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MHM-97453

Rev 1

2014

Emerson Process Management

Machinery Health Management
835 Innovation Drive
Knoxville, TN 37932 USA
T +1 865-675-2400
F +1 865-218-1401

www.EmersonProcess.com

©

2014, Emerson Process Management

The contents of this publication are presented for informational
purposes only, and while every effort has been made to ensure
their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services
described herein or their use or applicability. All sales are governed
by our terms and conditions, which are available on request. We
reserve the right to modify or improve the designs or specifications
of our products at any time without notice.
All rights reserved. The Emerson logo is a trademark and service
mark of Emerson Electric Co. All other marks are property of their
respective owners.

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Summary of Contents for Machinery Health Expert CSI 2600

Page 1: ...User Guide MHM 97453 Rev 1 April 2014 CSI 2600 Machinery Health Expert User Guide ...

Page 2: ...ations Trademarks and Servicemarks See http www2 emersonprocess com siteadmincenter PM 20Central 20Web 20Documents marks pdf All other marks are property of their respective owners Patents The product s described in this manual are covered under existing and pending patents CE Notice Emerson Process Management products bearing the symbol on the product or in the user s manual are in compliance wit...

Page 3: ...5 3 10 Access the termination board 18 3 11 Connectivity 19 Chapter 4 Hardware configuration overview 23 4 1 Gross Scan monitoring 23 4 2 Spectral Scan 24 4 3 Transient data capture 24 4 4 Install a module 24 4 5 Remove a module 24 4 6 6560 Processor module 25 4 7 CSI 2600 signal inputs 28 4 8 6510 Signal Input module 29 4 9 Mounting accelerometers 33 4 10 Mounting tachometers 41 4 11 Eddy current...

Page 4: ...72 Appendices and reference Appendix A Specifications 73 A 1 CSI 2600 product specifications 73 A 2 Module specifications 74 Appendix B System calibration 83 B 1 The CSI 6560 Processor module 83 Appendix C Data types 87 C 1 Gross Scan analysis 87 C 2 Spectral analysis 88 C 3 Time Waveform analysis 89 C 4 Non Vibration unit analysis types 90 C 5 Set DC offset 90 Appendix D Internal wiring of the CS...

Page 5: ...l count is also part of the name a 12 channel unit is designated by the number 7 and a 24 channel unit is designated by the number 8 Available models are A2600M7 non Transient 12 channel A2600M8 non Transient 24 channel A2600T7 Transient 12 channel A2600T8 Transient 24 channel This manual will assume that the CSI 2600 is an A2600T8 a Transient 24 channel system Use Emerson s AMS Suite Machinery He...

Page 6: ...ion numbers of both your Microsoft Windows operating system and AMS Suite Machinery Health Manager and your AMS Machinery Manager serial number To find AMS Machinery Manager version and serial numbers select Help About Be at your computer when you call We can serve you better when we can work through the problem together Software Technical Support Emerson provides technical support through the fol...

Page 7: ...pics covered in this chapter CSI 2600 out of the box Optional services CSI 2600 monitoring requirements Precautions Safety notes 2 1 CSI 2600 out of the box CSI 2600 front view Figure 2 1 Introduction to the CSI 2600 MHM 97453 Rev 1 3 ...

Page 8: ...CSI 2600 back view Figure 2 2 Introduction to the CSI 2600 4 MHM 97453 Rev 1 ...

Page 9: ...Suite Operating Manuals Extras DVD 1 Ethernet cable 1 serial cable 1 package of replacement filters 1 standard IEC 320 C13 to NEMA 5 15P power cord 1 3 pin screw mount connector plug 3 piece international AC adapter kit Optional accessories Sensors Introduction to the CSI 2600 MHM 97453 Rev 1 5 ...

Page 10: ...he CSI 2600 portable transient monitoring requires Field wiring to installed sensors AC line power wiring Connection points usually a buffered output panel for cabling to the CSI 2600 monitoring unit Computer CSI 2600 firmware loaded on Online Server downloaded into CSI 2600 monitoring unit Machinery Health Manager online software Online Database Ethernet cable 2 4 Precautions Cleaning The CSI 260...

Page 11: ...on a solid stable surface when not in use and do not place any heavy objects on it Use only accessories recommended by Emerson Process Management Keep liquids and foreign objects away from your CSI 2600 Never operate your CSI 2600 if any liquid or foreign object has entered it The enclosure should never be subjected to direct sunlight for long periods of time 2 5 Safety notes This document is inte...

Page 12: ...Introduction to the CSI 2600 8 MHM 97453 Rev 1 ...

Page 13: ...architecture Access the termination board Connectivity 3 1 Remove the CSI 2600 from the case CAUTION The CSI 2600 should be placed on a dry level cool surface where the vents and fans are not blocked Avoid hot wet surfaces and do not block the vents or fans Note The CSI 2600 cannot be used while in the case Procedure Reach down along the top and bottom of the CSI 2600 and extract the device straig...

Page 14: ...with unbuffered sensor signals will not interfere with other monitoring or protection systems Procedure 1 Plug the power cord into a standard 120 240 VAC input Attach one of the provided adapters if necessary The unit automatically senses the correct voltage 2 Press the toggle switch located at the rear of the case to On 3 Press the toggle switch located at the front of the case to On Getting star...

Page 15: ...sition After a couple seconds the light will turn off Wait for the light to turn off before continuing with the next step 2 Turn the toggle switch located on the back of the unit to the Off position 3 Unplug the power cord 3 4 CSI 2600 fuse access CAUTION Turn off the power to the CSI 2600 and unplug the unit before accessing the fuses Two 10 A fuses for the power input are accessible through a sm...

Page 16: ... 40 MB hr For example consider a pump monitoring system which has a total of 14 sensors This could include 4 pairs of radial shaft vibration probes 2 thrust probes 1 case expansion sensor 1 eccentricity sensor and 2 horizontal accelerometers In addition to collecting periodic prediction data the 8 shaft vibration probes are also commissioned for Transient data collection 80 000 MB 8 channels x 40 ...

Page 17: ...d When the computer is reconnected portions of recorded data can be extracted on demand with AMS Machinery Manager Vibration Analysis Field based processing of multiplexed predictive data continues as usual while Vibration Analysis extracts data CAUTION If the computer is not connected data may be lost or overwritten 3 7 Store data on a NAS hard drive The default streaming location is the internal...

Page 18: ...ation replacing the internal hard drive Failover Indicates that the NAS drive is to be used as a fail safe location in the event that the internal hard drive fails Credentials Username and Password Specifies the username and password that will access the NAS drive folder named in UNC Path Example Storage If a 250 GB NAS drive is storing data from 24 transient channels then it can store approximate...

Page 19: ... IP addresses that are stored in non volatile memory memory that does not get cleared when you turn the unit off For a CSI 2600 system to communicate the IP address of the computer must match a value stored in non volatile memory in each CSI 2600 processing board the IP address of the CSI 2600 Main Processor board must match a value listed in AMS Machinery Manager software which is associated with...

Page 20: ... Set Each AL Set is associated with a specific AP Set There may be multiple AL Sets defined for any given AP Set to accommodate changing monitoring conditions The alarm limit definition determines when alarms occur data is stored and output relays are set Predicate A collection predicate is an expression that compares the conditions of vibration levels input relay states and or machine speeds to d...

Page 21: ...he physical monitoring unit Signal Channels An AC vibration or DC process input Tachometer Channels A speed measurement input Digital I O Channels A discrete relay Input or Output CSI 2600 field wiring In addition to predictive monitoring the CSI 2600 is also a portable transient monitoring system which means in most applications it is being connected to already installed sensors Portable transien...

Page 22: ...screws by hand WARNING Close the rear panel before powering the CSI 2600 2 To lock the rear panel in the open position lift the panel to an almost horizontal position and gently push down near the top center of the panel as shown Termination board Figure 3 5 3 Toggle the DIP switch to the left to turn off sensor power or to the right to turn it on The set of four DIP switches on SW1 controls senso...

Page 23: ...lug NEMA 5 15P is provided Unit may be powered with either 110 V 60 Hz or 220 V 50 Hz input power No internal switches need to be adjusted to select power type 80 W consumption Note A 500 W UPS is recommended The quality of the power provided to the CSI 2600 is very important Although the CSI 2600 contains input protection and some degree of line conditioning it is important to provide the unit wi...

Page 24: ...at the sensor power is disabled when connecting to a protection system with unbuffered BNC outputs 3 11 4 4 channel relay inputs and outputs The CSI 2600 includes up to 4 I O relay connections that provide optically isolated digital inputs or dry contact outputs Inputs can be between 5 V and 24 VDC Outputs are limited to 24 VDC 0 5 A The 6510 Signal Input module is a component that connects to the...

Page 25: ...ate state output Axial Thrust Predicate state In most applications the CSI 2600 will connect to buffered outputs of a protection system These modules normally have relay outputs which indicate alarm levels or bad failed sensors However the CSI 2600 relays are different in that A CSI 2600 alarm relay state may be based upon either overall vibration value i e the attached module or Analysis paramete...

Page 26: ...Getting started 22 MHM 97453 Rev 1 ...

Page 27: ...resents the gap or average distance between the probe tip and the machine shaft Other signal inputs include process signals these are DC parameters such as temperature or pressure Tachometer inputs are used to determine machine speed These tachometer signals are typically generated from an eddy current sensor or passive magnetic sensor positioned at a machine shaft keyway or gear producing a pulse...

Page 28: ...processor Preprogrammed groups of Spectral Scan measurement parameters AP Sets may be assigned to specific machine state conditions to tailor data acquisition to specific machine operational states 4 3 Transient data capture Transient data capture is the acquisition of continuous time waveforms of dynamic AC signals Transient data is captured in parallel for all channels Other data stored along wi...

Page 29: ...lues and digital input states may be combined logically to determine machine operating state which may be used to define specific data acquisition states The system can be configured to transmit and store data on either time interval or based on the amount of change of the data values The processor module provides 2 100Base T Ethernet ports and one RS 232 serial port for system communications and ...

Page 30: ...es per GB of storage The Transient Daughterboard can also stream data via Ethernet to analysis applications in near real time without affecting data collection or on board data storage While collecting time waveforms and tachometer pulses the Transient Daughterboard continuously calculates the peak to peak value of each channel s waveform When configured this value may be sent to the 6560 Processo...

Page 31: ...ling the Transient Daughterboard on the 6560 Processor module make sure all five mating connectors are fully engaged and then install all six mounting screws Transient Daughterboard PCB mounted on Processor module Figure 4 3 A Mounting screw positions B Transient Daughterboard hard drive Replace the Transient Daughterboard hard drive Transient Daughterboard hard drive inset Figure 4 4 A Hard drive...

Page 32: ...I exe 2 Select the Transient menu 3 Click Format Hard Drive Postrequisites When the drive has been formatted reboot the unit Ignore any hard drive error messages produced by the Transient Daughterboard on the HyperTerminal monitor When the POST process is complete the firmware will automatically prepare the hard drive with the Transient File System This process may take up to an hour Reboot the un...

Page 33: ...ignals connected to a CSI 2600 need to be designated as transient But since the Transient system is used to detect unexpected events using its continuous monitoring capability it s best to designate every channel to be transient to make sure a special event is not missed 4 8 6510 Signal Input module The 6510 Signal Input module combines the features of Signal Input Tachometer Input and I O Relays ...

Page 34: ...ny source that conforms to the input range limits The vibration inputs provide the following programmable functions for each channel Input Attenuator 1 2 Gain x1 x10 integrator on off In Table 4 1 the combination of input attenuator and gain setting provide four input range combinations Signal input module input ranges Table 4 1 Attenuator Gain Input Range 2 x1 10 0 V 100 g 100 ips 50 mil Hardware...

Page 35: ...achometer inputs allow measurement of two pulse tachometer sources per module Tachometer sensor types may include but are not limited to eddy current sensor Hall effect sensor or TTL pulse type from various sources The Tachometer Input module features either fixed voltage trigger or adaptive automatic triggering Triggering parameters may be set independently for each tachometer sensor input An inp...

Page 36: ...does not match the DIP switch setting The DIP switches are used to protect a user input device from inadvertently being shorted by a relay output configuration Set the corresponding DIP switch to the ON position for output relays and to the OFF position for input relays The factory default state of the DIP switches is OFF Input DIP switch 1 is for the first relay channel and DIP switch 2 is for th...

Page 37: ...r Board PCB mounted on a Signal Input module Figure 4 7 A Mounting screw positions B Transient Filter Board C I O relay DIP switches 4 9 Mounting accelerometers 4 9 1 Handling accelerometers General purpose accelerometers are susceptible to mechanical shock Take precaution when handling sensors When magnetically mounting sensors it is possible to generate shock loads that will damage sensors and v...

Page 38: ... will occur Cable bundle should also not be placed in such a manner that it will cause undo strain at the sensor cable connection 4 9 2 Tools and supplies Mounting tools Drill Spot face or end mill tool The spot face tool attaches to a standard electric drill and provides a machined surface at least 1 1 times greater than the diameter of the sensor At the same time the spot face tool also drills a...

Page 39: ...is not possible an alternative mounting procedure must be used Do not proceed contact the project manager Stud mount 1 Prepare the spot face or end mill tool by setting the drill bit depth to a minimum of 0 325 in 325 mils 2 Using a wire brush and plant approved cleaner clean and degrease the surface area 3 Keeping the spot face end mill tool perpendicular to the machine surface drill into the mou...

Page 40: ...Correct left and incorrect right milling processes Figure 4 9 Hardware configuration overview 36 MHM 97453 Rev 1 ...

Page 41: ...Milling process for sensor mounting Figure 4 10 This spot facing should result in a uniform seat being created Hardware configuration overview MHM 97453 Rev 1 37 ...

Page 42: ... 1 2 in diameter 2 Using the wire brush and plant approved cleaner clean and degrease the surface area 3 Using a 2 part epoxy such as Emerson P N A92016 spray the activator onto the mounting surface 4 Place a light coat of epoxy on the surface of the mounting pad such as Emerson P N A212 and hold firmly against the machine spot face surface for 1 minute If the adhesive does not set within 1 minute...

Page 43: ...the tap was not deep enough 5 If the sensor will not be mounted immediately cover exposed quick connect threads to prevent contamination Industrial tape is recommended A911 Quick Connect Figure 4 12 4 9 6 Mount accelerometers Prerequisites Note If you are not ready to pull cables do not mount sensors on the machine If it is necessary to mount a sensor the bundled cable must be secured to the machi...

Page 44: ...ive nut and use a torque wrench with the 9 16 in open end to finish tightening to 50 60 in lbs 4 Secure sensor cable to the machine approximately 4 5 in from the mounting location using an appropriately sized cable clamp Do not exceed bending radius of 2 8 in Sensor installation for industrial swivel mounts Figure 4 13 Hardware configuration overview 40 MHM 97453 Rev 1 ...

Page 45: ...ion using an appropriately sized cable clamp Do not exceed bending radius of 2 8 in CAUTION Mount the sensor to the machine before terminating or securing cable to the machine 4 10 Mounting tachometers 4 10 1 Handling passive magnetic tachometers The passive magnetic tachometer is installed near moving machinery typically a rotating shaft Observe clearances between the sensor and the target and ob...

Page 46: ... Actuator dimensions Some passive magnetic tachometers are designed to be used with a key meeting the following minimum specifications Key dimensions Figure 4 15 Key dimensions Table 4 2 A Dimension of top of tooth 0 15 in B Height of tooth 0 5 in Hardware configuration overview 42 MHM 97453 Rev 1 ...

Page 47: ... are soft iron cold rolled steel and 400 stainless steel 4 10 4 Mount the sensor bracket 1 Turn the machinery shaft so that the actuator is at the mounting location 2 Place the sensor in the mounting bracket and screw the sensor into the bracket exposing an equal amount of thread on the back and front of the mounting bracket 3 Place the sensor bracket assembly into the mounting location and center...

Page 48: ... turn the shaft and confirm that the actuator does not contact the sensor If sensor is contacting the shaft loosen the lock nut and repeat steps 3 and 4 6 Run the machinery at full speed and confirm that the sensor does not contact the actuator Let the machine reach normal operating temperature and run through all operational speeds 7 Observe the machinery during coastdown and confirm that the sen...

Page 49: ...ameters with a terminal emulator Add an Online Server to RBM Network Administration 5 1 System overview diagram System overview diagram Figure 5 1 Network Server Service responsible for handling the user s access to the various programs within the AMS Machinery Manager software Online Watch O_watch Graphic interface that allows viewing of data sent to the server by the CSI 2600 management of trans...

Page 50: ...ed to the server through Ethernet IIS FTP Microsoft s IIS includes an FTP server which needs to be installed to allow the CSI 2600 to load firmware from the server Firmware The firmware consists of two files which are loaded from the computer during the boot up of the CSI 2600 This allows most system updates to be installed on the computer like any other program update without the requirement of a...

Page 51: ... purchased from Emerson this configuration is already complete 5 4 Install AMS Machinery Manager Install AMS Machinery Manager on your computer with the following options checked Network Server Online Server AMS Machinery Manager Client Refer to your software user guide for these details 5 5 Configure the computer s IP address Follow your operating system s instructions for changing the computer s...

Page 52: ...y Health Monitor boots from the firmware stored in memory The FTP service is a Windows Feature that is available but not enabled by default on Microsoft Windows Refer to your Microsoft Windows Operating System instructions to enable the FTP Server and set up an FTP site These instructions are an overview of the steps to configure an FTP server for the CSI 6500 on Windows 7 and Windows 2008 R2 Proc...

Page 53: ...nonymous Permissions Read The FTP site name appears in the Connections pane and the site is started Postrequisites Install the firmware on this computer You can store the firmware for different hardware models on the same FTP server CSI Machinery Health Monitor FTP settings Table 5 3 Boot parameter Definition Default settings host inet h The IP address of the FTP server 192 168 0 1 user u The user...

Page 54: ...uctions presented by the installation program The online firmware is installed in C Inetpub ftproot bin Postrequisites Cycle the power on each CSI Machinery Health Monitor that uses this FTP server Reboot the CSI Machinery Health Monitor Cycle power on the CSI Machinery Health Monitor and verify the system is in good status after it boots Procedure 1 Cycle the power on each CSI Machinery Health Mo...

Page 55: ...Firmware Revision DSP Revision Total RAM and Unit Type Unit properties Figure 5 2 6 In the Unit Properties pane verify State is Node Unit UP and Firmware Revision matches the version you installed Contact Product Support for help if the firmware version does NOT match 5 7 Configure boot parameters with a terminal emulator During normal usage it is unlikely that you will need to change the initial ...

Page 56: ...HyperTerminal System Boot screen Figure 5 3 2 When the boot process has completed type bootChange and press Enter to configure the unit This command is case sensitive A list of boot parameters appears one line at a time When configuring the Main Processor the screen will look similar to this Main Processor boot parameters Figure 5 4 When configuring a Transient Processor the screen will look simil...

Page 57: ...ocess should finish with a screen similar to this HyperTerminal Boot Complete screen Figure 5 6 5 7 1 HyperTerminal navigation after boot complete After typing bootChange in a HyperTerminal session use the following commands to navigate Note When modifying an entry type the new setting Do not attempt to backspace over an existing entry Software configuration MHM 97453 Rev 1 53 ...

Page 58: ...isplayed If you interrupt the boot process use the following commands to navigate the boot configuration console The most commonly used commands are P and C Note When modifying an entry type the new setting Do not attempt to backspace over an existing entry CAUTION Use only the first four commands P C in Table 5 5 Contact Emerson Product Support before using the other commands Boot interrupt navig...

Page 59: ...Boot parameters Table 5 7 Boot parameter Description boot device The device name of the system shend0 CSI 6500 and DCMII systems cs DCMI systems processor number 0 host name The username for the FTP user file name The path and filename of the firmware installed in the FTP site root directory C inetpub ftproot by default bin 6500 is the firmware for a CSI 6500 bin 6500T is the firmware for a CSI 65...

Page 60: ...pen to different online systems specify a unique target name on each unit to help you identify them startup script s Intentionally blank Contact Technical Support for information on using a startup script other o CSI 6500T only IP Address of WINS server if configured 5 7 5 Boot flags Notes This table covers DCMII DCMIII and Transient units DCMIII units include the CSI 6500 and CSI 6500T DCMII unit...

Page 61: ...bnet mask is normally represented in Windows as a series of four decimal numbers each of which can have a value from 0 to 255 separated by periods 255 255 248 0 In the 6560 Processor module the subnet mask is represented as a series of four hexadecimal pairs with no separators that is 255 255 248 0 is represented as fffff800 A hexadecimal conversion table can be used to convert the subnet mask num...

Page 62: ...ine Server Name instead of browsing 4 Click OK The computer name appears in the Online Server pane 5 8 1 Add a unit s IP address to the Online Server in RBM Network Administration Prerequisites Add an online server in RBM Network Administration The unit must have an IP address in the same network as that of the online server Procedure 1 In RBM Network Administration select Online Server Online Ser...

Page 63: ...hanges The Edit buttons become active 4 Click Edit beside the Active Units box A New Unit field appears 5 Type in the IP address in New Unit and click Add New The unit appears in the Active Units list Software configuration MHM 97453 Rev 1 59 ...

Page 64: ...Software configuration 60 MHM 97453 Rev 1 ...

Page 65: ...TTy or HyperTerminal you do not need a username and password If you use a Telnet connection log in with the following credentials Both are case sensitive username csi password csiSupport 2 At the prompt type bootChange and press Enter This command is case sensitive A list of boot parameters appears one line at a time 3 Press Enter to advance down the list of parameters 4 Note the IP addresses in t...

Page 66: ...lick Add New The IP address appears in the Active Units panel e Click OK The Edit Online Server s Active Unit List window will close f In the Online Server Setup window click Start Data Collection Once a CSI 2600 IP address is listed in RBM Network Administration that address may be used for any existing or future database built with the online server This task does not need to be performed each t...

Page 67: ...ng DC voltage measurements for radially mounted eddy current sensors 6 3 2 Collection predicates Predicates are conditions that have a value of True or False and are used to guide measurement operations A Collection Predicate tells the system when to perform a routine data collection based upon the definition created in the database Inputs into this type of predicate include speed Gross Scan AC am...

Page 68: ...transient auto archive operation When you create an auto archive definition this collection predicate will cause the CSI 2600 to automatically transfer an archive of transient measurements to the online server where they can be viewed by an analyst Archives stored on the transient hard drive will eventually be written over by new measurements 2 Configure the Measurement Points to associate tach ch...

Page 69: ...valuable transient information In this case they do not need to be commissioned as transient only as predictive signals a In the Online Configuration tree structure right click on the unit and select Commission Transient Channels The Commission Transient Channels dialog appears showing signals already commissioned for predictive operation b Select the desired tach channel and click the check box f...

Page 70: ...ollected the archive will be sent from the CSI 2600 to the online server 6 3 5 Review and save a transient database After creating a database create a report to review your database configuration The report includes firmware revision used by the unit calibration information for the unit predicates and their definitions signal connections transient or predictive tachometer definitions relay definit...

Page 71: ...sient Status and Transient Archive Status Transient archives are stored under the server folder CustData Two items will be created in this folder One is the actual CSI 2600 database file with an rbm extension The other is a sub folder with the same name as the CSI 2600 database Inside this sub folder is a collection of other folders including one named archives Transient archives are stored under ...

Page 72: ...rnal No Path has been specified as the primary streaming location Size displays how much memory is available Failover Path displays which drive Internal External No Path has been specified as the secondary streaming location Size displays how much memory is available Auto Archive Status Tach Tachometer input associated with a group of transient vibration channels Speed Current speed measured by th...

Page 73: ...surements to the online server Complete All measurements have been sent to the online server Archive Type Predicate parameters The archive was initiated by a predicate Manual The archive was initiated on demand by a user Percent Complete 00 00 100 00 Displays progress while the system sends measurements to the online server 6 5 Archive management Archives are stored in folders in C RBMnet RBMsuite...

Page 74: ...e the manual archive characteristics Postrequisites Observe the progress of manual archives in the Transient Archive Status tab 6 7 Disable archive predicates An analyst can disable the creation of automatic archives during startup or when the machine is being cycled and multiple archives are not desired Procedure 1 In the Transient Status tab right click on the archive predicate and select Disabl...

Page 75: ...the time when the archive predicate was initially false and ending at the time that the machine was at 3000 RPM 6 8 Stop transient acquisition An analyst can command the CSI 2600 to stop recording transient data Procedure 1 In the Online Watch tree structure right click on the CSI 2600 and select Stop Transient Acquisition A caution window appears 2 Click Okay to confirm In the Transient Status ta...

Page 76: ...ta before changing databases Prerequisites Before disconnecting from the first machine log in to AMS Machinery Manager From the Tools tab click Setup Communication and open RBM Network Administration Procedure 1 In the bottom center panel labeled Online Servers double click the server The Online Server Setup dialog opens 2 Click Stop Data Collection 3 Disconnect the unit from the first machine 4 C...

Page 77: ...ndle and two wheels for roll around transport Physical dimensions case Table A 1 Height 13 75 in Width 19 5 in Depth 24 5 in Weight with case and unit 53 lb Physical dimensions unit Table A 2 Height 20 5 in Width 8 25 in Depth 16 in Weight unit alone 30 lb Operational conditions Table A 3 Relative humidity Temperature range 0 95 R H non condensing 17 55 C 0 50 R H non condensing 17 65 C Specificat...

Page 78: ...s Relay input RPM DC AC or software controlled Data Collection Event based adaptive Data Collection Interval Event based and or time based Data Storage Interval Exception based and or time based Spectral ADC Resolution 24 bit 2 channel simultaneous Dynamic Range 100 dB all frequency ranges Spectral Resolution 100 to 6400 lines Analysis Bandwidth 10 Hz to 40 kHz discrete steps Spectral Scan Rate De...

Page 79: ... Metric HZ CPM Order Scaling Types Linear Log dB Windows Types Hanning Uniform Processor module LEDs The 6560 Processor module has seven two color LEDs From top to bottom these are Input Power CPU Status Transient Status System Status Server Connect Modbus Connect and Hard Drive Active 6560 Processor module LEDs Figure A 1 Specifications MHM 97453 Rev 1 75 ...

Page 80: ...er On Self Test is being performed which involves Processor board resources Solid Red Failure 2 Power supply POST failure or other hardware failure on processor board Alternating Red Green Uncalibrated 3 The onboard Test Function generator is uncalibrated Solid Green OK 4 Normal operation Transient Status LED The Transient Status LED indicates the status of the Transient Daughterboard The LED is a...

Page 81: ...d heartbeat However if the system cannot recover quickly it will automatically reboot itself to clear the fault and will then resume monitoring Server Connect LED The Server Connect LED indicates when Machinery Health Manager software or the DHM diagnostic software are connected A green color indicates that at least one Machinery Health Manager software client is connected or that the DHM software...

Page 82: ...ing accessed with read write activity The green LED blinks on each time a read or write activity accesses the Transient hard drive The more time the LED is green the more hard drive activity This LED is always off if there is no Transient board installed in the system Specifications 78 MHM 97453 Rev 1 ...

Page 83: ...lacement Analog Integrator Accuracy 2 frequency and amplitude AC Input Range Software configurable 5 V pk 10 V pk DC Input Range 22 VDC Maximum AC DC Input Range 22 V Powered Sensor Types ICP Accelerometer and velocity probes by each sensor channel and displacement probes by fused 24 VDC power supply on each channel Sensor Power 4 mA nominal constant current with 22 V compliance per current Powere...

Page 84: ...urable as input or output 4 total per rack Relay Type SPST 24 VDC 0 5 ADC dry contact Digital Input Current Max 10 mA 24 VDC Digital Input High Voltage 5 VDC 24 VDC Digital Input Low Voltage 3 VDC Signal Input module LEDs Every 6510 Signal Input module has two two color LEDs The top LED indicates the power converter status and the bottom LED indicates overall module status Specifications 80 MHM 97...

Page 85: ...ing red condition indicates a power fault somewhere within the module Status LED The Status LED indicates the overall status of the module The four status conditions are listed in Table A 8 along with their assigned priorities More than one status condition may be active at a time When this happens the LED will indicate the active status condition with the highest priority Specifications MHM 97453...

Page 86: ...nts Blinking Green In POST 1 Typically only seen during system startup Indicates that POST Power On Self Test is being performed which involves Processor board resources Solid Red Failure 2 Power supply POST failure or other hardware failure on processor board Alternating Red Green Uncalibrated 3 One or more channels are uncalibrated Solid Green OK 4 Normal operation Transient Filter Board specifi...

Page 87: ...tor rotating equipment during that time B 1 The CSI 6560 Processor module Four circuits are calibrated Test Signal Generator TSG Gross Scan GS Digital Signal Processor DSP Transient The TSG circuit is a key element This circuit provides an extremely precise output signal which is used as an input during GS DSP Tachometer and Transient calibrations Tachometer channels are calibrated during DSP cali...

Page 88: ...m is calibrated using the CPU board TSG circuit The TSG circuit is the only element that requires an external piece of test equipment and special connection cables TSG calibration requires Digital Multi Meter such as the HP 34401A computer configured as online server special calibration utility program DHM cable that connects the computer to the 6560 Processor module Ethernet port cable that conne...

Page 89: ...gnal Input module is replaced whenever a 6560 Processor module is replaced if the calibration table has a status of Unknown Product Support personnel can guide a plant engineer or technician through DSP calibration over the phone B 1 5 Transient calibration The Transient unit includes two processing boards a Main Processor board and a Transient board Both boards include separate Digital Signal Pro...

Page 90: ...s replaced whenever a Transient board is replaced whenever Main Processor board is replaced if the calibration table has a status of Unknown Product Support personnel can guide a plant engineer or technician through Transient calibration over the phone System calibration 86 MHM 97453 Rev 1 ...

Page 91: ...ure must be fed through the RMS DC converter path It is not technically valid to convert RMS values from an RMS DC converter to pk or pk pk Measurement Units unless the input is sinusoidal in nature However the CSI 2600 allows this RMS values are multiplied by 1 414 or 2 828 to convert from RMS to pk and pk pk respectively C 1 1 Gross Scan units conversion Gross Scan units conversion Table C 1 Inp...

Page 92: ...s Harmonics Average Synchronous Peak Note Total Energy Energy within a Frequency Range Synchronous Energy within a Frequency Range Non Synchronous Energy within a Frequency Range HFD Relative Synchronous Harmonics Average Synchronous Peak RMS pk pk pk Measurement Units are valid and can be freely converted Spectral Scan parameters All Spectral Scan parameters must be AC in nature It is possible to...

Page 93: ...e no no no no no single g in s mil i s mil g g mm s micron mm s micron g VEL V i s V i s V i s V i s V i s V mm s V mm s V mm s V mm s V mm s no no yes no yes no no yes no yes yes yes yes yes no single no no no no no no single single no no no single single i s mil mil g i s mm s micron micron g mm s DISP V mil V mil V mil V micron V micron V micron no no no no no no no no no no no no no single dou...

Page 94: ...s no yes no yes i s mil mm s micron DISP V mil V micron no no mil micron C 4 Non Vibration unit analysis types Non Vibration unit analysis includes Peak to Average Ratio Average to Minimum Ratio Kurtosis Skewness Synchronous Phase These analysis types produce non unit ratios or specific unit types such as degrees of phase Measurement Unit Type will not apply to these parameters C 5 Set DC offset F...

Page 95: ...e Configuration right click on a unit and select Configure Unit 3 Right click a channel icon and select Define 4 Set the Signal Type to Process 5 Select Properties and select the Sensor button 6 Highlight New and select OK to define a new sensor 7 Enter the voltage value into Offset Field Data types MHM 97453 Rev 1 91 ...

Page 96: ...Data types 92 MHM 97453 Rev 1 ...

Page 97: ...ar terminal power connections CSI 2600 DIP switch settings D 1 Rear termination panel The rear termination panel plugs directly onto the backplane This termination panel has connectors for sensor inputs tachometer inputs and discrete input output relays into the 12 2 2 modules All these connections are available through BNC connectors on the rear of the CSI 2600 ...

Page 98: ... inputs 1 MSIG1 Ch1 2 Tach inputs 1 MSIG2 Ch 3 4 E F Relay I O 1 MSIG1 I O 1 2 Relay I O 1 MSIG2 I O 3 4 G DIP switches for routing buffered sensor tach inputs from the A6500 P RTRM side of the rack H DIP switches for configuring sensor power On or Off 2 SW1 SW2 SW3 SW5 SW6 and SW7 I Calibration test signal output port SMB connector ...

Page 99: ...r power DIP switches in the OFF position 2 SW4 and SW8 correspond to tach and relay channels and are not used A6500 M BP backplane components Table D 2 Backplane K SysFail relay connector L DC Power input connector for Prediction Side M HUB network connector N NIC network connector O Chassis Ground lug P Power On LED Q 24 V Input LED R Status LED ...

Page 100: ...D 2 Internal wiring diagram for the CSI 2600 ...

Page 101: ...o are for the 24 V power supply for eddy current probes These terminals only supply power if an external 24 V power supply is connected to the J19 power input terminal at the edge of the termination panel Note For the CSI 2600 this connection is not used and the 24 V power is available on the panel mounted Phoenix connector on the rear of the case The last terminal for each channel is a chassis gr...

Page 102: ...24V return Gnd 24V return Gnd 24V return Chassis GND Shield Chassis GND Shield Chassis GND Shield Chassis GND Shield CH3 SIG 3 24V CH7 SIG 7 24V CH11 SIG 11 24V I O1 I O 1 SIG 3 24V return SIG 7 24V return SIG 11 24V return I O 1 24V 24V 24V 24V Gnd 24V return 1 Gnd 24V return 1 Gnd 24V return 1 Gnd 24V return 1 Shield Shield Shield Shield CH4 SIG 4 24V CH8 SIG 8 24V CH12 SIG 12 24V I O2 I O 2 SIG...

Page 103: ...n SIG 22 24V return Tach 4 24V 24V 24V 24V Gnd 24V return Gnd 24V return Gnd 24V return Gnd 24V return Shield Shield Shield Shield CH15 SIG 15 24V CH19 SIG 19 24V CH23 SIG 23 24V I O3 I O 3 SIG 15 24V return SIG 19 24V return SIG 23 24V return I O 3 24V 24V 24V 24V Gnd 24V return Gnd 24V return Gnd 24V return Gnd 24V return Shield Shield Shield Shield CH16 SIG 16 24V CH20 SIG 20 24V CH24 SIG 24 24...

Page 104: ...DIP switch for connecting accelerometer power For accelerometer channels that require power from the CSI 2600 set the associated DIP switch to the right or On position For sensor channels that do not require power set the associated DIP switch to the left or Off position Note For the Tach and Relay channels the DIP switches must be left in the Off position ...

Page 105: ...o the network ping the unit s IP address If the ping is successful there is probably a configuration mismatch between the unit and the server Check the boot parameters If the ping fails there may be a physical error bad Ethernet connection gateway between two units mismatching IP addresses System Status LED is red Establish a Telnet connection to check unit status If there was a POST failure a fla...

Page 106: ...Troubleshooting 102 MHM 97453 Rev 1 ...

Page 107: ...ub port 19 HyperTerminal 51 I Input Power LED 76 Internet Information Services IIS 45 48 M Measurement Point 17 MHM Remote 45 Modbus 3 5 6 Modbus Connect LED 77 Monitoring module 17 MtDbgMgr 45 N NAS hard drive 13 Network Server 45 NIC port 19 O Object Linking and Embedding for Process Control OPC 3 5 6 on board signal generator 83 Online Configuration 45 Online Server 45 Online Watch 45 P passive...

Page 108: ... 23 dynamic AC 23 process signals 23 tachometer 23 stud mount sensors 35 swivel mount 39 SysFail relay 25 93 System Status LED 77 T technical support 2 Telnet 51 Transient Status LED 76 TTL pulse type sensor 31 V Vibration Analysis 12 13 45 W warnings 7 water 6 7 Index 104 MHM 97453 Rev 1 ...

Page 109: ...Index MHM 97453 Rev 1 105 ...

Page 110: ...to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice All rights reserved ...

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