CLUTCH GEARBOX
CG-11
SHIFTER DRUM
Measure the distance of the shifter shaft thrust rings
at the shifter drum and the crankcase. Compensate
the distance with a washer if required.
End play without spring and ball: 0,1 – 0,2 mm
SHIFTER SHAFT
Measure the distance of the washers on the
crankcase and the part and compensate the distance
with a washer, if required.
Shifter shaft end play: 0.5 mm
Check the gearshift return spring for proper
functioning.
CLUTCH SPRING
Check the iron disks of the clutch for wear. Verify
that the driving notches of the cork disks are not
excessively worn, bent, or burnt.
Desired value of iron disk thickness: 3.0mm
Disk thickness limit value: 2.6 mm
Limit value friction disk warpage: 0.2 mm
The grooves in the clutch drum and the eyes in the
clutch bell must not be dented too much.
Check the free length of the clutch springs. The
clutch springs shall be replaced if their free length is
less than 28,5 mm.
Desired value of clutch spring length: 29.2 mm
Service limit: 28.5 mm
CHECK GEARSHAFT BEARINGS
The gearshaft bearings must run smoothly and
noiseless and must not get stuck.
If a bearing is defective it must be replaced by
means of a suitable driver.
Return spring
Washer
29.2 mm
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...