level 3 code must be entered to gain access to this menu Save Load Local backup Factory defaults USB b...

Page 356: ...c Before finally storing data check for proper operation Installation Mass storage devices can be hot plugged After attaching a device the analyzer will au tomatically recognize it if the USB interface is enabled 6 103 However do not remove a memory device while data transmission is ongoing this can cause loss of data Formatting Prior to first usage it is recommended to format the mass storage dev...

Page 357: ...ave an USB device connected to the analyzer s USB port A screen appears to confirm the operation Select Yes and press enter to see a new screen showing the current status Highlight Save and enter the submenu If system is setup accordingly access level 3 code must be entered to gain access to this menu Save Load Local backup Factory defaults USB backup Setup Save Load USB backup Save Restore Undo r...

Page 358: ...STREAM XE Instruction Manual HASXEE IM HS 10 2012 7 8 Save Restore Configuration Data Sets The backup files are stored within the USB device file structure in a subdirectory con fig For more information on the USB device file system structure 6 104 ...

Page 359: ...te Take care to have an USB device connected to the analyzer s USB port icon to be visible in the first menu line A screen appears to confirm the operation Select Yes and press enter to start the pro cess Enter this submenu If system is setup accordingly access level 3 code must be entered to gain access to this menu Save Load Local backup Factory defaults USB backup Setup Save Load USB backup Sav...

Page 360: ...do restore to undo the last restore back up operation as shown exemplarily shown by the figures to the left local backup menu This works from any backup restore menu and undoes any last restore regardless if this was started from the current or from another During the undo process a Function execu ting message appears Local backup Save UsrBack date 3 16 10 14 26 Restore Undo restore Busy 0 Progres...

Page 361: ... data available for logging Each entry in the log file contains the following fields date time followed by the fields as selected in the menu For each parameter select if it is to be included Yes or not No in the log file Concentration includes the measured concen tration ppm and current status of all installed channels Temperature Flow and Pressure include the associated measured values Data Sele...

Page 362: ... data to USB Press left to return to the previous menu and enter a sample time to specify the time interval between entries turn Logging On to start logging All the log file data is kept in an internal memory and written into a file on the internal memory card every 30 minutes or when Logging is turned Off So Cached entries shows the number of entries in memory Total entries gives the number of en...

Page 363: ...re is created automatically One memory device may have multiple serial number directories each created automati cally when for the first time connected to a new analyzer and containing only the files for that specific analyzer Note Data logger exports into data log event logger into events log and calibration logger into calibration log Several files of the same type are added by extending the fil...

Page 364: ...ported log file does not only show the discussed entries data but also separate lines with the type of log file the analyzer tag if such has been setup 6 98 the analyzer serial number column headings for the entries fields For further processing import that file e g into a spreadsheet 7 9 Logfiles Note Date format is dd mm yyyy Time format is hh mm ss with 24 h format Status codes are G Good F Fai...

Page 365: ...rthermore two files are created within this structure autorun inf xe_win_tools zip The automatically created autorun inf acts as a template containing help text and instruction lines To enable just remove the leading and save the file as text file to the device again The file is scanned line by line Any line not starting with is checked for a valid key word CAPITAL terms in the template s function...

Page 366: ...12 7 10 Files on USB Stick 7 10 2 xe_win_tools zip This ZIP contains some files to be used with a Microsoft Windows based computer only Chiptool for Ethernet connections enables to remotely identify an analyzer by its IP address without requiring front panel ac cess USB driver for MS Windows PC ...

Page 367: ...sure the instrument is powered and connected to your network via Ethernet1 connector Fig 7 22 By factory default settings the analyzer is configured to receive a valid network address by a DHCP server Next enter INFO to check if the instrument has been assigned a valid network IP address If no network IP address has been assigned check the network settings 6 79 Ethernet1 connector Ethernet2 connec...

Page 368: ...88 Configure your computer s IP to meet the same net 192 168 1 and assign a new IP e g 192 168 1 10 Do not use the same IP as is assigned to the analyzer 7 11 2 Connection to Single Computer Configuring an IP Address for Computers Running Microsoft Windows To configure your computer you need an administrator account Go to Start Control Panel Network Connections Right click on your LAN connection a...

Page 369: ...creen IP address in web browser s address line Enter your password here MAC address of interface Analyzer serial number Analyzer work order number Analyzer information After logon the measurements screen appears Click on the left most icon question mark in the status bar to receive comprehensive online help on the X STREAM XE web browser interface We recommend to set new pass words to limit access...

Page 370: ...Emerson Process Management GmbH Co OHG 7 82 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 ...

Page 371: ... messages and channel related mes sages As the analyzer software is not capable to detect all problems and faults section 8 3 describes such faults their consequences gives hints on potential causes and on how to solve the problem s Section 8 4 gives detailled instructions on how to replace or adjust components addressed to personnel familiar with the aspects of wor king on such components 8 2 Pro...

Page 372: ...inside an open instrument take care of the sa fety instructions given at the beginning of this manual As mentioned before status messages show up in the measuring display s last line Mul tiple status messages active at a time show up sequentially in this status line To see all status messages at a glance enter STATUS If any status is set the corresponding menu line appears whereat only the first 4...

Page 373: ...the data logger file is not possible Checksum error Maintenance Creating the factory configu ration file caused a checksum error Store a new factory configura tion file Cfg checksum error Maintenance Creating the user configura tion file caused a checksum error Create a new user configura tion file Cfg file open error Maintenance Opening the user configurati on file is not possible Call Emerson se...

Page 374: ...am for the condition Reassign digital inputs to not being forwarded to the dia gnostic system External FctCheck Function check An external source e g digital input or PLC program meets a function check con dition that is forwarded to the self diagnostics system External MaintRequ Maintenance An external source e g digital input or PLC program meets a maintenance request con dition that is forwarde...

Page 375: ...e instrument is now uncon figured because retrieving the configuration data from sever al sources failed Call Emerson service Flash write count over limit Maintenance Write cycles to internal CPU Flash Memory exceeded number of 90 000 Limitation analog output 1 Off spec Concentration assigned to the indicated analog output is outside configured ranges Analog output is limited to configured ranges ...

Page 376: ...nning Function check Currently a system calibration s spanning is on going SCAL zeroing Function check Currently a system calibration s zeroing is on going Wait until system calibration procedure is finished Cancel system calibration procedure SCAL zeroing spanning Function check Currently a system calibrati on zeroing and spanning is ongoing Sensor CRC check Failure XPSV CPU communication failure...

Page 377: ...Maintenance The attached USB storage devices s free memory ex ceeded the setup limit 6 103 Replace USB device by ano ther one with sufficient free memory On the USB device delete files not required To do so attach it to a computer Format USB device 6 104 USB stick full Maintenance The attached USB storage device has not sufficient free memory to store data 8 2 1 Analyzer Related Messages ...

Page 378: ...gram meets a failure condition that is for warded to the self diagnostics system Check the assigned digital input for the condition Check PLC program for the condition Reassign digital inputs to not being forwarded to the dia gnostic system External FctCheck Function check External MaintRequ Maintenance External OffSpec Off spec Flow High Maintenance The activated flow monitor de tected a too high...

Page 379: ...ow Off spec The current concentration value is below the lower linea rization range limit so measu ring results are not reliable Adjust gas concentration to be within range Operation Hours Exceeded Maintenance The operation hours excee ded the service interval time The instrument or selected components require mainte nance After maintenance enter SE TUP OPERATION HOURS METER 6 97 to reset the coun...

Page 380: ...igh Adjust sensors output volta ge to be within 6 V limit Replace sensor Sensor Chopper Failure Internal failure bit of electro nics board XSP is set Switch analyzer off and on again Check red LED on chopper board UCC Replace chopper Sensor Communication Timeout Failure The serial communication bet ween the main controller and the sensor interface has timed out The reason is unknown Check both boa...

Page 381: ...r the procedure to finish Cancel the procedure STANDBY Status Function check All valves are closed Startup Phase Function check Physical components starting up Wait until all components are working properly Tolerance Check Failed Maintenance Difference between setpoint and actuals is too high Disable check or change tolerance Check components for pro per function Unstable Measurement Maintenance M...

Page 382: ...s given at the beginning of this manual Note on X STREAM field housings To see the current analyzer status or ope rate the instrument even if the front door is open just loosen the screw fixing the front panel and swivel the front panel to the side or to the top flameproof XEFD as shown in figure 8 1 8 3 Solving Problems Not Indicated by Status Messages Fig 8 1 X STREAM XEF XDF and XEFD Opened Wit...

Page 383: ...onnect power to reset CPU No Analog Output Signal External failure Check external circuitry for failures Internal connection failure Check signal connection at P22 of board XPSA XPSA If red LED No PWM glows check connection to P19 XPSA LED No PWM dark check power connection to XPSA 2 pole cable br wht Analog outputs 2 4 affected Check installation of module XSIA on XPSA board Digital Outputs Not W...

Page 384: ...mmu nication cable 10 pole cable Digital Inputs Not Working Properly External failure Check external circuitry for failures Configuration failure Check digital inputs menu settings Outputs on extension board s XDIO affected XDIO If LED TIMEOUT glows check jumpers on XDIO XDIO 1 jumper on ADR2 XDIO 2 jumpers on ADR2 ADR0 XDIO If LED TIMEOUT glows check connection to P33 XDIO If LED NO SPI glows che...

Page 385: ... module SIF 232 or 485 Fluctuating or Invalid Readout Leak in gas path Perform a leak test Ambient air contains high concentration of measured gas component Check absorber at chopper measuring cell and replace if need be Purge instrument with inert neither absorbing nor inter fering gas Fluctuating gas pressure Check gas path before and behind cell and sensor Remove restriction behind gas outlet R...

Page 386: ... clean gas paths if need be Wrong pressure value used for compensation Set ambient pressure to pro per value page 6 60 Sensor failure status message PressSensor page 8 10 Condensation inside gas path Check temperature of gas path s Remove all sources of con densation Keep all temperatures at least 10 C above dew point Readout Damping Time Too Long Wrong signal damping settings Check signal damping...

Page 387: ...ce sample pump mem brane Sample gas pump defective Replace sample gas pump Solenoid valves option not opened defective External valves Check connection between valves and digital outputs All valves Check valve seat and re place if need be Replace solenoid valves For valve control via serial interface or digital inputs Any valve activated Gas path s polluted Check gas path and sample handling syste...

Page 388: ...d or disadjusted 8 4 Troubleshooting on Components Opening X STREAM analyzers page 8 20 Signal connectors page 8 23 Sample Pump Replacement of Diaphragm page 8 24 Paramagnetic Oxygen Cell Adjustment of physical zero page 8 35 Thermal Conductivity Cell Adjustment of output signal page 8 38 ELECTRICAL SHOCK HAZARD Working at opened and powered instruments means working near live parts and is subject...

Page 389: ...cted from power ELECTROSTATIC DISCHARGE HAZARD Working at internal components of electronical and electrical instruments may cause electrostatic discharge ESD destroying components Werecommendspecialantistaticworkplacesforworkingatopeninstruments If no such workplace is available at minimum perform the following procedures to not destroy electronic components Discharge the electric charge from you...

Page 390: ... STREAM XEGP 8 4 1 1 How to Open X STREAM XEGP Remove the top cover after loosening the 12 screws If your instrument features an internal heated box fig 8 4 on next page for information on how to open 12 screws on top of the instrument ELECTRICAL SHOCK HAZARD Live parts are accessible when working at open instruments Take care to observe all applicable safety instructions ...

Page 391: ... is equipped with a handle loosen the 6 screws at the front panel to only get access to the cover screws push frame and handle about 2 cm 1 towards the rear Note To completely remove frame and handle you need to disconnect all gas and electrical connections and push frame and handle over the rear panel push the cover towards the rear and re move it remove the 4 screws for the cover 2 screws on eac...

Page 392: ...XF Field Housings and XEFD How to Open Sash fasteners Screws at the flange EXPLOSION HAZARD X STREAM XEFD as well as special variations of X STREAM XEF and XDF Fieldhousings are intended to be installed in hazardous areas Maintaining such instruments is permitted only considering special conditions given in the associated separate manuals Do not open nor maintain instruments in hazardous areas wit...

Page 393: ...ss Management GmbH Co OHG 8 23 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting Fig 8 5 XSP Allocation of Signal Connectors 8 4 Troubleshooting on Components 8 4 2 Signal Connectors on XSP Board ...

Page 394: ...HS 10 2012 8 4 3 Sample Pump Replacement of Diaphragm 8 4 Troubleshooting on Components This instruction explains the procedure to replace the diaphragms of sample gas pumps PN 42716569 used in the X STREAM series gas analyzers To do so you need to dismantle the pump from your analyzer ...

Page 395: ...EAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 1 If applicable Remove the screws S1 on both sides of the pump Take off the cover Required parts for the spare parts kit for the pump PN 0375946 S1 ...

Page 396: ...son Process Management GmbH Co OHG 8 26 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 4 Troubleshooting on Components Step 2 Remove the screws S2 and screw S3 Step 3 Take out the pump assembly S2 S3 ...

Page 397: ...cess Management GmbH Co OHG 8 27 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 5 Remove the white block Step 4 Mark the pump assy before disas sembly ...

Page 398: ...t GmbH Co OHG 8 28 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 4 Troubleshooting on Components Step 6 Remove the teflon gasket Step 7 Remove the remaining two pump parts Clean the white plate for the gas in and outlet ...

Page 399: ...ement GmbH Co OHG 8 29 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 8 Disassemble the lower block and the clamp Loosen the screw S4 and the nut N1 Clamp S4 N1 ...

Page 400: ...STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 4 Troubleshooting on Components Step 9 Remove the two washers on the dia phragm Step 10 Replace the old with the new dia phragm and assemble the washers and the clamp in reverse order step 9 and 8 ...

Page 401: ...H Co OHG 8 31 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 11 Remove the locking springs on both sides of the white block and take out the old diaphragms on both sides ...

Page 402: ... 13 Assemble the pump assy Take care of your marker step 4 1 Put the two upper plates under the clamp steps 6 7 for reference 2 Put the white block and the new teflon gasket between the lower block and the in outlet plate Step 12 Clean the white block Afterwards put in the new dia phragms and fix them with the new locking springs 1 2 ...

Page 403: ...XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 14 Assemble the pump assy in reverse order Put it in the pump housing and fix it with the screws S2 Fix the clamp with screw S3 and the black buffer S2 S3 ...

Page 404: ... XE Instruction Manual HASXEE IM HS 10 2012 8 4 Troubleshooting on Components Step 15 If applicable Install the cover and fix it with screws S1 at both sides Finally re install the pump into your analy zer to complete the replacement of pump diaphragm S1 ...

Page 405: ...top To adjust the physical zero you need to measure some voltages on the XSP board Depending on which channel the cell is assigned to the measuring signal can be measured at pin 3 of the related connector GND is available at a se parate pin see figure The measured voltage should be 0 V 50 mV The cell contains strong ma gnets Use only non magnetic tools to adjust the zero point S1 Note Depending on...

Page 406: ...t with screw S3 Turn the screw carefully Step 3 Apply N2 to the analyzer The cell s electronic is light sen sitive When exposed to light while adjusting the zero point utilizing screw S3 a zero point shift may arise after the cover is closed Tip Shade the cell with a cloth when adjusting screw S3 A S3 S2 You might have to re adjust the zero point several times until it remains at the expected valu...

Page 407: ...t GmbH Co OHG 8 37 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 8 Troubleshooting 8 4 Troubleshooting on Components Step 6 Fix the closed cell s cover with screw S1 This completes the zero point adjust ment procedure S1 ...

Page 408: ... 8 4 Troubleshooting on Components 8 4 5 Thermal Conductivity Cell Adjustment of Output Signal To adjust the zero signal of this measuring cell you need to have access to both sides of the related electronics board WAP 100 A digital voltmeter DVM is required to measure and adjust several voltages ...

Page 409: ...ooting on Components Step 1 Check the solder bridges located at the solder side of the board for proper configuration LB10 open LB4 2 5 closed LB21 1 4 closed LB20 open Step 2 Switch on the analyzer The onboard LED will light up red and green LED When the warmup time has elapsed the LED flashes green LED LB21 LB4 LB20 LB10 LED ...

Page 410: ... to measure the bridge voltage P4 16 Bridge voltage P4 15 Bridge voltage GND CAUTION Do not short circuit pins Alternatively the GND signal is ac cessible on the main board BKS too Locate X11 fig 8 3 page 8 16 The bridge voltage depends on range and sample gas and should be bet ween 3V and 5V Only if the WAP 100 board has been replaced it is necessary to adjust the voltage with potentio meter R60 ...

Page 411: ... signal P4 15 Bridge voltage GND CAUTION Do not short circuit pins To adjust the physical zero point it is necessary to install a resistor between P11 P17 at position 1 2 3 or 4 the following figure shows it at position 4 The position and value depends on the individual cell parameters Proper configuration is a result of try and er ror Change resistor and or position until the voltage is 0 V 500 m...

Page 412: ... GND CAUTION Do not short circuit pins Adjust the voltage to 10V utilizing R119 If 10V is not within the adjustable range it is necessary to change the signal amplification with solder bridge LB3 Step 6 Now once more check the zero point Apply zero gas to the analyzer Do not disconnect the DVM The voltage should be 0 V 500 mV If it does not repeat from step 3 P4 15 P4 5 Raw For an amplification fa...

Page 413: ... gas to the analyzer Do not disconnect the DVM P4 5 Raw signal P4 15 Bridge voltage GND CAUTION Do not short circuit pins Now you can finetune the zero point to a minimum value using R103 Check the zero point with zero gas again and perform a zero calibration Check the full scale signal 10V at P4 5 with span gas and perform a span calibration This step completes the adjustment of output procedure ...

Page 414: ...Emerson Process Management GmbH Co OHG 8 44 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 ...

Page 415: ...cation_Protocol_V1_1a pdf MODBUSSerialLineImplementationGuide Modbus_over_serial_line_V1 pdf 9 1 Abstract For a list of supported functions page 9 2 supported parameters and registers ordered by parameter tag name page 9 22 ordered by register number page 9 20 Before using Modbus TCP IP take care to configure the communication properly 6 79 For Modbus TCP IP the analyzer is factory configured to s...

Page 416: ... for registers of 2000 WriteSingleRegister 06 0x06 for registers of 3000 Diagnostic 08 0x08 sub function 00 Return Query Data only WriteMultipleCoils 15 0x0F for registers of 2000 WriteMultipleRegisters 16 0x10 for registers of 3000 8000 9000 9 2 Modbus Supported Functions 1 Registers ranges 8000 and 9000 are Daniel long word or floating point registers To calculate the related Modicon registers u...

Page 417: ...0 Off 1 On Control ApplyGas PumpState2 2082 2082 Boolean R W Pump1 state 0 Off 1 On Control ApplyGas SampleValve1 2051 2051 Boolean R W 0 close all valves 1 open sample valve comp1 Control ApplyGas SampleValve2 2052 2052 Boolean R W 0 close all valves 1 open sample valve comp2 Control ApplyGas SampleValve3 2053 2053 Boolean R W 0 close all valves 1 open sample valve comp3 Control ApplyGas SampleVa...

Page 418: ... 0 open sample valve 1 open span4 valve comp5 Control ApplyGas ZeroValve1 2056 2056 Boolean R W 0 open sample valve 1 open zero valve comp1 Control ApplyGas ZeroValve2 2057 2057 Boolean R W 0 open sample valve 1 open zero valve comp2 Control ApplyGas ZeroValve3 2058 2058 Boolean R W 0 open sample valve 1 open zero valve comp3 Control ApplyGas ZeroValve4 2059 2059 Boolean R W 0 open sample valve 1 ...

Page 419: ...bration comp1 1 start Control Calibration ZeroSpan_5 2015 2015 Boolean R W Zero span calibration comp1 1 start Control Calibration ZeroSpan_All 2023 2023 Boolean R W Zero span calibration all 1 start Control Range CurrentRange1 3451 3451 Word R W current range comp1 0 R1 1 R2 2 R3 3 R4 Control Range CurrentRange2 3452 3452 Word R W current range comp2 0 R1 1 R2 2 R3 3 R4 Control Range CurrentRange...

Page 420: ...ion ProgramVer sionDate 4017 4022 4017 4022 String RO software release date Service General Identification SensorBuild 4027 0000 4027 0000 Word RO Build number of sensor firmware Service General Identification SerialNumber 3141 3147 3141 3147 String R W serial number of the device Service IO InputSimEnable1 3180 3180 Word R W Enable Inputs Simulation of XDIO Card 1 Service IO InputSimEnable2 3200 ...

Page 421: ...5 3425 Word R W enable pressure span compensation of comp5 Service Measurement Compensation Pfact SensorAssign1 3426 3426 Word R W assign press sensor of span comp1 0 Man 1 DSP_P1 2 DSP_P2 etc Service Measurement Compensation Pfact SensorAssign2 3427 3427 Word R W assign press sensor of span comp2 0 Man 1 DSP_P1 2 DSP_P2 etc Service Measurement Compensation Pfact SensorAssign3 3428 3428 Word R W a...

Page 422: ...ne 1 DSP_T1 2 DSP_T2 etc Service Measurement Compensation Tfact SensorAssign3 3418 3418 Word R W assign temp sensor of span comp3 0 None 1 DSP_T1 2 DSP_T2 etc Service Measurement Compensation Tfact SensorAssign4 3419 3419 Word R W assign temp sensor of span comp4 0 None 1 DSP_T1 2 DSP_T2 etc Service Measurement Compensation Tfact SensorAssign5 3420 3420 Word R W assign temp sensor of span comp5 0 ...

Page 423: ...ign5 3410 3410 Word R W assign temp sensor of zero comp5 0 None 1 DSP_T1 2 DSP_T2 etc Service Measurement Compensation Toff Temperature1 6521 6522 9261 Float RO temperature for zero compensation of comp1 Service Measurement Compensation Toff Temperature2 6523 6524 9262 Float RO temperature for zero compensation of comp2 Service Measurement Compensation Toff Temperature3 6525 6526 9263 Float RO tem...

Page 424: ...asurement Lin EnablePolyn2 3555 3558 3555 3558 Word R W Enable polyn linearizers R1 R4 of comp2 Service Measurement Lin EnablePolyn3 3559 3562 3559 3562 Word R W Enable polyn linearizers R1 R4 of comp3 Service Measurement Lin EnablePolyn4 3563 3566 3563 3566 Word R W Enable polyn linearizers R1 R4 of comp4 Service Measurement Lin EnablePolyn5 3567 3570 3567 3570 Word R W Enable polyn linearizers R...

Page 425: ... comp1 Service Measurement Lin MinValue2 7381 7382 9691 Float RO Linearizer Minimum Value of comp2 Service Measurement Lin MinValue3 7581 7582 9791 Float RO Linearizer Minimum Value of comp3 Service Measurement Lin MinValue4 7781 7782 9891 Float RO Linearizer Minimum Value of comp4 Service Measurement Lin MinValue5 7981 7982 9991 Float RO Linearizer Minimum Value of comp5 Service Measurement Lin O...

Page 426: ...ment Lin Set1Coeffs4 7721 7730 9861 9865 Float R W Lin Polynom Set1 Coeffs A0 4 for comp4 Service Measurement Lin Set1Coeffs5 7921 7930 9961 9965 Float R W Lin Polynom Set1 Coeffs A0 4 for comp5 Service Measurement Lin Set2Coeffs1 7131 7140 9566 9570 Float R W Lin Polynom Set2 Coeffs A0 4 for comp1 Service Measurement Lin Set2Coeffs2 7331 7340 9666 9670 Float R W Lin Polynom Set2 Coeffs A0 4 for c...

Page 427: ...e Measurement Lin TableXValues2 7201 7206 9601 9603 Float R W Linearization table X Values of comp2 Service Measurement Lin TableXValues3 7401 7406 9701 9703 Float R W Linearization table X Values of comp3 Service Measurement Lin TableXValues4 7601 7606 9801 9803 Float R W Linearization table X Values of comp4 Service Measurement Lin TableXValues5 7801 7806 9901 9903 Float R W Linearization table ...

Page 428: ...imulation SimPVARawValue1 6971 6972 9486 Float R W simulation value for rawPVA of comp1 Service Measurement Simulation SimPVARawValue2 6973 6974 9487 Float R W simulation value for rawPVA of comp2 Service Measurement Simulation SimPVARawValue3 6975 6976 9488 Float R W simulation value for rawPVA of comp3 Service Measurement Simulation SimPVARawValue4 6977 6978 9489 Float R W simulation value for r...

Page 429: ...22 8011 DWord R W Bitmask that disables failure sources Service Status NAMUR FctCheckMap 5035 5036 8018 DWord R W Bitmask that maps cond for FctCheck source Service Status NAMUR FctCheckMask 5027 5028 8014 DWord R W Bitmask that disables NAMUR Fct Check sources Service Status NAMUR MaintMap 5033 5034 8017 DWord R W Bitmask that maps cond for mainte nance request source Service Status NAMUR MaintMa...

Page 430: ... Calibration Range1Zerogas3 6237 6238 9119 Float R W zero gas of range1 of comp3 Setup Calibration Range1Zerogas4 6245 6246 9123 Float R W zero gas of range1 of comp4 Setup Calibration Range1Zerogas5 6253 6254 9127 Float R W zero gas of range1 of comp5 Setup Calibration Range2Spangas1 6263 6264 9132 Float R W span gas of range2 of comp1 Setup Calibration Range2Spangas2 6271 6272 9136 Float R W spa...

Page 431: ...ibration Range4Spangas1 6267 6268 9134 Float R W span gas of range4 of comp1 Setup Calibration Range4Spangas2 6275 6276 9138 Float R W span gas of range4 of comp2 Setup Calibration Range4Spangas3 6283 6284 9142 Float R W span gas of range4 of comp3 Setup Calibration Range4Spangas4 6291 6292 9146 Float R W span gas of range4 of comp4 Setup Calibration Range4Spangas5 6299 6300 9150 Float R W span ga...

Page 432: ...t Gasname2 3075 3078 3075 3078 String R W gas name of component2 Setup Display Component Gasname3 3079 3082 3079 3082 String R W gas name of component3 Setup Display Component Gasname4 3083 3086 3083 3086 String R W gas name of component4 Setup Display Component Gasname5 3087 3090 3087 3090 String R W gas name of component5 Setup Display Component Precision1 3036 3036 Word R W decimal points displ...

Page 433: ...tup Display Component PV_UnitString2 3017 3020 3017 3020 String R W unit displayed for comp2 Setup Display Component PV_UnitString3 3022 3025 3022 3025 String R W unit displayed for comp3 Setup Display Component PV_UnitString4 3027 3030 3027 3030 String R W unit displayed for comp4 Setup Display Component PV_UnitString5 3032 3035 3032 3035 String R W unit displayed for comp5 Setup Display Componen...

Page 434: ...sDisplay Dis2Label5 3137 3140 3137 3140 String R W displayed label of measure display 2 Line 5 Setup Display MeasDisplay Dis2Line1 3096 3096 Word R W assigned signal of measure display 2 Line 1 Setup Display MeasDisplay Dis2Line2 3097 3097 Word R W assigned signal of measure display 2 Line 2 Setup Display MeasDisplay Dis2Line3 3098 3098 Word R W assigned signal of measure display 2 Line 3 Setup Di...

Page 435: ...8 Word R W Cut mode on output3 0 Standard 1 Config Setup In Outputs AO CutMode4 3299 3299 Word R W Cut mode on output4 0 Standard 1 Config Setup In Outputs AO CutMode5 3300 3300 Word R W Cut mode on output5 0 Standard 1 Config Setup In Outputs AO EndRange1 6363 6364 9182 Float R W level where analoge output scaling ends on output1 Setup In Outputs AO EndRange2 6371 6372 9186 Float R W level where ...

Page 436: ...In Outputs AO LowCutOff2 6585 6586 9293 Float R W lower cut off mA for analog output2 Setup In Outputs AO LowCutOff3 6589 6590 9295 Float R W lower cut off mA for analog output3 Setup In Outputs AO LowCutOff4 6593 6594 9297 Float R W lower cut off mA for analog output4 Setup In Outputs AO LowCutOff5 6597 6598 9299 Float R W lower cut off mA for analog output5 Setup In Outputs AO NumberOuts 3270 32...

Page 437: ...d R W node of DigInp8 XDIO2 Inp1 Setup In Outputs DI Node_DI9 3237 3237 Word R W node of DigInp9 XDIO2 Inp2 Setup In Outputs DI Signal_DI1 3228 3228 Word R W signal of DigInp1 XDIO1 Inp1 Setup In Outputs DI Signal_DI10 3245 3245 Word R W signal of DigInp10 XDIO2 Inp3 Setup In Outputs DI Signal_DI11 3246 3246 Word R W signal of DigInp11 XDIO2 Inp4 Setup In Outputs DI Signal_DI12 3247 3247 Word R W ...

Page 438: ... 3179 3179 Word R W signal of DigOut13 XDIO1 Out9 Setup In Outputs DO Signal_DO14 3191 3191 Word R W signal of DigOut14 XDIO2 Out1 Setup In Outputs DO Signal_DO15 3192 3192 Word R W signal of DigOut15 XDIO2 Out2 Setup In Outputs DO Signal_DO16 3193 3193 Word R W signal of DigOut16 XDIO2 Out3 Setup In Outputs DO Signal_DO17 3194 3194 Word R W signal of DigOut17 XDIO2 Out4 Setup In Outputs DO Signal...

Page 439: ...SHS Signal_Pump2 3220 3220 Word R W signal of SHS Pump1 Setup Measurement EndOfCurrentRange_1 6043 6044 9022 Float R W end of current range of comp1 Setup Measurement EndOfCurrentRange_2 6047 6048 9024 Float R W end of current range of comp2 Setup Measurement EndOfCurrentRange_3 6051 6052 9026 Float R W end of current range of comp3 Setup Measurement EndOfCurrentRange_4 6055 6056 9028 Float R W en...

Page 440: ...ement RangeControlMode2 3447 3447 Word R W Method for range switching Comp2 0 Manual 1 Auto 2 DigInput Setup Measurement RangeControlMode3 3448 3448 Word R W Method for range switching Comp3 0 Manual 1 Auto 2 DigInput Setup Measurement RangeControlMode4 3449 3449 Word R W Method for range switching Comp4 0 Manual 1 Auto 2 DigInput Setup Measurement RangeControlMode5 3450 3450 Word R W Method for r...

Page 441: ...up Measurement StartOfRange3_5 6213 6214 9107 Float R W start of range3 of comp5 Setup Measurement StartOfRange4_1 6153 6154 9077 Float R W start of range4 of comp1 Setup Measurement StartOfRange4_2 6169 6170 9085 Float R W start of range4 of comp2 Setup Measurement StartOfRange4_3 6185 6186 9093 Float R W start of range4 of comp3 Setup Measurement StartOfRange4_4 6201 6202 9101 Float R W start of...

Page 442: ...inearization referenc es1 4 for comp3 Setup Measurement XIntf LinearPolyCoeffs4 6805 6812 9403 9406 Float R W Cross interfere linearization referenc es1 4 for comp4 Setup Measurement XIntf LinearPolyCoeffs5 6865 6872 9433 9436 Float R W Cross interfere linearization referenc es1 4 for comp5 Setup Measurement XIntf LinearReferences1 6617 6624 9309 9312 Float R W Cross interfere linearization refere...

Page 443: ...comp4 0 None 1 Conc1 2 Conc2 6 AIN1 etc Setup Measurement XIntf Sources5 3497 3500 3497 3500 Word R W Interf sources 1 4 comp5 0 None 1 Conc1 2 Conc2 6 AIN1 etc Status CalcResultA 6091 6092 9046 Float RO Result of calculator A Status CalcResultB 6093 6094 9047 Float RO Result of calculator B Status CalcResultC 6095 6096 9048 Float RO Result of calculator C Status CalcResultD 6097 6098 9049 Float R...

Page 444: ...alue3 6345 6346 9173 Float RO DSP multiplexer value 3 Status Diagnostics DSPMuxValue4 6347 6348 9174 Float RO DSP multiplexer value 4 Status Diagnostics DSPMuxValue5 6349 6350 9175 Float RO DSP multiplexer value 5 Status Diagnostics DSPMuxValue6 6351 6352 9176 Float RO DSP multiplexer value 6 Status Diagnostics DSPMuxValue7 6353 6354 9177 Float RO DSP multiplexer value 7 Status Diagnostics DSPMuxV...

Page 445: ...1 6072 9036 Float RO flow of comp1 Status Flow2 6073 6074 9037 Float RO flow of comp2 Status Flow3 6075 6076 9038 Float RO flow of comp3 Status Flow4 6077 6078 9039 Float RO flow of comp4 Status Flow5 6079 6080 9040 Float RO flow of comp5 Status IO InputState1 4037 4037 Word RO Input state of a Digital Input Card 1 Status IO InputState2 4039 4039 Word RO Input state of a Digital Input Card 2 Statu...

Page 446: ...0 8040 DWord RO Namur FctCheck alarms that are com ponent1 related Status NamurStates FctCheckAlarmComp5 5087 5088 8044 DWord RO Namur FctCheck alarms that are com ponent1 related Status NamurStates FctCheckAlarmDev 5047 5048 8024 DWord RO Namur FctCheck alarms that are de vice related Status NamurStates MaintRequActive 5013 5014 8007 DWord RO Namur Maintenance Request active bitfield Status Namur...

Page 447: ...rm bitfield Status NamurStates OffSpecAlarmComp1 5051 5052 8026 DWord RO Namur Off spec alarms that are com ponent1 related Status NamurStates OffSpecAlarmComp2 5059 5060 8030 DWord RO Namur Off spec alarms that are com ponent2 related Status NamurStates OffSpecAlarmComp3 5067 5068 8034 DWord RO Namur Off spec alarms that are com ponent3 related Status NamurStates OffSpecAlarmComp4 5075 5076 8038 ...

Page 448: ...ddress Data Type Client Access Description Modicon Daniel Status Temperature3 6085 6086 9043 Float RO temperature of comp3 Status Temperature4 6087 6088 9044 Float RO temperature of comp4 Status Temperature5 6089 6090 9045 Float RO temperature of comp5 9 3 List of Parameters and Registers Sorted by Tag Name ...

Page 449: ...k procedure comp4 1 start 2020 2020 Control Calibration Blowback_5 Boolean R W Blowback procedure comp5 1 start 2021 2021 Control Calibration Zero_All Boolean R W Zero calibration all 1 start 2022 2022 Control Calibration Span_All Boolean R W Span calibration all 1 start 2023 2023 Control Calibration ZeroSpan_All Boolean R W Zero span calibration all 1 start 2024 2024 Control Calibration ProgSeque...

Page 450: ...le valve 1 open span4 valve comp5 2081 2081 Control ApplyGas PumpState1 Boolean R W Pump1 state 0 Off 1 On 2082 2082 Control ApplyGas PumpState2 Boolean R W Pump1 state 0 Off 1 On 2091 2091 Control Acknowledge AllStates Boolean R W 1 Acknowledge device s states 0 no effect 2092 2092 Control Acknowledge Failure Boolean R W 1 Acknowledge device s Namur Failure alarms 0 no effect 2093 2093 Control Ac...

Page 451: ... R W assigned signal of measure display 2 Line 3 3099 3099 Setup Display MeasDisplay Dis 2Line4 Word R W assigned signal of measure display 2 Line 4 3100 3100 Setup Display MeasDisplay Dis 2Line5 Word R W assigned signal of measure display 2 Line 5 3151 3151 Setup In Outputs DO Node_DO1 Word R W node of DigOut1 XPSA 3152 3152 Setup In Outputs DO Node_DO2 Word R W node of DigOut2 XPSA 3153 3153 Set...

Page 452: ...tputs DO Node_DO22 Word R W node of DigOut22 XDIO2 Out9 3191 3191 Setup In Outputs DO Signal_DO14 Word R W signal of DigOut14 XDIO2 Out1 3192 3192 Setup In Outputs DO Signal_DO15 Word R W signal of DigOut15 XDIO2 Out2 3193 3193 Setup In Outputs DO Signal_DO16 Word R W signal of DigOut16 XDIO2 Out3 3194 3194 Setup In Outputs DO Signal_DO17 Word R W signal of DigOut17 XDIO2 Out4 3195 3195 Setup In O...

Page 453: ... In Outputs DI Signal_DI5 Word R W signal of DigInp5 XDIO1 Inp5 3233 3233 Setup In Outputs DI Signal_DI6 Word R W signal of DigInp6 XDIO1 Inp6 3234 3234 Setup In Outputs DI Signal_DI7 Word R W signal of DigInp7 XDIO1 Inp7 3235 3235 Service IO InputSimVal1 Word R W Simulation Input state of a XDIO Card 1 3236 3236 Setup In Outputs DI Node_DI8 Word R W node of DigInp8 XDIO2 Inp1 3237 3237 Setup In O...

Page 454: ...s output4 0 Track 1 10 Start 2 10 End 3290 3290 Setup In Outputs AO Hold4 Word R W Hold output4 on calibrations 0 Track 1 Hold 3291 3291 Setup In Outputs AO SignalAsgn5 Word R W assigned signal output5 3292 3292 Setup In Outputs AO OutRange5 Word R W range of output5 0 0 20mA 1 4 20mA 3293 3293 Setup In Outputs AO AutoScale5 Word R W Auto scale for ranged signals on output5 0 N0 1 Yes 3294 3294 Se...

Page 455: ... 3401 Service Measurement Compensa tion ToffEnable1 Word R W enable temperature zero compensation of comp1 3402 3402 Service Measurement Compensa tion ToffEnable2 Word R W enable temperature zero compensation of comp2 3403 3403 Service Measurement Compensa tion ToffEnable3 Word R W enable temperature zero compensation of comp3 3404 3404 Service Measurement Compensa tion ToffEnable4 Word R W enable...

Page 456: ...tion PfactEnable4 Word R W enable pressure span compensation of comp4 3425 3425 Service Measurement Compensa tion PfactEnable5 Word R W enable pressure span compensation of comp5 3426 3426 Service Measurement Compensa tion PfactSensorAssign1 Word R W assign press sensor of span comp1 0 Man 1 DSP_P1 2 DSP_P2 etc 3427 3427 Service Measurement Compensa tion PfactSensorAssign2 Word R W assign press se...

Page 457: ...Measurement XIntf Enable5 Word R W Enable cross interference compensation for comp5 3476 3476 Setup Measurement XIntf Com puteFactor1 Word R W Compute cross interference factor comp1 0 Src1 1 Src2 etc 3477 3477 Setup Measurement XIntf Com puteFactor2 Word R W Compute cross interference factor comp2 0 Src1 1 Src2 etc 3478 3478 Setup Measurement XIntf Com puteFactor3 Word R W Compute cross interfere...

Page 458: ... Undefined 3520 3520 Service Measurement Lin Lineariz erStatus5 Word RO Lin status comp5 0 Normal 1 Underflow 2 Overflow 3 Undefined 3521 3521 Service Measurement Lin Itera tions1 Word R W Lin computing iteration steps of comp1 3522 3522 Service Measurement Lin Itera tions2 Word R W Lin computing iteration steps of comp1 3523 3523 Service Measurement Lin Itera tions3 Word R W Lin computing iterati...

Page 459: ...5002 Status NamurStates FailureAlarm DWord RO Namur Failure alarm bitfield 8002 5003 5004 Status NamurStates OffSpecAlarm DWord RO Namur Off spec alarm bitfield 8003 5005 5006 Status NamurStates MaintRequAl arm DWord RO Namur Maintenance Request alarm bitfield 8004 5007 5008 Status NamurStates FctCheckA larm DWord RO Namur Function Check alarm bitfield 8005 5009 5010 Status NamurStates FailureActi...

Page 460: ...hat are component2 related 8030 5059 5060 Status NamurStates OffSpecAlarm Comp2 DWord RO Namur Off spec alarms that are component2 related 8031 5061 5062 Status NamurStates MaintRequAl armComp2 DWord RO Namur MaintRequ alarms that are component2 related 8032 5063 5064 Status NamurStates FctCheckA larmComp2 DWord RO Namur FctCheck alarms that are component1 related 8033 5065 5066 Status NamurStates...

Page 461: ...3 6014 Service Measurement Simulation PVARawValue2 Float RO value for rawPVA of comp2 9007 6013 6014 Status Diagnostics Raw QuotConce2 Float RO raw ADC quotient of component2 9008 6015 6016 Service Measurement Simulation PVARawValue3 Float RO value for rawPVA of comp3 9008 6015 6016 Status Diagnostics Raw QuotConce3 Float RO raw ADC quotient of component3 9009 6017 6018 Service Measurement Simulat...

Page 462: ...W start of current range of comp2 9024 6047 6048 Setup Measurement EndOfCurren tRange_2 Float R W end of current range of comp2 9025 6049 6050 Setup Measurement StartOfCur rentRange_3 Float R W start of current range of comp3 9026 6051 6052 Setup Measurement EndOfCurren tRange_3 Float R W end of current range of comp3 9027 6053 6054 Setup Measurement StartOfCur rentRange_4 Float R W start of curre...

Page 463: ... 6097 6098 Status CalcResultD Float RO Result of calculator D 9051 6101 6102 Setup Calibration CurrentZerogas1 Float R W current zero gas of comp1 9052 6103 6104 Setup Calibration CurrentZerogas2 Float R W current zero gas of comp2 9053 6105 6106 Setup Calibration CurrentZerogas3 Float R W current zero gas of comp3 9054 6107 6108 Setup Calibration CurrentZerogas4 Float R W current zero gas of comp...

Page 464: ...of comp2 9082 6163 6164 Setup Measurement EndO fRange2_2 Float R W end of range2 of comp2 9083 6165 6166 Setup Measurement StartO fRange3_2 Float R W start of range3 of comp2 9084 6167 6168 Setup Measurement EndO fRange3_2 Float R W end of range3 of comp2 9085 6169 6170 Setup Measurement StartO fRange4_2 Float R W start of range4 of comp2 9086 6171 6172 Setup Measurement EndO fRange4_2 Float R W e...

Page 465: ...mp5 9105 6209 6210 Setup Measurement StartO fRange2_5 Float R W start of range2 of comp5 9106 6211 6212 Setup Measurement EndO fRange2_5 Float R W end of range2 of comp5 9107 6213 6214 Setup Measurement StartO fRange3_5 Float R W start of range3 of comp5 9108 6215 6216 Setup Measurement EndO fRange3_5 Float R W end of range3 of comp5 9109 6217 6218 Setup Measurement StartO fRange4_5 Float R W star...

Page 466: ...6255 6256 Setup Calibration Range2Zerogas5 Float R W zero gas of range2 of comp5 9129 6257 6258 Setup Calibration Range3Zerogas5 Float R W zero gas of range3 of comp5 9130 6259 6260 Setup Calibration Range4Zerogas5 Float R W zero gas of range4 of comp5 9131 6261 6262 Setup Calibration Range1Span gas1 Float R W span gas of range1 of comp1 9132 6263 6264 Setup Calibration Range2Span gas1 Float R W s...

Page 467: ...ay Component PV_Uni tOffset1 Float R W offset to convert ppm into displayed custom unit1 9153 6305 6306 Setup Display Component PV_Unit Factor2 Float R W factor to convert ppm into displayed custom unit2 9154 6307 6308 Setup Display Component PV_Uni tOffset2 Float R W offset to convert ppm into displayed custom unit2 9155 6309 6310 Setup Display Component PV_Unit Factor3 Float R W factor to conver...

Page 468: ...ultiplexer value 4 9175 6349 6350 Status Diagnostics DSPMuxValue5 Float RO DSP multiplexer value 5 9176 6351 6352 Status Diagnostics DSPMuxValue6 Float RO DSP multiplexer value 6 9177 6353 6354 Status Diagnostics DSPMuxValue7 Float RO DSP multiplexer value 7 9178 6355 6356 Status Diagnostics DSPMuxValue8 Float RO DSP multiplexer value 8 9181 6361 6362 Setup In Outputs AO StartRange1 Float R W leve...

Page 469: ...output5 9200 6399 6400 Setup In Outputs AO AdjustEnd5 Float R W fine adjustment for end range of output5 9261 6521 6522 Service Measurement Compensa tion ToffTemperature1 Float RO temperature for zero compensation of comp1 9262 6523 6524 Service Measurement Compensa tion ToffTemperature2 Float RO temperature for zero compensation of comp2 9263 6525 6526 Service Measurement Compensa tion ToffTemper...

Page 470: ...ics AfterLinConce1 Float RO after linear conc component1 9461 6921 6922 Status Diagnostics BeforeLin Conce2 Float RO before linear conc comp2 9462 6923 6924 Status Diagnostics AfterLinConce2 Float RO after linear conc component2 9468 6935 6936 Status Diagnostics BeforeLin Conce3 Float RO before linear conc comp3 9469 6937 6938 Status Diagnostics AfterLinConce3 Float RO after linear conc component3...

Page 471: ...um Value of comp4 9892 7783 7784 Service Measurement Lin Max Value4 Float RO Linearizer Maximum Value of comp4 9893 7785 7786 Service Measurement Lin CutOff4 Float R W Linearizer Cut off value of comp1 9991 7981 7982 Service Measurement Lin Min Value5 Float RO Linearizer Minimum Value of comp5 9992 7983 7984 Service Measurement Lin Max Value5 Float RO Linearizer Maximum Value of comp5 9993 7985 79...

Page 472: ...play 1 Line 4 3117 3120 3117 3120 Setup Display MeasDisplay Dis1La bel5 String R W displayed label of measure display 1 Line 5 3121 3124 3121 3124 Setup Display MeasDisplay Dis2La bel1 String R W displayed label of measure display 2 Line 1 3125 3128 3125 3128 Setup Display MeasDisplay Dis2La bel2 String R W displayed label of measure display 2 Line 2 3129 3132 3129 3132 Setup Display MeasDisplay D...

Page 473: ...olyn2 Word R W Enable polyn linearizers R1 R4 of comp2 3559 3562 3559 3562 Service Measurement Lin Enable Polyn3 Word R W Enable polyn linearizers R1 R4 of comp3 3563 3566 3563 3566 Service Measurement Lin Enable Polyn4 Word R W Enable polyn linearizers R1 R4 of comp4 3567 3570 3567 3570 Service Measurement Lin Enable Polyn5 Word R W Enable polyn linearizers R1 R4 of comp5 3571 3574 3571 3574 Serv...

Page 474: ...DWord R W Inhibit for comp1 s state bitfield b0 8131 8134 5261 5268 Service Status DeviceStates ChStateInhibit2 DWord R W Inhibit for comp2 s state bitfield b0 8136 8139 5271 5278 Service Status DeviceStates ChStateInhibit3 DWord R W Inhibit for comp3 s state bitfield b0 8141 8144 5281 5288 Service Status DeviceStates ChStateInhibit4 DWord R W Inhibit for comp4 s state bitfield b0 8146 8149 5291 5...

Page 475: ... Compensa tion TfactConcCoeffs1 Float R W polynom coeffs for conc correction of temp factor comp1 9245 9248 6489 6496 Service Measurement Compensa tion TfactConcCoeffs2 Float R W polynom coeffs for conc correction of temp factor comp2 9249 9252 6497 6504 Service Measurement Compensa tion TfactConcCoeffs3 Float R W polynom coeffs for conc correction of temp factor comp3 9253 9256 6505 6512 Service ...

Page 476: ...2 Setup Measurement XIntf Linear PolyCoeffs3 Float R W Cross interfere linearization references1 4 for comp3 9391 9394 6781 6788 Setup Measurement XIntf Signal Values4 Float RO Cross interfere signal values1 4 for comp4 9395 9398 6789 6796 Setup Measurement XIntf Interfer eFactors4 Float R W Cross interfere factors1 4 for comp4 9399 9402 6797 6804 Setup Measurement XIntf Linear References4 Float R...

Page 477: ... 9661 9665 7321 7330 Service Measurement Lin Set1Co effs2 Float R W Lin Polynom Set1 Coeffs A0 4 for comp2 9666 9670 7331 7340 Service Measurement Lin Set2Co effs2 Float R W Lin Polynom Set2 Coeffs A0 4 for comp2 9671 9675 7341 7350 Service Measurement Lin Set3Co effs2 Float R W Lin Polynom Set3 Coeffs A0 4 for comp2 9676 9680 7351 7360 Service Measurement Lin Set4Co effs2 Float R W Lin Polynom Se...

Page 478: ...W Lin Polynom Set4 Coeffs A0 4 for comp4 9881 9884 7761 7768 Service Measurement Lin Over flowPerc4 Float R W Lin Overflow for Range1 4 of comp4 9885 9888 7769 7776 Service Measurement Lin Under flowPerc4 Float R W Lin Underflow for Range1 4 of comp4 9897 9900 7793 7800 Service Measurement Lin RefVal PolySets4 Float R W Reference value for PolynSets P1 P4 of comp4 9901 9903 7801 7806 Service Measu...

Page 479: ... during shipping The completed and signed Declaration of Decontamination page A 36 must be in cluded with the instrument we recommend to attach it to the packaging outside 4 In a cover letter describe completely a The symptoms that determined the equip ment is faulty b The environment in which the equipment was operating housing weather vibra tion dust etc c Site from which equipment was removed d...

Page 480: ...00 433 6076 T 1 440 914 1261 In Asia Pacific Emerson Process Management Asia Pacific Pte Limited 1 Pandan Crescent Singapore 128461 T 65 6 777 8211 10 3 Training A comprehensive Factory Training Program of operator and service classes is available For a copy of the training schedule contact In Europe Emerson Process Management GmbH Co OHG Service Department Germany T 49 6055 884 470 472 In US Emer...

Page 481: ... disconnection to remove all unhealthy or toxic components Failure to follow may result in personal injury or death HEAVY INSTRUMENT The models intended for outside and wall mounted use X STREAM XEXF and XEFD weigh between 26 kg 57 lb and 63 kg 139 lb depending on version and options installed Two people and or lifting equipment is required to lift and carry these units ELECTRICAL SHOCK HAZARD WHE...

Page 482: ...ful life the instrument must be disposed of in compliance with the wast re gulations see instructions below Advice concerning the disposal of chemicals This instrument may contain electrochemical sensors e g for measuring O2 For these sensors the same applies as to the battery Don t dispose of together with household carbage At the end of their or the instruments useful life the sensors must be di...

Page 483: ...cerpt from the Modbus publication Modbus_over_serial_line page A 2 EC declaration of conformity page A 12 CSA Certificate of Compliance page A 14 Block diagram page A 21 Water Vapor Conversion of Dewpoint Vol and g Nm page A 35 Declaration of Decontamination page A 36 PLC Quick Reference page A 37 Assignment of Terminals and Sockets page A 45 ...

Page 484: ...Emerson Process Management GmbH Co OHG A 2 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 1 Modbus Specification A 1 Modbus Specification ...

Page 485: ...Emerson Process Management GmbH Co OHG A 3 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 1 Modbus Specification ...

Page 486: ...Emerson Process Management GmbH Co OHG A 4 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 1 Modbus Specification ...

Page 487: ...Emerson Process Management GmbH Co OHG A 5 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 1 Modbus Specification ...

Page 488: ...Emerson Process Management GmbH Co OHG A 6 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 1 Modbus Specification ...

Page 489: ...Emerson Process Management GmbH Co OHG A 7 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 1 Modbus Specification ...

Page 490: ...Emerson Process Management GmbH Co OHG A 8 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 1 Modbus Specification ...

Page 491: ...Emerson Process Management GmbH Co OHG A 9 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 1 Modbus Specification ...

Page 492: ...Emerson Process Management GmbH Co OHG A 10 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 1 Modbus Specification ...

Page 493: ...Emerson Process Management GmbH Co OHG A 11 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 1 Modbus Specification ...

Page 494: ...Emerson Process Management GmbH Co OHG A 12 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A 2 EC Declaration of Conformity A 2 EC Declaration of Conformity ...

Page 495: ...Emerson Process Management GmbH Co OHG A 13 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 A Appendix A 2 EC Declaration of Conformity ...

Page 496: ...s Locations CLASS 2258 82 PROCESS CONTROL EQUIPMENT For Hazardous Locations Certified to US Standards CLASS 8721 05 LABORATORY EQUIPMENT Electrical CLASS 8721 85 ELECTRICAL EQUIPMENT FOR LABORATORY USE Certified to US Standards CLASS 8721 05 LABORATORY ELECTRICAL EQUIPMENT CLASS 8721 85 ELECTRICAL EQUIPMENT FOR LABORATORY USE Certified to U S Standards Gas analyzer Model X STREAM rated 100 240Vac ...

Page 497: ...r XEGK General Purpose Compact Gas Analyzer Table Top or Rack Mount with 24Vdc in connector and display X STREAM Compact Gas Analyzer Core XCC or XCK Table Top or Rack Mount with 24Vdc in Conditions of Acceptability For the X STREAM Models X2GP XCA and XEGP and the AC powered versions of X2GK X2CK XEGK and X100GK the equipment is supplied with an approved power supply cord set or power supply cord...

Page 498: ...ion or Calibration 0 1 2 3 4 or 5 h Enclosure 1 2 3 4 5 or 6 i Hazardous Area Options and Special Approvals B or D B CSA Certification D CSA Certification with a Breathing Device for Venting Same Device as option p j Input Output Options 1 2 5 or 6 k Communication Interface A B C or D l Sample Handling 0 1 3 5 or 7 m Gas Path Sensors 0 1 2 3 4 or 5 n Gas Path Tubing A B C D or E o Gas Path Fitting...

Page 499: ... Calibration 0 1 2 3 4 5 A B C or D f Bench 2 any combination of 2 or 3 alpha numeric characters g Bench 2 Special Linearization or Calibration 0 1 2 3 4 5 A B C or D h Bench 3 any combination of 2 or 3 alpha numeric characters i Bench 3 Special Linearization or Calibration 0 1 2 3 4 5 A B C or D j Bench 4 any combination of 2 or 3 alpha numeric characters k Bench 4 Special Linearization or Calibr...

Page 500: ...me electronics as the X STREAM Enhanced General Purpose Gas Analyzer XEF with same Hazardous Locations Enclosure as X STREAM X2FD XEFD abcdefghijklmnopqrstuv a Language A B C D E F or G b Ambient Conditions 1 or 4 c Instrument 01 02 03 04 05 06 07 08 09 10 11 12 13 14 or 15 d Bench 1 any combination of 2 or 3 alpha numeric characters e Bench 1 Special Linearization or Calibration 0 1 2 3 4 5 A B C...

Page 501: ... v Flame Arrestors 2 3 4 5 6 7 or 8 X STREAM FN XLFN XXFN XEFN XDFN Non Incendive for Hazardous Locations Class 1 Zone 2 Ex nAC IIC T4 Class 1 Zone 2 AEx nAC IIC T4 Class I Div 2 Groups ABCD 20 C to 50 C IP66 Enclosure Type 4X X STREAM XLFN or X STREAM Enhanced XEFN Field Housing Gas Analyzer Gas analyzer Model X STREAM rated 100 240Vac 50 60 Hz 3 1 5A Class I Pollution Degree II X STREAM XXFN or ...

Page 502: ...ns CAN CSA C22 2 No 94 M91 R2006 Special Purpose Enclosures CAN CSA C22 2 No 60529 05 Degrees of protection provided by enclosure IP Code ANSI ISA 12 00 01 2002 IEC 60079 0 Mod Electric Apparatus for Use in Class I Zones 0 1 2 Hazardous Classified Locations General Requirements ANSI ISA 12 22 01 2002 IEC 60079 1 Mod Electric Apparatus for Use in Class I Zones 1 Hazardous Classified Locations Type ...

Page 503: ...tion Alternativ Sheets 1 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Micro Index Änderung revision Datum Name Bearb Gepr 2...

Page 504: ...ervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Micro Index Änderung revision Datum Name Bearb Gepr 20___ Datum Name Beschreibung description Ze...

Page 505: ...5 P2 P3 USB A USB Mini P15 P18 P6 6 4 300 9144 P19 P22 P5 Stromlaufplan schematics 4 350 0620 XAF 01 P12 P1 16 Direkt gekoppelt Directly coupled XIN 01 P8 3 4 300 7273 2 A11 Power Sub D P13 Option 1 Service Schnittstelle Service Port Sub D P27 P8 P9 P10 P11 P7 2 2 P2 P2 4 300 8057 V2 4 300 8057 V2 Hinweis 1 Es ist maximal eine zusätzliche Option möglich XDIO 01 XSTD 01 oder XASI 01 XSTI 01 Note 1 ...

Page 506: ...ference to sh 2 row 4 4 xxx xxxx Zeichnungs Sachnummer Drawing Partnumber 2 2 4 300 9125 Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 2 3 4 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 4 300 8126 Optionales zweites Netzteil Optional second Power Supply Hinweis 2 Es sind ...

Page 507: ... 2 Analog Output 2 Stromlaufplan schematics 4 350 0380 P1 P2 P13 P16 XSIA 01 Analogausgang 3 Analog Output 3 Stromlaufplan schematics 4 350 0380 P1 P2 P25 P26 XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32 Direkt gekoppelt Directly coupled 4 x NAMUR Relais 4 x NAMUR Relays XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P...

Page 508: ...etzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 XHM 01 Stromlaufplan schematic 4 350 0680 3 P6 2 P9 2 P4 2 P8 2 P2 2 P7 Optionale Heizung optional Heater P1 Temperatursensor Temperaturesensor 4 300 6452 2 4 300 8104 Verbindung wenn keine XHM 01 eingebaut ist Connection if no XHM 01 is used 2 4 300 8112 3 Heizung 1 Heater 1 ETC02286 Heizung 2 Heater 2 ETC02286 Üb...

Page 509: ...ite 2 Spalte 4 reference to sh 2 row 4 4 xxx xxxx Zeichnungs Sachnummer Drawing Partnumber 2 2 4 300 9125 8 A6 Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 1 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 4 300 8126 Optionales zweites Netzteil Optional second Power Supply ...

Page 510: ...og Output 2 Stromlaufplan schematics 4 350 0380 P1 P2 P13 P16 XSIA 01 Analogausgang 3 Analog Output 3 Stromlaufplan schematics 4 350 0380 P1 P2 P25 P26 XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32 Direkt gekoppelt Directly coupled 4 x NAMUR Relais 4 x NAMUR Relays XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32 ...

Page 511: ...9 P21 P28 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 P24 8 8 8 Ch3 Mess gas pumpe 2 P10 P33 SSI 01 Stromlaufplan schematics 4 300 4520 SV2 10 4 300 9164 Power Signals Serial Feuchte Moisture HTS 01 Stromlaufplan schematics 4 300 4400 JP2 9 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten ...

Page 512: ...atics 4 300 4660 4 350 0920 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 10 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Mi...

Page 513: ...0520 8 XFTB 02 1 P23 XFTB 02 1 P24 XFTB 02 1 P22 34 9 8 9 Hinweis 1 Note 1 XFTB 02 2 Power 4 300 9125 8 C10 XFTB 02 P2 XFTB 02 P3 XFTB 02 P4 XFTB 02 P1 2 13 E11 13 B 2 13 E11 13 B 2 13 E11 13 B Note 1 Up to two pcb s XFTB 02 may be installed depending on the number and configuration of physical components The mapping of AC or DC Detectors from the connectors on the XFTB 02 may vary 8 Ventil block ...

Page 514: ...l block 1 Valve unit 1 Ventil block 2 Valve unit 2 Mess gas pumpe 1 Pump 1 Pump 2 P29 P21 P28 P24 8 8 8 Mess gas pumpe 2 Durch fluss schalter Flow Switch P10 XPSA 01 02 Stromlaufplan schematics 4 300 4660 4 350 0920 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 12 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Al...

Page 515: ...ontrol option not for XEGC XEGK UVSS III UV Sensor UV sensor Stromlaufplan schematics 4 300 2280 VVS 03 IR Sensor IR sensor Stromlaufplan schematics 4 300 4300 4 Angeschlossen als AC Detektor siehe Seite 9 10 11 oder 12 Connected as an AC detector see page 9 10 11 or 12 4 Angeschlossen als AC Detektor siehe Seite 9 10 11 oder 12 Connected as an AC detector see page 9 10 11 or 12 OXS 01 Elektrochem...

Page 516: ... 8129 2 4 300 8130 1 4 300 8130 1 8 E14 8 E14 Vapor Recovery 15 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Micro Index Än...

Page 517: ...2 77 22 95 24 75 2 2 95 24 41 25 77 0 3 12 25 97 26 78 8 3 32 27 62 27 80 6 3 52 29 37 28 82 4 3 73 32 28 29 84 2 3 96 33 15 30 86 0 4 18 35 20 31 87 6 4 43 37 37 32 89 6 4 69 39 67 33 91 4 4 97 42 09 34 93 2 5 25 44 64 35 95 0 5 55 47 35 Dewpoint Content of Water Water Concentration C F Vol g Nm 36 96 8 5 86 50 22 37 98 6 6 20 53 23 38 100 4 6 55 56 87 39 102 2 6 90 59 76 40 104 0 7 18 62 67 42 1...

Page 518: ...f Decontamination A 6 Declaration of Decontamination Please check where applicable include safety data sheet and if necessary special handling instructions The medium was used for Medium and concentration CAS No toxic harmful corrosive flamma ble other1 harmless Process Process cleaning Cleaning of returned parts 1 e g explosive radioactive environmentally hazardous of biological risk etc Describe...

Page 519: ..._MODE 1 8 OFFDELAY ONDELAY REPPULSE SINGLEPULSE RETRIGSPULSE INHIBSPULSE CLKTRGPULSE COUNTER TMR_DURATION 1 8 1 3600 TMR_PERIOD_CNT 1 8 1 3600 REPPULSE sec CLKTRGPULSE min COUNTER counts TMR_TRIG_TIME 1 8 YYYY MM DD hh mm Sequencer Setup Syntax COMMAND ID VALUE Comment For details see Sequencer Function Block below COMMAND ID VALUE DESCRIPTION SEQ_DURATION 1 4 1 3600 Set switch duration SEQ_STAB_T...

Page 520: ...T3I1 T3I2 Timer 3 Input 1 2 T4I1 T4I2 Timer 4 Input 1 2 T5I1 T5I2 Timer 5 Input 1 2 T6I1 T6I2 Timer 6 Input 1 2 T7I1 T7I2 Timer 7 Input 1 2 T8I1 T8I2 Timer 8 Input 1 2 SQ1ENA SQ1HLD SQ1RST Sequencer 1 Enable Hold Restart SQ2ENA SQ2HLD SQ2RST Sequencer 2 Enable Hold Restart SQ3ENA SQ3HLD SQ3RST Sequencer 3 Enable Hold Restart SQ4ENA SQ4HLD SQ4RST Sequencer 4 Enable Hold Restart Syntax of channel re...

Page 521: ...el All 17 Ext Alarm2 06 ProgSequ 18 Ext Alarm3 07 Blowback 19 Ext Alarm4 08 CalCheckMod 20 Ext Alarm5 09 Reserved 21 Ext Alarm6 10 Failure 22 Ext Alarm7 11 OffSpec 23 Ext Alarm8 12 MaintRequ System Digital Output Pool Index Usage example LOAD S41 Load the state of pump1 into register SNR Signal SNR Signal 01 Off 40 V20 02 On 41 Pump1 03 Heartbeat 42 Pump2 04 Any Failure 43 Ext Alarm1 05 Any OffSpe...

Page 522: ... Channel Digital Output Pool Index Usage example LOAD S332 Load press low alarm state of channel 3 into register Replace x in table by channel 1 5 SNr Description SNR Description x01 Off x21 Conc Hi x02 On x22 Conc HiHi x03 Heartbeat x23 Average LoLo x04 Failure x24 Average Lo x05 OffSpec x25 Average Hi x06 MaintRequ x26 Average HiHi x07 FctCheck x27 Temperature LoLo x08 Calibrating x28 Temperatur...

Page 523: ...E COUNTER 3 0 1 2 3 Input 2 Reset Output Input 1 Trigger PERIOD_CNT Preset internal Counter Time Duration Period Time Time Duration Output Date Time tion Inhibit Time Duration Time Dura Input 1 Output Input 2 Time Duration Time Duration Input 1 Output Time Duration Retrigger Time Duration Input 1 Output Time Duration Time Duration Time Duration Input 1 Output Period Time Time Duration Input 1 Outp...

Page 524: ...uencer1 Out 1 STO R1 store as result 1 LOAD SQ1O2 load Sequencer1 Out 2 STO R2 store as result 2 LOAD SQ1O3 load Sequencer1 Out 3 STO R3 store as result 3 LOAD SQ1O4 load Sequencer1 Out 4 STO R4 store as result 4 LOAD SQ1O5 load Sequencer1 Out 5 STO R5 store as result 5 LOAD SQ1O6 load Sequencer1 Out 6 STO R6 store as result 6 LOAD SQ1O7 load Sequencer1 Out 7 STO R7 store as result 7 LOAD SQ1O8 lo...

Page 525: ...KTRGPULSE TMR_DURATION 7 5 pulse width 5 sec TMR_PERIOD_CNT 7 10 pulse trigger is repeated each 10 minutes TMR_TRIG_TIME 7 2009 10 26 17 00 start triggering Oct26 2009 05 00 pm Example for Timer 8 TMR_MODE 8 COUNTER TMR_PERIOD_CNT 8 10 preset count value 10 LOAD DI1 Digital Input 1 STO T1I1 T2I1 T3I1 feed Input1 of Timers1 3 with this state STO R9 assign Digital Input 1 also to Result 9 LOAD DI5 l...

Page 526: ...Emerson Process Management GmbH Co OHG A 44 X STREAM XE Instruction Manual HASXEE IM HS 10 2012 ...

Page 527: ... Function check NC 24 Output4 Function check NO 25 Output4 Function check COM Signal Pin Input 1 1 Input 2 2 Input 3 3 Input 4 4 GND for all digital inputs 5 unused 6 unused 7 Output 5 NC 8 Output 5 NO 9 Output 5 COM 10 Output 6 NC 11 Output 6 NO 12 Output 6 COM 13 Output 7 NC 14 Output 7 NO 15 Output 7 COM 16 Output 8 NC 17 Output 8 NO 18 Output 8 COM 19 Digital outputs Digital inputs Pin Signal ...

Page 528: ...C P3 11 Output 5 14 NO P3 12 Output 5 14 COM P4 1 Output 6 15 NC P4 2 Output 6 15 NO P4 3 Output 6 15 COM P4 4 Output 7 16 NC P4 5 Output 7 16 NO P4 6 Output 7 16 COM P4 7 Output 8 17 NC P4 8 Output 8 17 NO P4 9 Output 8 17 COM P4 10 Output 9 18 NC P4 11 Output 9 18 NO P4 12 Output 9 18 COM P2 1 Output 10 19 NC P2 2 Output 10 19 NO P2 3 Output 10 19 COM P2 4 Output 11 20 NC P2 5 Output 11 20 NO P2...

Page 529: ...nel S 6 Auto Home 6 22 Autoranging 6 47 Auto Run Feature 7 68 B Backup see Data Sets Barometric Pressure Sensor 1 7 Battery Disposal 11 2 Disposal of S 6 Block Diagram A 21 Blowback 7 34 C Cable Glands see Installation XEXF Calculator 6 107 see also Licenses Calibration Advanced Calibration 6 8 see also Calibration Program Sequence Automatic 6 118 Cancel Ongoing 7 43 Deviations 6 15 6 118 Gases 6 ...

Page 530: ...35 DHCP 6 79 7 80 Digital Inputs see inputs Digital Dismounting 11 1 Display see also Measurement Display Contrast 6 22 Disposal 11 1 Division 1 24 E EC Declaration of Conformity A 12 Enclosure Purge see Purging Enclosure Purge Option End of Useful Life 11 2 Ethernet 7 79 Event Logger 6 20 see also Licenses Log Files 7 73 Setup 6 107 Explosive Gas S 10 1 5 Ex Zone 1 24 F Factory Defaults see Data ...

Page 531: ...Linearization 6 49 Literature Additional S 5 Lock Menus 6 5 Log Files 6 31 7 73 Logger see Calibration Logger See Data Logger See Event Logger M MAC Address 6 79 7 80 Main Menu 6 4 Maintenance 7 1 Information 7 2 Maintenance Requests 6 110 8 2 Manual Calibration 7 5 7 18 Measurement Average 6 58 Delay 6 59 Setup 6 44 Specifications 3 19 3 24 Statistics 6 113 Status 6 111 Measurement Display 5 10 6...

Page 532: ...r Supply Units External 2 9 Pressure Compensation 6 60 Procedures 7 1 Pump 8 24 Purging Enclosure Purge Option 4 4 Open Reference Option 4 4 Q R Ranges 6 18 Multiple 7 33 RangeID 6 63 Range Tag 6 25 6 99 Raw Value 6 63 Real Time Clock 6 100 see also Time Remote Calibration 7 5 7 35 Digital Inputs 7 36 Restore see Calibration Restore See Save Load Return of Material 10 1 S Safety Filter 1 5 Safety ...

Page 533: ... Status Menu 6 108 Status Messages 6 109 6 110 8 2 Supply Voltage see Technical Data Switching On 6 4 Symbols S 3 S 4 5 3 T Tags 6 24 6 25 6 30 6 31 see also Ranges Range Tag Component Tags 6 98 Technical Data 2 1 Common 2 2 Interfaces 2 3 XEFD 2 19 XEGK 2 6 XEGP 2 12 Temperature Low 5 1 Temperature Sensors 1 7 Terms S 2 Time Setup 6 100 6 102 Time Format 6 100 Training 10 2 Troubleshooting 8 1 Pa...

Page 534: ...etwork 7 79 Password 7 81 Single Computer 7 80 X X STREAM Enhanced 1 1 Variations 1 14 XDFN 1 24 XDFS 1 24 XDFZ 1 24 XEFD 1 15 1 25 XEFN 1 24 XEFS 1 24 XEFZ 1 24 XEGK 1 14 1 16 XEGP 1 14 1 18 XEXF 1 15 1 20 XDF 1 14 XEF 1 14 Y Z Zero Calibration see also Calibration Restore See Calibration Zero Calibration Zero Gas see Gases Index ...

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Page 536: ...ice www twitter com RAIhome www RosemountAnalytical com www analyticexpert com AMERICAS Emerson Process Management Rosemount Analytical 10241 West Little York Suite 200 Houston TX 77040 USA T 866 422 3683 T 1 713 396 8880 T 1 713 396 8759 F 1 713 466 8175 gc csc emerson com www RosemountAnalytical com ASIA PACIFIC Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore ...

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