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Dürkopp Adler 878-160722-M, Operating Instructions Manual

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Dürkopp Adler 878-160722-M Operating Instructions Manual Download Page 15

Machine description

Operating Instructions 878-M PREMIUM - 06.0 - 11/2021

13

3 Machine description

3.1 Components of the machine

Pic. 1: Components of the machine

(1) - Control panel OP3000
(2) - Tension plate
(3) - Thread lever
(4) - Keypad on the machine arm
(5) - Top roller with needle
(6) - Hook (under throat plate)

  (7) - Oil level indicator
  (8) - Winder
  (9) - Hand wheel
(10) - Electronic hand wheel
(11) - Reel stand

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Summary of Contents for 878-160722-M

Page 1: ...878 M PREMIUM Operating Instructions...

Page 2: ...served Property of D rkopp Adler GmbH protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of D rkopp Adler GmbH Copyright D rkopp Adl...

Page 3: ...2 Inserting and replacing the needle 20 4 3 Threading the needle thread 23 4 3 1 Tension plate rotary 23 4 3 2 Tension plate electronic 26 4 4 Inserting and winding on the hook thread 29 4 5 Replacing...

Page 4: ...67 6 2 Navigating the Commander Basic Pro control panel 68 6 2 1 Symbols and buttons 69 6 2 2 Entering values 70 6 2 3 Navigating the burger menu 71 6 2 4 Navigation during the start of the control p...

Page 5: ...table top to the frame 152 8 6 Setting the working height 153 8 7 Controller 154 8 7 1 Fitting the control unit 154 8 7 2 Fitting the pedal and setpoint device 155 8 8 Mounting the machine head 156 8...

Page 6: ...Obsah 4 Operating Instructions 878 M PREMIUM 06 0 11 2021...

Page 7: ...nnot be held liable for any damage during trans port Inspect the delivery immediately upon receiving it Report any damage to the last transport manager This applies even if the packaging is undamaged...

Page 8: ...followed Result of performing an operation Change to the machine or on the display Important Special attention mustbe paid to this pointwhen performing a step Information Additional information e g o...

Page 9: ...the regulations set forth in DIN VDE 0105 For the following work the machine must be disconnected from the power supply using the main switch or by disconnecting the power plug Replacing the needle o...

Page 10: ...nicians Maintenance work and repairs may only be carried out by qualified technicians Work on electrical equipment may only be carried out by qualified specialists Only authorized persons may work on...

Page 11: ...severity of the danger Signal words Signal words and the hazard that they describe Symbols The following symbols indicate the type of danger to personnel Signal word Hazard DANGER Will result in serio...

Page 12: ...lt in serious injury or even death if ignored This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored Pollution Symbol Type of danger Typ...

Page 13: ...uld result in material damage if ignored This is a warning note for a hazard that could result in pollu tion if ignored Type and source of danger Consequences of non compliance Measures for avoiding t...

Page 14: ...Safety Operating Instructions 878 M PREMIUM 06 0 11 2021 12...

Page 15: ...cription 3 1 Components of the machine Pic 1 Components of the machine 1 Control panel OP3000 2 Tension plate 3 Thread lever 4 Keypad on the machine arm 5 Top roller with needle 6 Hook under throat pl...

Page 16: ...er pressure via stepper motor Programmable electronically regulated thread tension ETT on request Electronic handwheel jog dial Direct drive for all subclasses Safety snap on coupling for preventing a...

Page 17: ...erately heavy material 70 80 Nm Moderately heavy material 90 110 Nm Heavy material 120 160 Nm The maximum thickness of the sewing material thickness is 8 mm when pressed together under the top roller...

Page 18: ...es 1 2 Needle system 134 Needle strength Nm 70 160 70 120 70 160 Maximum thread strength Nm 80 3 10 3 80 3 20 3 80 3 10 3 Stitch length forwards backwards mm 7 7 5 5 7 7 Maximum s p m min 1 according...

Page 19: ...Top roller 35 mm knurled 0888 220374 Top roller 35 mm smooth 0888 220384 Top roller 35 mm rubberized 0888 220394 Top roller 45 mm width 3 8 mm 0888 220404 Top roller 45 mm width 2 0 mm 9880 888100 Di...

Page 20: ...ads 0888 200464 Parts set for binding tape width 2 0 mm 0888 200474 Parts set for binding tape width 2 5 mm 0888 200614 Attachment for French binding 0888 200884 Tape roll holder lower 0888 100294 Tap...

Page 21: ...and off Switching power on 1 Press the main switch 4 down to position I Indicator lamps 1 and 3 light up Switching power off 1 Press the main switch 4 up to position 0 Indicator lamps 1 and 3 turn of...

Page 22: ...learance After inserting a thinner needle Missing stitches Thread damage After inserting a thicker needle Damage to the hook tip Damage to the needle WARNING Risk of injury from needle and moving part...

Page 23: ...position 2 Draw the lever 2 in your direction to loosen the screw fixing the needle 3 Pull the needle out towards the bottom 4 Insert the new needle 5 Important Align the needle so that the groove 3 i...

Page 24: ...r 1 reaches the upper end position 2 Loosen the screws 2 3 Pull the needle out towards the bottom 4 Insert the new needle 5 Important Align the needles so that the groove 3 is facing the hook accordin...

Page 25: ...ing the needle thread 4 3 1 Tension plate rotary Information Tension plate rotary uses the control on the display and all the setting as an tension plate electronic WARNING Risk of injury from needle...

Page 26: ...Wind the thread once clockwise around primary tensioner 4 4 Guide the thread to tightening spring 6 5 Lift the tightening spring 6 with the thread and pull the thread under the spring arm 6 Insert th...

Page 27: ...hread the machine according to the picture The thread 1 designed for the left needle is to be threaded in the left ten sioners and in the upper hole in the thread lever 2 2 Threading the side by side...

Page 28: ...through the thread guide and to the machine via the unwinding bracket Fig 8 hread guide on the unwinding bracket and machine arm 1 Fit the thread reel on the reel stand 2 2 Insert the thread from the...

Page 29: ...ed the thread counterclockwise around tensioner 1 6 6 Feed the thread clockwise around tensioner 2 5 7 Guide the thread under the diverter pin 4 to the thread tensioning spring 8 Lift the tightening l...

Page 30: ...t through the thread lever 14 12 Insert the thread through the upper thread guide 9 13 Insert the thread through a hole in the lower thread guide 10 14 Insert the thread through the thread guide on th...

Page 31: ...he unwinding bracket and machine arm 1 Fit the thread reel on the reel stand 2 2 Insert the thread from the rear to the front through the thread guide on the unwinding bracket 1 WARNING Risk of injury...

Page 32: ...around the pre tensioner 2 5 Insert the thread in a wavelike manner through the 2 holes of the hook thread guide 4 from bottom to top through the left hole and from top to bottom through the right ho...

Page 33: ...from the thread reel onto the bobbin When the bobbin is full the machine automatically stops winding The bobbin lever moves down The cutter is automatically moved into its basic vertical position 3 P...

Page 34: ...bin 1 with the thread end 2 orient ed according to the picture 4 Thread the thread through the slot 5 and slot 6 5 Close up the bobbin housing flap 4 and fasten the thread under the tensioning spring...

Page 35: ...lamps 2 light up on the machine arm The left light is for the left hand hook and the right light is for the right hand hook Fig 15 Remaining thread monitor Each of the bobbins has a thread supply gro...

Page 36: ...ing typically only the tension of the needle thread is altered while the tension of the hook thread remains unchanged 4 6 1 Setting needle thread tension The needle thread tension can only be set usin...

Page 37: ...s adjusted using the adjusting screw 1 Insert a screwdriver through the hole 2 To increase the tension 1 Turn the adjusting screw 1 clockwise To reduce the tension 1 Turn the adjusting screw 1 counter...

Page 38: ...threadslidesatlowtensionoverthethickest point of the hook Fig 17 Setting the thread regulator 1 Loosen the regulator screw 1 To increase the tension Slide the thread regulator 2 up To reduce the tensi...

Page 39: ...ess the pedal 1 halfway back The machine stops and lifts top roller The top roller remain up as long as the pedal is pressed halfway back or 1 Press the pedal 1 fully back The thread cutter is activat...

Page 40: ...e top roller in the upper position 1 Push the lever down To cancel the lock 1 Push the lever up You can also use the pedal to cancel the upper position 1 Press the pedal halfway back as when lifting t...

Page 41: ...e feature is enabled permanently or only for the knee lever is pressed Fig 21 Elements of the knee lever For permanent switch 1 Set the switch 2 to the upper position To switch the relevant function P...

Page 42: ...ons Activating a key function 1 Press the key Function is activated The key illuminates Deactivating a key function 1 Press the key again Function is deactivated The key turns off 1 Favorite button fu...

Page 43: ...e up Start and end bar tack key 4 This key 4 cancels the general setting for sewing start and end bar tacks If bar tacks are on pressing the key 4 skips the next bar tack If bar tacks are off pressing...

Page 44: ...to the favorite button 1 Therefore only one of the screws 4 may be in the vertical position All screws must be turned back to their original horizontal position before a new function is assigned To a...

Page 45: ...he material to be sewn into the initial position Sewing 1 Press the pedal forwards in pedal position 1 The machine sews The sewing speed increases the further forward the pedal is pressed WARNING Risk...

Page 46: ...stitch length 1 Switch on the 2nd stitch length using the key for the quick function Quick functions on the keypad p 40 To increase the thread tension 1 Switch on the auxiliary thread tensioner using...

Page 47: ...a parameter that is shown on the display Press the key under the desired symbol The function is selected ESC Cancel the function Exit the menu changes remain saved OK Confirm the settings Activate th...

Page 48: ...firmware and software version 1 Switch the main switch on The display shows the software version On the left of the screen the control panel firmware On the right of the screen the controller software...

Page 49: ...her func tions are always implemented immediately All the major sewing parameters can be changed manually during the sewing process Automatic mode program 001 999 Automatic mode allows for the executi...

Page 50: ...g on the assignment Programming Press the upper softkey Quick access function softkey menu Press the lower softkey 5 4 1 Quick access func tion softkey menu str 50 Program number Value range 000 to 99...

Page 51: ...e OK button to confirm Top roller pressure Value range 1 to 14 Use to select the Top roller pressure par Use to change the top roller pressure Difference feed between top roller and wheel feeder Value...

Page 52: ...on or Assigning a function to the upper softkey Press the numeric key under the desired function and the upper softkey at the same time The function is assigned to the upper softkey and can subse quen...

Page 53: ...Change values using the keys 6 Press the OK key to confirm your selection 7 Press or ESC to exit the menu Resetting the bobbin stitch counter After pressing the stitch counter is reset to zero Foot li...

Page 54: ...ectronic handwheel Start Tack Dialog box for defining the start bar tack End Tack Dialog box for defining the end bar tack Foot Top roller position when sewing stops and after the thread is cut Bobbin...

Page 55: ...sew The seam will be sewn using the altered parameter value 5 5 Automatic mode Program numbers 001 to 999 1 Use to select the Program parameter 2 Use to select the program number 1 or another one if...

Page 56: ...func tion softkey menu str 50 Program number Value range 000 to 999 Use to select the Program parameter Use to change the program number Or Input the program number using the 0 9 keys and confirm with...

Page 57: ...stitch es yet to be completed the outstanding length of the section The program bar shows half the current section in bold Fig 34 Current section Completed sections are shown fully in bold Fig 35 Comp...

Page 58: ...ogramming edit mode 5 6 1 Creating programs If is assigned to the upper softkey 1 Press the upper softkey The following display appears Fig 36 Programming 2 Continue with handling step 3 If is not ass...

Page 59: ...shows the individual symbols on the display and the functions of the keys on the control panel Symbol Meaning Auto Forward Value range on off Add section Delete section Number of current program to b...

Page 60: ...e to select the Thread tension parameter Use to change the thread tension Top roller pressure Value range 1 to 14 Use to select the Top roller pressure parame ter Use to change the top roller pressure...

Page 61: ...ed is selected 5 6 3 Creating a program by teach in 1 Press the Teach In key 2 Set the parameters for the section stitch length thread ten sion top roller pressure and top roller stroke 3 Press the pe...

Page 62: ...ed can now be edited The following information is shown on the display and the P in the program number field flashes Fig 38 Display in Edit mode 1 Use and to select the program to be edited and the se...

Page 63: ...ey The submenu opens 3 Use to select the desired parameter 4 Press the OK key to activate or deactivate the parameter or use to edit the value and confirm the change by pressing OK Symbol Meaning Stic...

Page 64: ...tware Operating Instructions 878 M PREMIUM 06 0 11 2021 62 5 Exit the submenu using ESC or The changed values are stored immediately 6 Exit Edit mode using ESC Foot lifted Top roller lift height Backw...

Page 65: ...the parameter or use to edit the value and confirm the change by pressing OK Symbol Meaning Program Name program name Next Progr Thread Tension thread tension Sets up an auxiliary thread tensioner tha...

Page 66: ...1 Press the key The softkey menu appears Fig 39 Softkey menu 2 Press the key The following display appears Fig 40 Copying the program The controller displays the next free program number Info Screen D...

Page 67: ...wing display appears with the program number flashing Fig 41 Display after specifying the program number 4 Load the desired changes into the new program 5 Press the ESC key The controller exits Progra...

Page 68: ...itch between off single double backtacking Backtacking multi icon appears just in case of special sett up in backtacking menu Number of stitches transfers from backtacking menu also 3 End Tack Switch...

Page 69: ...trol panel Fig 44 Commander Basic Pro control panel All settings in the software are performed using the Commander Basic Pro control panel Information If a value is entered that is not within the spec...

Page 70: ...can open menus by pressing the corresponding button with your finger Swipe to switch between the different pages of the main screen You can modify the information displayed in the status bar 1 You can...

Page 71: ...r menu A window opens that lets you select Automatic mode Manual mode Programming mode or Settings Context sensitive help Start by pressing the gray question mark before press ing the area for which y...

Page 72: ...he value range Dark tiles multifunction You can active or deactivate dark tiles encircled by a white line and showing a blue triangle in the corner by pressing A long press opens a menu that lets you...

Page 73: ...hout having to wait for the control panel to finish starting up You can select these options as soon as their icons are displayed on the control panel After entering your user login you will be taken...

Page 74: ...ne starts and the control panel boots up You can change this setting at the Technician level as needed The following is an explanation of the two users set up by default Default User and Default Techn...

Page 75: ...r Fig 49 User Management 3 5 Define the desired settings for sample explanations see p 77 and p 77 6 Press to return to Settingsor to return toManualmode 6 3 1 User login The factorysettingofthe softw...

Page 76: ...r Management 1 Press on the symbol to open the burger menu The menu opens Fig 50 User login 2 Press Logout 1 This opens the Login interface There are three ways to log in The three options including t...

Page 77: ...Logging in with username and password To log in with username and password 1 Enter username and password 2 Press If the login information is correct the user will be logged in 6 3 1 2 Logging in with...

Page 78: ...th NFC chip Assigning an NFC chip to a user To assign an NFC chip to a user 1 Select a user in User Management or create a new user p 83 2 Press the item Login with NFC chip A new window opens 3 To as...

Page 79: ...User management cannot be selected as a Default User p 72 Fig 51 Authorizations as Default User 6 3 3 Authorizations as Default Technician The factory setting for the Default Technician requires that...

Page 80: ...ab 1 you selected On the far right you will find the settings 3 associated with the role user you selected Explanation of role and user 1 Tab for roles and users 2 List of roles users 3 Settings roles...

Page 81: ...ing interface Fig 53 Managing roles Press the tab 1 reserved for the Roles on the left hand side Deleting a role To delete a role 1 Press the desired role The role is highlighted in blue 2 Press The r...

Page 82: ...ole derivations up to the role of Technician You can adjust this setting in the authorizations of the roles table below Settings of the roles Read Edit Access Menu item Parent role Select from which r...

Page 83: ...Bobbin Wind mode Edit Segment abort Edit Edge trimmer Edit 2nd Edge Guide Position Edit 2nd Edge Guide Height Edit Edge Guide reference position Edit Stitch length Edit Switch Stitch Length Edit Need...

Page 84: ...Program name Edit Stitch length correction factor Edit Needle thread tension correction factor Sewing Edit Enable multi functional tiles Edit Flat Sew User Management Edit Current user Edit Roles up...

Page 85: ...llowing interface Fig 54 Managing users 1 Press the tab 1 reserved for the User on the left hand side This interface appears Fig 55 Managing users 2 The left hand side holds a list of all users 2 that...

Page 86: ...is highlighted in blue 2 Press The user disappears from the list it has been deleted Information Users with a symbol behind their names have been created at the factory They cannot be deleted Creatin...

Page 87: ...ata used for logging in Last name Authorization Login with username and password On Off Username Name for logging in Password Password for logging in Login with NFC token Login by NFC chip allowed or...

Page 88: ...ure stroke height stitch length needle thread tension and also the activation of other functions are always implemented immediately All the major sewing parameters can be changed manually during the s...

Page 89: ...dualmodesandtheirusesareexplainedindetaillateron 6 5 Using Manual mode In manual mode no programs have been saved allowing you to use all parameters in a variable manner To access the Manual mode 1 Pr...

Page 90: ...s bar in Manual mode Arranging the tiles on the main screen Themainscreenconsistsofthreepages whichyoucancustomize to your individual needs To adjust the tiles on the main screen 1 Press the symbol to...

Page 91: ...ess on Manual mode Main screen configuration 3 The interface used for configuring the main screen opens Fig 59 Setting up the user interface 3 4 Press and hold the desired tile and drag it to move it...

Page 92: ...the user interface 4 2 Go to Screen configuration 4 and press on Manual mode Status bar configuration 5 The interface used for configuring the status bar opens Fig 61 Setting up the user interface 5...

Page 93: ...are described further below To access the parameter settings 1 Press the symbol to bring up the parameter pane This opens the parameter settings interface Fig 63 Setting the parameters Material thick...

Page 94: ...thread tension The 2nd value for the needle thread ten sion can be switched on using a button on the push button panel or the tile on the control panel Value range 01 to 99 Additional value of upper f...

Page 95: ...fect Correction speed effect Value range On Off see p 97 Stitch length The stitch length changes slightly depending on the speed For this reason the stitch length can be adjusted at different speeds b...

Page 96: ...n can be adjusted to different mate rial thicknesses by the software Sewing foot pressure The sewing foot pressure can be adjusted to different material thick nesses by the software Max Speed The maxi...

Page 97: ...e remaining thread monitor is present on the machine Monitor mode allows for optical monitoring of the bobbin Sewing stop Sewing stops and a notice is shown on the display when the bobbin is detected...

Page 98: ...value which depends on the size of the bobbin and the thickness of the thread Value range 00000 to 99999 Sewing stop Sewing stops and a notice is shown on the display when the bobbin is detected to b...

Page 99: ...wing specific parameters Setting mode Description linear In the linear setting the size of the parameter increases or decreases steadily as the speed increases The increase decrease of the parameter d...

Page 100: ...s Speed at which the increase reduction of the stitch length should start Max Sewing speed Value range 0000 4000 1 min depending on subclass Speed up to which the increase reduction of the stitch leng...

Page 101: ...e in needle thread tension should occur 2 Value On Off Min Speed Value range 0000 4000 1 min depending on subclass Speed from which the 2nd needle thread tension should be used 2 Value On Min Speed Va...

Page 102: ...ize of the parameter increases or decreases steadily as the material thickness increases The increase decrease of the parameter depends on the limits set for the minimum and the maximum material thick...

Page 103: ...terial thickness at which the increase reduction of the stitch length should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase reduction of the stitc...

Page 104: ...0 to 10 0 mm Material thickness at which the increase in needle thread tension should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase in needle th...

Page 105: ...increase in sewing foot pressure should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase in sewing foot pressure should occur Menu item Setting 1 Se...

Page 106: ...er to the explanation in the Service Instructions 6 5 4 Setting the Segment Begin parameters There are various options for setting the Segment Begin param eters The following table lists all possible...

Page 107: ...artack as the one set in Manual mode If this function is deactivated a custom input can be entered On Off Stitch length of stitches forward Value range 0 1 to 7 0 mm depending on subclass Stitch lengt...

Page 108: ...be programmed with a different number of stitches All subsequent sections have the preset number of stitches from the settings for the start bartack On Off Number of stitches Value range 01 to 50 Last...

Page 109: ...l after the table Icon Parameter Settings Seam Parameter Stitch length Value range 0 1 to 7 0 mm depending on the sewing equipment and the subclass Needle thread tension Value range 01 to 99 Upper dif...

Page 110: ...On Off Height of sewing foot lift at stop Value range 00 to 13 mm depending on subclass Light barrier optional additional equipment The light barrier detects the beginning and the end of the material...

Page 111: ...e The waiting time at the turning points e g for a change of sewing direction is set at this point A short waiting time in milliseconds should ensure consistent seam quality ornamental stitch bartack...

Page 112: ...To ensure a safe sewing start and complete sewing of the start bartack an additional bartack can precede the start bartack Only the number of forward and backward stitches can be selected The stitch l...

Page 113: ...programmed with a different number of stitches All previous sections have the preset number of stitches from the settings for the end bartack On Off Number of stitches Value range 01 to 50 Invert bar...

Page 114: ...UM 06 0 11 2021 2 Press Automatic mode 1 The interface of Automatic mode opens The program stored last is loaded The display shows tiles and information below the upper bar that vary with the selected...

Page 115: ...program Seam segment including information on the settings for seam beginning seam and seam end Display of the entire program including its seams and segments Adjustment factors that can still be adj...

Page 116: ...de Possible actions in the course of the seam The following table lists the functions that can be performed in the course of the seam 1 Progress in the segment 2 Progress in the program Button Pedal F...

Page 117: ...rom the same point when sewing resumes 2 To cancel the program completely press the pedal all the way backwards again The program is canceled and the machine starts from the first seam section in the...

Page 118: ...xisting programs To access Programming mode 1 Press the symbol to bring up the navigation pane This opens the navigation interface Fig 67 Using Programming mode 1 2 Press Programming The user interfac...

Page 119: ...ain screen or the status bar Managing the items is quick and easy thanks to the buttons listed below Create a new program Delete a selected program Copy and insert a program Search for a program name...

Page 120: ...m 1 Press on the desired seam The seam is highlighted in blue Fig 69 Editing the segments of a seam 1 2 Press on the symbol The interface used for setting the parameters opens Fig 70 Editing the segme...

Page 121: ...py and insert a segment Icon Parameter Settings Additional values Additional value stitch length The 2nd value for the stitch length can be switched on using a button on the push button panel or the t...

Page 122: ...ct the start segment and the end segment from a program and define how often you wish the selected segments to be sewn On Off Start Segment Value range 00 30 0 the cycle starts with the first segment...

Page 123: ...0 359 Flat Sew Transport correction at zero difference for Flat Sew Value range 20 to 20 Correction speed effect Correction speed effect Value range On Off see p 125 Stitch length The stitch length ch...

Page 124: ...icknesses by the software Needle thread tension Depending on the material thickness the needle thread tension can be adjusted to different material thicknesses by the software Sewing foot pressure The...

Page 125: ...ning thread monitor is present on the machine Monitor mode allows for optical monitoring of the bobbin Sewing stop Sewing stops and a notice is shown on the display when the bobbin is detected to be n...

Page 126: ...ariable value which depends on the size of the bobbin and the thickness of the thread Value range 00000 to 99999 Sewing stop Sewing stops and a notice is shown on the display when the bobbin is detect...

Page 127: ...owing specific parameters Setting mode Description linear In the linear setting the size of the parameter increases or decreases steadily as the speed increases The increase decrease of the parameter...

Page 128: ...subclass Speed at which the increase reduction of the stitch length should start Max Speed Value range 0000 4000 1 min depending on subclass Speed up to which the increase reduction of the stitch leng...

Page 129: ...se in needle thread tension should occur 2 Value On Off Min Speed Value range 0000 4000 1 min depending on subclass Speed from which the 2nd needle thread tension should be used 2 Value On Min Speed V...

Page 130: ...ize of the parameter increases or decreases steadily as the material thickness increases The increase decrease of the parameter depends on the limits set for the minimum and the maximum material thick...

Page 131: ...terial thickness at which the increase reduction of the stitch length should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase reduction of the stitc...

Page 132: ...0 to 10 0 mm Material thickness at which the increase in needle thread tension should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase in needle th...

Page 133: ...crease in sewing foot pressure should start Max Material thickness Value range 00 0 to 10 0 mm Material thickness up to which the increase in sewing foot pressure should occur Menu item Setting 1 Sett...

Page 134: ...meters Bartack at seam begin Value range On Off Number of stitches backwards Value range 01 to 50 Number of stitches forward Value range 01 to 50 Number of bartack sections A bartack consists of sever...

Page 135: ...ion can only be used meaningfully if the speed is set very low for the bartack Value range On Off Needle thread tension default If this function is active the same needle thread tension is used for th...

Page 136: ...on of the bartack can be programmed with a different number of stitches All previous sections have the preset number of stitches from the settings for the end bartack On Off Number of stitches Value r...

Page 137: ...edle thread tension Value range 01 to 99 Sewing foot pressure Value range 01 to 14 Differentiation Value range 6 to 16 Type of differentiation Range Upper lower Seam segment length or Number of stitch...

Page 138: ...g supports the transport of the sewing material The feed of the two rollers is calculated automatically based on the stitch length of the machine An adjustment may be necessary depending on the applic...

Page 139: ...al additional equipment The light barrier detects the beginning and the end of the material After a signal was detected sewing can continue automatically with the specifically set parameters Value ran...

Page 140: ...ar rier must detect a signal to allow the machine to sew If the function is inactive sewing can take place without signal detection Value range On Off Signal detection at seam end The signal scan of t...

Page 141: ...ing the Segment End Seam End parameters TherearevariousoptionsforsettingtheSegmentEndparameters The following table lists all possible options Settings that are more complex and therefore require furt...

Page 142: ...n Off Stitch length of stitches forward Value range 0 1 to 7 0 mm depending on subclass Stitch length of backwards stitches Value range 0 1 to 7 0 mm depending on subclass Speed in bartack Value range...

Page 143: ...be programmed with a different number of stitches All subsequent sections have the preset number of stitches from the settings for the start bartack On Off Number of stitches Value range 01 to 50 Las...

Page 144: ...ting programs Programs cannot be imported or exported by the Default User This process requires that the user be logged in as a technician Service Instructions Icon Menu item Setting option Needle up...

Page 145: ...USB key 3 Plug the USB key into the port on the control panel 4 Open the burger menu and select the menu Settings Software Update A window listing the files stored on the USB key opens 5 Select the fi...

Page 146: ...144 Operating Instructions 878 M PREMIUM 06 0 11 2021...

Page 147: ...should be removed after every 8 hours of operation using a compressed air gun or a brush When sewing very fluffy material the machine should be cleaned more frequently WARNING Risk of injury from fly...

Page 148: ...a around the needle 1 Cleaning steps 1 Shut off power by turning off main switch 2 Remove any lint and thread remnants using a compressed air gun or a brush 1 Area around the needle 2 Area under the t...

Page 149: ...but not past the maximum level marking 2 3 Press the main switch again to turn the sewing machine back on WARNING Skin damage due to contact with oil Oil can cause a rash if it comes into contact with...

Page 150: ...ielefeld Germany Tel 49 0 180 5 383 756 Fax 49 0 521 925 2594 Email service duerkopp adler com Internet www duerkopp adler com NOTICE Machine damage possible due to incorrect oil An incorrect oil type...

Page 151: ...ck that all parts are present before setup Standard equipment Machine head Oil sump Reel stand with unwinding bracket Control unit Control panel Sewing lamp Optional additional equipment Table top Dra...

Page 152: ...r 4 onto the frame bars 3 2 Screw the oil can holder 8 at the rear to the upper cross bar 4 3 Screw the cross strut 6 to the foot struts 5 4 Insert the inner bars 2 in such a way that the longer end o...

Page 153: ...erside of the table top 2 Screw the oil sump 4 in place under the recess for the machine 3 Screw the cable duct 1 to the underside of the table top 4 Insert the reel stand 7 into the hole 5 Fasten the...

Page 154: ...s 2 9 Fit the rubber corners in the corner protrusions 5 8 5 Fastening the table top to the frame Fig 75 Fastening the table top to the frame 1 Place the table top on the head sections of the inner ba...

Page 155: ...e the screws 1 on the frame bars 2 Set the table top to the desired height Important Pull out or push in the table top evenly at both sides to prevent it from jamming 3 Tighten the screws 1 on the fra...

Page 156: ...rol unit Fig 77 Fitting the control unit 1 Screwthecontrolunit 2 ontothe4screwholders 3 underthe table top 2 Clamp the power cable of the control unit 2 into the strain relief mechanism 1 3 Screw the...

Page 157: ...2 Screw the pedal 4 firmly onto the cross strut 3 3 Screw the bracket 6 under the table top so that the pedal rod 1 runs to the pedal 4 at right angles to the setpoint device 5 4 Screw the setpoint de...

Page 158: ...cess in the table top 3 Insert the upper hinge parts 1 into the rubber inlays 2 4 Above the right hinge place the locking plate 3 and screw it with two screws to the table CAUTION Risk of crushing The...

Page 159: ...nto the oil sump with the plastic adapter to the right 3 Insert the tube of the oil extraction line 1 into the plastic adapter 8 10Fitting the tilt sensor Fig 81 Fitting the tilt sensor 1 Tilt the mac...

Page 160: ...he knee switch 1 Screw the knee switch 1 in front of the oil sump firmly in place under the table top 2 Guide the connecting cable 2 to the back between the oil sump and the control unit 3 Insert the...

Page 161: ...l 1 Screwthecontrolpanel 1 firmlyontothecontrolpanelbracket 3 2 Insert the plug 2 of the connecting cable in the socket of the control panel 1 8 12 2 Assembling the Commander Basic Pro Fig 84 Assembli...

Page 162: ...nel holder 1 using 2 countersunk screws 2 Fig 85 Assembling the Commander Basic Pro 2 2 Place the arm cover Service Instructions The arm cover is tightened by only 3 screws 3 Screw the ball socket 4 t...

Page 163: ...g the Commander Basic Pro 4 6 Slide the clip 7 onto the ball socket 4 7 Tighten the wing screw 8 Fig 88 Assembling the Commander Basic Pro 5 8 Tighten the Commander Basic Pro control panel 9 to the co...

Page 164: ...screw This requires that you pre drill the hole in the tabletop to prevent damage to the tabletop surface 10 Switch on the machine The control panel is recognized by the control The first ini tializa...

Page 165: ...ly be connected by trained electricians Disconnect the power plug before carrying out work on the electrical equipment Make sure the power plug cannot be accidentally plugged back in The voltage on th...

Page 166: ...ig 89 Fitting the sewing lamp transformer 1 Screw the sewing lamp transformer 1 in place at the pre drilled holes under the table top 2 Fasten the connecting cable under the table top using cable ties...

Page 167: ...rew holder 4 for the controller far enough to allow the controller to be removed 2 Remove the controller 3 Loosen the adapter cover screws 3 4 Connect the supply line for additional sewing lamps to be...

Page 168: ...Place the loop of grey motor cable on the protective earth connection 2 3 Screw and tighten the nut 1 Information If is mounted the knee switch with the protective earth cable on the machine it must b...

Page 169: ...he sockets on the back of the control unit Connect the control unit to the power supply using the power cable 1 Connect the control unit as specified in the interconnection diagram Interconnection dia...

Page 170: ...DA 10orequivalentoilshouldbeusedforthemachine which has the following properties Viscosity at 40 C 10 mm s Flash point 150 C WARNING Skin damage due to contact with oil Oil can cause a rash if it come...

Page 171: ...t oil type can cause damage to the machine Only use oil specified in the operating instructions CAUTION Risk of pollution from oil Oil is a pollutant and must not enter the sewage system or the soil C...

Page 172: ...the hook thread bobbin 4 Thread hook thread 5 Thread needle thread 6 Set thread tension to material being sewn 7 Adjust the thread regulator to the material to be sewn 8 Set top roller pressure to ma...

Page 173: ...h all applicable national regulations When disposing of the machine be aware that it consists of a range of different materials steel plastic electronic components etc Observe the applicable national...

Page 174: ...Disposal 172 Operating Instructions 878 M PREMIUM 06 0 11 2021...

Page 175: ...Appendix Operating Instructions 878 M PREMIUM 06 0 11 2021 173 10Appendix 10 1Table top drawing Dimensions for manufacturing a table top part 1...

Page 176: ...Appendix 174 Operating Instructions 878 M PREMIUM 06 0 11 2021 Dimensions for manufacturing part 2...

Page 177: ...Appendix Operating Instructions 878 M PREMIUM 06 0 11 2021 175 10 2Component layout on underside of table top...

Page 178: ...Appendix 176 Operating Instructions 878 M PREMIUM 06 0 11 2021 10 3Interconnection diagram...

Page 179: ......

Page 180: ...mecko Telefon 49 0 521 925 00 e mail service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany D rkopp Adler...

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