![background image](http://html1.mh-extra.com/html/cpi/supercross-series/supercross-series_service-manual_2675025062.webp)
CLUTCH GEARBOX
CG-12
ASSEMBLY
MOUNTING THE COUNTERSHAFT
Install the countershaft into the right crankcase.
TRANSMISSION ASSEMBLY
Grease the spring and the gear indicator ball and
mount them into the right crankcase (s. arrow).
Grease the thrust ring (0.6mm) and mount it on the
primary shaft.
Join the driven and the driving shafts and fit the
shifter fork to the driving shaft.
Place the assembly into the crankcase.
Mount the shifter drum. The fork has to be fitted to
the second and third gear with its corresponding
guide pins.
Driving shaft
Shifter fork
Driven shaft
SHIFTER DRUM
Install the shifter drum. Fit the fork’s guide pin in
the slide way of the second and third gear.
GEARSHIFT UNIT
Mount the gearshift unit together with the lower
washer (0.6 mm) and the return spring. The ends of
the spring shall be put in the securing bridge.
Make sure that the spring presses the shifter shaft as
well as the shifter drum up to stop and that the ends
of the shifter fork touch the driving tabs of the
shifter drum. If not, use a more appropriate washer
and mount it below the shifter shaft. THe thickness
of this washer shallbe compensated by replacing the
upper one, so that the distance of the scraper rings
will not be changed.
Set the shifter drum to the second gear and check
the distances between the cams and the fork ends. If
necessary, bend the spring ends slightly until this
state is achieved.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...