DISCO DAD 2H/6T Troubleshooting Manual Download Page 6

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891110

PREFACE

This manual describes the procedures to be performed in case of trouble with the DISCO DICING SAW

DAD-2H/6T and DAD-2H/6TM. A lot of information is given herin, which will help you to make the

machine operate at its best performance.

Caution:

This manual uses lint free paper. Since this paper is weakened by heat, do not place near heat. Also when

rubbing strongly with something such as an eraser, since the printing will be come thin and contaminated,

please take adequate precautions in handling.

Summary of Contents for DAD 2H/6T

Page 1: ...ed September 1991 8 This manual is solely for the use of employees of Disco Corporation its authorized representatives and users of the actual equipment This manual may not be reproduced in any from o...

Page 2: ...6 2H 6T 90 C 3 Machine Wiring Diagram 3 6 2H 6T 360 C 4 Machine Wiring Diagram 4 6 2H 6TM C 5 Machine Wiring Diagram 5 6 C 6 Machine Wiring Diagram 6 6 C 7 Control Unit Wiring Diagram C 8 Control Unit...

Page 3: ...C 37 Control Box A 2H 6T C 38 Not Assigned C 39 Control Box A 2H 6TM C 40 Control Box B C 41 Control Box C C 42 Operation Panel C 43 Not Assigned C 44 Operation Panel 2H 6T C 45 Operation Panel 2H 6T...

Page 4: ...ed View of Y axis F 4 Exploded View of Z axis F 5 Exploded View of Piping A F 6 Exploded View of Piping B F 7 Not Assigned F 8 Not Assigned F 9 G REGULAR INSPECTIONS 1 Daily Inspection Maintenance and...

Page 5: ...INTRODUCTION...

Page 6: ...ation is given herin which will help you to make the machine operate at its best performance Caution This manual uses lint free paper Since this paper is weakened by heat do not place near heat Also w...

Page 7: ...A GENERAL...

Page 8: ...C Capacitor CN J Connector D Diode or Light Emitting Diode F Fuse FLS Bidirectional Thyristor FAN Fan KD Printed Circuit Board L Choke Transformer LED Light Emitting Diode Q Transistor R Resistor RF...

Page 9: ...B CONSTRUCTION...

Page 10: ...B 1 B EQUIPMENT COMPOSITION AND SCHEMATIC DIAGRAM 1 Composition and Arrangement of Mechanical Equipment Fig B 1 910110...

Page 11: ...B 2 2 Composition and Arrangement of Electrical Equipment Fig B 2 910810 910810...

Page 12: ...B 3 891110 3 Pneumatic Water Schematic Diagram Fig B 3 891110...

Page 13: ...C CIRCUIT DIAGRAM...

Page 14: ...Unit Wiring Diagram C 8 Control Unit Wiring Diagram C 9 Control Unit Wiring Diagram C 10 DC Power Unit C 11 CPU C 12 Input Output C 13 Not Assigned C 14 Driver Control 1 2 X Y Z C 15 Driver X Y Z C 1...

Page 15: ...stic C 36 Trans Box for Export C 37 Control Box A 2H 6T C 38 Not Assigned C 39 Control Box A 2H 6TM C 40 Control Box B C 41 Control Box C C 42 Operation Panel C 43 Not Assigned C 44 Operation Panel 2H...

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Page 19: ...ter 1 5KW MATSUSHITA 1 EAUF 129800 Operation Panel Unit JAE 1 EAUA 089700 X axis Sensor Board UA0897 1 EAUA 089800 Y axis Sensor Board UA0898 1 EAUA 089600 Z axis Sensor Board UA0896 1 EAUA 327100 Tou...

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Page 27: ...DAMP FP084 Nylon Connector Pin 60617 1 AMP 12 1 KDAMP MP083 Nylon Connector Pin 60618 1 AMP 12 CJ9 KDAMP03P010 Nylon Connector 1 480304 0 AMP 1 CJ9 KDAMP03R011 Nylon Connector 1 480305 0 AMP 1 MJ3 KDA...

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Page 29: ...Control Box Unit DAD 2H 6T 90 360 Rotation EGC2 8 KAHIR048 009 Card Edge Connector CR13 48D 2 17E HIROSE 2 EGC1 7 KAKEL044 010 Card Edge Connector 1156 044 132 KEL 2 EAUB 085905 Control Box Unit DAD 2...

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Page 31: ...tation EGC8 10 12 KAHIR048 009 Card Edge Connector CR13 48D 2 17E HIROSE 3 EGC9 11 13 16 KAKEL044 010 Card Edge Connector 1156 044 132 KEL 6 MJ4 KCELC056 038 Square Connector 00 8016 056 217 707 ELCO...

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Page 43: ...2 RA1 4W1 0KJ Carbon Film Resistor 1 0K 1 4W PHILIPS 8 R25 R32 R35 R42 R45 Q1 4 TC2SC1815 Transistor 2SC1815 TOSHIBA 4 CN1 KEJAEA10 051 P C B Connector IL 10P S3FP2 JAE 1 C1 4 CD103050 008 Film Capaci...

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Page 45: ...W0470J Carbon Film Resistor 470 1 4W PHILIPS 3 R12 R15 R22 RA1 4W1 0KJ Carbon Film Resistor 1 0K 1 4W PHILIPS 6 R25 R32 R35 Q1 3 TC2SC1815 Transistor 2SC1815 TOSHIBA 3 C1 3 CD103050 008 Film Capacitor...

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Page 47: ...Q2 TC2SC1815 Transistor 2SC1815 TOSHIBA 2 R1 R4 R5 R8 RA1 4W0220J Carbon Film Resistor 220 1 4W PHILIPS 4 R2 R6 RA1 4W1 0KJ Carbon Film Resistor 1 0K J 1 4W PHILIPS 2 R3 R7 RA1 4W0470J Carbon Film Res...

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Page 49: ...PHILIPS 1 R16 R22 RA1 4W4 7KJ Carbon Resistor 4 7K 1 4W PHILIPS 2 R19 R21 RA1 4W047KJ Carbon Resistor 47K 1 4W PHILIPS 2 R20 RA1 4W100KJ Carbon Resistor 100K 1 4W PHILIPS 1 C1 CD102050 003 Film Capac...

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Page 53: ...Connector NCS 303 RF NANABOSHI 1 V1 BKYS 208F300 Volt Meter YS 208F 300V MITSUBISHI 1 V2 BKYS 208F150 Volt Meter YS 208F 150V MITSUBISHI 1 GAES0278 Trans Box ES0278 1 GAES0279 Trans Box Side Plate ES0...

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Page 55: ...033 Round Connector NCS 304 RF NANABOSHI 2 PLG3 5 KBNNA03 018 Round Connector NCS 303 RF NANABOSHI 2 PLG4 5 KBNNA 042 Round Connector Cap NCS 30 RCA NANABOSHI 2 V1 BKYS 208F300 Volt Meter YS 208F 300V...

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Page 57: ...P014 Connector 1 480425 0 AMP 1 MJ2 KCELC038 029 Connector 8016 38P ELCO 1 MJ3 KDAMP04R015 Nylon Connector 1 480426 0 AMP 1 CJ4 KDMOX12P087 Nylon Connector 2139 12 MOLEX 1 CJ5 KDMOX20P088 Nylon Connec...

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Page 59: ...Connector 1 480425 0 AMP 1 MJ2 KCELC038 029 Connector 8016 38P ELCO 1 MJ3 KDAMP04R015 Nylon Connector 1 480426 0 AMP 1 CJ4 KDMOX12P087 Nylon Connector 2139 12 MOLEX 1 CJ5 KDMOX20P088 Nylon Connector 2...

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Page 63: ...VB SHINDENGEN 1 D3 DCS5VB10 Diode S5VB SHINDENGEN 1 1 EAUA 025000 DC Power Unit MELEC 1 CJ6 KDAMP09R022 Nylon Connector 1 480277 0 AMP 1 CJ9 KDAMP03P010 Nylon Connector 1 480304 0 AMP 1 KDAMP MP083 Ny...

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Page 67: ...twork 899 3 1 0K BECKMAN 2 RM8 REM09 1R033K Resistor Network M09 1 R33K BECKMAN 1 RM9 REM09 1R6 8K Resistor Network M09 1 R6 8K BECKMAN 1 RM6 RE8983 068K Resistor Network BECKMAN 1 RM7 RE8983 220K Res...

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Page 71: ...4 DC10V DC24V C1 C2 CA109016 056 Aluminum Capacitor ULL1C103K 10K F 16V NICHICON 2 C9 CA478035 179 Aluminum Capacitor SM35T4700 4 7K F 35V NI CHEMI 1 C5 CB105035 019 Tantalum Capacitor 196D 105 X9 035...

Page 72: ...EAUA 087600...

Page 73: ...J PHILIPS 1 R10 RA1 4W200KJ Carbon Film Resistor 1 4W 200K J PHILIPS 1 R1 RA1 4W1 0MJ Carbon Film Resistor 1 4W 1M J PHILIPS 1 R11 RA1 4W1 2MK Carbon Film Resistor 1 4W 1 2M J PHILIPS 1 R13 RA1 4W4 7M...

Page 74: ...EAUA 087703...

Page 75: ...KJ Carbon Film Resistor 1 4W 4 7K J PHILIPS 10 R22 R24 R27 R7 RA1 4W012KJ Carbon Film Resistor 1 4W 12K J PHILIPS 1 R8 RA1 4W0100J Carbon Film Resistor 1 4W 100 J PHILIPS 1 R9 R20 RA1 4W033KJ Carbon F...

Page 76: ...EAUA 087800 X Y EAUA 087900 Z...

Page 77: ...BSN74LS367N TTL IC SN74LS367AN TIJ 1 IC15 IBSN74LS14 N TTL IC HD74LS14P HITACHI 1 IC28 IC29 IHM5M5117P MEMORY IC M5M5117P MITSUBISHI 2 D1 DA1S1588 Diode 1S1588 TOSHIBA 1 X1 X2 SCHC 18 U001 Crystal HC...

Page 78: ...EAUA 023600...

Page 79: ...K NICHICON 2 C26 CD475200 020 Film Capacitor TTAM 475 200 K NICHICON 1 C27 CA227100 041 Aluminum Capacitor TLB2A221K NICHICON 1 C30 C31 CD224050 009 Film Capacitor TDY 224 50 K NICHICON 2 C32 CB104035...

Page 80: ...inued 1 set Diode radiator 3K08256 MELEC 1 Alminum radiator 4K07563 MELEC 1 Alminum radiator 3K06472 MELEC 2 FAPCB 0071 Print Board 1 EAUA 023600 Y Driver P C Board 1 set EAUA 023600 Z Driver P C Boar...

Page 81: ...D MAINTENANCE...

Page 82: ...es by loosening the screws at the rear of the spindle After replacing the brushes use a volt ohm meter to check the conductor rate between the main body and the front end of the spindle 7 The chuck ta...

Page 83: ...E CHECKING PROCEDURES FOR TROUBLESHOOTING...

Page 84: ...se F1 has blown 2 Defective 5V Power Supply 3 Defective Panel Cable 1 3 All lamps flicker on and off 1 3 1 Defective CPU P C Board 2 Defective ROM P C Board 1 4 lamps flicker on and off does not rotat...

Page 85: ...eration after replacing PB1 EAUA 087600 with a spare P C board 1 3 1 If there is no change check other parts If it correctly operates the board is defective 2 Check if P ROM of PB1 EAUA 087600 is corr...

Page 86: ...ontinued 1 5 does not stop rotating 1 5 2 Defective Sensor and Cable 1 6 FAN MB2 does not rotate 1 6 1 Fuse has blown 2 Poor connection or defective FAN 1 7 FAN MB3 does not rotate 1 7 1 Fuse has blow...

Page 87: ...eck it 1 6 1 Replace it if it has blown Then also check why the fuse has blown If it does not conduct check other parts 2 Disconnect the connector MJ2 and check for continuity between R and S by teste...

Page 88: ...oard 3 Defective Flat Cable 2 2 Data cannot be entered 2 2 1 Defective CPU P C Board 2 Defective ROM P C Board 2 3 Buzzer does not sound by PANEL operation 2 3 1 Defective Key Switch 2 Defective I O P...

Page 89: ...tes correctly the board is defective 2 Same as in 1 3 2 2 Same as in 1 3 2 2 3 1 Turn on the panel switch to see if it operates normally 2 3 1 If it operates correctly check other parts Replace the sw...

Page 90: ...itch 2 Defective I O P C Board 3 Defective D C P C Board 3 3 X axis moves over the limit when X axis is selected 3 3 1 Defective Limit Switch including Cable 2 Defective I O P C Board 3 4 Y axis does...

Page 91: ...Check the cable connecting MF4 and Motor 6 If the cable is open circuit repair it 3 2 1 Check the operation replacing the panel P C board 3 2 1 If there is no change check other parts Also see items...

Page 92: ...inverter 3 8 Sucking operation is not performed even if VACUUM is turned on 3 8 1 Defective Panel Switch 2 Defective I O P C Board 3 Defective Magnetic Valve or Connecting Cable 3 9 Air is not blown...

Page 93: ...switch The procedure is the same as in 3 7 1 3 8 1 Same as in 3 7 1 2 Same as in 3 7 2 2 Same as in 3 7 2 3 Check the cable connecting CJ2 PB6 and the magnetic valve VAV1 Turn the switch ON and OFF re...

Page 94: ...e Driver P C Board 5 Defective Cable connected to the Motor 4 2 Z axis moves upward and does not stop the motion 4 2 1 Defective Upper Limit or Connecting Cable 2 Defective I O P C Board 3 Defective D...

Page 95: ...e cable is broken repair it 4 2 1 Same as in 4 1 1 4 2 1 If it is approx 5V at the limit position see item 2 if it is approx 0V replace the limit switch Also check the connecting cable 2 Same as in 4...

Page 96: ...in MANUAL 4 7 Z axis does not move downward 4 7 1 Defective Lower Limit or Connecting Cable 2 Defective I O P C Board 3 Defective D C P C Board 4 8 Z axis continues to move even after the blade is br...

Page 97: ...6 EAUA 087703 with a tester synchroscope Check it in the SETTING UP mode If the above checking shows normal results check the voltage of IC24 7 with a tester synchroscope Short circuit the main body a...

Page 98: ...5 1 1 Defective I O P C Board 2 Defective Magnetic Valve or Connecting Cable 5 2 After completion of the CUTTING OPERATION water does not stop 5 2 1 Defective I O P C Board 5 3 After completion of the...

Page 99: ...as water pipe system If there is no sound either cable or magnetic valve may be defective 5 2 1 Check the operation after replacing PB6 EAUA 087703 with a spare P C board 5 2 1 If the situation remain...

Page 100: ...place Circuit Board Commonly used for X Y and Z Axes 2 C P U is running the wrong way Defective Circuit 6 2 Motor does not rotate smoothly at the lower speeds 6 2 1 Defective Circuit 6 3 Motor torque...

Page 101: ...a normal output waveform as shown in the figure is obtained this board would seem to be operating correctly and the driver P C board would appear to be defective If this board is found to be defectiv...

Page 102: ...ate 7 1 1 Fuse has blown 2 Defective Power Supply 3 Drive Circuit is damaged 7 2 Motor does not rotate smoothly at the lower speeds 7 2 1 Driver Circuit is damaged 7 3 Motor Torque is insufficient 7 3...

Page 103: ...mer and PB17 EAUA 024500 If they are correct check other parts 3 Check the waveforms of each output with a synchroscope Refer to figures on pages 26 and 27 Fig 2 and 3 3 If normal waveforms as shown i...

Page 104: ...V power supply is defective 2 Momentary power cuts occur 3 Protective circuitry defective 8 3 OV alarm goes on 8 3 1 AC 200V power supply is defective 2 Protective circuitry defective 8 4 OC alarm goe...

Page 105: ...nverter can operate 3 Same as 1 and 2 above 3 Replace the inverter 8 3 1 Check if power supply voltage is within 220V 8 3 1 After adjusting the power supply when the voltage is above AC 220V the inver...

Page 106: ...TOM CAUSES 8 Inverter Continued 8 6 Illumination lamp fails to go on 8 6 1 Main fuses F1 and F2 are blown 2 Illumination ON signal is defective 3 Shortcircuit in lamp grounding etc 4 Illumination circ...

Page 107: ...board operation panel and signal wiring 2 After checking the I O interface the inverter can operate 3 Check for shortcircuit in grounding of illumination line 3 After repairing the shortcircuits in th...

Page 108: ...E 25 Hold Output Level Signal Name SA SB SC SD SE SF SG SH SJ SK END X HOLD X State of Signal H L L H H L L H H L H L Fig E 1 PB7 Output Waveform 840920...

Page 109: ...E 26 Hold Output Voltage at Each Terminal MA MB MC MD ME MF MG MH MJ MK 4V 2V 2V 4V 4V 2V 1 5V 1 5V 2V 4V Fig E 2 Output Waveform of Driver P C Board 840920...

Page 110: ...E 27 Fig E 3 Output Waveform of Driver P C Board 840920...

Page 111: ...ops Examples 1 Error display operation continues During cutting a suspended key is pressed 2 Error display operation stops Scope sensor doesn t function 3 Error Cancellation The error display can be c...

Page 112: ...correctly supplied so SET UP cannot be performed Press VACUUM and or SPINDLE keys make sure both are working properly and press SET UP key once again SEMI AUTO KEY PRESSED BUT INOPERATIVE One or more...

Page 113: ...l fine adjustments of the Y and axes have been completed These must end with the operation of for the Y axis and for the axis AFTER OPERATOR STOPS FULL AUTO FOR CHECK START STOP KEY INOPERATIVE If the...

Page 114: ...table during set up Check this sensor and take appropriate action FAILURE TO POSITION CHUCK TABLE IN CENTER Instead of stopping at the center the table stops when it reaches the X axis left or right...

Page 115: ...an Y axis end sensor during fully automatic cutting Check for Y axis mechanical faults ERROR WITH Z AXIS IN CUTTING This error is activated when the Z axis reaches either of its end sensors during fu...

Page 116: ...LED a OC Output overcurrent AC phase current b OV Input overvoltage c UV Input under including any momentary power stoppage d OCP Output overcurrent for preventing direct current peak and overheating...

Page 117: ...F ILLUSTRATION AND PARTS LIST...

Page 118: ...EXPLODED VIEW OF MAIN BODY A F 1...

Page 119: ...Cover Main Body 1 12 MODDHA62 Front Panel 1 13A MODDHA84 Panel TV Monitor DAD 2H 6T 1 13B MODDH404 Panel TV Monitor DAD 2H 6TM 1 14 BNLF 310 Filter Noise LF 310 1set 15 MGSSM04010U Soc Hd Screw M4 x...

Page 120: ...ash 1 2 1 33 MODDHA73 Guard Splash 1 34 MODDHD04 Plate Acryle 3 1 35 MODDHD19 Cover Splash 2 1 36 MADDHA29 Cover Assy Splash R 1set 37 MODDHD65 Plate Acryle 2 1 38 MODDHD64 Cover Splash 3 1 39 MADDHA8...

Page 121: ...sket Set 1set 58 MODDZA76 Plate Splash 2 1 59 MODDZ057 Splash Plate 1 1 60 MODDZ064 Guide Plate 1 61 MODDZ061 Seal 1 62A MODDHB21 Name Plate 2 DAD 2H 6T 1 62B MODDH403 Name Plate DAD 2H 6TM 1 63 MODDH...

Page 122: ...1 80 MODBH048 Wire Mesh 2 81 MODBH049 Filter Element 1 82 MODDH098 Blower 4715PS 10T B30 1set 83 Not Assigned 84 MODJH378 Grommet MG 12 1 85 MODBH052 Lifting Bar 4 86 MODDH028 Ornamental Screws 4 87...

Page 123: ...it Breaker NRAN2100 20A AA 1set 97 MODDH002 Base Block 3 98 MGSSM08025U Soc Hd Screw M8 x 25 3 99 MODDHB24 Magnet Catch C 100 B 2 2sets 100 MGW M03U Washer M3 4 101 MGSSM03006U Soc Hd Screw M3 x 6 4 1...

Page 124: ...EXPLODED VIEW OF MAIN BODY B F 2...

Page 125: ...t Assigned 8 MGSSM04012U Soc Hd Screw M4 x 12 6 9 MODDH169 Relay Bracket 1 10 MODDH138 Inverter Bracket R 1 11 MODDH140 Base Plate 1 12 MODDH139 Bracket Inverter F 1 13 EAUA 003500 D1 Diode Board 1set...

Page 126: ...401 Bracket Noise Filter 1 34 BNZAP2210 01 Noise Filter ZAP2210 01 1set 35 MODDH17402 Bracket Noise Filter 1 36 MODDHE42 Bracket EMI PCB Y 1 37 ANBTBH15C3 Terminal Block 38 MGSSM04025U Soc Hd Screw M4...

Page 127: ...l Box Unit DAD 2H 6TM 1set 52 MODDHF04 Monitor TV Option 1set 53 MODDHF92 Camera Control Unit Option 1set 54 MADDH905 Stand Assy Option 1set 55 MODDHA23 Plate 1 56 MGSSM06010U Soc Hd Screw M6 x 10 4 5...

Page 128: ...EXPLODED VIEW OF X AXIS 90 THETA F 3A...

Page 129: ...Water 1 9 MGSSM04012U Soc Hd Screw M4 x 12 4 10 MODDX130 Ring Protect 1 11 MGSKM2 505U Fil Hd Screw M2 5 x 5 8 12 MODDXB53 Spring Holder 1 1 13 MODDXB54 Leaf Spring 1 1 14 MODDXA71 Outer Housing 1 15...

Page 130: ...GSSM04016U Soc Hd Screw M4 x 16 12 35 MGSSM04006U Soc Hd Screw M4 x 6 1 36 MODDXA69 Inner Housing 1 37 MGSK M0310U Fil Hd Screw M3 x 10 1 38 AJGXL 12F Magnetic Switch GXL 12F 1set 39 MODDX143 Sensor B...

Page 131: ...pport Tension 1 60 MODBX014 Tension Rod 1 61 MSHK 0609P4T Needle Roller Bearing HK 0609 2 62 MODBX020 Tension Pin 1 63 MG6N M06 3U Hex Nut M6 3 2 64 MODBX061 Pulley Timing 12XL037 6F 1 65 MSE 42W Reta...

Page 132: ...ets 83 MODDX091 Rail 2 84 MGSSM05020U Soc Hd Screw M5 x 20 14 85 MODDX142 Guide Rail 1 86 MGPT 0630U Dowel Pin 6 x 30 2 87 MGSSM06030U Soc Hd Screw M6 x 30 8 88 MODDX022 Belt Guide 2 89 MODDX023 Belt...

Page 133: ...antity per Assy 100 MADDX903 Stepping Motor Pulley Assy 1set 101 MODDX135 Pulley Timing 12XL037 6F 1 102 MODDX032 Bracket Motor 1 103 MGW M06U Washer M6 2 104 MODDX136 Stepping Motor PH569 Q5 1 105 MO...

Page 134: ...EXPLODED VIEW OF X AXIS MANUAL THETA F 3B MODEL DAD 2H 6TM...

Page 135: ...Disc 1 7 MGSSM04010U Soc Hd Screw M4 x 10 2 8 MGSSM03005U Soc Hd Screw M3 x 5 1 9 MODBX030 Sheet Metal Spring 1 10 MODBX031 Pin 1 11 MODBX033 Spring Bracket 1 12 MODBX032 Steel Ball 1 13 MODBN833 Rota...

Page 136: ...x 8 2 26 MODBX078 Stopper 1 27 MG6N M04 3U Hex Nut M4 3 1 28 MG6N M04 1U Hex Nut M4 1 1 29 MGWS M04U Spring Washer M4 1 30 MODBX077 Theta Lever 1 31 MGTK M0410UB Truss Hd Screw M4 x 10 4 32 MODDX652 C...

Page 137: ...MEMO...

Page 138: ...EXPLODED VIEW OF X AXIS 360 THETA F 3C...

Page 139: ...Ring 1 8 MODDX121 Ring Top 1 9 MODDX127 Bell Seal 2 10 MSCO0558AN O Ring S 120 2 11 MODDX120 Fixing Ring 1 12 MODDX122 Ring Bottom 1 13 MGSSM04020U Soc Hd Screw M4 x 20 6 14 MODDX117 Rotating Ring 1 1...

Page 140: ...83 Bearing NTB2035 1 33 MODDX134 Slide Plate 1 34 Not Assigned 35 MODDX004 Harmonic Drive Component 1set 36 MODDX132 Drive Support 1 37 MGSSM04012U Soc Hd Screw M4 x 12 3 38 MODDX062 Inner Housing 1 3...

Page 141: ...MEMO...

Page 142: ...EXPLODED VIEW OF X AXIS F 3D MODEL DAD 2H 6T...

Page 143: ...ble Assy 5 Inch 1set 2D MADDXB05 Chuck Table Assy 6 Inch 1set 3 MODDXE33 Magnet Holder 2 1 4 MGSK M0305U Fil Hd Screw M3 x 5 8 5 MODDXC18 Frame Locating Pin 2 6 MOGAR219 Magnet 4 7A MODDXE29 Chuck Tab...

Page 144: ...EXPLODED VIEW OF Y AXIS F 4...

Page 145: ...9 MODDY082 Bracket 1 10 MGSSM05014U Soc Hd Screw M5 x 14 4 11 MODDY066 Arm Sliding 1 12 MGSSM06025U Soc Hd Screw M6 x 25 2 12A MGSSM06040U Soc Hd Screw M6 x 40 10 13 MODDH710 Bracket Connector 1 14 MO...

Page 146: ...ing 6200 1 32 MODDY053 Plate Side B 1 33 MODBY015 Latch Pin 1 34 MODDY052 Case Nut 1 35 MODDY016 Y Ball Screw 1set 36 MODDY051 Plate Side A 1 37 MODDY018 Housing Bearing R 1 37A MADDY90201 Bearing Y A...

Page 147: ...KDMOX12P057 Nylon Connector 1360P 1 1 50 MADDYA02 Linear Motion Guide Assy 1set 51 MODDY075 Linear Motion Guide 1 1 52 MODDY076 Linear Motion Guide 2 1 53 MGSSM05025U Soc Hd Screw M5 x 25 24 54 MGSSM0...

Page 148: ...EXPLODED VIEW OF Z AXIS F 5...

Page 149: ...Cover 1 10 MODJZA13 Direction Plate 1 11 MGSK M0308U Fil Hd Screw M3 x 8 2 12 MODJZA19 Nozzle Shaft 1 13 MODJZA20 Nozzle 1 14 MGSUKM0303U Set Screw M3 x 3 1 15 MGNK M0306U Bind Hd Screw M3 x 6 2 16 MO...

Page 150: ...DDZ622 Center Nozzle 1 35 MODDZ609 Lock Nut 2 36 MODDZ608 Nozzle Joint 2 37 MODDZ610 Cutting Nozzle 2 38 MODBZ054 Lid 2 38A MADD291301 Cutting Nozzle Assy 1 38B MADD291302 Cutting Nozzle Assy 1 39 MGS...

Page 151: ...n 1 56A MGSSM05016U Soc Hd Screw M5 x 16 7 57 MGSSM05012U Soc Hd Screw M5 x 12 4 58 MODBZ015 Hook Bracket 1 59 MODDZ051 Slide Plate 1 60 MODDZ050 Z Ball Screw Assy 1set 61 MODDZ049 Guide Case 1 62 MG6...

Page 152: ...ector Nylon 1360P 1 83 MODDHE82 Camera CCD CS3400KD 1set 84A MADDH908 Ocular Lens Assy 10 x 1set 84B MADDH909 Ocular Lens Assy 20 x 1set 85A MADDN902 Lamp House Assy 40mm 1set 85B MADDN932 Lamp House...

Page 153: ...ot Assigned 90 MODFHB52 Fiber Cable Option 1set 91 MODDHB43 Pin Slide Option 1 92 MGSSM03014U Soc Hd Screw M3 x 14 2 93 MODJN140 Hold Pin Option 2 94 MODDHB41 Holder Option 1 95 MGW M03U Washer M3 1 9...

Page 154: ...EXPLODED VIEW OF PIPING A F 6...

Page 155: ...2 MSTUF6X4 OWJ JUNRON Tube UF6 x 4 White 6m 3 MODDH151 Spiral Tube 1 4 XXCV 100 Cable Tie CV 100 30 5 MSTUF8X5 OWJ JUNRON Tube UF8 x 5 White 5m 6 MSTUF8X5 OLJ JUNRON Tube UF8 x 5 Blue 5m 7 MSTUF12X8LJ...

Page 156: ...EXPLODED VIEW OF PIPING B F 7...

Page 157: ...SM06020U Soc Hd Screw M6 x 20 2 10 MSFTEE 1 4 Tee 1 4 3 11 MADFH921 Pressure Switch Assy 1set 12 KDMOX02P037 Connector Nylon 1545P 1 13 MODBH058 Pressure Switch 1 14 MODBH107 Mist Separator AME250 02...

Page 158: ...4 MSFBTU6 x 4 Union Tee BTU6 x 4 2 35 MADDH915 Solenoid Valve Assy 3sets 35A MODMH579 Solenoid Valve VX2320L 02 5TZ B 3sets 35B EAUJ 410800 Cable Unit Solenoid 3sets 36 MGSSM03010U Soc Hd Screw M3 x 1...

Page 159: ...1set 49 MGSSM04010U Soc Hd Screw M4 x 10 1 50 MGW M04U Washer M4 1 51 XXNK 9N Cable Clamp XXNK 9N 2 52 MSFSKT 1 8 Socket 1 8 2 53 XXCV 100 Cable Tie Convex 5 54 Not Assigned 55 Not Assigned 56 MSFZU...

Page 160: ...08 F 3C MODBX009 F 3B EAUA 089700 F 3A MADDXB02 F 3D MODBX010 F 3B EAUA 089800 F 4 MADDXB03 F 3D MODBX012 F 3A EAUB 085905 F 2 MADDXB04 F 3D MODBX013 F 3A EAUB 093905 F 2 MADDXB05 F 3D MODBX014 F 3A E...

Page 161: ...F 5 MODDH148 F 7 MODDHA74 F 1 MODBZB16 F 5 MODDH151 F 6 MODDHA75 F 1 MODCH104 F 3A MODDH152 F 1 MODDHA76 F 1 MODDH002 F 1 MODDH169 F 2 MODDHA78 F 1 MODDH006 F 2 MODDH170 F 1 MODDHA82 F 1 MODDH011 F 1...

Page 162: ...MODDX117 F 3C MODDX913 F 3A MODDX009 F 3C MODDX118 F 3C MODDXA52 F 3B MODDX022 F 3A MODDX120 F 3C MODDXA68 F 3A MODDX023 F 3A MODDX121 F 3C MODDXA69 F 3A MODDX024 F 3A MODDX122 F 3C MODDXA70 F 3A MODD...

Page 163: ...Y055 F 4 MODDZ097 F 5 MSAW02S F 4 MODDY057 F 4 MODDZ098 F 5 MSAW02S F 5 MODDY058 F 4 MODDZ099 F 5 MSB40 13 F 7 MODDY059 F 4 MODDZ100 F 5 MSBAK 1015 F 6 MODDY060 F 4 MODDZ101 F 5 MSBAK 1048 F 7 MODDY06...

Page 164: ...SFNPL 1 8 F 7 MSFPLG 1 4 2 F 7 MSFSKT 1 8 F 7 MSFTEE 1 4 F 7 MSFTEE 1 8 F 7 MSFZU HZ8 01 F 7 MSFZU HZ8 02 F 7 MSFZU LZ8 01 F 7 MSFZU LZ8 02 F 7 MSG 6W F 4 MSHK 0609P4T F 3A MSHNU105PT14 F 7 MSHR30203J...

Page 165: ...G REGULAR INSPECTIONS...

Page 166: ...ith the chuck table after setting up operation 3 Final Inspection after completion of operation 1 Remove the front wheel cover and clean the surface of the acrylic plate 2 Remove the chuck table for c...

Page 167: ...the tubing may be broken Further check that there is no foreign matter in the CONVUM 6 Be sure to check all functions listed above before operating the machine 3 Monthly Inspection Maintenance and Ad...

Page 168: ...l 90 or 360 When changing the jumper setup see the figures below 1 Manual or 90 Type axis Rotation Jumper setup J3 6N side J4 6N side Fig G 1 Manual 90 Type Jumper Setup 2 360 Type axis Rotation Jumpe...

Page 169: ...H CAMERA HEAD MONITOR TV...

Page 170: ...croscopes and so on Its outer dimensions are 50mm 2 7 8 wide 38mm 1 15 16 high and 114mm 4 7 8 deep weighing about 160g 0 881lb 2 High resolution The video frequency amplifier has a wide bandwidth of...

Page 171: ...TIONS 4 1 Camera and Camera Control Unit 1 Pickup Device CCD sensor IC 018 L 2 Scanning Frequency 15 734Hz horizontal 59 9Hz vertical 3 No of Scanning Lines 525 lines 4 Scanning System 2 1 interlace 5...

Page 172: ...ion Line Upwards from below Frame From left to right 6 Braun Tube 5inch 70 deflection 20 neck 7 Picture Frame 80 105mm 4 3 Power Supply AC 100V 10 50 60Hz 4 4 Power Consumption 40W or less 4 5 Duty Co...

Page 173: ...CAMERA plug socket in the 5M9AK monitor 2 Connect the 5M9AK monitor power cable to a power outlet 6 OPERATING PROCEDURES 1 Make connections according to the instructions in Item 5 2 Turn on the POWER...

Page 174: ...H 5 External Operating Unit Fig H 2 910110...

Page 175: ...H 6 Camera Head Internal Adjusters VIDEO PWB Fig H 3 891110...

Page 176: ...H 7 Monitor Internal Adjuster PROCESS PWB 891110 Fig H 4...

Page 177: ...H 8 Internal Monitor Adjusters MONITOR PWB 891110 Fig H 5...

Page 178: ...H 9 Internal Monitor Adjuster POWER SUPPLY PWB Fig H 6 891110...

Page 179: ...J MICROSCOPE MODEL DS...

Page 180: ...MODDH04620 2 ADJUSTMENT AND REPAIR The optical system of the microscope is so complicated as to be difficult to adjust Therefore the adjustment instructions below will be restricated to those for part...

Page 181: ...replaced Replacement must be done by the manufacturer When the lens moves within the case Cause This is caused by looseness of the screw ring which fixes the lens within the case Remedy Tightening of...

Page 182: ...e Focuses of the Right and Left Sides are Unbalanced Possible causes Possible causes include a loosened object lens frame and split prism misalignments These problems must be remedied properly Contact...

Page 183: ...ment along the Z axis The right and left images are misaligned in displacement along the Z axis The position of the lamp filament is incorrect Note Adjust the filament position according to the proper...

Page 184: ...aper on which two sets of cross lines are marked at an interval of 40mm and circles of 10mm diameter drawn around the centers of the cross lines on the stage surface The corner of an IC chip of the wa...

Page 185: ...or looseness of the joint of the cap Remedy Retighten the cap with a wrench or a screwdriver If the water keeps leaking replace the O ring 8 When Light is not Transmitted to the Ocular Lens or the TV...

Page 186: ...of ether and alcohol However if the lens is rubbed too hard large pieces of dust or hard particles may cause scratches on its surface 3 Wiping Procedure Some parts of the optical system are not easil...

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