![background image](http://html1.mh-extra.com/html/cpi/supercross-series/supercross-series_service-manual_2675025065.webp)
CLUTCH GEARBOX
CG-15
COUNTERSHAFT GEAR
Mount the parts according to the following order on
the crankshaft:
-
oil seal,
-
O-ring,
-
spacer,
-
key,
-
countershaft drive gear,
-
main drive gear
-
nut.
Tighten the nut with the magneto flywheel wrench.
Mount the key and the balance gear to the
countershaft. The two reference marks on the gears
must be aligned correctly.
Appy Loctite© thread locking compound and
mount the drive gear.
Pinion nut tightening torque: 67 – 75 Nm
Gear nut tightening torque: 45 – 50 Nm
CLUTCH ASSEMBLY
The clutch shall be assembled in reverse order of
disassembly. A new circlip for the clutch nut has to
be used when installing the clutch.
Tighten the securing nut of the clutch drum and
bend the petal of the circlip. Mount the coupling
rod, the ball and the pressure plate.
Install the clutch drum and the disks according to
their previously noticed order
(s. figure).
When assembling the iron disks, their
notches, which are indicated by arrows,
must be staggered by 120°. The notch on
the first disk must face up so that the
clutch can be properly balanced and
operate without unwanted vibrations.
Install the clutch plate while observing the reference
marks, which have to be aligned to each other. Fit
the springs and the fixing screws and tighten them
as per defined torque.
Torque: 55- 60 Nm
Torque: 3 - 5 Nm
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...