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Emerson Rosemount Oxymitter DR, Reference Manual

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Table 1-5: Calibration Components

 (continued)

Part number

Description

1A99119G03

Wall bracket kit for two O

2

 gas bottles

(1)

Calibration gas bottles cannot be shipped via air freight.

Table 1-6: Rosemount Intelligent Multiprobe Test Gas Sequencer Versions (General
Purpose Only)

Part number

Description

3D39695G01

Intelligent multiprobe sequencer (IMPS) - 1 probe

3D39695G02

IMPS - 2 probes

3D39695G03

IMPS - 3 probes

3D39695G04

IMPS - 4 probes

3D39695G05

IMPS with 115 V heater - 1 probe

3D39695G06

IMPS with 115 V heater - 2 probes

3D39695G07

IMPS with 115 V heater - 3 probes

3D39695G08

IMPS with 115 V heater - 4 probes

3D39695G09

IMPS with 220 V heater - 1 probe

3D39695G10

IMPS with 220 V heater - 2 probes

3D39695G11

IMPS with 220 V heater - 3 probes

3D39695G12

IMPS with 220 V heater - 4 probes

1.2

Overview

1.2.1

Scope

This Reference Manual provides information needed to install, start up, operate, and
maintain the Rosemount

™

 Oxymitter 4000.

You can interface the Oxymitter 4000 to a number of different earlier model electronics
packages. This manual does not cover these electronic packages. For specification
information concerning calibration and operation of the system, refer to the Reference
Manual applicable to your electronics.

1.2.2

Description

Emerson designed the Oxymitter 4000 to measure the net concentration of oxygen in an
industrial combustion process (i.e., the oxygen remaining after all fuels have been
oxidized).

The probe is permanently positioned within an exhaust duct or stack and performs its task
without a sampling system.

Reference Manual

Description and specifications

00809-0100-4880

October 2019

Rosemount Oxymitter DR

15

Summary of Contents for Rosemount Oxymitter DR

Page 1: ...Reference Manual 00809 0100 4880 Rev AB October 2019 Rosemount Oxymitter DR In Situ Oxygen Probe ...

Page 2: ... in advance by an authorized Seller representative All costs of dismantling reinstallation and freight and the time and expenses of Seller s personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period...

Page 3: ...nce manual for instructions 10 All graphical symbols used in this product are from one or more of the following standards EN61010 IEC417 and ISO3864 11 Where equipment or labels are marked Do Not Open While Energized or similar there is a danger of ignition in areas where an explosive atmosphere is present This equipment should only be opened when the power is removed and adequate time as specifie...

Page 4: ...4 ...

Page 5: ...eramic diffusion element 63 4 10 Wire termination housing 64 Chapter 5 Troubleshoot 67 5 1 No response to oxygen concentration change when heater is cold and thermocouple mV output is less than setpoint 67 5 2 No response to oxygen concentration change when heater is hot and thermocouple mV output is at setpoint 0 2 mV 67 5 3 Good response with incorrect indication 68 5 4 Probe does not give accur...

Page 6: ...cations 91 C 1 European Directive information 91 C 2 Ordinary location certification 91 C 3 Installing equipment in North America 91 C 4 Rosemount OXT4A Oxymitter for general purpose locations and OXT4C hazardous locations certification 91 Appendix D Declaration of Conformity 93 Appendix E China RoHS table 97 Contents Reference Manual October 2019 00809 0100 4880 vi Emerson com Rosemount ...

Page 7: ...the approval label The general purpose version does not If you received the general purpose version ensure you do not install it in a potentially explosive atmosphere Also use Table 1 1 through Table 1 4 to compare your order number against your unit The title of the table defines the model The rest of the table defines the various options and features of the Rosemount Oxymitter 4000 Ensure the fe...

Page 8: ... Autocalibration Sequencer optional safe area only E HART Communicator package optional F Mounting plate with mounting hardware and gasket G Rosemount Oxymitter 4000 with remote electronics optional H Reference air set used if Rosemount SPS 4001B without reference air option or Rosemount IMPS 4000 is not supplied Description and specifications Reference Manual October 2019 00809 0100 4880 8 Emerso...

Page 9: ...ting plate with Model 218 shield removed 3 Adapter plate required must reference adapter plate part number Code Mounting adapter probe side 0 No adapter plate 1 Probe only ANSI 4 Probe only DIN Code Electronic housing filtered customer termination NEMA 4X IP66 12 HART integral electronics transient protected filtered termination ATEX certification 14 HART remote electronics requires cable transien...

Page 10: ...0 ft 45 m cable 16 200 ft 61 m cable 1 Membrane keypad only Note 1 Recommended uses High velocity particulates in flue stream installation within 11 5 ft 3 5 m of soot blowers or heavy salt cake buildup Applications pulverized coal recovery boilers or lime kiln 2 Where possible specify ANSI or DIN designation otherwise provide details of existing mounting plate as follows Plate with studs Bolt cir...

Page 11: ...ber diffusion element ANSI 44 V heater C Ceramic diffusion element probe DIN 44 V heater D Snubber diffusion element DIN 44 V heater Code Probe assembly 0 18 in 457 mm probe 3 3 ft 0 91 m probe 5 6 ft 1 83 m probe Code Mounting adapter stack side 0 No adapter plate 1 Probe only ANSI 4 Probe only DIN Code Electronic housing filter customer termination NEMA 4X IP66 12 Transient protected filtered te...

Page 12: ...probe Code Mounting adapter stack side 0 No adapter plate 0 must be chosen under Mounting adapter probe side below 1 New installation square weld plate with studs 2 Model 218 mounting plate with Model 218 shield removed 3 Adapter plate required must reference adapter plate part number Code Mounting adapter probe side 0 No adapter plate 1 Probe only ANSI 4 Probe only DIN Code Electronics housing fi...

Page 13: ...ulator Code Electronics to probe cable 00 No cable integral electronics or reusing existing cable 10 20 ft 6 m cable 11 40 ft 12 m cable 12 60 ft 18 m cable 13 80 ft 24 m cable 14 100 ft 30 m cable 15 150 ft 45 m cable 16 200 ft 60 m cable Table 1 4 Rosemount OXT4CDRNF Oxymitter 4000 In Situ Oxygen Transmitter DR Probe Optional Rosemount Xi Electronics Safe Area Only Code Sensing probe type withou...

Page 14: ...te 1 Probe only ANSI 4 Probe only DIN Code Electronics housing and filtered customer termination NEMA 4X IP66 12 Transient protected filtered termination Code Arrangement 03 No hardware For use with 218 analog electronics world class IFT electronics or Rosemount Oxymitter electronics Xi electronics 04 1A Digital 07 1A Model 132 digital 08 Yokogawa Electronics 09 Other competitive electronics speci...

Page 15: ...V heater 3 probes 3D39695G12 IMPS with 220 V heater 4 probes 1 2 Overview 1 2 1 Scope This Reference Manual provides information needed to install start up operate and maintain the Rosemount Oxymitter 4000 You can interface the Oxymitter 4000 to a number of different earlier model electronics packages This manual does not cover these electronic packages For specification information concerning cal...

Page 16: ...itter measures net oxygen concentration in the presence of all the products of combustion including water vapor Therefore you can think of it as an analysis on a wet basis In comparison with older methods such as the portable apparatus which provides an analysis on a dry gas basis the wet analysis will in general indicate a lower percentage of oxygen The difference is proportional to the water con...

Page 17: ...installation into a positive pressure flue gas duct which has many leakes into the surrounding air If the calibration gas bottles will be permanently connected use a blocking valve or check valve next to the calibration fittings on the termination housing This blocking valve or check valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion Note K...

Page 18: ...er filter surface area This element is also available with a flame arrestor and with a dust shield to use with an abrasive shield Figure 1 3 Ceramic Diffusion Assembly Flame arrestor snubber diffusion assembly The snubber diffusion assembly is satisfactory for most applications This element is also available with a dust seal for use with an abrasive shield Figure 1 4 Flame Arrestor Snubber Diffusi...

Page 19: ...ged This element is also available with a dust seal for use with an abrasive shield Abrasive shield assembly The abrasive shield assembly is a stainless steel tube that surrounds the probe assembly The shield protects against particle abrasion and condensations provides a guide for ease of insertion and acts as a positive support especially for longer probes The abrasive shield assembly uses a mod...

Page 20: ...side Ø break for smooth rounded edge on both ends of chamber F Skin cut face for 90 G Ø 0 75 in 19 mm through four places equally spaced on Ø 4 75 in 120 65 mm B C Note In highly abrasive applications rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream Description and specifications Reference Manual October 2019 00809 0100 4880 20 Emer...

Page 21: ... conditions 0 75 of reading or 0 05 of O2 whichever is greater Process temperature effect on repeatability Less than 05 O2 from 212 to 1292 F 100 to 700 C Lowest detectable limit 0 02 O2 System speed of response to calibration gas Tintial 3 seconds T90 8 seconds Response to process gas changes will vary depending on process gas velocity and particulate loading of the diffuser Calibration Manual se...

Page 22: ...e 316L or 304 stainless steel Rosemount Oxymitter Transmitter electronics housing integral to probe or remote mounted Low copper aluminum IP66 NEMA 4X with reference air exhaust port piped to clean area Optional Rosemount Xi Electronics NEMA 4X polycarbonite material Process connections 2 in 150 4 75 in 121 mm bolt circle DIN 5 71 in 145 mm bolt circle Note Flanges are flat faced and for mounting ...

Page 23: ...re falls within a range of 32 to 1300 F 0 to 704 C Figure 2 1 through Figure 2 7 provide mechanical references The ambient temperature of the electronics housing must not exceed 150 F 70 C For higher ambient temperature Emerson recommends the remote mounted electronics option Note In highly abrasive applications rotate the shield 90 degrees at normal service intervals to present a new wear surface...

Page 24: ...ate if exposed to ambient weather conditions E Certification approved label F External earth G Internal earth H Electrical connection NPT I See Table 2 1 J Cover removal and access K Bottom view L Vent reference air M See Table 2 2 Table 2 1 Calibration Gas and Reference Air Calibration gas Reference air ANSI 6 34 tube DIN 6 35 tube Table 2 2 Mounting Flange Gasket Included ANSI DIN Flange diamete...

Page 25: ...1 4 holes equally spaced on BC 152 4 6 00 170 6 69 Figure 2 2 Remote Electronics with Membrane Keypad and Blind Cover Note All dimensions are in millimeters with inches in parentheses A Pipe mount configuration Reference Manual Install 00809 0100 4880 October 2019 Rosemount Oxymitter DR 25 ...

Page 26: ...Figure 2 3 Remote Electronics with LOI and Window Cover Wall Mount Configuration Install Reference Manual October 2019 00809 0100 4880 26 Emerson com Rosemount ...

Page 27: ...ector assembly E Diffuser dust seal assembly F 91 3 6 diameter nominal G NPT electrical connection Table 2 3 Installation Removal Probe Dimension A Dimension B 18 in 387 15 3 912 35 9 3 ft 842 33 2 1367 53 8 6 ft 1762 69 4 2287 90 0 Table 2 4 Abrasive Shield 3D390003 Flange ANSI DIN Flange diameter 229 9 0 235 9 25 Hole diameter 19 0 75 24 0 94 8 holes equally spaced on BC 191 7 50 190 7 48 Ref ai...

Page 28: ...art numbers for adapter plates include attaching hardware Dimensions mm in ANSI PN 4512C34G01 DIN PN 4512C36G01 JIS PN 451235G01 A 153 6 00 191 7 5 165 5 50 B thread 0 625 11 M 16 x 2 M 12 x 1 75 C diameter 121 4 75 145 5 708 130 4 118 Table 2 6 Mounting Plate Dimensions for Rosemount Oxymitter 4000 Dimensions in mm in ANSI DIN A 197 7 75 216 8 5 B stud size 0 625 11 M16 x 2 C diameter B C 142 4 6...

Page 29: ...field bolting of plate to outside wall service E Eight threaded holes equally spaced on D diameter B C F Abrasive shield flange O D Table 2 7 Adapter Plate Dimensions for Rosemount Oxymitter 4000 with Abrasive Shield Dimensions in in mm ANSI PN 3536B58G02 DIN PN 3535B58G08 A 9 0 229 9 25 235 B diameter 4 75 121 3 94 100 C thread 0 625 11 M 16 x 2 D diameter B C 7 50 191 7 48 190 Reference Manual I...

Page 30: ...sonry stack work and joints except adapter are not furnished by Emerson A Minimum diameter hold in wall B Stack or duct metal wall C Weld or bolt mounting plate to metal wall of stack or duct joint must be airtight D Mounting holes shown rotated 45 out of true position Install Reference Manual October 2019 00809 0100 4880 30 Emerson com Rosemount ...

Page 31: ... 101 6 mm 4 00 in in sched 40 pipe sleeve not by Emerson length by customer B Masonry stack wall C Outside wall surface D Joint must be airtight E Mounting holes shown rotated 45 out of true position F Field weld pipe to mounting plate G Bolt mounting plate to outside wall surface Reference Manual Install 00809 0100 4880 October 2019 Rosemount Oxymitter DR 31 ...

Page 32: ...oint must be airtight Figure 2 10 Probe Mounting for Masonry Wall Stack Construction A Field weld pipe to mounting plate B Pipe 88 9 mm 3 5 in sched 40 pipe sleeve not by Emerson length by customer C Masonry stack wall D Outside wall surface E Joint must be airtight F Bolt mounting plate to outside wall surface Install Reference Manual October 2019 00809 0100 4880 32 Emerson com Rosemount ...

Page 33: ...h as those in coal fired boilers kilns and recovery boilers Procedure 1 Weld or bolt mounting plate onto the duct 2 If using the optional ceramic diffusion element make sure to correctly orient the vee deflector Before inserting the transmitter check the direction of the flow of gas in the duct Orient the vee deflector so the apex points upstream towards the flow a Loosen the setscrews b Rotate th...

Page 34: ... 70 C For higher ambient temperatures Emerson recommends the remote mounted electronics option 3 In vertical installations ensure the system cable drops vertically from the transmitter and the conduit is routed below the level of the electronics housing This drip loop minimizes the possibility that moisture will damage the electronics Install Reference Manual October 2019 00809 0100 4880 34 Emerso...

Page 35: ...that the gaskets are in the hub grooves as the transmitter slides into the 15 degree forcing cone in the abrasive shield Note If process temperatures will exceed 392 F 200 C use anti seize compound on the stud threads to ease future removal of the transmitter 5 Insert probe through the opening in the mounting plate and bolt the unit to the plate Note To maintain CE compliance ensure a good connect...

Page 36: ...nstall covers and ground leads could result in serious injury or death Install all protective equipment covers and safety ground leads after installation WARNING To meet the safety requirements of IEC 61010 EC requirement and ensure safe operation of this equipment connect to the main power supply through a circuit breaker minimum 10 A which will disconnect all current carrying conductors during a...

Page 37: ...itions of use Make sure they are properly installed Note To maintain CE compliance ensure a good connection exists between the mounting flange bolt and earth 2 2 1 Wire transmitter WARNING To maintain CE compliance ensure a good connection exists between the mounting flange bolts and earth Reference Manual Install 00809 0100 4880 October 2019 Rosemount Oxymitter DR 37 ...

Page 38: ...l sale 1 Heater strut assembly 15 Screw 2 Diffusion assembly snubber 16 Lock washer 3 Retainer screw 17 Cable clamp 4 Cell and flange assembly 18 Terminal block 5 Corrugated seal 19 Captive screw 6 Probe tube assembly 20 Left housing cover Install Reference Manual October 2019 00809 0100 4880 38 Emerson com Rosemount ...

Page 39: ...gasket 26 and cover lock 27 Remove terminal block cover 20 2 Connect the heater power lines to the two terminals indicated in Figure 2 14 Figure 2 14 Terminal Block A Terminal block B Heater power port C Ground lugs D Signal port E Left side of Rosemount Oxymitter DR F Oxygen signal G Type K thermocouple H Heater power 3 Connect O2 and heater thermocouple signals Reference Manual Install 00809 010...

Page 40: ...ransmitter CAUTION Damage can result from having a cold transmitter exposed to the process gases Upon completing installation make sure the transmitter is turned on and operating before firing up the combustion process CAUTION Thermal cycling can cause condensation and premature aging During outages if possible leave all transmitter units running CAUTION If washing down the ducts during outage mak...

Page 41: ...dy for 0 312 7 92 diameter bolts E Instrument air supply 10 225 psig maximum pressure F Reference air set 263C152G01 G To electronics H 0 250 or 6 mm O D tubing supplied by customer I 0 250 or 6 mm O D tube compression fitting J Drain valve K Flow set point knob Table 2 8 Replacement Parts Number in Figure 2 15 Part name Pressure Part number 1 Flowmeter 0 2 2 0 scfh 771B635H02 2 2 in 50 8 mm press...

Page 42: ...l electronics packages including Models 218 218A 225 132 analog and digital TC200 and ZA8C WARNING Failure to install covers and ground leads could result in serious injury or death Install all protective equipment covers and safety ground leads before starting the equipment 2 4 1 Set up Westinghouse Models 218 225 and 132 analog electronics Change the probe heater setpoint of the existing electro...

Page 43: ...nominal Example AT 87 F 31 C the nominal voltage of 322 3 mV should be increased made less negative by 10 x 0 242 or 2 42 mV making the adjusted nominal 319 9 mV 5 Adjust potentiometer M110 1 to read 322 3 millivolts nominal 6 Remove voltmeter leads 7 Remove jumper wire 2 4 2 Set up Westinghouse Model 218A electronics Before beginning operation it is important to change the probe heater setpoint o...

Page 44: ...82G02 Germany 1M03192G03 1M02982G03 France 1M03192G04 1M02982G04 Italy 1M03192G05 1M02982G05 Note The replacement EPROM when using a multiprobe averager unit is 1M02982G10 Figure 2 17 Main PCB Model 218A EPROM Replacement Procedure 1 Shut off and lock out power to the electronics package 2 Open electronics enclosure 3 On the main PCB locate and remove old EPROM See Figure 2 17 4 Replace with new E...

Page 45: ...nge is necessary The replacement EPROM needed is part number 1M0315G02 Replace EPROM Procedure 1 Shut off and lock out power to the electronics package 2 Open electronics enclosure 3 On the main PCB locate and remove old EPROMs U11 and U12 Figure 2 18 Main PCB Model TC200 EPROM Replacement 4 Replace with new EPROMs part number 1M03154G02 being careful to install U11 and U12 in their proper locatio...

Page 46: ...e beginning operation it is important to change the probe heater setpoint of the existing electronics to support the Rosemount Oxymitter DR In Situ Oxygen Probe To convert the Model 132 digital electronics package for use with the Rosemount Oxymitter DR probe an EPROM change is necessary The replacement EPROM needed is IM0322G01 Procedure 1 Shut off and lock out power to the electronics package 2 ...

Page 47: ...JM6 JM5 JM1 Probe heater voltage selection Jumper install World Class probe 44 V JM10 218 probe 115 V JM9 World Class Direct Replacement probe 115 V or Rosemount Oxymitter Direct Replacement probe 115 V JM9 CAUTION If incorrect heater voltage is selected damage to the probe may occur Always update the relevant labeling to reflect the select voltage Heater power supply HPS 3000 jumper configuration...

Page 48: ...ection Jumper Analog existing Install JM3 JM6 Digital next generation Remove JM3 JM6 2 4 6 Set up Yokogawa ZA8C and AV8C converter electronics You can wire the Rosemount Oxymitter DR probe to work with the Yokogawa ZA8C and AV8C converters Connect the cabling from the ZA8C or AV8C terminal to the probe terminal in the junction box as shown in Install Reference Manual October 2019 00809 0100 4880 4...

Page 49: ...tpoint in the normal time Remove power from the Yokogawa electronics or probe module to clear the error and restore power You may have to repeat this procedure a couple of times before probe operating temperature is reached A ZA8C or AV8C terminal B Cell C Thermocouple D Cold junction E Ground shield F ZA8C or AV8C G Probe heater H ZA8C or AV8C converter I Heater and signal cable J Rosemount Oxymi...

Page 50: ...L Stack wall M Shield N Cold junction device Install Reference Manual October 2019 00809 0100 4880 50 Emerson com Rosemount ...

Page 51: ...ided with your electronics package WARNING Failure to install covers and ground leads could result in serious injury or death Install all protective covers and safety ground leads before equipment startup Reference Manual Startup and operate 00809 0100 4880 October 2019 Rosemount Oxymitter DR 51 ...

Page 52: ...Startup and operate Reference Manual October 2019 00809 0100 4880 52 Emerson com Rosemount ...

Page 53: ...stallation 4 2 Calibrate Calibrate the Rosemount Oxymitter DR when you commission it WARNING The probe may be hot and may cause severe burns Remove the probe from the stack for all service activities Allow the unit to cool and take it to a clean work area WARNING There is voltage up to 115 Vac Disconnect and lock out power before working on any electrical components Under normal circumstances the ...

Page 54: ...en the second calibration gas is turned off note the number of seconds required for the O2 value to settle out at the process value 4 3 Remove probe Refer to Figure 1 if you are using integral electronics or Figure 1 if you are using remote electronics The numbers indicated in the steps below correspond to the numbers of the items in those figures Procedure 1 Turn off power to the system Maintenan...

Page 55: ... power leads at the probe Refer to Install for detailed wiring instructions 3 Install left side cover 17 and ensure it is tight Secure the cover using captive washer 20 cover lock 19 and screw 18 4 Connect the calibration gas and instrument air lines to the probe 5 Turn on the calibration gases at the cylinders and turn on instrument air 6 Restore power to the system Refer to Start up and operate ...

Page 56: ...robe tube and flame arrestor hub can be hot up to 572 F 300 C in the region of the probe heater This can cause severe burns Wear heat resistant gloves and clothing when removing probe Do not attempt to work on the probe until it has cooled to room temperature If you need to replace the probe see Probe replacement parts for part numbers Procedure 1 Follow the instructions in Remove probe to remove ...

Page 57: ...nnectors Figure 4 1 Figure 4 1 Termination Housing Connectors A Heater connector B Oxygen and thermocouple connector 4 Remove the four screws 7 Figure 2 13 from the probe finned housing You can now separate the probe and termination housing 5 Carefully remove the CAL and REF gas silicone tubes by pulling them off the CAL and REF gas ports Pull the silicone tubes off the CAL and REF gas lines 6 Loo...

Page 58: ...d the calibration gas line are aligned correctly the strugt will slide in the rest of the way 9 As the strut installation nears completion install the guide rod into the calibration gas tube to assist in guiding the calibration gas tube through the hole in the end of the strut 10 Push down the back plate of the strut to make sure you have spring tension and then tighten the three screws on the bac...

Page 59: ...ve the cell unless it needs to be replaced Go through the complete troubleshooting procedure to eliminate other possible causes before removing the cell If you need to replace the cell order the cell replacement kit See Table 3 The cell replacement kit Figure 4 3 contains a cell and flange assembly corrugated seal setscrews socket head cap screws and anti seize compound Emerson carefully packages ...

Page 60: ...cking set screw from the flame arrestor Use spanner wrenches from the probe disassembly kit Table 4 to turn the flame arrestor hub free from the probe flange If equipped with the flame arrestor with ceramic diffuser remove and discard the setscrews and remove the vee deflector Figure 4 4 Inspect the ceramic diffuser If damaged replace using the element Note The flame arrestor and flame arrestor hu...

Page 61: ...ith the optional ceramic diffusion assembly remove and discard the setscrews and remove the vee deflector Figure 4 4 Use spanner wrenches from the probe disassembly kit Table 4 to turn the hub free from the retainer Inspect the diffusion element If damaged replace the element 5 Loosen the four socket head cap screws from the cell and flange assembly 6 Remove the assembly and the corrugated cell Re...

Page 62: ...be flange and flame arrestor hub 16 Apply a light coating of anti seize compound to both sides of the new corrugated seal 17 Assemble the cell and flange assembly and corrugated seal to the probe tube Make sure the calibration tube lines up with the calibration gas passage in each component Apply a small amount of anti seize compound to the screw threads and use the screws to secure the assembly T...

Page 63: ...set screws coated with anti seize compound 3 On systems equipped with abrasive shield remove dual dust seal gaskets 4 Use spanner wrenches from the probe disassembly kit Table 4 to turn hub free from retainer 5 Put hub in vise Break out old ceramic diffusion element with chisel along cement line and in 9 5 mm pin punch through cement port 6 Break out remaining ceramic diffusion element by tapping ...

Page 64: ... equipped with abrasive shield install dust seal gaskets with joints 180 apart 15 Reinstall vee deflector orienting apex towards gas flow 16 Apply anti seize compound to set screws and tighten with hex wrench 17 Reinstall probe on stack flange 4 10 Wire termination housing If you remove the heater strut assembly during normal maintenance you will need to remove the right side cover form the termin...

Page 65: ...ousing Connections A Heater black B Heater black C Oxygen cell green D Thermocouple yellow E Thermocouple red F Oxygen cell orange Reference Manual Maintenance and service 00809 0100 4880 October 2019 Rosemount Oxymitter DR 65 ...

Page 66: ...Maintenance and service Reference Manual October 2019 00809 0100 4880 66 Emerson com Rosemount ...

Page 67: ... Check thermcouple continuity 2 Replace thermocouple or return probe to Rosemount Potential cause Heater failure Recommended actions 1 Check heater cold resistance It should be 67 to 77 ohm 2 Replace heater or return to Rosemount Potential cause Electronics failure Recommended actions 1 Triac O P to heater 2 Check electronics package 5 2 No response to oxygen concentration change when heater is ho...

Page 68: ...o electronics Recommended actions 1 Check cell mV input to electronics and cell mV at probe head 2 Check electronics package 5 3 Good response with incorrect indication System responds to oxygen concentration changes but does not give correct indication Potential cause Calibration error Recommended actions 1 Check recorder or remote indicator 2 Recalibrate recorder or remote indicator Reference re...

Page 69: ...nsulate the back of the probe 4 Make sure that the test gas line is capped between calibrations or a check valve is installed Potential cause Diffusion element cracked broken or missing Recommended actions 1 Check ceramic diffusion element 2 Replace diffusion element 5 5 Probe heater temperature unstable Potential cause Wrong heater Recommended actions 1 Check to see if the proper voltage heater i...

Page 70: ...nge gasket when reinstalling a probe 3 Check calibration gas hoses or tubing for leaks Repair leaks in hose or tubing 4 Check cell flange corrugated seal for leaks Replace seal Potential cause There may be a leak inside the probe itself permitting the reference air 20 95 percent O2 to mix with the process gases at the cell Recommended actions 1 To confirm this leak condition connect instrument air...

Page 71: ... at the end of the probe is a passive filter It plugs very slowly since there is no active flow being drawn across it In applications that have a heavy particulate loading coal or wood fired boilers cement and lime kilns catalyst regeneration recover boilers etc the diffusion element will eventually plug This may cause a calibration shift Recommended actions 1 Do not pressurize the sensing cell du...

Page 72: ...Troubleshoot Reference Manual October 2019 00809 0100 4880 72 Emerson com Rosemount ...

Page 73: ...Site from which equipment was removed d Whether warranty or nonwarranty service is requested e Complete shipping instructions for return of equipment f Return authorization number 4 Enclose a cover letter and purchase order and ship the defective equipment prepaid to Emerson Automation Solutions Rosemount 8200 Market Boulevard Chanhassen MN 55317 USA Postrequisites If you request warranty service ...

Page 74: ...Return material Reference Manual October 2019 00809 0100 4880 74 Emerson com Rosemount ...

Page 75: ...r Figure 2 13 1 through 6 8 9 21 through 24 3D39648G07 3D39649G07 3 ft 0 9 m JIS probe with ceramic diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G08 3D39649G08 6 ft 1 8 m JIS probe with ceramic diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G09 3D39649G09 9 ft 2 7 m JIS probe with ceramic diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G10 3D39649G10 12 ft 3 7 m J...

Page 76: ...ough 6 8 9 21 through 24 3D39648G22 3D39649G22 18 in 457 2 mm JIS probe with flame arrestor and ceramic diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G23 3D39649G23 3 ft 0 9 m JIS probe with flame arrestor and ceramic diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G24 3D39649G24 6 ft 1 8 m JIS probe with flame arrestor and ceramic diffuser Figure 2 13 1 through 6 8 9 21 thro...

Page 77: ... 9 21 through 24 N A 3D39649G50 18 ft 5 5 m ANSI probe with snubber diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G38 3D39649G38 18 in 457 2 mm JIS probe with snubber diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G39 3D39649G39 3 ft 0 9 m JIS probe with snubber diffuser Figure 2 13 1 through 6 8 9 21 through 24 3D39648G40 3D39649G40 6 ft 1 8 m JIS probe with snubber diffuse...

Page 78: ...ly Figure 2 13 6 3D39644G07 3 ft 0 9 m JIS probe tube assembly Figure 2 13 6 3D39644G08 6 ft 1 8 m JIS probe tube assembly Figure 2 13 6 3D39644G09 9 ft 2 7 m JIS probe tube assembly Figure 2 13 6 3D39644G10 12 ft 3 7 m JIS probe tube assembly Figure 2 13 6 3D39644G11 18 in 457 2 mm DIN probe tube assembly Figure 2 13 6 3D39644G12 3 ft 0 9 m DIN probe tube assembly Figure 2 13 6 3D39644G13 6 ft 1 ...

Page 79: ... 4847B61G06 ANSI 12 ft 3 7 m cell replacement kit 1 Figure 7 1 4847B61G27 ANSI 15 ft 4 5 m cell replacement kit 1 Figure 7 1 4847B61G28 ANSI 18 ft 5 5 m cell replacement kit 1 Figure 7 1 4847B61G08 JIS 18 in 457 2 mm cell replacement kit 1 Figure 7 1 4847B61G09 JIS 3 ft 0 9 m cell replacement kit 1 Figure 7 1 4847B61G10 JIS 6 ft 1 8 m cell replacement kit 1 Figure 7 1 4847B61G11 JIS 9 ft 2 7 m cel...

Page 80: ...gure 1 3 3D39003G10 JIS 12 ft 3 7 m abrasive shield assembly Figure 1 3 3D39003G11 DIN 9 ft 1 8 m abrasive shield assembly Figure 1 3 3D39003G12 DIN 12 ft 3 7 m abrasive shield assembly Figure 1 3 3D39003G13 ANSI 18 in 457 2 mm abrasive shield assembly Figure 1 3 3D39003G14 JIS 18 in 457 2 mm abrasive shield assembly Figure 1 3 3D39003G15 DIN 18 in 457 2 mm abrasive shield assembly Figure 1 3 3D39...

Page 81: ...2 3535B42G02 Probe disassembly kit Figure 1 4 and unique_28 unique_28_Connect_42_fig _whc_cb1_shb 3535B60G01 Ceramic diffuser with dust seal Figure 1 5 and unique_28 unique_28_Connect_42_fig _whc_cb1_shb 3535B63G01 Flame arrest ceramic diffuser with dust seal Figure 2 13 and Figure 2 14 4843B37G01 Snubber diffusion assembly unique_28 unique_28_Connect_42_fig _whc_cb1_shb 4843B38G02 Snubber diffuse...

Page 82: ...und D 22 gauge wire E Closed end connector F Set screws G Teflon tubing H Socket head cap screws I Cell and flange assembly J Corrugated seal K Probe tube not included in kit L Calibration gas passage Replacement parts Reference Manual October 2019 00809 0100 4880 82 Emerson com Rosemount ...

Page 83: ...robe Disassembly Kit A Hex keys B Spanner wrench C Anti seize compound D Phillips screwdriver E Wrench F Tube insertion tube Reference Manual Replacement parts 00809 0100 4880 October 2019 Rosemount Oxymitter DR 83 ...

Page 84: ...Replacement parts Reference Manual October 2019 00809 0100 4880 84 Emerson com Rosemount ...

Page 85: ...package uses no moving parts air pumps or other components common to other sampling systems Figure A 1 By pass Package Mounting A 2 Rosemount O2 calibration gas sequencer Rosemount has carefully designed the O2 calibration gas and service kits to provide a more convenient and fully portable means of testing calibrating and servicing Rosemount s oxygen transmitters These lightweight disposable gas ...

Page 86: ...Figure A 2 Rosemount O2 Calibration Gas Sequencer Optional accessories Reference Manual October 2019 00809 0100 4880 86 Emerson com Rosemount ...

Page 87: ... Place the new Rosemount Oxymitter electronic assembly D near the right side of the termination housing 5 Plug the white connector with the two black wires into the white socket on the bottom power supply card 6 Insert the electronics assembly into the termination housing Ensure the black four wire connector remains outside the housing and in the slot provided in the top card of the electronics as...

Page 88: ...shake H Line voltage 90 to 250 Vac I AC terminal cover You can reuse the existing wires from the transmitter to the electronics However the wires will be carrying new signals as noted by the new labels 10 Remove the 4 20 mA wires from the old electronics and re terminate them to the wires carrying the 4 20 mA signal to the control room 11 Convert the wires carrying the heater to power to carry AC ...

Page 89: ...ount SPS or IMPS autocalibration gas sequencers 3 Calibration recommended diagnostic The new ambient temperature specification for the electronics is 185 F 85 C You can read this temperature with HART communications To upgrade to FOUNDATION Fieldbus you must change out the entire blue electronics housing with the Fieldbus version PN 4850B10G11 Reference Manual Upgrade Rosemount Oxymitter DR to ful...

Page 90: ...Upgrade Rosemount Oxymitter DR to full Oxymitter Reference Manual October 2019 00809 0100 4880 90 Emerson com Rosemount ...

Page 91: ...ipment in Divisions The marking must be suitable for the area classification gas and temperature class This information is clearly defined in the respective codes C 4 Rosemount OXT4A Oxymitter for general purpose locations and OXT4C hazardous locations certification Rosemount Oxymitter Oxygen Transmitters Series 4000 DR OXT4A OXT4ADR OXT4C OXT4CDR OXT4CNF and OXT4CDRNF and Rosemount Oxymitter 4000...

Page 92: ...s that travel in and out of the equipment bringing reference gas must not contain a pressure higher than 1 1 times the atmospheric pressure these calibration lines shall not contain pure oxygen acetylene or combustible gases other than the gases for which this Zone 1 classified application has been investigated for Group IIB H2 gases 3 There are no interchangeable components 4 Contact the original...

Page 93: ...D Declaration of Conformity Reference Manual Declaration of Conformity 00809 0100 4880 October 2019 Rosemount Oxymitter DR 93 ...

Page 94: ...Declaration of Conformity Reference Manual October 2019 00809 0100 4880 94 Emerson com Rosemount ...

Page 95: ...Reference Manual Declaration of Conformity 00809 0100 4880 October 2019 Rosemount Oxymitter DR 95 ...

Page 96: ...Declaration of Conformity Reference Manual October 2019 00809 0100 4880 96 Emerson com Rosemount ...

Page 97: ...E China RoHS table Reference Manual China RoHS table 00809 0100 4880 October 2019 Rosemount Oxymitter DR 97 ...

Page 98: ...EAST AND AFRICA Emerson Automation Solutions Emerson FZE Jebel Ali Free Zone Dubai United Arab Emirates P O Box 17033 971 4 811 8100 971 4 886 5465 gas csc emerson com ASIA PACIFIC Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 Singapore 65 777 8211 65 777 0947 gas csc emerson com Linkedin com company Emerson Automation Solutions twitter com rosemount_news Facebook com Rosemount y...

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