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CLUTCH GEARBOX
CG-10
REASSEMBLING DRIVING AND
DRIVEN SHAFT GEARS
All parts must be greased prior to reassembling.
Use new circlips (1). Note that their pointed edge
must be oriented to the outside, i.e. on the opposite
side to the maximum stress direction.
CHECKING THE END PLAY
The shafts to be checked have to be mounted
individually. The correct attachment of the scraping
shims must be observed. Both body halves have to
be secured with at least 6 fastening screws.
Move the shaft axles by hand and measure the end
play at the threaded part with a dial gauge.
Driving shaft end play limit: 0.5 mm
Driven shaft end play limit: 0.5mm
Measure the end play at the threaded end (1) of the
driving shaft and at the splined end (2) of the driven
shaft and of the shifter shaft (3).
End play limit: 0,5 mm
In case of deviations from the above defined limit
values the excessive play can be compensated by
the use of appropriate washers.
CHECKING THE GEAR SHAFT
Check the gear shaft for completeness and mount
the scraping shims according to the previously
provided markings. If they need to be replaced, the
new ones must be mounted at the same position as
the replaced ones.
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Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...