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CLUTCH GEARBOX
CG-6
DRIVE PINION REMOVAL
Block the flywheel and loosen the nut with a 19mm
spanner.
Remove the parts in the following order:
-
drive pinion (1),
-
guiding gear of the countershaft (2),
-
key,
-
distance sleeve,
-
sealing ring.
REMOVING THE RELEASE LEVER
Remove the clutch release lever together with the
return spring, the plain washer and the shaft seal.
Note that a new shaft seal has to be used during
reassembly.
Free play of the release lever: 1-2 mm
To avoid any frictional connection of the
coupling pressure rods it is important to
maintain a free play of 1-2mm.
Otherwise the rods rotate with friction
against each other which will cause
severe damages to the engine.
1
2
1-2 mm
DISASSEMBLY OF THE CRANKCASE
Loosen all 13 fastening screws of the crankcase
halves.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...