GENERAL INFORMATION
GI-6
SPARE PARTS
If parts have to be replaced, use original CPI spare parts only.
REASSEMBLY
If reassembling engine parts, precisely obey the instructions
regarding defaults of tightening torques and other settings. The
following parts always have to be replaced prior to reassembly.
1.
Oil retainers
2.
Washers
3.
O-rings
4.
Lock washers
5.
Split cotter pins
6.
Plastic nuts
Depending on the mounting place the following should be
carried out:
1.
Applying sealant to washers.
2.
Oiling of moveable parts.
3.
Oil or lubricating grease must be applied to defined spots
(e.g. oil retainers) prior to assembling.
ELECTRICAL EQUIPMENT
1.
Always disconnect the cable from the battery’s (-) negative
terminal first.
2.
Never pull the cable when disconnecting connections.
Always remove plugs by pulling the plug.
3.
Snap-in connections are properly made when you can hear
a click noise.
4.
Sensors and relays have to be handled carefully. Do not
drop them and avoid contact with other parts.
RUBBER PARTS, RUBBER-SHEATED CABLES, AND
RUBBER TUBES
Pay attention not to wet rubber parts, rubber-sheated
cables, and rubber rubber tubes with petrol or oil.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...