PISTON AND CYLINDER
PC-3
CYLINDER HEAD
Prior to removing the engine the coolant has to be
drained. For this pupose loosen the screw of the
water pump.
All connecting parts, like cables, hoses, spark plug
etc. must be removed before.
The cooling liquid has to be collected in a
suitable vessel. Check if the coolant can be
reused and filter it if necessary. Polluted
cooling liquid must not be reused.
Loosen the securing nuts and remove the cylinder
head and the gasket.
Check the cylinder head for damage and fissures.
Use a new gasket for reassembling.
The cylinder head nuts have to be
tightened crosswise.
Tightening torque: 14 – 16 Nm
THERMOSTAT
Spark plug
Cooling water
connection
Cylinder head nuts
Loosen the two fastening screws take out the
thermostat. Check the mechanical state of the
thermostat.
The gasket surfaces have to be checked for damage
and soiling prior to re-installing.
During installation, the bypass bore of the
thermostat has to be oriented to the outside.
Fastening screws
Bypass bore
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...