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CLUTCH GEARBOX
CG-16
CLUTCH POSITION
The clutch is properly positioned when the lever is
parallel with the cover rest surface.
This position can achieved via the adjuster that is
located on the end disc plus the use of a suitable
screwdriver.
Torque: 26 - 28 Nm.
MOUNTING OF CLUTCH COVER
PARTS
Mount the water pump oil seal with the aid of an oil
seal driver. Grease the seat of the oil seal prior to
installing.
Mount the impeller of the water pump, the gears of
the pump and the washers.
Install new circlips.
Mount a new gasket to the crankcase and fix the
clutch cover with the corresponding screws.
Install the drain screw together with a new seal.
Refill the specified amount of engine oil.
Engine oil filling amount: 0,75 l
Clutch cover fixing screw torque: 10-12 Nm
Drain screw tightening torque: 17-18 Nm
Pay attention not to damage the gears of
the water pump and of the gears of the
two-stroke oil pump.
Mount the water pump cover together with a new
seal. Mount the coolant drain screw together with a
new seal.
Torque of water pump cover screws: 4-6 Nm
Drain screw torque: 4-6 Nm.
Mount the gear and the circlips.
If a new gear is to be replaced, then the
chain and the toothed ring shall be
exchanged as well.
Adjust the free play of the clutch lever to
10-15 mm.
Summary of Contents for SuperCross Series
Page 1: ......
Page 2: ......
Page 4: ......
Page 14: ...GENERAL INFORMATION GI 10 NOTES...
Page 15: ...TECHNICAL DATA SPECIFICATIONS TD 2 TIGHTENING TORQUES TD 4...
Page 16: ...TECHNICAL DATA TD 2 SYSTEM OVERVIEW...
Page 20: ...TECHNICAL DATA TD 6 NOTES...
Page 21: ...SPECIAL TOOLS ST 1 SPECIAL TOOLS DESCRIPTION AND USAGE ST 2...
Page 24: ...SPECIAL TOOLS ST 4 NOTES...
Page 26: ...CARBURETOR FL 2 SYSTEM OVERVIEW Dell Orto...
Page 27: ...CARBURETOR FL 3 Mikuni...
Page 35: ...CARBURETOR FL 11 NOTES...
Page 36: ......
Page 38: ...2 STROKE OIL PUMP LB 2 SYSTEM OVERVIEW...
Page 41: ...2 STROKE OIL PUMP LB 5 NOTES...
Page 42: ......
Page 44: ...PISTON AND CYLINDER PC 2 SYSTEM OVERVIEW...
Page 50: ...PISTON AND CYLINDER PC 8 NOTES...
Page 51: ...CLUTCH GEARBOX CG 1 CLUTCH GEARBOX SYSTEM OVERVIEW CG 2 DISMANTLING CG 3 ASSEMBLY CG 12...
Page 52: ...CLUTCH GEARBOX CG 2 SYSTEM OVERVIEW...
Page 67: ...CLUTCH GEARBOX CG 17 NOTES...
Page 68: ......
Page 72: ...FRAME CHASSIS FC 4 NOTES...
Page 84: ...ELECTRICAL SYSTEM ES 12 ELECTRICAL SYSTEM ES 12 WIRING DIAGRAM...
Page 85: ...ELECTRICAL SYSTEM ES 13 NOTES...