SMSX
Service Manual
PREFACE
This workshop manual contains information about
common service, repair, and maintenance works for all
systems of the model CPI SMSX.
The manual is subdivided in chapters, in which the vehicle
systems in question are explained. Every component or
subsystem is treated in a section of its own. Some chapters
contain a maintenance section with work processes which
apply to several components or subsystems in the chapter.
Every section usually contains a description of the
proceedings, installation, dismantling, assembly and
examination of components. There are tables of special
tools and specifications in chapters of their own.
Where required, the use of the special tools is indicated in
the individual chapter.
Every chapter starts with a chapter contents list, where all
treated parts, work and checking operations are listed with
detail of the page numbers.
The chapter page numbering is built up the following way:
Example: Fl 3 = group of Fl, page 3
The details contained in this manual and vehicle data
correspond to the ones at the moment of printing. HANS
LEEB Zweirad Handel GmbH reserves the right to end a
model production any time and to change specifications
and designs without a previous announcement and without
obligations arising from it.
All rights reserved. This manual or extracts of it may not
be reprinted, duplicated or translated without a written
permission of HANS LEEB Zweirad Handel GmbH. Use
of electronic and mechanical systems inclusively
photocopiers, note equipment and systems for the data
storage and data account is herein included.
TABLE OF CONTENTS
CHAPTERS
GROUP
GENERAL
INFORMATION
GI
TECHNICAL DATA
TD
SPECIAL TOOLS
ST
CARBURETOR
FL
OIL PUMP
LB
PISTON AND CYLINDER
PC
CLUTCH AND GEARBOX
CG
FRAME AND CHASSIS
FC
ELECTRICAL SYSTEM
ES
Copyright © 2007
HANS LEEB Zweirad Handel GmbH
Printed in Austria, June 2007
Pub. No.: WHB-SMSX-07
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...