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CLUTCH GEARBOX
CG-13
CHECK TRANSMISSION
Put both housing parts together and fix them by
tightening at least three fixing screws that are
opposite to each other.
Check whether the gears can be engaged. When
engaging the gears, they must not jam.
CONNECTING ROD SYSTEM
Mount the two crankshaft seals with a seal driver.
This operation can also be carried out prior to
reassembling the transmission. Thus, the gears will
not be displaced by any impact during mounting of
the oil seals.
Mount the new O-ring in the seat for the driving
shaft and mount the spacer.
Install the crankshaft in the left crankcase by means
of a wrench. Hold the connecting rod in the top
dead center position with a 13 mm spanner, tighten
the nut with a 27 mm spanner until the connecting
rod system sits close to the bearing.
Warm the crankcase halves to 90 - 100 °C
to make this installation easier.
Lubricate the connecting rod shaft to
protect it from scratches during
installation.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...