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CLUTCH GEARBOX
CG-8
DRIVEN SHAFT REMOVAL
Slightly lift the driving shaft and pull out the driven
shaft as well as the shifter drum from the shifter
fork and the lower scraper rings. Pay attention not
to damage the threads.
Remove the ball and the spring below the shift
drum.
DRIVING SHAFT REMOVAL
Remove the driving shaft by careful tappings with a
rubber mallet.
Driving shaft
Shifter drum
Pay attention not to damage the thread!
CRANKSHAFT REMOVAL
Remove the connecting rod system from the
crankcase clutch side. For this purpose, use a
rubber-headed mallet. Pay attention not to damage
the threads.
The ball bearings shall only be removed,
if they are to be renewed. In this case an
appropriate driver with a corresponding
diameter shall be used to drive them from the outer
casing of the crankcase.
The housing shall be heated up to approx. 75°C
prior to reinstalling the bearings.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...